CN114370443A - Efficient forging and pressing machinery maintenance equipment based on segmentation principle - Google Patents
Efficient forging and pressing machinery maintenance equipment based on segmentation principle Download PDFInfo
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- CN114370443A CN114370443A CN202111646896.7A CN202111646896A CN114370443A CN 114370443 A CN114370443 A CN 114370443A CN 202111646896 A CN202111646896 A CN 202111646896A CN 114370443 A CN114370443 A CN 114370443A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
- B01D17/02—Separation of non-miscible liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
- B01D17/12—Auxiliary equipment particularly adapted for use with liquid-separating apparatus, e.g. control circuits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/087—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/32—Magnetic separation acting on the medium containing the substance being separated, e.g. magneto-gravimetric-, magnetohydrostatic-, or magnetohydrodynamic separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C5/00—Separating dispersed particles from liquids by electrostatic effect
- B03C5/02—Separators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
- F15B21/0423—Cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The invention discloses efficient forging and pressing machinery maintenance equipment based on a segmentation principle, which comprises a low-temperature dehydration mechanism, a magnetic field impurity removal and survival reduction mechanism, a self-cleaning electrostatic adsorption mechanism, an oil storage barrel, a control module and a main body supporting table. The invention belongs to the field of mechanical maintenance, and particularly relates to efficient maintenance equipment for forging machinery based on a segmentation principle, which respectively recovers and treats impurities in hydraulic oil through a low-temperature dehydration mechanism, a magnetic field impurity removal and deactivation mechanism and a self-cleaning electrostatic adsorption mechanism, realizes the technical effects of improving the treatment efficiency and shortening the treatment time, and solves the technical problem that the service life of the hydraulic oil is shortened due to the influence of the impurities; a magnetic field is generated by the magnetization filtering device, and metal particles are suspended in the magnetic field and are magnetized and collected, so that the metal content in the hydraulic oil is effectively reduced; through evacuating device and heat sink, let water directly sublimate through changing pressure and temperature, realize water oil separating's technological effect, solved the technical problem that hydraulic oil emulsifies and influences the forging and pressing index.
Description
Technical Field
The invention belongs to the technical field of mechanical maintenance, and particularly relates to efficient maintenance equipment for forging machinery based on a segmentation principle.
Background
The forging press is a mechanical device for forming and separating in forging and pressing, and includes a forging hammer, a mechanical press, a hydraulic press, a screw press and a forging press for forming, and auxiliary machines such as an uncoiler, a straightening machine, a shearing machine and a forging operation machine. Forging machines are mainly used for metal forming and are also called metal forming machines, which form metal by applying pressure to the metal. Due to the double-column pull-down structure of the forging press, mechanical faults generally rarely occur in the operation process of the forging press, the faults are mainly concentrated on the aspect of a hydraulic system of the forging press, fault cause diagnosis is difficult to rapidly carry out in the maintenance and management process, and the difficulty in fault removal of the hydraulic system is larger than that of the traditional mechanical faults.
In order to ensure the cleanliness of hydraulic oil, a filter element is usually used for filtering the hydraulic oil, but the hot processing heat, dirt and poor environmental characteristics of forging production cause a large amount of impurities to be generated in the operation process, which directly causes the related impurities generated in oil circulation to be adsorbed on the filter element, and causes the blockage of an oil circuit under the most extreme condition, but influences the normal use of maintenance equipment; in addition, due to the working characteristics of a hydraulic system, friction between metals can generate a large amount of fine metal particles, but a common filtering mode cannot fully filter due to the limitation of a filtering material, the fine metal particles can be attached to a connecting gap after multiple cycles, the fine metal particles in hydraulic oil can be filtered only after being gathered into larger particles, and the problem that the concentration of the particles is too high at the moment can be solved only by replacing the hydraulic oil; the viscosity of hydraulic oil is reduced due to overhigh temperature, the thickness of an oil film is reduced, the clamping stagnation phenomenon is generated, the abrasion of certain precise parts is increased, a cooler is usually used for cooling, water is corroded to cause water leakage of the cooler, water enters the hydraulic oil and is emulsified through high-speed rotation and stirring of a pump, various indexes are seriously reduced after the hydraulic oil is emulsified, the service life is long, certain key parts in equipment can be damaged and unnecessary halt replacement can be caused, the cost of replacing the hydraulic oil is high, and the traditional separation method cannot separate the emulsified water-oil mixture.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the invention provides a forging and pressing machinery efficient maintenance device based on a segmentation principle, according to the problem that the service life is influenced by a large amount of impurities produced in hydraulic oil due to forging production, a low-temperature dehydration mechanism, a magnetic field impurity removal and deactivation mechanism and a self-cleaning electrostatic adsorption mechanism are arranged to recover and treat the impurities in the hydraulic oil respectively by utilizing the segmentation principle, so that the technical effects of improving the treatment efficiency and shortening the treatment time are achieved, and the technical problem that the service life of the hydraulic oil is shortened due to the influence of the impurities is solved; according to the fact that metal particles in hydraulic oil are difficult to separate and affect service life, the magnetic field is generated by the magnetic filtering device, so that the metal particles are suspended in the magnetic field and are magnetized and collected, and the metal content in the hydraulic oil is effectively reduced; according to the problem that the working index is reduced due to the fact that hydraulic oil is emulsified through high-speed rotation and stirring of a pump, the technical effect of oil-water separation is achieved by utilizing a vacuumizing device and a cooling device and directly sublimating water through changing pressure and temperature, and the technical problem that the forging index is affected by the emulsification of the hydraulic oil is solved.
The technical scheme adopted by the invention is as follows: the invention provides efficient maintenance equipment for forging machinery based on a segmentation principle, which comprises a low-temperature dehydration mechanism, a magnetic field impurity removal and survival reduction mechanism, a self-cleaning electrostatic adsorption mechanism, an oil storage barrel, a control module and a main body supporting table, wherein the low-temperature dehydration mechanism is arranged on the main body supporting table, the magnetic field impurity removal and survival reduction mechanism is arranged on one side of the low-temperature dehydration mechanism, the self-cleaning electrostatic adsorption mechanism is arranged above the magnetic field impurity removal and survival reduction mechanism, the oil storage barrel is arranged on one side of the low-temperature dehydration mechanism, and the control module is arranged on the low-temperature dehydration mechanism.
The low-temperature dehydration mechanism comprises a vacuumizing device, a cooling device and a heat preservation device, wherein the heat preservation device is arranged on the main body supporting table, the vacuumizing device is arranged on the heat preservation device, and the cooling device is arranged on the heat preservation device; the heat preservation device comprises a temperature indicator and a heat insulation barrel, the heat insulation barrel is arranged on the main body supporting table, the temperature indicator is arranged on the heat insulation barrel, the heat insulation barrel is arranged, a relatively constant temperature interval can be maintained in the low-temperature dehydration mechanism, and when hydraulic oil is repeatedly cooled, the energy consumption of the cooling device can be reduced.
Further, evacuating device includes tee bend vacuum valve, bi-pass vacuum valve, supports overhead, evacuation machine, array cooling system, exhaust tube and defeated oil pipe A, array cooling system locates in thermal-insulated heat-preserving container, support overhead locates thermal-insulated heat-preserving container one side, the evacuation machine is located and is supported overhead, array cooling system top is located to the tee bend vacuum valve, changes sending into and the evacuation of hydraulic oil through the tee bend vacuum valve, the evacuation machine passes through an interface intercommunication of the side of exhaust tube and tee bend vacuum valve, the bi-pass vacuum valve is located on thermal-insulated heat-preserving container one side, array cooling system passes through defeated oil pipe A and bi-pass vacuum valve intercommunication.
Wherein, the array cooling system comprises a top tree-shaped shunt pipe, a top fixing ring, a heat-conducting oil storage tank, a bottom fixing ring and a bottom tree-shaped shunt pipe, the top fixing ring is arranged on the inner wall of the heat-insulating heat-preserving barrel, the bottom fixing ring is arranged on the inner wall of the heat-insulating heat-preserving barrel, the upper end of the heat-conducting oil storage tank is arranged on the top fixing ring, the lower end of the heat-conducting oil storage tank is arranged on the bottom fixing ring, the trunk end of the top tree-shaped shunt pipe is arranged on a bottom interface of a three-way vacuum valve, the branch end of the top tree-shaped shunt pipe is arranged at the top of the heat-conducting oil storage tank, the branch end of the bottom tree-shaped shunt pipe is arranged at the bottom of the heat-conducting oil storage tank, the trunk end of the bottom tree-shaped shunt pipe is connected with an oil conveying pipe A, a plurality of groups of heat-conducting oil storage tanks are arranged, the total amount of hydraulic oil is treated by single vacuumizing, and the heat-conducting oil storage tank is contacted with an increased curved surface, the heat conversion efficiency is improved.
Further, the cooling device comprises a compressor, a liquid discharge pipe, a gas supply pipe, a heat conduction shell and a squirrel cage type gas-liquid circulating pipe, the compressor is arranged inside the support overhead, the upper end of the heat conduction shell is arranged on the top fixing ring, the lower end of the heat conduction shell is arranged on the bottom fixing ring, the squirrel cage type gas-liquid circulating pipe is arranged inside the heat conduction shell, one end of the squirrel cage type gas-liquid circulating pipe is communicated with the compressor through the liquid discharge pipe, the other end of the squirrel cage type gas-liquid circulating pipe is communicated with the compressor through the gas supply pipe, gas is compressed through the compressor, and the array cooling system is cooled in an auxiliary mode through gas evaporation and liquefaction circulation alternation.
As a further preferred aspect of the present invention, the magnetic field impurity removal and deactivation mechanism includes a separation barrel body, a magnetization filtering device, a hidden metal collecting device, an ultrasonic generator, an oil delivery pipe C, an oil delivery pump, an oil delivery pipe B, an oil delivery pipe D, an ultrasonic transducer, and an oil pump base, the separation barrel body is disposed on the main support table, the magnetization filtering device is disposed on the separation barrel body, the hidden metal collecting device is disposed below the magnetization filtering device, the ultrasonic generator is disposed on the main support table, the ultrasonic transducer is disposed on the separation barrel body, the oil pump base is disposed on the main support table, the oil delivery pump is disposed on the oil pump base, the separation barrel body is communicated with the oil delivery pump through the oil delivery pipe C, and the oil delivery pump is communicated with another port on the side surface of the three-way vacuum valve through the oil delivery pipe B, the oil delivery pipe D is arranged on the barrel body of the separation barrel, and the ultrasonic wave emitted by the ultrasonic transducer can separate metal particles adsorbed on the magnetization filtering device, and self-cleaning is completed in the barrel, so that manual cleaning again is not needed.
Wherein, the magnetization filtering device comprises an electrode fixing arm, a conical double-spiral coil, a current controller, a power transmission line A, a power transmission line B, a fixed electrode and a U-shaped fixing frame, the current controller is arranged on the outer side wall of the barrel body of the separation barrel, the electrode fixing arm is arranged in the barrel body of the separation barrel, the fixed electrode is arranged on the electrode fixing arm, the U-shaped fixing frame is arranged on the inner wall of the barrel body of the separation barrel, one end of the power transmission line A is arranged on the fixed electrode, the other end of the power transmission line A is arranged on the current controller, one end of the power transmission line B is arranged on the current controller, the other end of the power transmission line B is arranged on the converging end of the U-shaped fixing frame, one end of the conical double-spiral coil is arranged on the fixed electrode, the other end of the conical double-spiral coil is arranged on the branch end of the U-shaped fixing frame and is connected with the other end of the power transmission line B through the inside of the U-shaped fixing frame, the magnetic field generated by the conical double-spiral coil is utilized to suspend and collect metal particles in the hydraulic oil in the center of the conical double-spiral coil, and meanwhile, the stacked design of the conical double-spiral coil can make the hydraulic oil fully contact with the conical double-spiral coil by utilizing the viscosity of the hydraulic oil, and the metal particles have certain magnetism due to the electromagnetic mutual inductance principle, so that the metal particles are further favorably adsorbed; the conical double-spiral coil can magnetize mixed water molecules through a generated magnetic field, so that the surface tension of the liquid of the water molecules is improved, the emulsion of the hydraulic oil becomes unstable, and the subsequent water-oil separation is facilitated.
Further, hidden metal collection device is including collecting flexible arm, the protection casing that opens and shuts, metal collecting pit, linkage arm and collection frame, the collection frame is located on the separation bucket staving, the stiff end of collecting flexible arm is located on the collection frame, the protection casing that opens and shuts is located the activity of collecting flexible arm and serves, the linkage arm slides and locates on the collection frame, the one end of linkage arm is located on the protection casing that opens and shuts, the metal collecting pit is located on the other end of linkage arm.
As a further preferred aspect of the present invention, the self-cleaning electrostatic adsorption mechanism includes a spherical shunt device, an electrostatic generator, an oil pipe E, an electrostatic isolation casing, a honeycomb electrostatic adsorption device and a shunt recovery device, the electrostatic isolation casing is disposed above the separation barrel body, the spherical shunt device is disposed on the top surface of the electrostatic isolation casing, the oil pipe E is disposed on the top end interface of the spherical shunt device, the electrostatic generator is disposed on the side wall of the electrostatic isolation casing, the honeycomb electrostatic adsorption device is disposed inside the electrostatic isolation casing, the top end of the honeycomb electrostatic adsorption device is disposed on the spherical shunt device, the shunt recovery device is disposed on the bottom end of the honeycomb electrostatic adsorption device, the spherical shunt device and the shunt recovery device are utilized to periodically adsorb and filter the hydraulic oil through the honeycomb electrostatic adsorption device, and the adsorbed impurities can be collected, avoiding mixing into the hydraulic oil again.
Wherein, spherical diverging device includes the reposition of redundant personnel spherical shell, rotates splitter blade, reposition of redundant personnel transmission rocking arm, digging arm, reposition of redundant personnel output arm and shunt motor, the reposition of redundant personnel spherical shell is located on the electrostatic isolation shell top surface, the electrostatic isolation shell top surface is located to the shunt motor, it locates on the reposition of redundant personnel spherical shell to rotate the splitter blade, the reposition of redundant personnel transmission rocking arm is located on the rotation splitter blade, the reposition of redundant personnel output arm is located on the output of reposition of redundant personnel motor, the one end of digging arm is rotated and is located on the reposition of redundant personnel transmission rocking arm, the other end of digging arm is rotated and is located on the reposition of redundant personnel output arm, can control the rotation angle that rotates splitter blade through the reposition of redundant personnel motor, lets in the different honeycomb formula electrostatic adsorption device of hydraulic oil inflow, carries out electrostatic adsorption and handles.
Further, reposition of redundant personnel recovery unit includes T type reposition of redundant personnel chamber, the flexible arm A of reposition of redundant personnel, vortex groove A, vortex groove B, the flexible arm B of reposition of redundant personnel and impurity recovery box, honeycomb formula electrostatic adsorption device bottom is located to T type reposition of redundant personnel chamber, T type reposition of redundant personnel intracavity is located to the stiff end of the flexible arm A of reposition of redundant personnel, it serves to locate the activity of the flexible arm A of reposition of redundant personnel in the vortex groove A, T type reposition of redundant personnel intracavity is located to the stiff end of the flexible arm B of reposition of redundant personnel, it serves to locate the activity of the flexible arm B of reposition of redundant personnel in the vortex groove B, T type reposition of redundant personnel chamber below is located to the impurity recovery box.
Further, honeycomb formula electrostatic adsorption device is including adsorbing shell and honeycomb adsorption disc, T type reposition of redundant personnel chamber top is located to the adsorption shell, the honeycomb adsorption disc is located in the adsorption shell, utilizes that honeycomb bearing capacity is strong, the space is big, and the adsorbed impurity that can be fine can avoid blockking up again simultaneously.
Control module adopts STC12C6082 model singlechip, control module respectively with current controller, petroleum pump, compressor, reposition of redundant personnel motor, supersonic generator, collect flexible arm, electrostatic generator, for reposition of redundant personnel flexible arm A and reposition of redundant personnel flexible arm B electric connection, control module controls current controller operating condition, petroleum pump operating condition, compressor operating condition, reposition of redundant personnel motor operating condition, supersonic generator operating condition, collects flexible arm operating condition, electrostatic generator operating condition, reposition of redundant personnel flexible arm A operating condition and reposition of redundant personnel flexible arm B operating condition respectively.
The invention with the structure has the following beneficial effects: this scheme provides high-efficient separation, impurity recovery's a high-efficient maintenance of equipment of forging and pressing machinery based on cut apart the principle beneficial effect as follows:
(1) according to the characteristic that forging production leads to generating a large amount of impurities in the hydraulic oil, adopt the mode of electrostatic adsorption, magnetic field absorption and low temperature sublimation, set up low temperature dehydration mechanism, magnetic field edulcoration and fall living mechanism, automatically cleaning electrostatic adsorption mechanism, realized improving hydraulic oil maintenance efficiency, shorten maintenance time simultaneously, solved hydraulic oil and polluted repeatedly and lead to the technical difficult problem that maintenance cost height influences production efficiency.
(2) The setting of honeycomb formula electrostatic adsorption device can utilize electrostatic adsorption's principle, with the impurity adsorption separation in the hydraulic oil, and honeycomb structure bearing capacity is strong moreover, and space frame is loose, and the absorption impurity that can be fine can avoid simultaneously again blockking up.
(3) According to the characteristic that the filter element filters hydraulic oil and easily causes oil circuit blockage, a shunting recovery mode is adopted, a spherical shunting device and a shunting recovery device are arranged, the hydraulic oil is periodically adsorbed and filtered through a honeycomb type electrostatic adsorption device, and meanwhile, adsorbed impurities can be collected to avoid being mixed into the hydraulic oil again.
(4) In order to solve the problem that metal particles in hydraulic oil are difficult to separate, the electromagnetic induction principle is adopted, the metal particles are gathered in a magnetic field, and meanwhile due to the mutual induction effect, the metal particles can have magnetism, so that the adsorption effect is further improved, and the technical effect of quickly separating the metal particles is realized.
(5) The arrangement of the magnetization filtering device can separate metal particles, can also generate a magnetic field to magnetize water molecules in hydraulic oil, improves the surface tension of the magnetized water molecules, enables emulsion-like substances of the hydraulic oil to tend to be in an unstable state, and facilitates the subsequent water-oil separation.
(6) Hidden metal collection device's setting can collect the metal collecting pit that opens and shuts of flexible arm through control, retrieves the metal particle that magnetization filter equipment collected in airtight space, prevents secondary pollution.
(7) The ultrasonic transducer can separate the metal particles adsorbed on the magnetization filtering device by sending ultrasonic waves after the metal particles are separated, self-cleaning is completed in the barrel, and manual cleaning is not needed again.
(8) According to the unable abundant emulsified oil that separates of traditional separation mode, utilize the sublime mode of low temperature to with the help of the atmospheric pressure principle, sublime the hydrone, realized separating water from hydraulic oil, can not produce the technological effect of influence to the hydraulic oil quality again simultaneously, thereby solved the hydraulic oil emulsification and be difficult to separate the technical problem who influences the production progress.
(9) Through utilizing the compressor compressed gas, realize that the circulation of evaporation and liquefaction is cooled down in the low temperature dehydration mechanism in turn, the setting of thermal-insulated heat-preserving container simultaneously can let keep constant temperature in the low temperature dehydration mechanism, when carrying out the repeated cooling to hydraulic oil, can reduce heat sink's power consumption.
(10) The multi-group heat-conducting oil storage tank is arranged, the total amount of hydraulic oil processed by single vacuumizing is increased, and meanwhile, the heat-conducting oil storage tank improves the heat conversion efficiency by increasing the contact area of the curved surface.
Drawings
FIG. 1 is a schematic structural diagram of a high-efficiency maintenance device for a forging press based on a segmentation principle, which is provided by the invention;
FIG. 2 is a schematic structural diagram of a low-temperature dehydration mechanism of a forging and pressing machinery efficient maintenance device based on a segmentation principle, which is provided by the invention;
FIG. 3 is a schematic structural view of a vacuum-pumping device;
FIG. 4 is a schematic structural view of a cooling device;
FIG. 5 is a schematic structural diagram of a magnetic field impurity removal and survival reduction mechanism of efficient maintenance equipment for forging machinery based on a segmentation principle, which is provided by the invention;
FIG. 6 is a schematic view showing the structure of a magnetic filter device;
FIG. 7 is a schematic view of a hidden metal collecting device in a closed state;
FIG. 8 is a sectional view showing a part of the structure of the hidden metal collecting device in an open/close state;
FIG. 9 is a schematic structural view of a self-cleaning electrostatic adsorption mechanism;
FIG. 10 is a partial cross-sectional view of the self-cleaning electrostatic clamping mechanism;
FIG. 11 is a cross-sectional view of a spherical shunt device;
FIG. 12 is a partial sectional view of the construction of the split stream recovering device;
FIG. 13 is a cross-sectional view of a honeycomb electrostatic adsorption device;
FIG. 14 is a control relationship diagram of a control module;
FIG. 15 is a circuit diagram of a control module;
FIG. 16 is a circuit diagram of a current controller;
fig. 17 is a circuit diagram of the electrostatic generator.
The device comprises a low-temperature dehydration mechanism 1, a magnetic field impurity removal and activity reduction mechanism 2, a magnetic field impurity removal and activity reduction mechanism 3, a self-cleaning electrostatic adsorption mechanism 4, an oil storage barrel 5, a control module 6, a main body support table 101, a vacuumizing device 102, a cooling device 103, a heat preservation device 104, a temperature indicator 105, a heat insulation and preservation barrel 106, a three-way vacuum valve 107, a two-way vacuum valve 108, a support elevated frame 109, a vacuumizing machine 110, an array cooling system 111, an air exhaust pipe 112, an oil pipeline A113, a top tree-shaped shunt pipe 114, a top fixing ring 115, a heat conduction oil storage tank 116, a bottom fixing ring 117, a bottom tree-shaped shunt pipe 118, a compressor 119, a liquid discharge pipe 120, an air supply pipe 121, a heat conduction shell 122, a squirrel cage type gas-liquid circulation pipe 201, a separation barrel body 202, a magnetization filtering device 203, a hidden metal collection device 204, a hidden metal collection device, a vacuum pump, a vacuum pump, a vacuum pump, a vacuum, ultrasonic generator 205, oil delivery pipe C, 206, oil delivery pump 207, oil delivery pipe B, 208, oil delivery pipe D, 209, ultrasonic transducer 210, oil pump base 211, electrode fixing arm 212, conical double-spiral coil 213, current controller 214, power transmission line A, 215, power transmission line B, 216, fixed electrode 217, U-shaped fixing frame 218, collecting telescopic arm 219, opening and closing protective cover 220, metal collecting pool 221, linkage arm 222, collecting frame 301, spherical shunt device 302, electrostatic generator 303, oil delivery pipe E, 304, electrostatic isolation shell 305, honeycomb type electrostatic adsorption device 306, shunt recovery device 307, shunt spherical shell 308, rotating shunt blade 309, shunt transmission rotating arm 310, movable arm 311, shunt output arm 312, shunt motor 313, T-shaped shunt cavity 314, shunt telescopic arm A, 315. turbulent flow grooves A and 316, turbulent flow grooves B and 317, shunting telescopic arms B and 318, an impurity recovery box, 319, an adsorption shell, 320 and a honeycomb adsorption disc.
In a circuit diagram of a control module, 5V is a power supply of the circuit, GND is a ground terminal, XTAL1 is a crystal oscillator, C1 and C2 are oscillation starting capacitors of the crystal oscillator, P1-P10 are respectively a current controller, an oil transfer pump, a compressor, a shunt motor, an ultrasonic generator, a collection telescopic arm, an electrostatic generator and connectors of the shunt telescopic arm A and the shunt telescopic arm B with the control module, and the control module respectively controls the working state of the current controller, the working state of the oil transfer pump, the working state of the compressor, the working state of the shunt motor, the working state of the ultrasonic generator, the working state of the collection telescopic arm, the working state of the electrostatic generator, the working state of the shunt telescopic arm A and the working state of the shunt telescopic arm B; in the circuit diagram of the current controller, L1 and L2 are induction coils, R1, R2, R3, R4, R5, R6 and R7 are resistors, D1 and D2 are diodes, C1, C2, C3, C4, C5 and C6 are capacitors, a1 is an ammeter, Z1 is an impedance, and Q1 is a triode. The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
As shown in figure 1, the invention provides efficient maintenance equipment for forging machinery based on a segmentation principle, which comprises a low-temperature dehydration mechanism 1, a magnetic field impurity removal and living reduction mechanism 2, a self-cleaning electrostatic adsorption mechanism 3, an oil storage barrel 4, a control module 5 and a main body supporting table 6, wherein the low-temperature dehydration mechanism 1 is arranged on the main body supporting table 6, the magnetic field impurity removal and living reduction mechanism 2 is arranged on one side of the low-temperature dehydration mechanism 1, the self-cleaning electrostatic adsorption mechanism 3 is arranged on one side of the magnetic field impurity removal and living reduction mechanism 2, the oil storage barrel 4 is arranged on one side of the low-temperature dehydration mechanism 1, and the control module 5 is arranged on the low-temperature dehydration mechanism 1.
As shown in fig. 2, the low-temperature dewatering mechanism 1 includes a vacuum extractor 101, a temperature reducer 102 and a heat preservation device 103, the heat preservation device 103 is disposed on the main body support platform 6, the vacuum extractor 101 is disposed on the heat preservation device 103, and the temperature reducer 102 is disposed on the heat preservation device 103; the heat preservation device 103 comprises a temperature indicator 104 and a heat insulation barrel 105, the heat insulation barrel 105 is arranged on the main body support platform 6, and the temperature indicator 104 is arranged on the heat insulation barrel 105.
As shown in fig. 3, the vacuum pumping device 101 includes a three-way vacuum valve 106, a two-way vacuum valve 107, a supporting elevated frame 108, a vacuum pumping machine 109, an array cooling system 110, an air pumping pipe 111 and an oil pipeline a112, the array cooling system 110 is disposed in the heat-insulating and heat-preserving barrel 105, the three-way vacuum valve 106 is disposed above the array cooling system 110, the supporting elevated frame 108 is disposed on one side of the heat-insulating and heat-preserving barrel 105, the vacuum pumping machine 109 is disposed on the supporting elevated frame 108, the vacuum pumping machine 109 is communicated with an interface on the side of the three-way vacuum valve 106 through the air pumping pipe 111, the two-way vacuum valve 107 is disposed on one side of the heat-insulating and heat-preserving barrel 105, and the array cooling system 110 is communicated with the two-way vacuum valve 107 through the oil pipeline a 112; array cooling system 110 includes the arborescent shunt tubes 113 in top, the solid fixed ring 114 in top, heat conduction oil storage tank 115, the solid fixed ring 116 in bottom and the arborescent shunt tubes 117 in bottom, the solid fixed ring 114 in top is located on thermal-insulated heat-preserving container 105 inner wall, the solid fixed ring 114 in top is located on the solid fixed ring 114 in top to the upper end of heat conduction oil storage tank 115, the solid fixed ring 116 in bottom is located to the lower extreme of heat conduction oil storage tank 115, the trunk end of the arborescent shunt tubes 113 in top is located on the bottom interface of tee bend vacuum valve 106, the top of heat conduction oil storage tank 115 is located to the branch end of the arborescent shunt tubes 113 in top, the bottom of heat conduction oil storage tank 115 is located to the branch end of the arborescent shunt tubes 117 in bottom, the trunk end that the arborescent shunt tubes 117 in bottom was located links to each other with defeated oil pipe A112.
As shown in fig. 4, the cooling device 102 includes a compressor 118, a liquid discharge pipe 119, a gas feed pipe 120, a heat conduction housing 121, and a squirrel-cage gas-liquid circulation pipe 122, the compressor 118 is disposed inside the supporting elevated frame 108, the upper end of the heat conduction housing 121 is disposed on the top fixing ring 114, the lower end of the heat conduction housing 121 is disposed on the bottom fixing ring 116, the squirrel-cage gas-liquid circulation pipe 122 is disposed inside the heat conduction housing 121, one end of the squirrel-cage gas-liquid circulation pipe 122 is communicated with the compressor 118 through the liquid discharge pipe 119, and the other end of the squirrel-cage gas-liquid circulation pipe 122 is communicated with the compressor 118 through the gas feed pipe 120.
As shown in fig. 5, the magnetic impurity removing and survival reducing mechanism 2 comprises a separation barrel body 201, a magnetization filtering device 202, a hidden metal collecting device 203, an ultrasonic generator 204 and an oil pipeline C205, the oil transfer pump 206, oil transfer pipe B207, oil transfer pipe D208, ultrasonic transducer 209 and oil pump base 210, the separation barrel staving 201 is located on main part supporting bench 6, oil transfer pipe D208 is located on separation barrel staving 201, magnetization filter 202 is located on separation barrel staving 201, hidden metal collecting device 203 is located below magnetization filter 202, ultrasonic transducer 209 is located on separation barrel staving 201, supersonic generator 204 is located on main part supporting bench 6, oil pump base 210 is located on main part supporting bench 6, oil transfer pump 206 is located on oil pump base 210, separation barrel staving 201 communicates with oil transfer pump 206 through defeated oil pipe C205, oil transfer pump 206 communicates with another interface of tee bend vacuum valve 106 side through defeated oil pipe B207.
As shown in fig. 6, the magnetization filtering means 202 includes an electrode-fixing arm 211, a tapered double-spiral coil 212, a current controller 213, the power transmission line A214, the power transmission line B215, a fixed electrode 216 and a U-shaped fixing frame 217, wherein the electrode fixing arm 211 is arranged inside the separation barrel body 201, the current controller 213 is arranged on the outer side wall of the separation barrel body 201, the fixed electrode 216 is arranged on the electrode fixing arm 211, the U-shaped fixing frame 217 is arranged on the inner wall of the separation barrel body 201, one end of the power transmission line A214 is arranged on the fixed electrode 216, the other end of the power transmission line A214 is arranged on the current controller 213, one end of the power transmission line B215 is arranged on the current controller 213, the other end of the power transmission line B215 is arranged on the converging end of the U-shaped fixing frame 217, one end of the conical double-spiral coil 212 is arranged on the fixed electrode 216, and the other end of the conical double-spiral coil 212 is arranged on the branch end of the U-shaped fixing frame 217 and is connected with the other end of the power transmission line B215 through the inside of the U-shaped fixing frame 217.
As shown in fig. 7 and 8, the hidden metal collecting device 203 comprises a collecting telescopic arm 218, an opening and closing protective cover 219, a metal collecting tank 220, a linkage arm 221 and a collecting frame 222, wherein the collecting frame 222 is arranged on the separating barrel body 201, the fixed end of the collecting telescopic arm 218 is arranged on the collecting frame 222, the opening and closing protective cover 219 is arranged on the movable end of the collecting telescopic arm 218, the linkage arm 221 is slidably arranged on the collecting frame 222, one end of the linkage arm 221 is arranged on the opening and closing protective cover 219, and the metal collecting tank 220 is arranged on the other end of the linkage arm 221.
As shown in fig. 9 and 10, the self-cleaning electrostatic adsorption mechanism 3 includes a spherical shunt device 301, an electrostatic generator 302, an oil delivery pipe E303, an electrostatic isolation casing 304, a honeycomb type electrostatic adsorption device 305 and a shunt recovery device 306, the electrostatic isolation casing 304 is disposed above the separation barrel body 201, the electrostatic generator 302 is disposed on a side wall of the electrostatic isolation casing 304, the spherical shunt device 301 is disposed on a top surface of the electrostatic isolation casing 304, a top end of the honeycomb type electrostatic adsorption device 305 is disposed on the spherical shunt device 301, the oil delivery pipe E303 is disposed at a top end interface of the spherical shunt device 301, the honeycomb type electrostatic adsorption device 305 is disposed inside the electrostatic isolation casing 304, and the shunt recovery device 306 is disposed at a bottom end of the honeycomb type electrostatic adsorption device 305.
As shown in fig. 11, the spherical shunt device 301 includes a shunt spherical shell 307, a rotary shunt blade 308, a shunt transmission rotating arm 309, a movable arm 310, a shunt output arm 311 and a shunt motor 312, wherein the shunt motor 312 is disposed on the top surface of the electrostatic isolation housing 304, the shunt spherical shell 307 is disposed on the top surface of the electrostatic isolation housing 304, the shunt output arm 311 is disposed on the output end of the shunt motor 312, the rotary shunt blade 308 is rotatably disposed on the shunt spherical shell 307, the shunt transmission rotating arm 309 is disposed on the rotary shunt blade 308, one end of the movable arm 310 is rotatably disposed on the shunt transmission rotating arm 309, and the other end of the movable arm 310 is rotatably disposed on the shunt output arm 311.
As shown in fig. 12, shunting recovery unit 306 includes T type shunting cavity 313, shunting telescopic arm a314, spoiler groove a315, spoiler groove B316, shunting telescopic arm B317 and impurity recovery box 318, cellular electrostatic adsorption device 305 bottom is located to T type shunting cavity 313, impurity recovery box 318 locates T type shunting cavity 313 below, in T type shunting cavity 313 was located to shunting telescopic arm B317's stiff end, spoiler groove B316 locates on shunting telescopic arm B317's the activity end, in T type shunting cavity 313 was located to shunting telescopic arm a 314's stiff end, spoiler groove a315 locates on shunting telescopic arm a 314's the activity end.
As shown in fig. 13, the honeycomb electrostatic adsorption device 305 includes an adsorption housing 319 and a honeycomb adsorption disk 320, wherein the adsorption housing 319 is disposed above the T-shaped diversion chamber 313, and the honeycomb adsorption disk 320 is disposed in the adsorption housing 319.
As shown in fig. 1 and 3, the control module 5 is disposed on the supporting frame 108, the control module 5 is electrically connected to the current controller 213, the oil transfer pump 206, the compressor 118, the shunt motor 312, the ultrasonic generator 204, the collecting telescopic arm 218, the electrostatic generator 302, the shunt telescopic arm a314, and the shunt telescopic arm B317, respectively, and the control module 5 controls the operating state of the current controller 213, the operating state of the oil transfer pump 206, the operating state of the compressor 118, the operating state of the shunt motor 312, the operating state of the ultrasonic generator 204, the operating state of the collecting telescopic arm 218, the operating state of the electrostatic generator 302, the operating state of the shunt telescopic arm a314, and the operating state of the shunt telescopic arm B317, respectively.
When the device is used, firstly, hydraulic oil is sent into the self-cleaning electrostatic adsorption mechanism 3, the control module 5 controls the electrostatic generator 302 to work on the honeycomb adsorption disc 320 to form static electricity, the control module 5 controls the shunt motor 312, the shunt telescopic arm A314 and the shunt telescopic arm B317 to move periodically, the hydraulic oil passes through the T-shaped shunt cavity 313 and the adsorption shell 319, then the hydraulic oil is sent into the magnetic field impurity removal and activity reduction mechanism 2, the hydraulic oil is sent into the separation barrel body 201 through the oil pipeline D208, the hidden metal collecting device 203 is in an open-close state, the control module 5 controls the collecting telescopic arm 218 to extend to drive the open-close protective cover 219 to move towards the outside, the open-close protective cover 219 moves to drive the linkage arm 221 to slide, the linkage arm 221 slides to drive the metal collecting pool 220 to open and close towards the outside, then the magnetization filtering device 202 is started, the control module 5 controls the current controller 213 to control the conical double-helix coil 212 to generate a helical magnetic field, the hydraulic oil slowly passes through the conical double-spiral coil 212 due to the liquid viscosity, at the moment, metal particles in the hydraulic oil have the magnetic field influence and are suspended in the center of the conical double-spiral coil 212, and due to the magnetization influence, the metal particles are gradually gathered and further cannot be separated from gaps of the conical double-spiral coil 212, in addition, the magnetic field has the magnetization effect on the hydraulic oil, the surface tension of water molecules is improved, the emulsion of the hydraulic oil tends to be in an unstable state and is easy to separate water and oil, after the separation of the metal particles is completed, the hidden metal collecting device 203 is closed, the control module 5 controls the collecting telescopic arm 218 to be shortened and drives the opening and closing protective cover 219 to move inwards, the opening and closing protective cover 219 drives the metal collecting pool 220 to move inwards through the linkage arm 221, the control module 5 controls the current controller 213 to stop working, the control module 5 controls the ultrasonic generator 204 to control the ultrasonic transducer 209 to emit ultrasonic waves to perform ultrasonic cleaning on the separation barrel body 201, metal particles and other oil stains are collected in a metal collecting pool 220, then a control module 5 controls a collecting telescopic arm 218 to extend again to send out sundries in the metal collecting pool 220 to finish internal cleaning, separated hydraulic oil is sent into a fuel delivery pump 206 through a fuel delivery pipe C205, then the control module 5 controls the fuel delivery pump 206 to pump into a three-way vacuum valve 106 through a fuel delivery pipe B207, at the moment, a cooling device 102 works, the control module 5 controls a compressor 118 to send compressed gas into a squirrel-cage gas-liquid circulation pipe 122 through a gas delivery pipe 120, after heat absorption, liquefaction is returned to the compressor 118 through a liquid discharge pipe 119 to finish cooling thermal circulation, the three-way vacuum valve 106 is communicated with the fuel delivery pipe B207 and a top tree-shaped shunt pipe 113 to send the hydraulic oil into a heat-conducting oil storage tank 115, the two-way vacuum valve 107 is closed, after a certain amount of hydraulic oil is introduced into the heat-conducting oil storage tank 115, the three-way vacuum valve 106 is communicated with the top shunt and gas suction pipe 111, the control module 5 controls the vacuum-pumping machine 109 to start working to discharge air in the heat-conducting oil storage tank 115, during the process of discharging air, water in the hydraulic oil is sublimated and discharged together, then the hydraulic oil in the heat-conducting oil storage tank 115 is sent into the oil storage barrel 4 to be stored after air pressure balance and the two-way vacuum valve 107 is opened and closed.
The specific working process of the invention is described above, and the steps are repeated when the device is used next time.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a high-efficient maintenance of equipment of forging and pressing machinery based on cut apart principle which characterized in that: the device comprises a low-temperature dehydration mechanism (1), a magnetic field impurity removal and activity reduction mechanism (2), a self-cleaning electrostatic adsorption mechanism (3), an oil storage barrel (4), a control module (5) and a main body supporting table (6), wherein the low-temperature dehydration mechanism (1) is arranged on the main body supporting table (6), the control module (5) is arranged on the low-temperature dehydration mechanism (1), the magnetic field impurity removal and activity reduction mechanism (2) is arranged on one side of the low-temperature dehydration mechanism (1), the oil storage barrel (4) is arranged on one side of the low-temperature dehydration mechanism (1), and the self-cleaning electrostatic adsorption mechanism (3) is arranged above the magnetic field impurity removal and activity reduction mechanism (2); the magnetic field impurity removal and survival reduction mechanism (2) comprises a magnetization filtering device (202) and a hidden metal collecting device (203), wherein the hidden metal collecting device (203) is arranged above the main body supporting platform (6), and the magnetization filtering device (202) is arranged above the hidden metal collecting device (203).
2. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 1, wherein: the magnetic impurity removal and activity reduction mechanism (2) also comprises a separation barrel body (201), an ultrasonic generator (204), an oil delivery pipe C (205), an oil delivery pump (206), an oil delivery pipe B (207), an oil delivery pipe D (208), an ultrasonic transducer (209) and an oil pump base (210), the separation barrel body (201) is arranged on the main body supporting platform (6), the ultrasonic transducer (209) is arranged on the separation barrel body (201), the oil pump base (210) is arranged on the main body supporting platform (6), the oil delivery pipe D (208) is arranged on the barrel body (201) of the separation barrel, the ultrasonic generator (204) is arranged on the main body supporting table (6), the oil transfer pump (206) is arranged on the oil pump base (210), the barrel body (201) of the separation barrel is communicated with an oil transfer pump (206) through an oil transfer pipe C (205), the oil delivery pump (206) is communicated with the low-temperature dehydration mechanism (1) through an oil delivery pipe B (207).
3. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 2, wherein: the low-temperature dehydration mechanism (1) comprises a vacuumizing device (101), a cooling device (102) and a heat preservation device (103), wherein the heat preservation device (103) is arranged on the main body supporting table (6), the vacuumizing device (101) is arranged on the heat preservation device (103), and the cooling device (102) is arranged on the heat preservation device (103); the heat preservation device (103) comprises a temperature indicator (104) and a heat insulation barrel (105), the heat insulation barrel (105) is arranged on the main body support platform (6), and the temperature indicator (104) is arranged on the heat insulation barrel (105).
4. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 3, wherein: the vacuum pumping device (101) comprises a three-way vacuum valve (106), a two-way vacuum valve (107), a support elevated frame (108), a vacuum pumping machine (109), an array cooling system (110), an exhaust pipe (111) and an oil conveying pipe A (112), wherein the support elevated frame (108) is arranged on one side of a heat insulation barrel (105), the array cooling system (110) is arranged in the heat insulation barrel (105), the two-way vacuum valve (107) is arranged on one side of the heat insulation barrel (105), the vacuum pumping machine (109) is arranged on the support elevated frame (108), the three-way vacuum valve (106) is arranged above the array cooling system (110), the vacuum pumping machine (109) is communicated with an interface on the side surface of the three-way vacuum valve (106) through the exhaust pipe (111), and the array cooling system (110) is communicated with the two-way vacuum valve (107) through the oil conveying pipe A (112); the cooling device (102) comprises a compressor (118), a liquid discharge pipe (119), an air supply pipe (120), a heat conduction shell (121) and a squirrel-cage gas-liquid circulation pipe (122), the compressor (118) is arranged inside the supporting elevated frame (108), the heat conduction shell (121) is arranged inside the heat preservation device (103), the squirrel-cage gas-liquid circulation pipe (122) is arranged inside the heat conduction shell (121), one end of the squirrel-cage gas-liquid circulation pipe (122) is communicated with the compressor (118) through the liquid discharge pipe (119), and the other end of the squirrel-cage gas-liquid circulation pipe (122) is communicated with the compressor (118) through the air supply pipe (120).
5. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 4, wherein: the self-cleaning electrostatic adsorption mechanism (3) comprises a spherical shunt device (301), an electrostatic generator (302), an oil pipeline E (303), an electrostatic isolation shell (304), a honeycomb type electrostatic adsorption device (305) and a shunt recovery device (306), the electrostatic isolation shell (304) is arranged above the barrel body (201) of the separation barrel, the spherical shunt device (301) is arranged on the top surface of the electrostatic isolation shell (304), the static generator (302) is arranged on the side wall of the static isolation shell (304), the honeycomb type electrostatic adsorption device (305) is arranged inside the electrostatic isolation shell (304), the top end of the honeycomb type electrostatic adsorption device (305) is arranged on the spherical shunt device (301), the shunt recovery device (306) is arranged at the bottom end of the honeycomb type electrostatic adsorption device (305), the oil delivery pipe E (303) is arranged at a top end interface of the spherical flow dividing device (301); cellular electrostatic adsorption device (305) includes adsorbs shell (319) and honeycomb adsorption disc (320), adsorb shell (319) and locate reposition of redundant personnel recovery unit (306) top honeycomb adsorption disc (320) are located in adsorbing shell (319).
6. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 5, wherein: the array cooling system (110) comprises a top tree-shaped shunt pipe (113), a top fixing ring (114), a heat-conducting oil storage tank (115), a bottom fixing ring (116) and a bottom tree-shaped shunt pipe (117), the top fixing ring (114) is arranged on the inner wall of the heat-insulation and heat-preservation barrel (105), the bottom fixing ring (116) is arranged on the inner wall of the heat-insulation and heat-preservation barrel (105), the trunk end of the top tree-shaped shunt pipe (113) is arranged on the bottom interface of the three-way vacuum valve (106), the upper end of the heat-conducting oil storage tank (115) is arranged on the top fixing ring (114), the branch end of the top tree-shaped shunt pipe (113) is arranged at the top of the heat-conducting oil storage tank (115), the lower end of the heat-conducting oil storage tank (115) is arranged on the bottom fixing ring (116), the branch end of the bottom tree-shaped shunt pipe (117) is arranged at the bottom of the heat-conducting oil storage tank (115), the trunk end of the bottom tree-shaped shunt pipe (117) is connected with an oil pipeline A (112).
7. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 6, wherein: the spherical shunting device (301) comprises a shunting spherical shell (307), a rotating shunting blade (308), a shunting transmission rotating arm (309), a movable arm (310), a shunting output arm (311) and a shunting motor (312), wherein the shunting spherical shell (307) is arranged on the top surface of an electrostatic isolation shell (304), the shunting motor (312) is arranged on the top surface of the electrostatic isolation shell (304), the rotating shunting blade (308) is rotatably arranged on the shunting spherical shell (307), the shunting transmission rotating arm (309) is arranged on the rotating shunting blade (308), the shunting output arm (311) is arranged on the output end of the shunting motor (312), one end of the movable arm (310) is rotatably arranged on the shunting transmission rotating arm (309), and the other end of the movable arm (310) is rotatably arranged on the shunting output arm (311); reposition of redundant personnel recovery unit (306) are including T type reposition of redundant personnel chamber (313), the flexible arm A (314) of reposition of redundant personnel, vortex groove A (315), vortex groove B (316), the flexible arm B (317) of reposition of redundant personnel and impurity recovery box (318), honeycomb formula electrostatic adsorption device (305) bottom is located in T type reposition of redundant personnel chamber (313), the stiff end of the flexible arm A (314) of reposition of redundant personnel is located in T type reposition of redundant personnel chamber (313), the movable end of the flexible arm A (314) of reposition of redundant personnel is located in perturbation groove A (315), the stiff end of the flexible arm B (317) of reposition of redundant personnel is located in T type reposition of redundant personnel chamber (313), it is served in the activity of the flexible arm B (317) of reposition of redundant personnel to perturb groove B (316), T type reposition of redundant personnel chamber (313) below is located to impurity recovery box (318).
8. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 7, wherein: the magnetizing and filtering device (202) comprises an electrode fixing arm (211), a conical double-spiral coil (212), a current controller (213), a power transmission line A (214), a power transmission line B (215), a fixed electrode (216) and a U-shaped fixing frame (217), wherein the current controller (213) is arranged on the outer side wall of the separation barrel body (201), the electrode fixing arm (211) is arranged inside the separation barrel body (201), the U-shaped fixing frame (217) is arranged on the inner wall of the separation barrel body (201), the fixed electrode (216) is arranged on the electrode fixing arm (211), one end of the power transmission line A (214) is arranged on the fixed electrode (216), the other end of the power transmission line A (214) is arranged on the current controller (213), one end of the power transmission line B (215) is arranged on the current controller (213), and the other end of the power transmission line B (215) is arranged on the converging end of the U-shaped fixing frame (217), one end of the conical double-spiral coil (212) is arranged on the fixed electrode (216), and the other end of the conical double-spiral coil (212) is arranged on a branch end of the U-shaped fixing frame (217) and is connected with the other end of the power transmission line B (215) through the inside of the U-shaped fixing frame (217).
9. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 8, wherein: hidden metal collection device (203) is including collecting flexible arm (218), opening and shutting protection casing (219), metal collecting pit (220), linkage arm (221) and collection frame (222), collect on frame (222) locates separation bucket staving (201), linkage arm (221) slide locate collect on frame (222), the stiff end of collecting flexible arm (218) is located and is collected on frame (222), open and shut protection casing (219) and locate on the activity end of collecting flexible arm (218), the one end of linkage arm (221) is located and is opened and shut on protection casing (219), metal collecting pit (220) are located on the other end of linkage arm (221).
10. The efficient maintenance equipment for forging machinery based on the segmentation principle as claimed in claim 9, wherein: the device comprises a controller (213), an oil delivery pump (206), a compressor (118), a shunt motor (312), an ultrasonic generator (204), a collection telescopic arm (218), an electrostatic generator (302), a shunt telescopic arm A (314) and a shunt telescopic arm B (317), and is electrically connected with a control module (5).
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| CN202111646896.7A CN114370443B (en) | 2021-12-31 | 2021-12-31 | Efficient forging and pressing machinery maintenance equipment based on segmentation principle |
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| CN202111646896.7A CN114370443B (en) | 2021-12-31 | 2021-12-31 | Efficient forging and pressing machinery maintenance equipment based on segmentation principle |
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| CN114370443B (en) | 2022-10-11 |
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