CN206753859U - A kind of recirculated water cooling air compressor machine - Google Patents

A kind of recirculated water cooling air compressor machine Download PDF

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Publication number
CN206753859U
CN206753859U CN201720353620.2U CN201720353620U CN206753859U CN 206753859 U CN206753859 U CN 206753859U CN 201720353620 U CN201720353620 U CN 201720353620U CN 206753859 U CN206753859 U CN 206753859U
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China
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fixed
casing
water cooling
recirculated water
air
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CN201720353620.2U
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Chinese (zh)
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王勇
贾斌
黄正平
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Jiangyin Zhongda Flexible Plastic New Materials Co Ltd
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Jiangyin Zhongda Flexible Plastic New Materials Co Ltd
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Abstract

本实用新型公开了一种循环水冷空压机,包括冷却室、储气罐和机壳,所述储气罐的下端安装有固定底座,且机壳固定在储气罐上端,所述冷却室固定在机壳内部的一端,且机壳内部的另一端安装有TDZ51三相异步电动机,所述TDZ51三相异步电动机的一侧安装有飞轮,且TDZ51三相异步电动机通过皮带与飞轮相连接,所述机壳一侧的外表面固定有防尘网,且防尘网的一端固定有导流扇叶,所述导流扇叶的一侧安装有空气罩,所述导流扇叶通过中心的连接轴与飞轮中心相连接。本实用新型采用循环水冷技术,可以不间断的对压缩后的空气进行冷却,同时循环水冷管上安装有QZ600小型水泵,可以提高冷却水的循环效率,提高冷却效率和质量。

The utility model discloses a circulating water-cooled air compressor, which comprises a cooling chamber, an air storage tank and a casing. A fixed base is installed at the lower end of the air storage tank, and the casing is fixed on the upper end of the gas storage tank. One end is fixed inside the casing, and the other end inside the casing is installed with a TDZ51 three-phase asynchronous motor, one side of the TDZ51 three-phase asynchronous motor is installed with a flywheel, and the TDZ51 three-phase asynchronous motor is connected to the flywheel through a belt, The outer surface of one side of the casing is fixed with a dust-proof net, and one end of the dust-proof net is fixed with a guide fan blade, and an air cover is installed on one side of the guide fan blade, and the guide fan blade passes through the center The connecting shaft is connected with the flywheel center. The utility model adopts circulating water cooling technology, which can continuously cool the compressed air. At the same time, a QZ600 small water pump is installed on the circulating water cooling pipe, which can improve the circulation efficiency of cooling water, and improve the cooling efficiency and quality.

Description

一种循环水冷空压机A circulating water-cooled air compressor

技术领域technical field

本实用新型涉及空压机领域,具体是一种循环水冷空压机。The utility model relates to the field of air compressors, in particular to a circulating water-cooled air compressor.

背景技术Background technique

空气压缩机是一种用以压缩气体的设备,是气源装置中的主体,它是将原动机(通常是电动机)的机械能转换成气体压力能的装置,是压缩空气的气压发生装置,我国的空气压缩机行业的市场规模均为8%以上的增速增长,2010-2011年增长率甚至超过了28%,市场规模扩张迅速,然而,在规模如此巨大的市场上,过去很长一段时间由外资企业掌握绝大部分市场。Air compressor is a kind of equipment used to compress gas. It is the main body in the air source device. It is a device that converts the mechanical energy of the prime mover (usually a motor) into gas pressure energy. It is a pressure generating device for compressed air. my country The market size of the air compressor industry is growing at a growth rate of more than 8%, and the growth rate in 2010-2011 even exceeded 28%. The market size is expanding rapidly. However, in such a huge market, it has been a long time in the past Most of the market is controlled by foreign-funded enterprises.

现有的空气压缩机工作效率不错,但是工作质量却存在一定的问题,压缩空气的质量得不到保障,压缩后的空气温度无法迅速下降。The existing air compressors have good working efficiency, but there are certain problems in the working quality. The quality of the compressed air cannot be guaranteed, and the temperature of the compressed air cannot drop rapidly.

实用新型内容Utility model content

本实用新型的目的在于提供一种循环水冷空压机,以解决现有技术中的问题。The purpose of the utility model is to provide a circulating water-cooled air compressor to solve the problems in the prior art.

为实现上述目的,本实用新型提供如下技术方案:一种循环水冷空压机,包括冷却室、储气罐和机壳,所述储气罐的下端安装有固定底座,且机壳固定在储气罐上端,所述冷却室固定在机壳内部的一端,且机壳内部的另一端安装有TDZ51三相异步电动机,所述TDZ51三相异步电动机的一侧安装有飞轮,且TDZ51三相异步电动机通过皮带与飞轮相连接,所述机壳一侧的外表面固定有防尘网,且防尘网的一端固定有导流扇叶,所述导流扇叶的一侧安装有空气罩,所述导流扇叶通过中心的连接轴与飞轮中心相连接,且连接轴贯穿空气罩的中心,所述飞轮的下方安装有活塞缸,且活塞缸内部固定有活塞,所述飞轮通过下端的曲轴与活塞相铰接,所述活塞缸通过一端的消音管与冷却室相连接,且消音管的一端固定有消音器,所述消音器通过一端的排气管与储气罐上端的排气口相连接,所述冷却室内部的上端固定有冷却器,且冷却器通过两端的循环水冷管与排气管相连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a circulating water-cooled air compressor, including a cooling chamber, an air storage tank and a casing, the lower end of the gas storage tank is installed with a fixed base, and the casing is fixed on the storage The upper end of the gas tank, the cooling chamber is fixed at one end inside the casing, and the other end inside the casing is installed with a TDZ51 three-phase asynchronous motor, one side of the TDZ51 three-phase asynchronous motor is installed with a flywheel, and the TDZ51 three-phase asynchronous The motor is connected to the flywheel through a belt. A dust-proof net is fixed on the outer surface of one side of the casing, and one end of the dust-proof net is fixed with a guide fan blade, and an air cover is installed on one side of the guide fan blade. The guide fan blade is connected to the center of the flywheel through the connecting shaft in the center, and the connecting shaft runs through the center of the air cover. A piston cylinder is installed under the flywheel, and a piston is fixed inside the piston cylinder. The flywheel passes through the center of the air cover. The crankshaft is hinged to the piston, and the piston cylinder is connected to the cooling chamber through a muffler pipe at one end, and a muffler is fixed at one end of the muffler pipe, and the muffler is connected to the exhaust port at the upper end of the air storage tank through the exhaust pipe at one end. The upper end inside the cooling chamber is fixed with a cooler, and the cooler is connected to the exhaust pipe through circulating water cooling pipes at both ends.

优选的,所述固定底座下端四角安装有固定支架,且固定支架下端固定有滚轮。Preferably, fixed brackets are installed at four corners of the lower end of the fixed base, and rollers are fixed at the lower end of the fixed bracket.

优选的,所述储气罐一侧的外表面固定有控制面板。Preferably, a control panel is fixed on the outer surface of one side of the gas storage tank.

优选的,所述储气罐内部的上端依次固定有HSM温度传感器和PTY505压力传感器。Preferably, an HSM temperature sensor and a PTY505 pressure sensor are sequentially fixed on the upper end inside the gas storage tank.

优选的,所述空气罩的一端固定有空气过滤器。Preferably, an air filter is fixed at one end of the air cover.

优选的,所述循环水冷管的一端固定有QZ600小型水泵。Preferably, one end of the circulating water cooling pipe is fixed with a QZ600 small water pump.

优选的,所述消音管的一端和排气口的下端均固定有止回阀。Preferably, one end of the muffler pipe and the lower end of the exhaust port are fixed with check valves.

与现有技术相比,本实用新型的有益效果是:本实用新型采用循环水冷技术,可以不间断的对压缩后的空气进行冷却,同时循环水冷管上安装有QZ600小型水泵,可以提高冷却水的循环效率,提高冷却效率和质量,安装有HSM温度传感器和PTY505压力传感器,可以对储气罐内的气温和气压进行实时的检测,并且可以通过控制面板进行控制,安装有导流扇叶,可以提高空气进入的效率,同时配合安装有防尘网、空气罩和空气过滤器,可以保证空气的纯净度,提高压缩空气的质量。Compared with the prior art, the beneficial effect of the utility model is: the utility model adopts circulating water cooling technology, which can continuously cool the compressed air, and at the same time, a QZ600 small water pump is installed on the circulating water cooling pipe, which can improve the cooling water quality. High cycle efficiency, improve cooling efficiency and quality, installed with HSM temperature sensor and PTY505 pressure sensor, can detect the air temperature and air pressure in the air storage tank in real time, and can be controlled through the control panel, with guide fan blades installed, It can improve the efficiency of air entry, and at the same time, it is equipped with dust-proof net, air cover and air filter to ensure the purity of air and improve the quality of compressed air.

附图说明Description of drawings

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型机壳的侧视图;Fig. 2 is a side view of the utility model casing;

图3为本实用新型的冷却室示意图。Fig. 3 is a schematic diagram of the cooling chamber of the present invention.

图中:1-冷却室、2-HSM温度传感器、3-储气罐、4-固定底座、5-固定支架、6-PTY505压力传感器、7-滚轮、8-控制面板、9-机壳、10-飞轮、11-曲轴、12-活塞、13-活塞缸、14-导流扇叶、15-防尘网、16-皮带、17-TDZ51三相异步电动机、18-连接轴、19-空气过滤器、20-空气罩、21-冷却器、22-QZ600小型水泵、23-消音器、24-消音管、25-循环水冷管、26-排气管、27-止回阀、28-排气口。In the figure: 1-cooling chamber, 2-HSM temperature sensor, 3-gas storage tank, 4-fixed base, 5-fixed bracket, 6-PTY505 pressure sensor, 7-roller, 8-control panel, 9-casing, 10-flywheel, 11-crankshaft, 12-piston, 13-piston cylinder, 14-guiding fan blade, 15-dust filter, 16-belt, 17-TDZ51 three-phase asynchronous motor, 18-connecting shaft, 19-air Filter, 20-air cover, 21-cooler, 22-QZ600 small water pump, 23-muffler, 24-muffler pipe, 25-circulating water cooling pipe, 26-exhaust pipe, 27-check valve, 28-row breath.

具体实施方式detailed description

以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.

实施例1Example 1

请参阅图1~3,本实用新型实施例中,一种循环水冷空压机,包括冷却室1、储气罐3和机壳9,储气罐3的下端安装有固定底座4,可以保证储气罐的稳定,且机壳9固定在储气罐3上端,冷却室1固定在机壳9内部的一端,且机壳9内部的另一端安装有TDZ51三相异步电动机17,TDZ51三相异步电动机17的一侧安装有飞轮10,且TDZ51三相异步电动机17通过皮带16与飞轮10相连接,机壳9一侧的外表面固定有防尘网15,防止杂物进入机壳9内部,且防尘网15的一端固定有导流扇叶14,导流扇叶的一侧安装有空气罩20,提高空气进入机壳9的效率,导流扇叶14通过中心的连接轴18与飞轮10中心相连接,且连接轴18贯穿空气罩20的中心,飞轮10的下方安装有活塞缸13,且活塞缸13内部固定有活塞12,飞轮10通过下端的曲轴11与活塞12相铰接,活塞缸13通过一端的消音管24与冷却室1相连接,且消音管24的一端固定有消音器23,减少工作噪音,消音器23通过一端的排气管26与储气罐3上端的排气口28相连接,冷却室1内部的上端固定有冷却器21,且冷却器21通过两端的循环水冷管25与排气管26相连接,可以进行高效的循环水冷。Please refer to Figures 1 to 3. In the embodiment of the present utility model, a circulating water-cooled air compressor includes a cooling chamber 1, an air storage tank 3 and a casing 9. The lower end of the air storage tank 3 is equipped with a fixed base 4, which can ensure The gas storage tank is stable, and the casing 9 is fixed on the upper end of the gas storage tank 3, the cooling chamber 1 is fixed on one end inside the casing 9, and the other end inside the casing 9 is installed with a TDZ51 three-phase asynchronous motor 17, TDZ51 three-phase A flywheel 10 is installed on one side of the asynchronous motor 17, and the TDZ51 three-phase asynchronous motor 17 is connected to the flywheel 10 through a belt 16, and a dust-proof net 15 is fixed on the outer surface of one side of the casing 9 to prevent sundries from entering the inside of the casing 9 , and one end of the dust-proof net 15 is fixed with a guide fan blade 14, and an air cover 20 is installed on one side of the guide fan blade to improve the efficiency of air entering the casing 9, and the guide fan blade 14 connects with the center connecting shaft 18 The centers of the flywheels 10 are connected, and the connecting shaft 18 runs through the center of the air cover 20. A piston cylinder 13 is installed below the flywheel 10, and a piston 12 is fixed inside the piston cylinder 13. The flywheel 10 is hinged to the piston 12 through the crankshaft 11 at the lower end. The piston cylinder 13 is connected with the cooling chamber 1 through the silencer pipe 24 at one end, and the silencer 23 is fixed on one end of the silencer pipe 24 to reduce the working noise. The air ports 28 are connected, and the upper end of the cooling chamber 1 is fixed with a cooler 21, and the cooler 21 is connected with the exhaust pipe 26 through the circulating water cooling pipes 25 at both ends, so that efficient circulating water cooling can be performed.

固定底座4下端四角安装有固定支架5,且固定支架5下端固定有滚轮7,便于空压机移动,储气罐3一侧的外表面固定有控制面板8,可以对空压机进行实时的控制,储气罐3内部的上端依次固定有HSM温度传感器2和PTY505压力传感器6,能够对储气罐3中的气温和气压进行实时的检测,空气罩20的一端固定有空气过滤器19,保证空气的纯度,循环水冷管25的一端固定有QZ600小型水泵22,提高循环水冷的效率,消音管24的一端和排气口28的下端均固定有止回阀27,可以防止空气倒流。The four corners of the lower end of the fixed base 4 are equipped with fixed brackets 5, and the lower end of the fixed bracket 5 is fixed with rollers 7 to facilitate the movement of the air compressor. control, the upper end of the air storage tank 3 is fixed with an HSM temperature sensor 2 and a PTY505 pressure sensor 6 in sequence, which can detect the air temperature and air pressure in the air storage tank 3 in real time, and an air filter 19 is fixed at one end of the air cover 20, To ensure the purity of the air, one end of the circulating water cooling pipe 25 is fixed with a QZ600 small water pump 22 to improve the efficiency of circulating water cooling, and one end of the muffler pipe 24 and the lower end of the exhaust port 28 are fixed with a check valve 27 to prevent air backflow.

本实用新型的工作原理是:首先可以通过滚轮7将空压机移动至指定的位置,然后通过控制面板8控制空压机开始工作,TDZ51三相异步电动机17转动,通过皮带16带动飞轮10工作,一方面飞轮10通过中间的连接轴18带动导流扇叶14工作,将空气通过防尘网15和空气罩20进入空气过滤器19中,空气过滤器19将空气中的杂质排除,然后空气进入机壳9内部。The working principle of the utility model is: firstly, the air compressor can be moved to a designated position through the roller 7, and then the air compressor can be controlled to start working through the control panel 8, the TDZ51 three-phase asynchronous motor 17 rotates, and the flywheel 10 is driven to work through the belt 16 On the one hand, the flywheel 10 drives the guide fan blade 14 to work through the connecting shaft 18 in the middle, and the air enters the air filter 19 through the dust screen 15 and the air cover 20, and the air filter 19 removes impurities in the air, and then the air Enter the casing 9 inside.

另一方面飞轮10通过曲轴11带动活塞12工作,进行空气压缩,压缩后的空气通过消音管24进入消音器23,止回阀27可以防止空气倒流,消音器23进行消音工作后气体进入排气管26,同时冷却器21开始工作,冷却液通过循环水冷管25对排气管26中的空气进行降温,QZ600小型水泵22可以将冷却液重新抽至冷却器21中,冷却后的气体通过排气口28进入储气罐3储存,HSM温度传感器2和PTY505压力传感器6可以对储气罐3中的气温和气压进行实时的检测。On the other hand, the flywheel 10 drives the piston 12 to work through the crankshaft 11 to compress the air. The compressed air enters the muffler 23 through the muffler pipe 24, and the check valve 27 can prevent the air from flowing backward. After the muffler 23 performs muffler work, the gas enters the exhaust. At the same time, the cooler 21 starts to work, the cooling liquid cools the air in the exhaust pipe 26 through the circulating water cooling pipe 25, and the QZ600 small water pump 22 can re-pump the cooling liquid into the cooler 21, and the cooled gas passes through the exhaust pipe 26. The gas port 28 enters the gas storage tank 3 for storage, and the HSM temperature sensor 2 and the PTY505 pressure sensor 6 can detect the air temperature and air pressure in the gas storage tank 3 in real time.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (7)

1. a kind of recirculated water cooling air compressor machine, including cooling chamber (1), air accumulator (3) and casing (9), it is characterised in that:The gas storage The lower end of tank (3) is provided with firm banking (4), and casing (9) is fixed on air accumulator (3) upper end, and the cooling chamber (1) is fixed on The internal one end of casing (9), and the other end of casing (9) inside is provided with TDZ51 threephase asynchronouses (17), it is described The side of TDZ51 threephase asynchronouses (17) is provided with flywheel (10), and TDZ51 threephase asynchronouses (17) pass through belt (16) it is connected with flywheel (10), the outer surface of casing (9) side is fixed with Air Filter (15), and the one of Air Filter (15) End is fixed with diversion fan blade (14), and the side of the diversion fan blade is provided with airhood (20), and the diversion fan blade (14) passes through The connecting shaft (18) at center is connected with flywheel (10) center, and connecting shaft (18) runs through the center of airhood (20), described to fly Piston cylinder (13) is installed below wheel (10), and piston (12) is fixed with inside piston cylinder (13), the flywheel (10) passes through The bent axle (11) of lower end is hinged with piston (12), the hush pipe (24) and cooling chamber (1) that the piston cylinder (13) passes through one end It is connected, and one end of hush pipe (24) is fixed with muffler (23), the blast pipe (26) that the muffler (23) passes through one end It is connected with the exhaust outlet (28) of air accumulator (3) upper end, the internal upper end of the cooling chamber (1) is fixed with cooler (21), and Cooler (21) is connected by the recirculated water cooling pipe (25) at both ends with blast pipe (26).
A kind of 2. recirculated water cooling air compressor machine according to claim 1, it is characterised in that:Firm banking (4) lower end four Angle is provided with fixed support (5), and fixed support (5) lower end is fixed with roller (7).
A kind of 3. recirculated water cooling air compressor machine according to claim 1, it is characterised in that:Outside air accumulator (3) side Surface is fixed with control panel (8).
A kind of 4. recirculated water cooling air compressor machine according to claim 1, it is characterised in that:It is upper inside the air accumulator (3) End is fixed with HSM temperature sensors (2) and PTY505 pressure sensors (6) successively.
A kind of 5. recirculated water cooling air compressor machine according to claim 1, it is characterised in that:One end of the airhood (20) is consolidated Surely there is air cleaner (19).
A kind of 6. recirculated water cooling air compressor machine according to claim 1, it is characterised in that:The one of the recirculated water cooling pipe (25) End is fixed with QZ600 small pumps (22).
A kind of 7. recirculated water cooling air compressor machine according to claim 1, it is characterised in that:One end of the hush pipe (24) and The lower end of exhaust outlet (28) is respectively and fixedly provided with check-valves (27).
CN201720353620.2U 2017-04-06 2017-04-06 A kind of recirculated water cooling air compressor machine Expired - Fee Related CN206753859U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110345045A (en) * 2019-07-05 2019-10-18 昆山市海进机械有限公司 A kind of wind pressure machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110345045A (en) * 2019-07-05 2019-10-18 昆山市海进机械有限公司 A kind of wind pressure machine

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