CN114365876A - Sports socks and production process thereof - Google Patents

Abstract

The invention discloses sports socks and a production process thereof, the sports socks comprise sock bodies, the sock bodies comprise heels, sock bodies and sock heads, inflatable socks are arranged on the sock bodies, the inflatable socks comprise elastic airbag main bodies, the airbag main bodies comprise heel portions used for wrapping the heels, sole portions used for wrapping the sock bodies and toe portions used for wrapping the sock heads, air nozzles communicated with the interiors of the airbag main bodies are arranged on the opening edges of the heel portions corresponding to heel tendons, feet can be better protected, damage to the feet during sports is avoided, the use effect is good, and the production process of the sports socks comprises the following steps: the production process comprises the steps of yarn manufacturing, sock blank weaving, sewing, dyeing and finishing, shaping, post-processing, air bag preparation, sock manufacturing, combined connection, packaging and warehousing, and is orderly operated, high in production efficiency, low in operation difficulty, capable of guaranteeing the quality of finished products and meeting the requirement of mass production.

Description

Sports socks and production process thereof

Technical Field

The invention relates to socks, in particular to sports socks and a production process thereof.

Background

The socks are clothing articles worn on feet, are necessities in daily life of people, and play roles in protecting and beautifying the feet. The sport socks are also called as the rib top thick line ball socks or the return force ball socks. The sports sock has the same appearance as a common single rib top sock, but the thickness and the number of the used yarns are obviously different from other single rib top socks. The sport socks are generally woven by four No. 36 yarns, and the used yarns are thick and have more number, so the sport socks are thick in texture, firm and wear-resistant, and are suitable for sportsmen to wear.

At present, the existing sports socks are generally of a simple structure with an upper straight tube and a lower straight tube, the air permeability, the skin-adhering property and the comfort of the socks are mainly emphasized in the design process, and the socks are only improved from the material angle of the socks, so that the function of the sports socks is single.

Unlike daily walking, the foot of a sport is subjected to larger impact during the sport, especially some contact sports with stronger antagonism, because of the strong physical impact frequently occurring in the sport process, the foot serving as a supporting point is firstly subjected to violent external force impact on the ground, in order to protect the foot, in the prior art, various structures are only designed on the sport shoe to achieve the protection purpose, but the improvement of the sport socks directly contacting the foot in the shoe is neglected, so that the sport socks do not have good impact resistance and sport protection capability, when a sporter wears the sport shoes before wearing the sport socks, the foot is lack of sufficient buffering and supporting due to the gap between the sport socks and the sport shoes, and when the sporter wears the sport shoes, the foot wearing the sport socks collides with the inner wall of the sport shoes once being subjected to larger impact during the sport, the sport socks singly lean on are not enough to protect the feet, so the feet are easy to be damaged, and the using effect is not good.

Therefore, a new solution is needed to solve this problem.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide sports socks and a production process thereof, which can better protect feet, avoid the damage of the feet during sports and have better use effect.

The technical purpose of the invention is realized by the following technical scheme: the utility model provides a sports socks, includes the socks body, the socks body includes heel, sock body and undertoe, be provided with on the socks body and aerify the ankle socks, aerify the ankle socks including having elastic gasbag main part, the gasbag main part is including the heel portion that is used for wrapping up the heel, the sole portion that is used for wrapping up sock body and the toe portion that is used for wrapping up the undertoe, heel opening border corresponds heel tendon position and is provided with the air cock with the inside intercommunication of gasbag main part.

By adopting the technical scheme, because the sock body is provided with the inflatable sock, the inflatable sock comprises an elastic air bag main body, the air bag main body comprises a heel part, a sole part and a toe part, the three integrated into one piece are respectively used for wrapping a heel, a sock body and a sock head, and an air nozzle communicated with the inside of the air bag main body is arranged at the position of an opening edge of the heel part corresponding to a heel tendon, when the sports sock is worn, the foot part can be firstly sleeved into the sock body, then the sports shoe is worn, the inflatable sock is positioned in a gap between the sock body and the sports shoe, the air nozzle is positioned at the position of the heel tendon and protrudes upwards, a sporter can insert an inflatable needle into the air nozzle and inflate the air nozzle, the air bag main body is continuously expanded until the air bag main body is completely attached to the inner wall of the sports shoe, the gap between the sports sock and the sports shoe is reduced at the moment, the combination is more compact, and the heel part, the sole part and the toe part after the expansion can respectively correspond to the heel position of the human foot part, The protection is wrapped up in arch of foot position and toe position, then through the setting of aerifing the ankle socks, has effectively reinforceed sport socks's shock resistance ability and motion protective capacities to can protect the foot better, avoid the foot to appear damaging when the motion, the result of use is better.

The invention is further configured to: the inflatable sock is detachably arranged on the sock body.

Through adopting above-mentioned technical scheme, because aerify the ankle socks and install on the socks body for detachably, then when sports socks become dirty because of long-term the use, can unpack inflatable socks and socks body apart and wash alone, wash more thoroughly, it is more convenient to operate to can guarantee sports socks's clean health.

The invention is further configured to: be formed with the chamber that holds that is used for the socks body to embolia between heel portion, sole and the toe portion, it pastes the hook face to be provided with the magic on the inner wall in chamber to hold, be provided with the magic that matches with hook face and paste the hair face on the outer wall of heel, socks body and undertoe.

Through adopting above-mentioned technical scheme, owing to be formed with between heel portion, sole portion and toe portion and hold the chamber, be provided with the hook and loop fastener hook face on the inner wall that holds the chamber, and be provided with the magic tape matt surface that matches with the hook and loop fastener hook face on the outer wall of heel, sock body and undertoe, then can realize aerifing the installation of socks cover on the socks body through the bonding between hook and loop fastener hook face and the magic tape matt surface, firm in connection nature is higher, be difficult for droing, and only need when dismantling hook and loop fastener hook face and magic tape matt surface take off can, it is comparatively convenient to operate.

The invention is further configured to: and the bottom surfaces of the heel part, the sole part and the toe part are provided with honeycomb-shaped silica gel net coatings.

Through adopting above-mentioned technical scheme, owing to be provided with on the bottom surface of heel portion, sole portion and toe portion and be honeycomb silica gel net coating to can play the antiskid effect, then aerify the socks and be difficult for taking place to skid on the sports shoes bottom surface, make the combination between sports socks and the sports shoes more inseparable, thereby guaranteed sports socks's protective effect.

The invention is further configured to: the toe protecting strip is used for protecting toes and is arranged on the toe portion corresponding to the five toes, and the toe protecting strip is elastic and is communicated with the interior of the air bag main body.

Through adopting above-mentioned technical scheme, because correspond five toe positions on toe portion and all be provided with and protect the toe strip, protect the toe strip have elasticity and all with gasbag main part inside intercommunication, protect the toe strip and aerify the back and can protect the toe, reduce the impact that the toe received in the motion process, effectively promoted sport socks's protecting effect.

The invention is further configured to: breathable gauze is arranged on the top surface of the sock head corresponding to the position between the adjacent toe protection strips.

Through adopting above-mentioned technical scheme, because the position that corresponds between the adjacent toe guard strip on the toe top surface all is provided with ventilative gauze, then setting up of ventilative gauze has effectively promoted the gas permeability of sports socks to can promote the sweat to volatilize, avoid bacterial growing, effectively guarantee sports socks's snugness of fit.

The invention is further configured to: all be provided with the reinforcement gasket on heel and the undertoe, the reinforcement gasket is woven by first enhancement yarn and second enhancement yarn longitude and latitude and is formed, first enhancement yarn is twisted with fingers by a plurality of kevlar fibre and is formed, the second enhancement yarn is twisted with fingers by a plurality of polyamide fibre and is formed.

Through adopting above-mentioned technical scheme, owing to all be provided with the reinforcement gasket on heel and undertoe, the reinforcement gasket is woven by first enhancement yarn and second enhancement yarn longitude and latitude and is formed, and first enhancement yarn is twisted with the fingers by a plurality of kevlar fibre and forms, kevlar fibre has high strength, high wear resistance and high tear resistance, thereby the intensity of reinforcing the gasket has been guaranteed, the second enhancement yarn is formed by the twisting of a plurality of nylon fibers, nylon fibers has high wear resistance, make the reinforcement gasket difficult by the wearing and tearing, then through the setting of reinforcing the gasket, can consolidate heel and undertoe department, avoid appearing the situation that heel and undertoe are worn and tear, the life of sport socks has been prolonged greatly.

The invention is further configured to: the sock body is woven by a first yarn and a second yarn in a weft knitting mode, the first yarn is formed by twisting a plurality of spandex fibers, and the second yarn is formed by twisting a plurality of cellulose acetate fibers.

By adopting the technical scheme, the sock body is woven by the first yarn and the second yarn in a weft knitting mode, the first yarn is formed by twisting a plurality of spandex fibers, the spandex fibers have high elasticity, so that the sock body is soft and skin-contacting, the second yarn is formed by twisting a plurality of vinegar cyan fibers, the vinegar cyan fibers are good in heat retention property and have good antistatic property, and the sock body has good wearing comfort.

A production process of sports socks comprises the following steps:

1) manufacturing yarns: the method comprises the following steps of mixing and processing raw material fiber monofilaments by a ring spinning frame, a friction spinning machine and a twisting machine in sequence to obtain composite yarns, wherein the composite yarns comprise first reinforcing yarns and second reinforcing yarns for preparing a reinforcing gasket, and first yarns and second yarns for preparing a sock body;

2) weaving a sock blank: the weft knitting knitted fabric is woven by the warp and weft circular knitting of the yarn I and the yarn II obtained in the step 1), and then the weft knitting knitted fabric is placed in a hosiery machine for knitting to form a heel, a body and a toe;

3) and (3) sewing head treatment: the sock heels, the sock body and the sock heads obtained through the processing in the step 2) are placed in a classified mode, the sock heads are sewn firstly, then the sock heads are folded reversely and then sewn in the sock bodies, sock head connectors are hidden, and finally the sock heels and the sock bodies are sewn to form sock blanks;

4) dyeing and finishing: firstly dyeing the sock blanks obtained by the treatment in the step 3), controlling the temperature at 70-90 ℃, then washing the dyed sock blanks for 1-3min, and finally soaking the washed sock blanks in a finishing agent for 20-30 min;

5) shaping treatment: placing the sock blanks processed in the step 4) in a sock shaping machine for drying and shaping to obtain sock bodies, wherein the processing duration is 1-3 min;

6) and (3) post-processing: weaving first reinforcing yarns and second reinforcing yarns into warp and weft knitted fabric through a knitting machine, cutting the fabric according to the sizes of the heel and the toe to manufacture two reinforcing gaskets with different sizes, respectively bonding the two reinforcing gaskets on the heel and the toe through hot melt adhesives, cutting holes on the top surface of the toe corresponding to toe seams, stitching and covering a layer of breathable gauze in the holes, and finally bonding a layer of magic tape-bonded woolen surface on the outer walls of the heel, the sock body and the toe;

7) preparing an air bag: firstly, plasticating, matching, mixing and discharging raw rubber of raw materials, then, preparing the raw rubber into a rubber sheet through rotary preforming of a roller, then, placing the rubber sheet on a forming frame to be attached to a framework material by adopting an overlapping method, vulcanizing the rubber sheet in a vulcanizing tank after one-step forming to prepare an air bag main body, opening an opening on the air bag main body, fixedly installing an air nozzle for inflating at the opening position, and finally, adhering a layer of hook-and-loop fastener on the inner wall of an accommodating cavity of the air bag main body;

8) manufacturing the sock cover: coating a silica gel net coating on the bottom surface of the air bag main body obtained by the treatment in the step 7) to obtain an inflatable sock cover;

9) combining and connecting: sleeving the sock body into the accommodating cavity of the inflatable sock, and realizing combined connection through adhesion between the hook and loop fastener surface and the hook and loop fastener woolen surface to obtain a finished sock;

10) packaging and warehousing: and (4) carrying out quality inspection on the finished socks obtained after the treatment in the step 9), and uniformly packaging and warehousing after the quality inspection is qualified.

Through adopting above-mentioned technical scheme, adopt yarn manufacturing, socks embryo weaving, margin to seam processing, dyeing arrangement, design processing, post processing, gasbag preparation, ankle socks are made, built-up connection and packing warehouse entry's production technology flow, prepare the socks body and aerify the ankle socks around dividing, the operation is orderly, and the continuity is good between each step, and production efficiency is high, and through the cooperation use of manual work and equipment, the operation degree of difficulty is low, and the step is simple, can guarantee finished product quality, accords with mass production's demand.

In conclusion, the invention has the following beneficial effects:

1. according to the sports sock, the inflatable sock covers are arranged on the sock body, so that the shock resistance and the sports protection capability of the sports sock are effectively enhanced, the foot can be better protected, the foot is prevented from being damaged during sports, and the using effect is good;

2. the production process has the advantages of ordered operation, good continuity among the steps, high production efficiency, low operation difficulty and simple steps through the cooperative use of manpower and equipment, can ensure the quality of finished products, and meets the requirement of mass production.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the sock body according to the present invention;

FIG. 3 is a schematic structural view of the inflatable sock of the present invention;

FIG. 4 is a schematic view of the woven structure of the reinforcing mat of the present invention;

FIG. 5 is a schematic view showing a knitting structure of the sock body according to the present invention;

FIG. 6 is a process flow diagram of the present invention.

Reference numerals: 1. a sock body; 2. a heel; 3. a sock body; 4. the sock head; 5. an airbag main body; 6. a heel portion; 7. a plantar portion; 8. a toe part; 9. an air tap; 10. an accommodating chamber; 11. hook surface of magic tape; 12. magic tape hair side; 13. coating a silica gel net; 14. a toe guard strip; 15. a breathable gauze; 16. reinforcing the gasket; 17. a first reinforcing yarn; 18. a second reinforcing yarn; 19. a first yarn; 20. and a second yarn.

Detailed Description

The invention is described in detail below with reference to the figures and examples.

Referring to fig. 1 to 3, an athletic hose includes a sock body 1, the sock body 1 includes a heel 2, a sock body 3 and a toe 4, an inflatable sock is disposed on the sock body 1, the inflatable sock includes an elastic airbag main body 5, the airbag main body 5 includes a heel 6 for wrapping the heel 2, a sole 7 for wrapping the sock body 3 and a toe 8 for wrapping the toe 4, an air nozzle 9 is disposed at an opening edge of the heel 6 corresponding to a heel tendon and is communicated with an inside of the airbag main body 5, the air nozzle 9 is made of a rubber material, the air nozzle 9 is made according to a reverse air pressure sealing principle, a rubber pad (not shown) is disposed inside the air nozzle 9, the rubber pad (not shown) inside the air nozzle 9 is blown open by a great pressure of an inflation needle when air is injected through the inflation needle, and when the inflation needle is pulled out, the air inside the airbag main body 5 is reversely applied to the rubber pad (not shown) with an outward force, so that the rubber pad (not marked in the figure) is restored to a closed state, thereby ensuring the inflating and sealing effects of the air tap 9, and the structure and the working principle of the air tap 9 both belong to the conventional technology in the field, and therefore, the description is omitted.

Referring to fig. 2 and 3, the inflatable sock is detachably mounted on the sock body 1, a containing cavity 10 for the sock body 1 to be inserted is formed between the heel portion 6, the sole portion 7 and the toe portion 8, hook and loop fastening surfaces 11 are arranged on the inner wall of the containing cavity 10, and hook and loop fastening surfaces 12 matched with the hook and loop fastening surfaces 11 are arranged on the outer walls of the heel 2, the sock body 3 and the sock head 4.

Referring to fig. 1-3, a honeycomb-shaped silicon gel net coating 13 is disposed on the bottom surfaces of the heel portion 6, the sole portion 7 and the toe portion 8, toe protection strips 14 for protecting toes are disposed on the toe portion 8 at positions corresponding to five toes, the toe protection strips 14 are elastic and are all communicated with the inside of the airbag main body 5, and breathable gauze 15 is disposed on the top surface of the sock head 4 corresponding to positions between adjacent toe protection strips 14.

Referring to fig. 4 and 5, the reinforcing pad 16 is disposed on both the heel 2 and the toe 4, the reinforcing pad 16 is formed by warp and weft knitting a first reinforcing yarn 17 and a second reinforcing yarn 18, the first reinforcing yarn 17 is formed by twisting a plurality of kevlar fibers, the second reinforcing yarn 18 is formed by twisting a plurality of nylon fibers, the sock body 1 is formed by weft knitting a first yarn 19 and a second yarn 20, the first yarn 19 is formed by twisting a plurality of spandex fibers, and the second yarn 20 is formed by twisting a plurality of cellulose acetate fibers.

Because the sock body 1 is provided with the inflatable sock, the inflatable sock comprises the airbag main body 5, the airbag main body 5 has elasticity, free conversion of expansion and contraction states can be realized through inflation and deflation operations, the airbag main body 5 comprises the heel part 6, the sole part 7 and the toe part 8 which are integrally formed and are respectively used for wrapping the heel 2, the sock body 3 and the sock head 4, an air nozzle 9 communicated with the inner part of the airbag main body 5 is arranged at the position of the opening edge of the heel part 6 corresponding to the heel tendon, inflation and deflation of the airbag main body 5 can be realized through the air nozzle 9, when the sports sock is worn, the foot can be firstly sleeved into the sock body 1, then the sports shoe is worn, the inflatable sock is positioned in a gap between the sock body 1 and the sports shoe at the moment, the air nozzle 9 is upwards protruded and exposed at the position of the heel tendon, a sporter can insert an inflation needle into the air nozzle 9 and inflate the air, so that the airbag main body 5 is continuously expanded until the airbag main body is completely attached to the inner wall of the sports shoe, at the moment, the gap between the sports sock and the sports shoe is reduced, the combination is tighter, the heel part 6, the sole part 7 and the toe part 8 after expansion can respectively correspond to the heel position, the arch position and the toe position of the foot of a human body for wrapping protection, wherein, the heel part 6 surrounds the achilles tendon to play a protection role, during strenuous sports, enough buffer can be provided between the achilles tendon part and the sports shoe to prevent the achilles tendon from being injured, the sole part 7 is positioned under the arch to play a supporting role, during long-time sports, the arch pressure can be lightened to prevent the arch from being injured, the toe part 8 wraps the toe part, the toe part can be separated from the inner wall of the sports shoe to prevent the toe part from colliding with the inner wall of the sports shoe to cause injury deformation, then the shock resistance and the sports protection capability of the sports sock are effectively strengthened through the arrangement of the inflatable sock cover, thereby the foot can be better protected, avoid the foot to appear the damage when the motion, the result of use is better, and when needs take off the sports shoes, only need will inflate the needle and insert air cock 9 and press gasbag main part 5 to deflate can, then gasbag main part 5 after the gassing can resume to the state of contracting, no longer supports tightly with the sports shoes inner wall to can reserve the clearance, the convenience drops the sports shoes, the operation is comparatively convenient simple.

Because the inflatable sock is detachably arranged on the sock body 1, when the sports sock becomes dirty due to long-term use, the inflatable sock can be detached from the sock body 1, so that the inflatable sock and the sock body 1 can be cleaned independently, the cleaning is more thorough, the operation is more convenient, and the cleanness and the sanitation of the sports sock can be ensured, wherein, because the accommodating cavity 10 is formed between the heel part 6, the sole part 7 and the toe part 8, the magic tape hook surface 11 is arranged on the inner wall of the accommodating cavity 10, and the magic tape hook surface 12 matched with the magic tape hook surface 11 is arranged on the outer walls of the heel 2, the sock body 3 and the sock head 4, when the inflatable sock body 1 is arranged on the sock body 1, the sock body 1 can be firstly sleeved into the accommodating cavity 10, then the magic tape hook surface 11 is adhered with the magic tape hook surface 12, the connection firmness is higher, the magic tape hook surface 11 is not easy to fall off, and only the magic tape hook surface 11 and the magic tape surface 12 are required to be opened and the sock body 1 is taken out from the sock body 1, the operation is more convenient.

Owing to be provided with on the bottom surface at heel portion 6, sole 7 and toe portion 8 and be honeycomb silica gel net coating 13, then silica gel net coating 13 is honeycomb line can effectively increase the coefficient of friction on the bottom surface of heel portion 6, sole 7 and toe portion 8 to play anti-skidding effect, then aerify the socks and be difficult for taking place to skid on the sports shoes bottom surface, make the combination between sports socks and the sports shoes more inseparable, thereby guaranteed sports socks's protective effect.

Because it all is provided with on toe portion 8 and protects toe strip 14 to correspond five toe positions, it has elasticity and all communicates with gasbag main part 5 is inside to protect toe strip 14, then after gasbag main part 5 aerifys inflation, it can expand thereupon and cover on the toe to protect toe strip 14, thereby can protect the toe, reduce the impact that the toe received in the motion process, the protective effect of sport socks has effectively been promoted, and because it all is provided with ventilative gauze 15 to correspond the position between the adjacent toe strip 14 to protect on the top surface of undertoe 4, ventilative gauze 15 just in time corresponds the toe seam position of easy perspiring, the circulation exchange of the air of being convenient for, the gas permeability of sport socks has effectively been promoted, thereby can promote sweat to volatilize, avoid bacterial growing, the travelling comfort of dress of sport socks has effectively been guaranteed.

Because all be provided with reinforcing pad 16 on heel 2 and undertoe 4, reinforcing pad 16 is woven by first strengthening yarn 17 and 18 longitude and latitude of second strengthening yarn and is formed, and first strengthening yarn 17 is twisted with the fingers by a plurality of kevlar fibre and forms, kevlar fibre has high strength, high wear resistance and high tear resistance, thereby the intensity of reinforcing pad 16 has been guaranteed, second strengthening yarn 18 is formed by the twisting of a plurality of nylon fibers, nylon fibers has high wear resistance, make reinforcing pad 16 difficult by wearing out, then through reinforcing pad 16's setting, can consolidate heel 2 and undertoe 4 department, avoid appearing heel 2 and undertoe 4 by the condition of wearing and tearing bursting, the life of sport socks has been prolonged greatly.

Because the sock body 1 is woven by the weft knitting of the first yarn 19 and the second yarn 20, the first yarn 19 is formed by twisting a plurality of spandex fibers, the spandex fibers have high elasticity, so that the sock body 1 is soft and skin-contacting, the second yarn 20 is formed by twisting a plurality of vinegar cyan fibers, and the vinegar cyan fibers have good heat retention property and good antistatic property, so that the sock body 1 has good wearing comfort.

Referring to fig. 6, a production process of sports socks includes the following steps:

1) manufacturing yarns: selecting raw material fiber monofilaments according to a proportion, and mixing and processing the raw material fiber monofilaments by a ring spinning frame, a friction spinning machine and a twisting machine in sequence to prepare composite yarns, wherein the composite yarns comprise first reinforcing yarns and second reinforcing yarns for preparing a reinforcing gasket, and first yarns and second yarns for preparing a sock body;

2) weaving a sock blank: the weft knitting knitted fabric is woven by the warp and weft circular knitting of the yarn I and the yarn II obtained in the step 1), and then the weft knitting knitted fabric is placed in a hosiery machine for knitting to form a heel, a body and a toe;

3) and (3) sewing head treatment: the sock heels, the sock body and the sock heads obtained through the processing in the step 2) are placed in a classified mode, the sock heads are sewn firstly, then the sock heads are folded reversely and then sewn in the sock bodies, sock head connectors are hidden, and finally the sock heels and the sock bodies are sewn to form sock blanks;

4) dyeing and finishing: firstly dyeing the sock blanks obtained by the treatment of the step 3) by using disperse dyes, controlling the temperature at 70-90 ℃, then washing the dyed sock blanks for 1-3min by using water, controlling the temperature at 80-100 ℃, and finally soaking the washed sock blanks in a finishing agent for treatment for 20-30 min;

5) shaping treatment: placing the sock blanks obtained by the treatment in the step 4) in a sock forming machine for drying and forming to obtain sock bodies, wherein the treatment duration is 1-3min, and the working temperature of the sock forming machine is controlled at 90-120 ℃;

6) and (3) post-processing: weaving first reinforcing yarns and second reinforcing yarns into warp and weft knitted fabric through a knitting machine, cutting the fabric according to the sizes of the heel and the toe to manufacture two reinforcing gaskets with different sizes, respectively bonding the two reinforcing gaskets on the heel and the toe through hot melt adhesives, cutting holes on the top surface of the toe at positions corresponding to toe seams, sewing and covering a layer of breathable gauze in the holes, sewing the edges of the breathable gauze and the edges of the holes through suture lines, hiding sewing stitches, and finally bonding a layer of magic tape-bonded woolen surface on the outer walls of the heel, the sock body and the toe;

7) preparing an air bag: firstly, plasticating, matching, mixing and discharging raw rubber of raw materials, then, preparing the raw rubber into a rubber sheet through rotary preforming of a roller, then, placing the rubber sheet on a forming frame to be attached to a framework material by adopting an overlapping method, vulcanizing the rubber sheet in a vulcanizing tank after one-step forming to prepare an air bag main body, opening an opening on the air bag main body, fixedly installing an air nozzle for inflating at the opening position, and finally, adhering a layer of hook-and-loop fastener on the inner wall of an accommodating cavity of the air bag main body;

8) manufacturing the sock cover: coating a silica gel net coating on the bottom surface of the air bag main body obtained by the treatment in the step 7), so that the silica gel net coating is uniformly covered on the bottom surfaces of the heel part, the sole part and the toe part, and obtaining the inflatable sock;

9) combining and connecting: manually sleeving the sock body into the accommodating cavity of the inflatable sock, and realizing combined connection through adhesion between the hook and loop fastener surfaces and the hook and loop fastener woolen surface to obtain a finished sock;

10) packaging and warehousing: and (4) carrying out quality inspection on the finished socks obtained after the treatment in the step 9), and uniformly packaging and warehousing after the quality inspection is qualified.

According to the process, the production process flows of yarn manufacturing, sock blank weaving, toe sewing, dyeing and finishing, sizing, post-processing, air bag preparation, sock manufacturing, combined connection and packaging and warehousing are adopted, the sock body and the inflatable sock are prepared front and back, operation is orderly, continuity among all steps is good, production efficiency is high, manual work and equipment are cooperatively used, operation difficulty is low, the steps are simple, the quality of finished products can be guaranteed, and the requirement of mass production is met.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (9)

1. The utility model provides a sports sock, includes the socks body (1), the socks body (1) is including heel (2), sock body (3) and undertoe (4), its characterized in that: be provided with on the socks body (1) and aerify the ankle socks, aerify the ankle socks including having elastic gasbag main part (5), gasbag main part (5) are including heel portion (6) that are used for parcel heel (2), sole portion (7) that are used for parcel sock body (3) and be used for wrapping up tiptoe portion (8) of undertoe (4), heel portion (6) opening border corresponds heel tendon position and is provided with air cock (9) with gasbag main part (5) inside intercommunication.

2. An athletic sock according to claim 1, wherein: the inflatable sock cover is detachably arranged on the sock body (1).

3. An athletic sock according to claim 2, wherein: be formed with between heel portion (6), sole (7) and the toe portion (8) and be used for the socks body (1) to embolia hold chamber (10), be provided with magic subsides hook face (11) on the inner wall that holds chamber (10), be provided with magic subsides hair face (12) that match with magic subsides hook face (11) on the outer wall of heel (2), socks body (3) and toe (4).

4. An athletic sock according to claim 1, wherein: and the bottom surfaces of the heel part (6), the sole part (7) and the toe part (8) are provided with a honeycomb-shaped silica gel mesh coating (13).

5. An athletic sock according to claim 1, wherein: toe protection strips (14) used for protecting toes are arranged on the toe part (8) corresponding to the five toes, and the toe protection strips (14) are elastic and are communicated with the interior of the air bag main body (5).

6. An athletic sock according to claim 5, wherein: breathable gauze (15) are arranged on the top surface of the sock head (4) corresponding to the positions between the adjacent toe protection strips (14).

7. An athletic sock according to claim 1, wherein: all be provided with on heel (2) and the undertoe (4) and consolidate gasket (16), consolidate gasket (16) and form by first strengthening yarn (17) and second strengthening yarn (18) weft and warp knitting, first strengthening yarn (17) are twisted with fingers by a plurality of kevlar fibre and are formed, second strengthening yarn (18) are formed by the twisting of a plurality of polyamide fibre.

8. An athletic sock according to claim 1, wherein: the sock body (1) is formed by weft knitting and weaving of a first yarn (19) and a second yarn (20), the first yarn (19) is formed by twisting a plurality of spandex fibers, and the second yarn (20) is formed by twisting a plurality of cellulose acetate fibers.

9. A process for the production of sports socks according to any one of claims 1-8, characterized in that: the method comprises the following steps:

1) manufacturing yarns: the method comprises the following steps of mixing and processing raw material fiber monofilaments by a ring spinning frame, a friction spinning machine and a twisting machine in sequence to obtain composite yarns, wherein the composite yarns comprise first reinforcing yarns and second reinforcing yarns for preparing a reinforcing gasket, and first yarns and second yarns for preparing a sock body;

2) weaving a sock blank: the weft knitting knitted fabric is woven by the warp and weft circular knitting of the yarn I and the yarn II obtained in the step 1), and then the weft knitting knitted fabric is placed in a hosiery machine for knitting to form a heel, a body and a toe;

3) and (3) sewing head treatment: the sock heels, the sock body and the sock heads obtained through the processing in the step 2) are placed in a classified mode, the sock heads are sewn firstly, then the sock heads are folded reversely and then sewn in the sock bodies, sock head connectors are hidden, and finally the sock heels and the sock bodies are sewn to form sock blanks;

4) dyeing and finishing: firstly dyeing the sock blanks obtained by the treatment in the step 3), controlling the temperature at 70-90 ℃, then washing the dyed sock blanks for 1-3min, and finally soaking the washed sock blanks in a finishing agent for 20-30 min;

5) shaping treatment: placing the sock blanks processed in the step 4) in a sock shaping machine for drying and shaping to obtain sock bodies, wherein the processing duration is 1-3 min;

6) and (3) post-processing: weaving first reinforcing yarns and second reinforcing yarns into warp and weft knitted fabric through a knitting machine, cutting the fabric according to the sizes of the heel and the toe to manufacture two reinforcing gaskets with different sizes, respectively bonding the two reinforcing gaskets on the heel and the toe through hot melt adhesives, cutting holes on the top surface of the toe corresponding to toe seams, stitching and covering a layer of breathable gauze in the holes, and finally bonding a layer of magic tape-bonded woolen surface on the outer walls of the heel, the sock body and the toe;

7) preparing an air bag: firstly, plasticating, matching, mixing and discharging raw rubber of raw materials, then, preparing the raw rubber into a rubber sheet through rotary preforming of a roller, then, placing the rubber sheet on a forming frame to be attached to a framework material by adopting an overlapping method, vulcanizing the rubber sheet in a vulcanizing tank after one-step forming to prepare an air bag main body, opening an opening on the air bag main body, fixedly installing an air nozzle for inflating at the opening position, and finally, adhering a layer of hook-and-loop fastener on the inner wall of an accommodating cavity of the air bag main body;

8) manufacturing the sock cover: coating a silica gel net coating on the bottom surface of the air bag main body obtained by the treatment in the step 7) to obtain an inflatable sock cover;

9) combining and connecting: sleeving the sock body into the accommodating cavity of the inflatable sock, and realizing combined connection through adhesion between the hook and loop fastener surface and the hook and loop fastener woolen surface to obtain a finished sock;

10) packaging and warehousing: and (4) carrying out quality inspection on the finished socks obtained after the treatment in the step 9), and uniformly packaging and warehousing after the quality inspection is qualified.

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