CN114363775A - Vibrating diaphragm material and preparation process thereof - Google Patents

Vibrating diaphragm material and preparation process thereof Download PDF

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Publication number
CN114363775A
CN114363775A CN202210027924.5A CN202210027924A CN114363775A CN 114363775 A CN114363775 A CN 114363775A CN 202210027924 A CN202210027924 A CN 202210027924A CN 114363775 A CN114363775 A CN 114363775A
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Prior art keywords
parts
vibrating diaphragm
diaphragm
antioxidant
coating
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CN202210027924.5A
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王少星
张英泉
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Cybrid Technologies Inc
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Cybrid Technologies Inc
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Abstract

The utility model provides a vibrating diaphragm material, includes vibrating diaphragm coating and substrate layer, the vibrating diaphragm coating is formed by the coating of vibrating diaphragm glue solution, the vibrating diaphragm glue solution comprises following parts by weight component: 50-80 parts of acrylic resin, 25-35 parts of polyethylene resin, 10-15 parts of ethylene propylene rubber, 3-5 parts of diethylene glycol monohexyl ether, 3-8 parts of isopropylated triphenyl phosphate, 15-20 parts of glass fiber, 1-3 parts of antioxidant, 1-5 parts of lubricant, 1-5 parts of 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline and 100 parts of solvent. According to the diaphragm material, diethylene glycol monohexyl ether and isopropylated triphenyl phosphate are added into acrylic resin, polyethylene resin and ethylene propylene rubber, so that the maximum pushing volume of the loudspeaker is increased by 39% to the maximum; the frequency response of the loudspeaker is improved, and the maximum frequency response can be improved by 10 dB.

Description

Vibrating diaphragm material and preparation process thereof
Technical Field
The invention belongs to the technical field of diaphragm materials, and particularly relates to a diaphragm material and a preparation process thereof.
Background
The characteristics of the loudspeaker diaphragm material can have an effect on sound quality. Common materials for the diaphragm are: paper cone, synthetic plastic, high cost titanium metal diaphragm.
At present, the paper cone manufacturing method is to pour paper pulp into a designed mould, and then carry out a series of subsequent processing after drying, so that the common loudspeaker unit diaphragm is formed. The plastic vibration film relates to an electroplating process, and has certain environmental pollution. The smelting alloy metal used by the metal diaphragm has certain toxicity, is difficult to recycle and is harmful to human bodies.
The diaphragm of the cone is sensitive to temperature and humidity changes due to the characteristics of materials, the environmental changes where the diaphragm is located may affect sound, and the cone may deform irreversibly after being subjected to the extreme environmental changes for several times. The rigidity of the plastic diaphragm is relatively general, and music with rich high frequency is not suitable and is easy to generate distortion. The metal diaphragm is generally made of aluminum or an alloy material thereof, is stable relative to other metals and is light in weight. The metal diaphragm is relatively heavy and the damping characteristics are not well calculated, so that driving and controlling the unit is not easy.
Disclosure of Invention
The invention aims to provide a diaphragm material, which can make the sound quality of a loudspeaker better and can obviously improve the maximum pushing volume and frequency response.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a vibrating diaphragm material, includes vibrating diaphragm coating and substrate layer, the vibrating diaphragm coating is formed by the coating of vibrating diaphragm glue solution, the vibrating diaphragm glue solution comprises following parts by weight component: 50-80 parts of acrylic resin, 25-35 parts of polyethylene resin, 10-15 parts of ethylene propylene rubber, 3-5 parts of diethylene glycol monohexyl ether, 3-8 parts of isopropylated triphenyl phosphate, 15-20 parts of glass fiber, 1-3 parts of antioxidant, 1-5 parts of lubricant, 1-5 parts of 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline and 100 parts of solvent.
The technical scheme of further improvement in the technical scheme is as follows:
1. in the scheme, the vibrating diaphragm glue solution comprises the following components in parts by weight: 60-80 parts of acrylic resin, 25-30 parts of polyethylene resin, 10-13 parts of ethylene propylene rubber, 3-4 parts of diethylene glycol monohexyl ether, 3-6 parts of isopropylated triphenyl phosphate, 15-18 parts of glass fiber, 2 parts of antioxidant, 2-3 parts of lubricant, 2-3 parts of 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline and 100 parts of solvent.
2. In the scheme, the antioxidant is selected from one of antioxidant 1010, antioxidant 1024 and antioxidant 2246.
3. In the above embodiment, the lubricant is selected from castor oil, diethyltoluenediamine, or stearic acid amide.
4. In the scheme, the thickness of the base material layer is 15-50 microns.
5. In the scheme, the thickness of the vibrating diaphragm coating is 5-50 mu m.
The other technical scheme of the invention is as follows: a preparation process of a diaphragm material comprises the following steps:
s1, adding 50-80 parts of acrylic resin, 25-35 parts of polyethylene resin, 10-15 parts of ethylene propylene rubber and 1-3 parts of antioxidant into a stirring kettle, and then adding 100 parts of solvent for dissolving;
s2, adding 3-5 parts of diethylene glycol monohexyl ether, 3-8 parts of isopropylated triphenyl phosphate, 15-20 parts of glass fiber, 1-5 parts of lubricant and 1-5 parts of 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline, and uniformly mixing to obtain a vibrating diaphragm glue solution;
s3, defoaming the vibrating diaphragm glue solution, coating the defoaming treatment on the substrate layer, and drying the substrate layer in an oven to obtain a vibrating diaphragm coating;
and S4, rolling the coated diaphragm material to obtain a finished product.
The diaphragm material is used for a loudspeaker and the like.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the diaphragm material, diethylene glycol monohexyl ether and isopropylated triphenyl phosphate are added into acrylic resin, polyethylene resin and ethylene propylene rubber, so that the maximum pushing volume of the loudspeaker is increased by 39% to the maximum; the frequency response of the loudspeaker is improved, and the maximum frequency response can be improved by 10 dB.
Detailed Description
In the description of this patent, it is noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, indicate orientations or positional relationships merely to facilitate the description of the invention and to simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The meaning of the above terms in this patent may be specifically understood by those of ordinary skill in the art.
The invention is further described below with reference to the following examples:
examples 1 to 4: the utility model provides a vibrating diaphragm material, includes vibrating diaphragm coating and substrate layer, the vibrating diaphragm coating is formed by the coating of vibrating diaphragm glue solution, the vibrating diaphragm glue solution comprises following parts by weight component, as shown in table 1:
TABLE 1
Figure BDA0003465102820000031
The antioxidant in embodiment 1 is selected from antioxidant 1010, the lubricant is selected from castor oil, the thickness of the base material layer is 15 μm, and the thickness of the diaphragm coating layer is 15 μm.
Embodiment 2 the antioxidant is selected from an antioxidant 2246, the lubricant is selected from stearic acid amide, the thickness of the base material layer is 50 μm, and the thickness of the diaphragm coating layer is 25 μm.
Embodiment 3 the antioxidant is selected from an antioxidant 2246, the lubricant is selected from diethyltoluenediamine, the thickness of the base material layer is 25 μm, and the thickness of the diaphragm coating layer is 36 μm.
Embodiment 4 the antioxidant is selected from antioxidant 1024, the lubricant is selected from castor oil, the thickness of the substrate layer is 25 μm, and the thickness of the diaphragm coating is 50 μm.
The preparation method of the diaphragm material comprises the following steps: s1, adding acrylic resin, polyethylene resin, ethylene propylene rubber and an antioxidant into a stirring kettle, and then adding a solvent for dissolving;
s2, adding diethylene glycol monohexyl ether, isopropylated triphenyl phosphate, glass fiber, a lubricant and 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline, and uniformly mixing to obtain a diaphragm glue solution;
s3, defoaming the vibrating diaphragm glue solution, coating the defoaming treatment on the substrate layer, and drying the substrate layer in an oven to obtain a vibrating diaphragm coating;
and S4, rolling the coated diaphragm material to obtain a finished product.
Comparative examples 1 to 2: the utility model provides a vibrating diaphragm material, includes vibrating diaphragm coating and substrate layer, the vibrating diaphragm coating is formed by the coating of vibrating diaphragm glue solution, the vibrating diaphragm glue solution comprises following parts by weight component, as shown in table 2:
TABLE 2
Components Comparative example 1 Comparative example 2
Acrylic resin 50 portions of 60 portions of
Polyethylene resin 35 portions of 30 portions of
Ethylene propylene rubber 13 portions of 15 portions of
Diethylene glycol monohexyl ether - 3.5 parts of
Isopropylated triphenyl phosphate 15 portions of -
Glass fiber 20 portions of 15 portions of
Antioxidant agent 1.4 parts of 1 part of
Lubricant agent 1.6 parts of 2.5 parts of
2-methyl-5-amino-N-ethyl benzene sulfonyl aniline 1.4 parts of 1.5 parts of
Solvent(s) 100 portions of 100 portions of
Comparative example the procedure was as in example.
The properties of the diaphragm materials prepared in the above examples 1 to 4 and comparative examples 1 to 2 are shown in table 3:
TABLE 3
Figure BDA0003465102820000041
As shown in the evaluation results of table 3, the maximum pushed volume of the loudspeaker in comparative example 1 is increased by a small amplitude, and the frequency response of the loudspeaker in comparative example 2 is improved by a small degree, but the maximum pushed volume of the loudspeaker in the embodiment of the present invention is increased by 39% at most; the frequency response of the loudspeaker is improved, and the maximum frequency response can be improved by 10 dB.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1. A diaphragm material, characterized in that: including vibrating diaphragm coating and substrate layer, the vibrating diaphragm coating is formed by the coating of vibrating diaphragm glue solution, the vibrating diaphragm glue solution comprises following parts by weight component: 50-80 parts of acrylic resin, 25-35 parts of polyethylene resin, 10-15 parts of ethylene propylene rubber, 3-5 parts of diethylene glycol monohexyl ether, 3-8 parts of isopropylated triphenyl phosphate, 15-20 parts of glass fiber, 1-3 parts of antioxidant, 1-5 parts of lubricant, 1-5 parts of 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline and 100 parts of solvent.
2. The diaphragm material of claim 1, wherein: the vibrating diaphragm glue solution comprises the following components in parts by weight: 60-80 parts of acrylic resin, 25-30 parts of polyethylene resin, 10-13 parts of ethylene propylene rubber, 3-4 parts of diethylene glycol monohexyl ether, 3-6 parts of isopropylated triphenyl phosphate, 15-18 parts of glass fiber, 2 parts of antioxidant, 2-3 parts of lubricant, 2-3 parts of 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline and 100 parts of solvent.
3. The diaphragm material of claim 1, wherein: the antioxidant is selected from one of antioxidant 1010, antioxidant 1024 and antioxidant 2246.
4. The diaphragm material of claim 1, wherein: the lubricant is selected from one of castor oil, diethyl toluene diamine or stearic acid amide.
5. The diaphragm material of claim 1, wherein: the thickness of the substrate layer is 15-50 mu m.
6. The diaphragm material process of claim 1, wherein: the thickness of the vibrating diaphragm coating is 5-50 mu m.
7. A process for preparing a diaphragm material according to any one of claims 1 to 6, wherein: the method comprises the following steps:
s1, adding 50-80 parts of acrylic resin, 25-35 parts of polyethylene resin, 10-15 parts of ethylene propylene rubber and 1-3 parts of antioxidant into a stirring kettle, and then adding 100 parts of solvent for dissolving;
s2, adding 3-5 parts of diethylene glycol monohexyl ether, 3-8 parts of isopropylated triphenyl phosphate, 15-20 parts of glass fiber, 1-5 parts of lubricant and 1-5 parts of 2-methyl-5-amino-N-ethyl benzene sulfonyl aniline, and uniformly mixing to obtain a vibrating diaphragm glue solution;
s3, defoaming the vibrating diaphragm glue solution, coating the defoaming treatment on the substrate layer, and drying the substrate layer in an oven to obtain a vibrating diaphragm coating;
and S4, rolling the coated diaphragm material to obtain a finished product.
8. Use of a diaphragm material as claimed in claim 1, characterized in that: the diaphragm material is used for a loudspeaker.
CN202210027924.5A 2022-01-11 2022-01-11 Vibrating diaphragm material and preparation process thereof Pending CN114363775A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008174667A (en) * 2007-01-19 2008-07-31 Okura Ind Co Ltd Active energy ray-curable adhesive composition and polarizing plate using the same
CN108276740A (en) * 2017-12-22 2018-07-13 歌尔股份有限公司 For the vibrating diaphragm of sound-producing device, the preparation method of vibrating diaphragm and sound-producing device
CN109266275A (en) * 2018-09-12 2019-01-25 苏州赛伍应用技术股份有限公司 Microspeaker vibrating diaphragm ball high temperature resistant type bonds glue film and top dome module
CN113383034A (en) * 2019-03-20 2021-09-10 Sika技术股份公司 Method for adhesively bonding rubber-based thermoplastic substrates

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008174667A (en) * 2007-01-19 2008-07-31 Okura Ind Co Ltd Active energy ray-curable adhesive composition and polarizing plate using the same
CN108276740A (en) * 2017-12-22 2018-07-13 歌尔股份有限公司 For the vibrating diaphragm of sound-producing device, the preparation method of vibrating diaphragm and sound-producing device
CN109266275A (en) * 2018-09-12 2019-01-25 苏州赛伍应用技术股份有限公司 Microspeaker vibrating diaphragm ball high temperature resistant type bonds glue film and top dome module
CN113383034A (en) * 2019-03-20 2021-09-10 Sika技术股份公司 Method for adhesively bonding rubber-based thermoplastic substrates

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