CN114362411A - Outer rotor type motor winding tandem device with adjustable connection sequence - Google Patents
Outer rotor type motor winding tandem device with adjustable connection sequence Download PDFInfo
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- CN114362411A CN114362411A CN202210050272.7A CN202210050272A CN114362411A CN 114362411 A CN114362411 A CN 114362411A CN 202210050272 A CN202210050272 A CN 202210050272A CN 114362411 A CN114362411 A CN 114362411A
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- 238000004804 winding Methods 0.000 title claims abstract description 255
- 238000004806 packaging method and process Methods 0.000 claims abstract description 73
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 claims description 28
- 230000007935 neutral effect Effects 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims description 2
- 238000005476 soldering Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 79
- 238000000034 method Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- 230000004323 axial length Effects 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
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Abstract
本发明公开了一种接序可调的外转子型电机绕组汇接装置,涉及电机绕组技术领域,在该装置中,定子线圈缠绕于定子铁心的齿部上;定子铁心套设于定子支撑上;PCB板封装盒固定安装于定子支撑上,且绕组汇接PCB板固定安装于PCB板封装盒内;绕组汇接PCB板上设置有焊盘,定子线圈两端引线焊接在焊盘上,且绕组汇接线根据绕组排布方式焊接在焊盘上;绕组总线的一端焊接在焊盘上,绕组总线的另一端引出并与外部供电线路连接;PCB板封装盖与PCB板封装盒形成封装腔体,以对定子线圈引线、绕组汇接PCB板、绕组汇接线和绕组总线进行封装。该装置能够避免重新下线或者重新定制汇流排的问题,灵活调整绕组的接序。The invention discloses an outer rotor type motor winding junction device with adjustable connection sequence, which relates to the technical field of motor windings. In the device, a stator coil is wound on a tooth portion of a stator iron core; the stator iron core is sleeved on a stator support The PCB board packaging box is fixedly installed on the stator support, and the winding junction PCB board is fixedly installed in the PCB board packaging box; the winding junction PCB board is provided with pads, and the leads at both ends of the stator coil are welded on the pads, and The winding connection wire is welded on the pad according to the winding arrangement; one end of the winding bus is welded on the pad, and the other end of the winding bus is drawn out and connected to the external power supply line; the PCB board packaging cover and the PCB board packaging box form a packaging cavity , to encapsulate the stator coil leads, the winding junction PCB board, the winding junction wire and the winding bus. The device can avoid the problem of re-offline or re-customization of the busbar, and can flexibly adjust the connection sequence of the windings.
Description
技术领域technical field
本发明涉及电机绕组技术领域,尤其涉及一种接序可调的外转子型电机绕组汇接装置。The invention relates to the technical field of motor windings, in particular to an outer rotor type motor winding junction device with adjustable connection sequence.
背景技术Background technique
电机用分数槽集中绕组相比分数槽叠绕组和整数槽分布绕组,具有绕组端部短、用铜量低和绕组电阻小等优点,且定子可采用分段式结构,以提高槽满率;其中,双层分数槽集中绕组相比单层分数槽集中绕组具有更高的绕组因数,以提高电机功率密度。双层分数槽集中绕组的排布是由电机极数和槽数共同决定的,相同槽数下,根据设计需要,虽然可以搭配不同的极数,但是绕组排布需要随极数的改变而改变,即各线圈之间的汇接顺序需要调整。Compared with fractional slot stack winding and integer slot distributed winding, fractional slot concentrated winding for motor has the advantages of short winding end, low copper consumption and small winding resistance, and the stator can adopt a segmented structure to improve the slot full rate; Among them, the double-layer fractional-slot concentrated winding has a higher winding factor than the single-layer fractional-slot concentrated winding, so as to improve the power density of the motor. The arrangement of the double-layer fractional-slot concentrated winding is determined by the number of poles and the number of slots of the motor. Under the same number of slots, according to the design needs, although different numbers of poles can be matched, the winding arrangement needs to be changed with the change of the number of poles. , that is, the tandem sequence between the coils needs to be adjusted.
然而,在实际应用中双层分数槽集中绕组电机可能会由于电磁设计不合理等一些原因,需要修改极数,那么绕组排布也需要改变,从而对各线圈之间的汇接顺序需要调整。现有电机绕组汇接方式大体分为三种:(1)引接线(2)汇流排(3)电路板。其中,引接线捆绑在绕组端部,一旦浸漆或灌封,难以将引接线分离出来重新进行绕组汇接;汇流排和电路板虽有骨架支撑和固定,不受浸漆或灌封影响,与线圈可分离,但往往根据事先设计的极槽数的绕组排布而定制,难以灵活适用于其他极数。However, in practical applications, the double-layer fractional-slot concentrated winding motor may need to modify the number of poles due to unreasonable electromagnetic design and other reasons, so the winding arrangement also needs to be changed, so the tandem sequence between the coils needs to be adjusted. Existing motor winding connection methods are roughly divided into three types: (1) lead wires (2) bus bars (3) circuit boards. Among them, the lead wire is bundled at the end of the winding. Once varnished or potted, it is difficult to separate the lead wire and reconnect the windings. Although the bus bar and the circuit board are supported and fixed by the skeleton, they are not affected by the varnish or potting. It can be separated from the coil, but it is often customized according to the pre-designed winding arrangement of the number of poles and slots, and it is difficult to flexibly apply to other poles.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种接序可调的外转子型电机绕组汇接装置,可避免重新下线或者重新定制汇流排的问题,实现对绕组的汇接顺序的灵活调整。The purpose of the present invention is to provide an outer rotor type motor winding junction device with adjustable connection sequence, which can avoid the problem of re-offline or re-customization of the busbar, and realize flexible adjustment of the junction sequence of the windings.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种接序可调的外转子型电机绕组汇接装置,所述装置包括定子线圈、定子铁心、定子支撑、绕组汇接PCB板、绕组汇接线、PCB板封装盒、PCB板封装盖和绕组总线;An external rotor type motor winding junction device with adjustable connection sequence, the device includes a stator coil, a stator core, a stator support, a winding junction PCB board, a winding junction wire, a PCB board packaging box, a PCB board packaging cover and windings bus;
多个所述定子线圈均匀圆周排列,且每一所述定子线圈均缠绕固定于所述定子铁心对应的齿部上;所述定子铁心套设于所述定子支撑上;所述定子支撑为圆环状的支撑结构,用于对所述定子铁心和所述PCB板封装盒进行固定支撑;A plurality of the stator coils are evenly arranged in a circle, and each of the stator coils is wound and fixed on the corresponding teeth of the stator core; the stator core is sleeved on the stator support; the stator support is a circle an annular support structure for fixedly supporting the stator core and the PCB board packaging box;
所述PCB板封装盒固定安装于所述定子支撑上,且所述绕组汇接PCB板固定安装于所述PCB板封装盒内;The PCB board packaging box is fixedly installed on the stator support, and the winding junction PCB board is fixedly installed in the PCB board packaging box;
所述绕组汇接PCB板上设置有焊盘,所述定子线圈两端引线焊接在所述焊盘上,且所述绕组汇接线根据绕组排布方式焊接在所述焊盘上,且能够根据不同绕组排布方式,调整所述绕组汇接线在绕组汇接PCB板的焊盘上的焊接位置;The winding junction PCB board is provided with a pad, and the leads at both ends of the stator coil are welded on the pad, and the winding junction wire is welded on the pad according to the winding arrangement, and can be Adjust the welding position of the winding junction wire on the pad of the winding junction PCB board for different winding arrangements;
所述绕组总线的一端焊接在所述焊盘上,所述绕组总线的另一端引出并与外部供电线路连接;One end of the winding bus is welded on the pad, and the other end of the winding bus is drawn out and connected to an external power supply line;
所述PCB板封装盖与所述PCB板封装盒紧密固定连接并形成一封装腔体,所述封装腔体用于对位于封装腔体内的定子线圈两端的引线、绕组汇接PCB板、绕组汇接线和绕组总线进行封装。The PCB board packaging cover and the PCB board packaging box are tightly and fixedly connected to form a packaging cavity, and the packaging cavity is used to connect the lead wires at both ends of the stator coil located in the packaging cavity, the windings are connected to the PCB board, and the windings are connected to the PCB. Wiring and winding busses are packaged.
可选的,所述绕组汇接PCB板上均匀分布有12*n个呈圆周排列的焊盘,其中,n表示电机槽数;Optionally, 12*n pads arranged in a circle are evenly distributed on the winding junction PCB board, where n represents the number of motor slots;
所有焊盘按照圆周直径由大到小依次分为第一层焊盘、第二层焊盘、第三层焊盘、第四层焊盘、第五层焊盘和第六层焊盘,每层焊盘上的焊盘数量为2*n个,且不同层之间的焊盘位置对应且沿同一径向方向分布;All pads are divided into the first layer of pads, the second layer of pads, the third layer of pads, the fourth layer of pads, the fifth layer of pads and the sixth layer of pads according to the diameter of the circle. The number of pads on the layer pads is 2*n, and the pad positions between different layers correspond and are distributed along the same radial direction;
所述第六层焊盘中的所有焊盘之间串联连接,所述第一层焊盘、所述第二层焊盘、所述第三层焊盘、所述第四层焊盘和所述第五层焊盘中同一径向方向分布的焊盘之间串联连接。All the pads in the sixth layer of pads are connected in series, the first layer of pads, the second layer of pads, the third layer of pads, the fourth layer of pads and all The pads distributed in the same radial direction in the fifth layer of pads are connected in series.
可选的,所述绕组汇接线包括A相绕组汇接线、B相绕组汇接线和C相绕组汇接线;Optionally, the winding junction line includes an A-phase winding junction line, a B-phase winding junction line, and a C-phase winding junction line;
其中,所述A相绕组汇接线分别焊接在所述第二层焊盘和所述第五层焊盘上;所述B相绕组汇接线分别焊接在所述第三层焊盘和所述第五层焊盘上;所述C相绕组汇接线分别焊接在所述第四层焊盘和所述第五层焊盘上;Wherein, the A-phase winding connection wires are respectively welded on the second-layer pads and the fifth-layer pads; the B-phase winding connection wires are respectively welded on the third-layer pads and the fifth-layer pads. on the five-layer pads; the C-phase winding junction wires are respectively welded on the fourth-layer pads and the fifth-layer pads;
所述A相绕组汇接线、所述B相绕组汇接线和所述C相绕组汇接线构成三相汇接线并由所述第五层焊盘焊接至所述第六层焊盘,实现三相绕组中性点的汇接。The A-phase winding junction line, the B-phase winding junction line and the C-phase winding junction line form a three-phase junction line and are welded from the fifth layer of pads to the sixth layer of pads to realize three-phase The tandem connection of the neutral point of the winding.
可选的,所述绕组总线的一端焊接在所述第五层焊盘上,所述绕组总线的另一端从所述定子支撑中心的线孔中引出并与外部供电线路连接。Optionally, one end of the winding bus is welded on the fifth-layer pad, and the other end of the winding bus is drawn out from a wire hole in the center of the stator support and connected to an external power supply line.
可选的,所述PCB板封装盒的底面内外边缘各设置有一圈凸起侧壁,所述凸起侧壁用于增加所述绕组汇接PCB板的高度。Optionally, each of the inner and outer edges of the bottom surface of the PCB board packaging box is provided with a circle of raised side walls, and the raised side walls are used to increase the height of the windings meeting the PCB board.
可选的,所述PCB板封装盒外沿的凸起侧壁上设置有2*n个第一穿孔,所述第一穿孔用于使所述定子线圈的引线从所述第一穿孔进入到所述封装腔体内,其中,n表示电机槽数;Optionally, 2*n first through holes are provided on the raised sidewall of the outer edge of the PCB board packaging box, and the first through holes are used to allow the leads of the stator coils to enter from the first through holes to the first through holes. In the packaging cavity, wherein, n represents the number of motor slots;
所述PCB板封装盒内沿的凸起侧壁上设置有多个第二穿孔,所述第二穿孔用于使所述绕组总线的焊接端从所述第二穿孔进入到所述封装腔体内。A plurality of second through holes are provided on the protruding side walls of the inner edge of the PCB board packaging box, and the second through holes are used to allow the soldered ends of the winding busses to enter the packaging cavity from the second through holes .
可选的,所述PCB板封装盒外沿的凸起侧壁上开设有多个限位柱,所述限位柱用于对所述绕组汇接PCB板进行限位固定。Optionally, a plurality of limit posts are provided on the raised side walls of the outer edge of the PCB board packaging box, and the limit posts are used to limit and fix the winding junction PCB board.
可选的,所述绕组汇接PCB板的边缘处开设有多个与所述限位柱适配的限位孔,所述限位孔用于使所述限位柱卡入到所述限位孔中,实现对所述绕组汇接PCB板的限位固定。Optionally, a plurality of limit holes adapted to the limit posts are opened at the edge of the winding junction PCB board, and the limit holes are used for the limit posts to be snapped into the limit posts. In the position hole, the limit and fixation of the winding junction to the PCB board is realized.
可选的,所述PCB板封装盒上设置有多个第一安装孔,所述第一安装孔用于与螺栓配合使用,将所述PCB板封装盒固定于所述定子支撑上。Optionally, the PCB board packaging box is provided with a plurality of first installation holes, and the first installation holes are used in cooperation with bolts to fix the PCB board packaging box on the stator support.
可选的,所述PCB板封装盖上设置有多个与所述第一安装孔适配的第二安装孔,所述第二安装孔用于与所述第一安装孔和所述螺栓配合使用,将所述PCB板封装盒和所述PCB板封装盖固定到所述定子支撑上。Optionally, the PCB board package cover is provided with a plurality of second installation holes adapted to the first installation holes, and the second installation holes are used to cooperate with the first installation holes and the bolts Using, the PCB board packaging box and the PCB board packaging cover are fixed on the stator support.
与现有技术相比,本发明提供的一种接序可调的外转子型电机绕组汇接装置,该装置中绕组汇接PCB板上设置有焊盘,定子线圈两端的引线焊接在焊盘上,且绕组汇接线根据不同的绕组排布方式焊接在焊盘上,且能够根据不同绕组排布需求,灵活地调整绕组汇接线在绕组汇接PCB板的焊盘上的焊接位置,通过将定子线圈两端引线焊接至绕组汇接PCB板,并在绕组汇接PCB板上实现绕组汇接功能,从而减小了绕组端部轴向长度,节省了绕组端部空间,使得绕组端部直接与空气接触,增强了绕组端部的散热能力。通过采用绕组汇接线的绕组排布方式焊接在焊盘上不同的位置,实现了不同极数下绕组汇接的灵活调整,避免了重新下线或者重新定制汇流排或电路板的麻烦,缩短了加工时间,节省成本,提高了工作效率。Compared with the prior art, the present invention provides an external rotor type motor winding junction device with adjustable sequence. In the device, the winding junction PCB board is provided with pads, and the leads at both ends of the stator coil are welded to the pads. And the winding junction wire is welded on the pad according to different winding arrangements, and the welding position of the winding junction wire on the pad of the winding junction PCB board can be flexibly adjusted according to different winding layout requirements. The leads at both ends of the stator coil are welded to the winding junction PCB board, and the winding junction function is realized on the winding junction PCB board, thereby reducing the axial length of the winding end, saving the space of the winding end, and making the winding end directly Contact with air enhances the heat dissipation capability of the winding ends. By using the winding arrangement of the winding junction wire to be welded to different positions on the pad, the flexible adjustment of the winding junction under different poles is realized, avoiding the trouble of re-offline or re-customizing the bus bar or circuit board, shortening the time. Processing time, cost savings, and increased work efficiency.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明实施例1提供的接序可调的外转子型电机绕组汇接装置的结构示意图;1 is a schematic structural diagram of an outer rotor type motor winding junction device with adjustable sequence provided in Embodiment 1 of the present invention;
图2为本发明实施例1提供的接序可调的外转子型电机绕组汇接装置的拆解示意图;FIG. 2 is a disassembled schematic diagram of the outer rotor type motor winding junction device with adjustable sequence provided in Embodiment 1 of the present invention;
图3为本发明实施例1提供的绕组汇接PCB板的示意图;3 is a schematic diagram of a winding junction PCB board provided in Embodiment 1 of the present invention;
图4为本发明实施例1提供的绕组汇接线和绕组总线的示意图;4 is a schematic diagram of a winding junction line and a winding bus line provided in Embodiment 1 of the present invention;
图5为本发明实施例1提供的PCB板封装盒和封装盖示意图;5 is a schematic diagram of a PCB board packaging box and a packaging cover provided in Embodiment 1 of the present invention;
图6为本发明实施例1提供的20极24槽绕组排布及绕组汇接示意图;6 is a schematic diagram of the 20-pole 24-slot winding arrangement and winding junction connection provided in Embodiment 1 of the present invention;
图7为本发明实施例2提供的22极24槽绕组排布及绕组汇接示意图;7 is a schematic diagram of the 22-pole 24-slot winding arrangement and winding junction connection provided in Embodiment 2 of the present invention;
图8为本发明实施例3提供的16极24槽绕组排布及绕组汇接示意图。FIG. 8 is a schematic diagram of the arrangement of 16-pole 24-slot windings and the junction of windings according to
附图标号说明:Description of reference numbers:
1-定子线圈,2-定子铁心,3-定子支撑,4-绕组汇接PCB板,5-绕组汇接线,6-PCB板封装盒,7-PCB板封装盖,8-绕组总线,9-焊盘,901-第一层焊盘、902-第二层焊盘、903-第三层焊盘、904-第四层焊盘、905-第五层焊盘,906-第六层焊盘,10-限位孔,11-第一安装孔,12-第一穿孔,13-第二穿孔,14-凸起侧壁,15-限位柱,16-第二安装孔。1-stator coil, 2-stator core, 3-stator support, 4-winding junction PCB board, 5-winding junction wire, 6-PCB board packaging box, 7-PCB board packaging cover, 8-winding bus, 9- Pads, 901 - first layer pads, 902 - second layer pads, 903 - third layer pads, 904 - fourth layer pads, 905 - fifth layer pads, 906 - sixth layer pads , 10-limiting hole, 11-first mounting hole, 12-first perforation, 13-second perforation, 14-protruding sidewall, 15-limiting post, 16-second mounting hole.
具体实施方式Detailed ways
为了便于清楚描述本发明实施例的技术方案,在本发明的实施例中,采用了“第一”、“第二”等字样对功能和作用基本相同的相同项或相似项进行区分。例如,第一阈值和第二阈值仅仅是为了区分不同的阈值,并不对其先后顺序进行限定。本领域技术人员可以理解“第一”、“第二”等字样并不对数量和执行次序进行限定,并且“第一”、“第二”等字样也并不限定一定不同。In order to clearly describe the technical solutions of the embodiments of the present invention, in the embodiments of the present invention, words such as "first" and "second" are used to distinguish the same or similar items with basically the same function and effect. For example, the first threshold and the second threshold are only used to distinguish different thresholds, and the sequence of the first threshold is not limited. Those skilled in the art can understand that the words "first", "second" and the like do not limit the quantity and execution order, and the words "first", "second" and the like are not necessarily different.
需要说明的是,本发明中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本发明中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其他实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。It should be noted that, in the present invention, words such as "exemplary" or "for example" are used to represent examples, illustrations or illustrations. Any embodiment or design described herein as "exemplary" or "such as" should not be construed as preferred or advantageous over other embodiments or designs. Rather, the use of words such as "exemplary" or "such as" is intended to present the related concepts in a specific manner.
本发明的目的在于提供一种接序可调的外转子型电机绕组汇接装置,可避免重新下线或者重新定制汇流排的问题,灵活调整绕组的接序。The purpose of the present invention is to provide an outer rotor type motor winding tandem device with adjustable connection sequence, which can avoid the problem of re-offline or re-customize the busbar, and flexibly adjust the connection sequence of the windings.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
如图1和图2所示,本实施例提出了一种接序可调的外转子型电机绕组汇接装置,所述装置包括定子线圈1、定子铁心2、定子支撑3、绕组汇接PCB板4、绕组汇接线5、PCB板封装盒6、PCB板封装盖7和绕组总线8。As shown in FIG. 1 and FIG. 2 , this embodiment proposes an outer rotor type motor winding junction device with adjustable connection sequence. The device includes a stator coil 1 , a stator core 2 , a
其中,多个所述定子线圈1均匀圆周排列,且每一所述定子线圈1均缠绕固定于所述定子铁心2对应的齿部上。所述定子铁心2套设于所述定子支撑3上;所述定子支撑3为圆环状的支撑结构,用于对所述定子铁心2和所述PCB板封装盒6进行固定支撑。Wherein, a plurality of the stator coils 1 are evenly arranged in a circle, and each of the stator coils 1 is wound and fixed on the corresponding teeth of the stator core 2 . The stator iron core 2 is sleeved on the
本实施例中,所述定子支撑3为“轮毂”状的圆环支撑结构,所述定子支撑3的一端中心位置设置有一向外凸出的空心的支撑柱,所述PCB板封装盒6和PCB板封装盖7等套设于所述支撑柱上。所述定子支撑3的另一端外沿位置设置有限位面,所述限位面用于对定子铁心2进行限位。In this embodiment, the
所述PCB板封装盒6固定安装于所述定子支撑3上,且所述绕组汇接PCB板4固定安装于所述PCB板封装盒6内。The PCB
所述绕组汇接PCB板4上设置有焊盘9,所述定子线圈1两端引线焊接在所述焊盘9上,且所述绕组汇接线5根据所需的绕组排布方式焊接在所述焊盘9上,且能够根据不同绕组排布方式,灵活地调整所述绕组汇接线5在绕组汇接PCB板4的焊盘9上的焊接位置。
所述绕组总线8的一端焊接在所述焊盘9上,所述绕组总线8的另一端引出并与外部供电线路连接。One end of the winding
所述PCB板封装盖7与所述PCB板封装盒6紧密固定连接并形成一封装腔体,所述封装腔体用于对位于封装腔体内的定子线圈1两端的引线、绕组汇接PCB板4、绕组汇接线5和绕组总线8进行封装。The PCB board packaging cover 7 is tightly and fixedly connected with the PCB
如图3所示,本实施例中,所述绕组汇接PCB板4上均匀分布有12*n个呈圆周排列的焊盘9,其中,n表示电机槽数。As shown in FIG. 3 , in this embodiment, 12*
本实施例中,呈圆周排列的焊盘9共有6层,由于焊盘9呈圆周排列,所有焊盘9按照圆周直径的大小,由大到小依次分为第一层焊盘901、第二层焊盘902、第三层焊盘903、第四层焊盘904、第五层焊盘905和第六层焊盘906,即整个绕组汇接PCB板4上的所有的焊盘9由外到内划分为第一层焊盘901、第二层焊盘902、第三层焊盘903、第四层焊盘904、第五层焊盘905和第六层焊盘906共六层焊盘9结构。并且,每层焊盘9上的焊盘9数量为2*n个,且不同层之间的焊盘9位置对应且沿同一径向方向分布。In this embodiment, there are 6 layers of
本实施例中,所述第六层焊盘906中的所有焊盘9之间串联连接,第一层焊盘901、第二层焊盘902、第三层焊盘903、第四层焊盘904和第五层焊盘905中同一径向方向分布的焊盘9之间串联连接。In this embodiment, all the
本发明为了注明绕组汇接线5在绕组汇接PCB板4的焊接位置,将焊盘9命名方式定义为(x,y),其中,x表示焊盘9所在层数x=1,2,3,…,6,分别对应表示第一层焊盘901、第二层焊盘902、第三层焊盘903、第四层焊盘904、第五层焊盘905和第六层焊盘906;y表示焊盘9所在的圆周上的位置,y=1,2,3,…,2*n,本实施例按照顺时针计数。In the present invention, in order to indicate the welding position of the winding
图3为24槽的绕组汇接PCB板,即n=24,图中标注了焊盘(1,1)和焊盘(3,12),焊盘(1,1)表示第一层焊盘901上第1个位置处的焊盘9,焊盘(3,12)表示第三层焊盘903上第12个位置处的焊盘9,以此举例说明焊盘9的命名方式。Figure 3 shows a 24-slot winding junction PCB board, that is, n=24, the pads (1, 1) and the pads (3, 12) are marked in the figure, and the pads (1, 1) represent the first-layer pads The
本发明通过设置多层圆周排列的焊盘9,能够根据不同绕组排布的需求,灵活地调整所述绕组汇接线5在绕组汇接PCB板4的焊盘9上的焊接位置。同时还针对焊盘9的焊接位置提出了焊盘9的命名方式,能够准确地确定并描述出绕组汇接线5在绕组汇接PCB板4的具体焊接位置。并且,通过将定子线圈1两端引线焊接至绕组汇接PCB板4上,并在绕组汇接PCB板4上实现绕组汇接功能,从而减小了绕组端部轴向长度,节省了绕组端部空间,使得绕组端部直接与空气接触,增强了绕组端部的散热能力。通过采用绕组汇接线5的绕组排布方式焊接在焊盘9上不同的位置,实现了不同极数下绕组汇接的灵活调整,避免了重新下线或者重新定制汇流排或电路板的麻烦,缩短了加工时间,节省成本,提高了工作效率。The present invention can flexibly adjust the welding position of the winding
本实施例中,所述绕组汇接线5采用单芯硬铜线,外包裹阻燃护套,易塑形,便于截取不同线长,可根据不同绕组排布,调整在绕组汇接PCB板4上的焊接位置,从而可避免重新下线或者重新定制汇流排的问题,灵活调整绕组的接序。In this embodiment, the winding
如图4所示,所述绕组汇接线5包括A相绕组汇接线、B相绕组汇接线和C相绕组汇接线。其中,所述A相绕组汇接线分别焊接在所述第二层焊盘902和所述第五层焊盘905上;所述B相绕组汇接线分别焊接在所述第三层焊盘903和所述第五层焊盘905上;所述C相绕组汇接线分别焊接在所述第四层焊盘904和所述第五层焊盘905上。所述A相绕组汇接线、所述B相绕组汇接线和所述C相绕组汇接线构成三相汇接线,三相汇接线由所述第五层焊盘905焊接至所述第六层焊盘906,实现三相绕组中性点的汇接。As shown in FIG. 4 , the winding
本实施例中,所述绕组总线8采用多股铜芯软线,外包裹阻燃护套。所述绕组总线8的一端焊接在所述第五层焊盘905上,所述绕组总线8的另一端从所述定子支撑3中心的线孔中引出并可以与外部供电线路连接,实现对电机绕组汇接装置的供电。In this embodiment, the winding
如图5所示,所述PCB板封装盒6的底面内外边缘各设置有一圈凸起侧壁14,所述凸起侧壁14用于增加所述绕组汇接PCB板4的高度,即垫高所述绕组汇接PCB板4,以防止所述绕组汇接PCB板4的背面因焊点凸起无法平整地放置于所述PCB板封装盒6内。As shown in FIG. 5 , the inner and outer edges of the bottom surface of the PCB
所述PCB板封装盒6外沿的凸起侧壁14上设置有2*n个第一穿孔12,与每一层焊盘9数量相等,所述第一穿孔12用于使所述定子线圈1的引线从所述第一穿孔12进入到所述封装腔体内,其中,n表示电机槽数。There are 2*n first through
所述PCB板封装盒6内沿的凸起侧壁14上设置有多个第二穿孔13,所述第二穿孔13用于使所述绕组总线8的焊接端从所述第二穿孔13进入到所述封装腔体内。本实施例中,第二穿孔13设置有3个,均匀地分布于所述PCB板封装盒6内沿的凸起侧壁14上。A plurality of second through
如图5所示,所述PCB板封装盒6外沿的凸起侧壁14上开设有多个限位柱15,所述限位柱15用于对所述绕组汇接PCB板4进行限位固定,防止所述绕组汇接PCB板4在所述封装腔体内移动。As shown in FIG. 5 , a plurality of limit posts 15 are provided on the raised
如图3所示,所述绕组汇接PCB板4的边缘处开设有多个与所述限位柱15适配的限位孔10,所述限位孔10用于使所述限位柱15卡入到所述限位孔10中,实现对所述绕组汇接PCB板4的限位固定。本实施例中,限位柱15和限位孔10都设置有4个,且都呈半圆形。As shown in FIG. 3 , a plurality of limit holes 10 adapted to the limit posts 15 are opened at the edge of the winding
所述PCB板封装盒6上设置有多个第一安装孔11,并且,所述PCB板封装盖7上设置有多个与所述第一安装孔11适配的第二安装孔16,如图5所示,本实施例中,第一安装孔11和第二安装孔16都设置有4个。所述第二安装孔16用于与所述第一安装孔11和所述螺栓配合使用,将所述PCB板封装盒6和所述PCB板封装盖7固定到所述定子支撑3上。所述第一安装孔11用于与螺栓配合使用,将所述PCB板封装盒6固定于所述定子支撑3上。The PCB
如图6所示,本实施例列举出了一种接序可调的外转子型电机绕组汇接装置,其中,电机槽数为24,极数为20,绕组汇接如下:所有的定子线圈1的两端引出线焊接至绕组汇接PCB板4的第一层焊盘901上,其中:As shown in FIG. 6 , this embodiment lists an external rotor type motor winding junction device with adjustable sequence, wherein the number of motor slots is 24, the number of poles is 20, and the winding junction is as follows: all stator coils The lead wires at both ends of 1 are welded to the first-
A相绕组汇接线共8根,按照实施例1中焊盘9的命名方式,各个A相绕组汇接线两端的焊接位置依次为[(2,1)(2,3)],[(2,12)(2,14)],[(2,15)(2,24)],[(2,26)(2,37)],[(2,39)(2,48)],[(5,25)(5,27)],[(5,36)(5,38)],[(5,13)(6,13)]。There are a total of 8 A-phase winding junction lines. According to the naming method of the
B相绕组汇接线共8根,各个B相绕组汇接线两端的焊接位置依次为[(3,7)(3,16)],[(3,17)(3,19)],[(3,28)(3,30)],[(3,31)(3,40)],[(3,42)(3,5)],[(5,4)(5,6)],[(5,41)(5,43)],[(5,29)(6,29)]。There are 8 B-phase winding junction wires in total, and the welding positions at both ends of each B-phase winding junction wire are [(3,7)(3,16)], [(3,17)(3,19)], [(3 , 28)(3, 30)], [(3, 31)(3, 40)], [(3, 42)(3, 5)], [(5, 4)(5, 6)], [ (5,41)(5,43)], [(5,29)(6,29)].
C相绕组汇接线共8根,各个C相绕组汇接线两端的焊接位置依次为[(4,10)(4,21)],[(4,23)(4,32)],[(4,33)(4,35)],[(4,44)(4,46)],[(4,47)(4,8)],[(5,9)(5,11)],[(5,20)(5,22)],[(5,45)(6,45)]。There are 8 C-phase winding junction wires in total, and the welding positions at both ends of each C-phase winding junction wire are [(4, 10)(4, 21)], [(4, 23)(4, 32)], [(4 , 33)(4, 35)], [(4, 44)(4, 46)], [(4, 47)(4, 8)], [(5, 9)(5, 11)], [ (5,20)(5,22)], [(5,45)(6,45)].
A相绕组汇接线的绕组总线一端的焊接位置为(5,2),B相绕组汇接线的绕组总线一端的焊接位置为(5,18),C相绕组汇接线的绕组总线一端的焊接位置为(5,34)。The welding position of one end of the winding bus line of the A-phase winding bus line is (5, 2), the welding position of one end of the winding bus line of the B-phase winding bus line is (5, 18), and the welding position of one end of the winding bus line of the C-phase winding bus line is (5, 34).
实施例2Example 2
如图7所示,本实施例列举出了另一种接序可调的外转子型电机绕组汇接装置,装置结构与实施例1相同,但本实施例中的电机槽数为24,极数为22,绕组汇接如下:所有的定子线圈1的两端引出线焊接至绕组汇接PCB板4的第一层焊盘901上,其中:As shown in FIG. 7 , this embodiment lists another external rotor type motor winding junction device with adjustable connection sequence. The structure of the device is the same as that of Embodiment 1, but the number of motor slots in this embodiment is 24, and the poles are 24. The number is 22, and the windings are connected as follows: the lead wires at both ends of all the stator coils 1 are welded to the first-
A相绕组汇接线共8根,按照实施例1中焊盘9的命名方式,各个A相绕组汇接线两端的焊接位置依次为[(2,1)(2,3)],[(2,20)(2,22)],[(2,23)(2,25)],[(2,27)(2,44)],[(2,46)(2,48)],[(5,24)(5,26)],[(5,45)(5,47)],[(5,21)(6,21)]。There are a total of 8 A-phase winding junction lines. According to the naming method of the
B相绕组汇接线共8根,各个B相绕组汇接线两端的焊接位置依次为[(3,4)(3,6)],[(3,7)(3,9)],[(3,11)(3,28)],[(3,30)(3,32)],[(3,33)(3,35)],[(5,8)(5,10)],[(5,29)(5,31)],[(5,5)(6,5)]。There are 8 B-phase winding junction wires in total, and the welding positions of both ends of each B-phase winding junction wire are [(3,4)(3,6)], [(3,7)(3,9)], [(3 , 11)(3, 28)], [(3, 30)(3, 32)], [(3, 33)(3, 35)], [(5, 8)(5, 10)], [ (5,29)(5,31)], [(5,5)(6,5)].
C相绕组汇接线共8根,各个C相绕组汇接线两端的焊接位置依次为[(4,14)(4,16)],[(4,17)(4,19)],[(4,36)(4,38)],[(4,39)(4,41)],[(4,43)(4,12)],[(5,13)(5,15)],[(5,40)(5,42)],[(5,37)(6,37)]。There are a total of 8 C-phase winding junction wires, and the welding positions at both ends of each C-phase winding junction wire are [(4, 14) (4, 16)], [(4, 17)(4, 19)], [(4 , 36)(4, 38)], [(4, 39)(4, 41)], [(4, 43)(4, 12)], [(5, 13)(5, 15)], [ (5,40)(5,42)], [(5,37)(6,37)].
A相绕组汇接线的绕组总线一端的焊接位置为(5,2),B相绕组汇接线的绕组总线一端的焊接位置为(5,34),C相绕组汇接线的绕组总线一端的焊接位置为(5,18)。The welding position of one end of the winding bus line of the A-phase winding bus line is (5, 2), the welding position of one end of the winding bus line of the B-phase winding bus line is (5, 34), and the welding position of one end of the winding bus line of the C-phase winding bus line is (5, 18).
实施例3Example 3
如图8所示,本实施例列举出了另一种接序可调的外转子型电机绕组汇接装置,装置结构与实施例1相同,但本实施例中的电机槽数为24,极数为16,绕组汇接如下:所有的定子线圈1的两端引出线焊接至绕组汇接PCB板4的第一层焊盘901上,其中:As shown in FIG. 8 , this embodiment lists another external rotor type motor winding junction device with adjustable connection sequence. The structure of the device is the same as that of Embodiment 1, but the number of motor slots in this embodiment is 24, and the poles are 24. The number is 16, and the windings are connected as follows: the lead wires at both ends of all the stator coils 1 are welded to the first-
A相绕组汇接线共8根,按照实施例1中焊盘9的命名方式,各个A相绕组汇接线两端的焊接位置依次为[(2,3)(2,8)],[(2,9)(2,14)],[(2,15)(2,20)],[(2,21)(2,26)],[(2,27)(2,32)],[(2,33)(2,38)],[(2,39)(2,44)],[(5,45)(6,45)]。There are a total of 8 A-phase winding junction lines. According to the naming method of the
B相绕组汇接线共8根,各个B相绕组汇接线两端的焊接位置依次为[(3,5)(3,10)],[(3,11)(3,16)],[(3,17)(3,22)],[(3,23)(3,28)],[(3,35)(3,40)],[(3,41)(3,46)],[(3,47)(3,4)],[(5,29)(6,29)]。There are 8 B-phase winding junction wires in total, and the welding positions of both ends of each B-phase winding junction wire are [(3,5)(3,10)], [(3,11)(3,16)], [(3 , 17)(3, 22)], [(3, 23)(3, 28)], [(3, 35)(3, 40)], [(3, 41)(3, 46)], [ (3,47)(3,4)], [(5,29)(6,29)].
C相绕组汇接线共8根,各个C相绕组汇接线两端的焊接位置依次为[(4,1)(4,6)],[(4,7)(4,12)],[(4,19)(4,24)],[(4,25)(4,30)],[(4,31)(4,36)],[(4,37)(4,42)],[(4,43)(4,48)],[(5,13)(6,13)]。There are a total of 8 C-phase winding junction wires, and the welding positions at both ends of each C-phase winding junction wire are [(4,1)(4,6)], [(4,7)(4,12)], [(4 , 19)(4, 24)], [(4, 25)(4, 30)], [(4, 31)(4, 36)], [(4, 37)(4, 42)], [ (4,43)(4,48)], [(5,13)(6,13)].
A相绕组汇接线的绕组总线一端的焊接位置为(5,2),B相绕组汇接线的绕组总线一端的焊接位置为(5,34),C相绕组汇接线的绕组总线一端的焊接位置为(5,18)。The welding position of one end of the winding bus line of the A-phase winding bus line is (5, 2), the welding position of one end of the winding bus line of the B-phase winding bus line is (5, 34), and the welding position of one end of the winding bus line of the C-phase winding bus line is (5, 18).
需要说明的是,除上述实例外,24槽还可以搭配26极、28极或者32极。24槽26极与24槽22极绕组汇接方法相同,仅需将B相和C相的绕组总线互换即可;24槽28极与24槽20极绕组汇接方法相同,仅需将B相和C相的绕组总线互换即可;24槽32极与24槽16极绕组汇接方法相同,仅需将B相和C相的绕组总线互换即可。It should be noted that, in addition to the above examples, the 24-slot can also be matched with 26-pole, 28-pole or 32-pole. The 24-slot 26-pole and 24-slot 22-pole winding connection methods are the same, only need to exchange the B-phase and C-phase winding buses; The winding busses of phase and C-phase can be interchanged; the 24-slot 32-pole and 24-slot 16-pole winding connection methods are the same, and only the winding busses of B-phase and C-phase are interchanged.
还说要说明的是,本发明不对电机槽数和极数的具体数量进行限定,这些值并不是固定的、唯一的,可根据实际情况自行确定。It should also be noted that the present invention does not limit the specific numbers of the number of slots and poles of the motor, and these values are not fixed and unique, and can be determined by themselves according to the actual situation.
尽管结合具体特征及其实施例对本发明进行了描述,显而易见的,在不脱离本发明的精神和范围的情况下,可对其进行各种修改和组合。相应地,本说明书和附图仅仅是所附权利要求所界定的本发明的示例性说明,且视为已覆盖本发明范围内的任意和所有修改、变化、组合或等同物。显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包括这些改动和变型在内。Although the invention has been described in conjunction with specific features and embodiments thereof, it will be apparent that various modifications and combinations can be made therein without departing from the spirit and scope of the invention. Accordingly, this specification and drawings are merely illustrative of the invention as defined by the appended claims, and are considered to cover any and all modifications, variations, combinations or equivalents within the scope of the invention. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
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CN102738970A (en) * | 2011-04-15 | 2012-10-17 | 阿斯莫有限公司 | Bus bar device, stator, motor and manufacturing method for stator |
JP2013236455A (en) * | 2012-05-08 | 2013-11-21 | Asmo Co Ltd | Stator and motor |
US20150076953A1 (en) * | 2013-09-18 | 2015-03-19 | Denso Corporation | Stator for rotating electric machine |
CN109842229A (en) * | 2019-02-27 | 2019-06-04 | 上海崴崖实业有限公司 | A kind of stator structure based on disc-type permanent magnet motor winding |
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