CN114354102B - Male condom pinhole detection device - Google Patents

Male condom pinhole detection device Download PDF

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Publication number
CN114354102B
CN114354102B CN202210025890.6A CN202210025890A CN114354102B CN 114354102 B CN114354102 B CN 114354102B CN 202210025890 A CN202210025890 A CN 202210025890A CN 114354102 B CN114354102 B CN 114354102B
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plate
condom
frame
rod
support plate
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CN114354102A (en
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任洪
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Suzhou Carraway New Materials Co ltd
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Suzhou Carraway New Materials Co ltd
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Abstract

The application relates to a male condom pinhole detection device, which belongs to the technical field of condom detection and comprises a frame and a material conveying component, wherein the material conveying component is connected with a plurality of metal molds used for sleeving condoms, a detection table is arranged above the material conveying component on the frame, one side of the detection table, which faces to the material conveying component, is connected with conductive rubber corresponding to the metal molds, and when pinholes exist on the condoms, the conductive rubber and the metal molds form a passage. The application has the effect of improving the detection efficiency of the condom pinhole.

Description

Male condom pinhole detection device
Technical Field
The application relates to the technical field of condom detection, in particular to a male condom pinhole detection device.
Background
At present, a condom is usually put on a water filling test head in pinhole detection, the whole water detection frame body is lowered after the condom is filled with water, so that the condom is soaked into an electrolyte tank, the condom is detected, and when the condom is detected to have pinholes, the corresponding water filling test head can give an alarm. After each test, the test heads are waited to rise from the electrolyte tank, the condoms on each test head are taken down, and unqualified condoms are removed, so that a second round of test can be performed, and the efficiency is low.
Disclosure of Invention
In order to solve the problem of low condom pinhole detection efficiency, the application provides a condom pinhole detection device for men.
The application provides a male condom pinhole detection device which adopts the following technical scheme:
the male condom pinhole detection device comprises a rack and a material conveying component, wherein the material conveying component is connected with a plurality of metal molds used for sleeving condoms, a detection table is arranged above the material conveying component on the rack, one side, facing to the material conveying component, of the detection table is connected with conductive rubber corresponding to the metal molds, and when pinholes exist on the condoms, the conductive rubber and the metal molds form a passage;
the frame is provided with a stripper plate, and the stripper plate is provided with a stripper mechanism for unloading the condom with the defect.
Through adopting above-mentioned technical scheme, the condom is on metal mold and is driven by the material conveying subassembly and advance, uses conductive rubber as the positive electrode, and the air ionization that the electric current was on the conductive rubber, if there is the pinhole on the condom when the condom passes through ionization region, the ion flow passes through the condom and forms the return circuit, and this condom is unqualified, if the ion flow can't pass through the condom then be qualified, and unloading mechanism has realized the automatic discharge to unqualified condom simultaneously, has saved the manpower, does benefit to the detection efficiency that improves the condom.
Optionally, the material conveying subassembly is suspension chain conveyer, install a plurality of supports on suspension chain conveyer's the chain, each all be equipped with the transport piece on the support, transport piece lateral wall rotation is connected with the tooth cover, tooth cover and metal mold coaxial coupling, be equipped with the rack in the frame, when the tooth cover moved to the rack below region, tooth cover and rack engaged with.
By adopting the technical scheme, when the tooth sleeve and the rack are meshed, the support is driven to advance along with the chain, the tooth sleeve drives the metal die to rotate, and the metal die drives the condom to rotate, so that the possibility of a detection blind area is reduced.
Optionally, a lifting assembly is arranged on the detection table, the lifting assembly is connected with a first support plate, two ends of the first support plate are connected with a second support plate, and the conductive rubber is connected to one side, away from the first support plate, of the second support plate;
the first support plate is connected with a stud in a threaded manner, the stud vertically penetrates through the first support plate and is connected with a locking nut in a threaded manner, a guide pillar is fixed on the stud, the diameter of the guide pillar is larger than that of the stud, and the guide pillar penetrates through the detection table along the direction deviating from the stud.
Through adopting above-mentioned technical scheme, lifting unit drive first extension board removes for the second extension board drives conductive rubber and is close to or keep away from metal mold, is convenient for detect and overhaul.
Optionally, the lifting assembly includes cylinder body and adjusting piston, the both ends of cylinder body all are connected with the end cover, the cylinder body lateral wall is connected with air inlet nozzle and air outlet nozzle, air inlet nozzle and air outlet nozzle all communicate with the air supply through the pipeline, adjusting piston sliding connection is in the cylinder body, and is equipped with coaxial distribution's regulation pole on the adjusting piston, set up the through-hole that runs through on the regulation pole, threaded connection has a spiral shell section of thick bamboo in the through-hole, the one end of spiral shell section of thick bamboo stretches out the regulation pole and is connected with first extension board, spiral shell section of thick bamboo inner wall is equipped with spline groove, the spline shaft has been inserted in the spiral shell section of thick bamboo, install servo motor on the detection bench, servo motor's motor shaft and spline shaft are connected.
Through adopting above-mentioned technical scheme, when pipeline and air supply switch-on drive adjusting piston downwardly moving, conductive rubber descends and is close to metal mould, and servo motor starts, and drive spline shaft rotates, and the spline shaft drives the spiral shell section of thick bamboo and rotates to order about the spiral shell section of thick bamboo and remove, adjust the clearance between conductive rubber and the metal mould, compact structure, it is convenient nimble, do benefit to the improvement detection precision.
Optionally, a conveying assembly is arranged in the frame, the conveying assembly comprises a power unit and two synchronous wheels, the two synchronous wheels are both rotationally connected in the frame, the two synchronous wheels are connected through an annular synchronous belt, the power unit drives the synchronous wheels to rotate, and a plurality of identification units distributed along the outline of the synchronous belt are connected to the synchronous belt; the identification unit comprises a clamping seat and a sensor, wherein the clamping seat is inserted on the synchronous belt, the clamping seat is connected with the synchronous belt through a bolt, a waist-shaped groove for the bolt to pass through is formed in the clamping seat, and the sensor is arranged on the clamping seat.
Through adopting above-mentioned technical scheme, power unit drive synchronizing wheel rotates, and the synchronizing wheel drives the synchronous belt transmission, and when the metal mold moved to the transport assembly corresponding region, the cassette makes sensor and metal mold one-to-one under the drive of synchronous belt, and both butt each other, and when the condom exists the pinhole and forms the return circuit, the sensor sends out corresponding metal mold information to the condom that supplies personnel to find and dismantle on the metal mold.
Optionally, the hold-in range lateral wall rotates and is connected with a plurality of guide pulleys, be equipped with the baffle in the frame, the baffle is higher than the synchronizing wheel axle center and with the guide pulley butt that corresponds in the baffle top region.
By adopting the technical scheme, the guide plate plays a role in supporting the guide wheel, so that the pressure born by the synchronous belt is reduced, and the synchronous belt is kept straight.
Optionally, shedding mechanism includes slide and branch, branch is equipped with two and parallel connection at the both ends of slide, the branch is kept away from the one end rotation of slide and is connected with two pulleys that distribute along branch length direction, two the pulley passes through the belt to be connected, be equipped with on the branch and be used for driving pulley pivoted drive assembly, install the electric jar on the stripper, the actuating lever of electric jar links to each other with the slide.
Through adopting above-mentioned technical scheme, the electric jar promotes the slide and advances, drives two belts and removes to the both sides of metal mould, and drive assembly drive band pulley rotates, rolls up the open end of sheath through the driving force of two belts, and the electric jar drives the slide and retreats afterwards, and the sheath drops from metal mould in the in-process of constantly being rolled up, convenient and fast.
Optionally, two the branch bottom surface all articulates there is the connecting rod, the logical groove that supplies two connecting rods to pass is seted up to the slide bottom surface, be equipped with the dead lever on the stripper, two the connecting rod passes the one end in logical groove and all articulates on the dead lever.
Through adopting above-mentioned technical scheme, when the jar promotes the slide and advances, two branches of two connecting rods pulling are close to each other for the condom is cliied to the belt, and when the slide retreated, two branches kept away from each other under the drive of connecting rod, thereby the size that the cooperation condom was constantly increased when taking up has increased the smoothness nature that the condom breaks away from.
Optionally, the actuating lever of electric jar passes the slide, and the one end of passing installs pneumatic finger, all be equipped with elastic rubber pad on two clamping jaws of pneumatic finger, be connected with the limiting plate on the actuating lever of electric jar, be connected with spacing spring between limiting plate and the slide, the stripper is equipped with the stop block in one side that the slide deviates from the electric jar, be equipped with the spacing seat on the pneumatic finger, it has the gag lever post to articulate on the spacing seat, gag lever post one end is articulated with the slide through the gangbar, and the other end perpendicular is fixed with the needle tubing, be connected with the gas-supply pipe that is used for with the air supply intercommunication on the needle tubing.
By adopting the technical scheme, when the tail end of the condom cannot be coiled, the electric cylinder drives the sliding plate to move forward and abut against the stop block, the limit spring is stretched along with the continuous pushing of the electric cylinder driving rod to drive the pneumatic finger to move to the head of the condom, the two clamping jaws of the pneumatic finger clamp the head of the condom, the driving rod of the electric cylinder retracts to pull out a part of the head of the condom from the metal mold, and meanwhile, the linkage rod pushes the limit rod to rotate downwards, so that the needle tube is inserted into the condom, high-pressure air in the air source flows through the needle tube and is conveyed into the condom, the condom is blown off from the metal mold, and then the driving rod of the electric cylinder continuously retracts to drive the sliding plate to move backwards, so that the condom is taken down from the metal mold, and the discharging requirements of the condoms with different specifications are met; the elastic rubber pad facilitates the deformation fit with the metal mold, and the clamping force on the condom is increased.
Optionally, every all be equipped with the reference column on the cassette, stripper and frame sliding connection, be equipped with the location cylinder on the stripper, the piston rod end fixing of location cylinder has the locating frame, sliding connection has the spacer bush of following vertical direction and moving in the locating frame, the spacer bush passes through spring and is connected with the locating frame inner wall.
Through adopting above-mentioned technical scheme, when the condom exists unqualified, the locating cylinder promotes the locating frame and advances for the locating sleeve is pegged graft with corresponding reference column, makes the stripper follow cassette synchronous movement, and discharge mechanism can normally carry out the operation of unloading this moment, need not to pause the material subassembly, has guaranteed the speed and the efficiency of production line.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the current detection mode and automatic discharging are adopted, so that the product qualification rate and the condom detection efficiency of the condom are improved;
2. the gap between the conductive rubber and the metal mold is adjusted through the lifting assembly, so that the structure is compact, the convenience and the flexibility are realized, and the detection precision is improved; the unloading mechanism can carry out unloading operation according to the synchronous belt, does not need to pause a material conveying assembly, and ensures the speed and the efficiency of a production line.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present application.
Fig. 2 is an enlarged schematic view of the portion a in fig. 1.
Fig. 3 is a schematic structural view of a first support plate and a second support plate according to an embodiment of the present application.
FIG. 4 is a schematic view of an embodiment of the present application for embodying an air intake nozzle and an air outlet nozzle.
Fig. 5 is a schematic view showing the internal structure of the cylinder according to the embodiment of the present application.
Fig. 6 is an enlarged schematic view of the portion B in fig. 5.
Fig. 7 is a schematic view of a structure for embodying the discharging mechanism according to the embodiment of the present application.
Fig. 8 is an enlarged schematic view of a portion C in fig. 7.
Fig. 9 is an enlarged schematic view of a portion D in fig. 7.
FIG. 10 is a schematic view of an embodiment of the present application for embodying a connecting rod and a through slot.
FIG. 11 is a schematic diagram of an embodiment of the present application for embodying a roller drive configuration.
FIG. 12 is a schematic view of a structure for embodying a positioning post and a positioning sleeve according to an embodiment of the present application.
Fig. 13 is a schematic structural view of an embodiment of the present application for embodying a pneumatic finger.
Fig. 14 is an enlarged schematic view of the portion E in fig. 13.
Reference numerals illustrate: 1. a frame; 11. a detection table; 12. a conductive rubber; 2. a hanging chain conveyor; 21. a metal mold; 22. a support; 23. a transport block; 24. a tooth sleeve; 25. a rack; 31. a first support plate; 32. a second support plate; 33. a stud; 331. a lock nut; 34. a guide post; 4. a transfer assembly; 41. a synchronizing wheel; 42. a synchronous belt; 43. an identification unit; 431. a clamping seat; 432. a sensor; 433. a waist-shaped groove; 434. a bolt; 44. a guide wheel; 45. a guide plate; 46. a driving motor; 5. a lifting assembly; 51. a cylinder; 511. an air inlet nozzle; 512. an air outlet nozzle; 52. an adjusting piston; 53. an end cap; 54. an adjusting rod; 541. a through hole; 55. a screw cylinder; 551. spline grooves; 56. a spline shaft; 57. a servo motor; 6. a stripper plate; 7. a discharging mechanism; 71. a slide plate; 711. a through groove; 72. a support rod; 73. a belt wheel; 74. a belt; 75. an electric cylinder; 76. a connecting rod; 77. a fixed rod; 78. a stepping motor; 79. a roller; 791. a conveyor belt; 8. positioning columns; 81. positioning a cylinder; 82. a positioning frame; 83. a positioning sleeve; 84. a spring; 9. pneumatic fingers; 91. an elastic rubber pad; 92. a limiting plate; 93. a limit spring; 94. a stopper; 95. a limit seat; 96. a limit rod; 961. a linkage rod; 962. a needle tube; 97. and a gas pipe.
Detailed Description
The application is described in further detail below with reference to fig. 1-12.
Example 1: the embodiment of the application discloses a male condom pinhole detection device. As shown in fig. 1 and 2, the male condom pinhole detection device comprises a frame 1 and a conveying component, the conveying component adopts a hanging chain conveyor 2, a chain of the hanging chain conveyor 2 passes through the frame 1, a plurality of supports 22 which are arranged along the outline of the chain at equal intervals are arranged on the chain, conveying blocks 23 are arranged on the supports 22, the side walls of the conveying blocks 23 are rotationally connected with tooth jackets 24, the axes of the tooth jackets 24 are perpendicular to the conveying direction of the chain, one end of the tooth jackets 24, which is far away from the conveying blocks 23, is coaxially connected with a metal mold 21, the shape of the metal mold 21 is matched with that of the condom, the condom is sleeved on the metal mold 21, a rack 25 is arranged in the frame 1, the rack 25 is parallel to the upper part of the conveying direction of the chain, and when the tooth jackets 24 move to a corresponding area below the rack 25, the tooth jackets 24 are meshed with the rack 25, so that rotation is generated to drive the condoms on the metal mold 21.
As shown in fig. 3, a horizontal detection table 11 is arranged on the frame 1, the detection table 11 is located above the rack 25, a lifting assembly 5 is arranged on the detection table 11, a moving end of the lifting assembly 5 is connected with a horizontal first support plate 31, two guide posts 34 symmetrically distributed about the lifting assembly 5 are vertically arranged on the first support plate 31, studs 33 coaxially distributed are fixed at the lower ends of the two guide posts 34, the diameter of each stud 33 is smaller than that of the guide post 34, each stud 33 downwards passes through the first support plate 31 and is in threaded connection with a locking nut 331, and the locking nut 331 abuts against the first support plate 31 to fix the guide posts 34. Both ends of the first support plate 31 are bent and distributed obliquely downwards, both ends of the first support plate 31 which are bent are connected with second support plates 32, and one side of the second support plates 32, which is away from the first support plate 31, is connected with a plurality of rows of conductive rubber 12.
During detection, the lifting assembly 5 drives the first support plate 31 to move downwards, so that the conductive rubber 12 is close to or abutted against the metal mold 21, and the conductive rubber 12 is connected with current; the chain of the suspension chain conveyor 2 drives the metal mold 21 to be transmitted forwards into the frame 1, and simultaneously, the tooth sleeve 24 is meshed with the rack 25 to drive the condom on the metal mold 21 to rotate, so that the movement that the condom rotates while advancing is realized; when a pinhole exists on the condom, air in the pinhole is ionized, a circuit forms a loop, the processing circuit processes the generated electric signal, the condom is judged to be unqualified, when the ion flow cannot flow through the condom, the pinhole does not exist on the condom, the condom is a qualified product, and the production line detection of the condom is realized, and the detection speed and the detection efficiency are high.
As shown in fig. 4 and 5, the lifting assembly 5 comprises a cylinder body 51, the cylinder body 51 is vertically fixed on a detection platform, the upper end and the lower end of the cylinder body 51 are both connected with end covers 53, the side wall of the cylinder body 51 is connected with an air inlet nozzle 511 and an air outlet nozzle 512, the air inlet nozzle 511 is located above the air outlet nozzle 512 and both are communicated with an air source through a pipeline, an adjusting valve is connected in series on the pipeline, an adjusting piston 52 is connected in a sliding manner in the cylinder body 51, the adjusting piston 52 is located between the air inlet nozzle 511 and the air outlet nozzle 512, and when the air inlet nozzle 511 transmits or exhausts, the air outlet nozzle 512 correspondingly exhausts or transmits air, so that the adjusting piston 52 is driven to move downwards or upwards.
As shown in fig. 5 and 6, the adjusting piston 52 is provided with a coaxial fixed adjusting rod 54, two ends of the adjusting rod 54 respectively penetrate through the corresponding end covers 53, the adjusting rod 54 is provided with a through hole 541 penetrating along the axis thereof, the through hole 541 is internally connected with a screw cylinder 55 in a threaded manner, the lower end of the screw cylinder 55 extends out of the through hole 541 and is fixed with the first support plate 31 after penetrating through the detecting table 11, the inner wall of the screw cylinder 55 is provided with a spline groove 551, the screw cylinder 55 is internally connected with a spline shaft 56 matched with the spline groove 551, the upper end of the spline shaft 56 extends out of the adjusting rod 54, the detecting table 11 is provided with a servo motor 57, and a motor shaft of the servo motor 57 and one end of the spline shaft 56 extending out of the adjusting rod 54 are coaxially fixed.
The regulating valve controls the air inlet nozzle 511 to convey air and the air outlet nozzle 512 to exhaust air, the air pressure pushes the regulating piston 52 to drive the regulating rod 54 to move downwards, the regulating rod 54 drives the screw cylinder 55 to move downwards, the first support plate 31 drives the second support plate 32 to synchronously descend, and at the moment, the tail end of the conductive rubber 12 is close to the metal mold 21; the servo motor 57 is started to drive the spline shaft 56 to rotate, and the spline shaft 56 drives the screw cylinder 55 to rotate, so that the screw cylinder 55 is driven to move downwards, the gap between the conductive rubber 12 and the metal mold 21 is further shortened until the set requirement is met, and the accurate adjustment of the position of the conductive rubber 12 is realized; when the metal mold 21 or other parts need to be overhauled, the regulating valve controls the air outlet nozzle 512 to deliver air and the air inlet nozzle 511 to exhaust air, so as to drive the regulating piston 52 to move upwards, further drive the conductive rubber 12 to rise away from the metal mold 21, and free a space between the conductive rubber and the metal mold 21.
As shown in fig. 7, a conveying assembly 4 is arranged in the frame 1, the conveying assembly 4 comprises a power unit and two synchronizing wheels 41, the two synchronizing wheels 41 are both rotatably connected in the frame 1 and distributed along the chain transmission direction of the suspension chain conveyor 2, the two synchronizing wheels 41 are connected through an annular synchronizing belt 42, the synchronizing belt 42 is positioned below the chain, a plurality of identification units 43 distributed along the contour of the synchronizing belt 42 at equal intervals are arranged on the synchronizing belt 42, and the interval between the identification units 43 is identical with the interval between the supports 22.
As shown in fig. 7 and 8, the power unit includes a driving motor 46 mounted on the frame 1, and a motor shaft of the driving motor 46 is coaxially fixed with one of the synchronizing wheels 41. The marking unit 43 comprises a clamping seat 431, the clamping seat 431 is -shaped and is inserted into the synchronous belt 42, the clamping seat 431 is fixed with the synchronous belt 42 through bolts 434, waist-shaped grooves 433 for the bolts 434 to pass through are formed in the clamping seat 431, the waist-shaped grooves 433 are distributed along the height direction of the clamping seat 431, the clamping seat 431 can be vertically adjusted in position during installation, and a sensor 432 is installed on each clamping seat 431. The synchronous belt 42 is rotationally connected with a plurality of guide wheels 44, the guide wheels 44 are arranged at intervals with the clamping seats 431, two clamping seats 431 are arranged between two adjacent guide wheels 44 at intervals, a guide plate 45 is arranged in the frame 1, the guide plate 45 is higher than the connecting line of the axes of the two synchronous wheels 41 and is parallel to the connecting line, when the clamping seats 431 move to the area above the guide plate 45 along with the synchronous belt 42, the guide wheels 44 corresponding to the clamping seats 431 are abutted against the guide plate 45, and the guide wheels 44 can roll along the guide plate 45, so that the supporting effect on the synchronous belt 42 is achieved.
As shown in fig. 7 and 9, a stripper plate 6 is provided on the frame 1, the stripper plate 6 is located at the output position of the synchronous belt 42, and a stripper mechanism 7 is provided on the stripper plate 6.
The driving motor 46 drives the synchronous wheel 41 to rotate, the synchronous wheel 41 drives the synchronous belt 42 to transmit, the transmission speed of the synchronous belt 42 is the same as the transmission speed of the chain, when the clamping seat 431 moves upwards along the arc section of the synchronous belt 42 to enter the horizontal section, the sensors 432 are in one-to-one correspondence with the metal molds 21 and are finally mutually abutted, the sensors 432 play a role in marking the metal molds 21, and corresponding numbers are marked on the sensors 432; if a pinhole exists in the condom to generate a loop, the sensor 432 sends a signal to the control end, and after the condom with the pinhole moves out of the frame 1, the discharging mechanism 7 starts to act, and the condom is removed from the metal mould 21.
As shown in fig. 9 and 10, the discharging mechanism 7 comprises a sliding plate 71, the length direction of the sliding plate 71 is parallel to the chain transmission direction of the hanging chain conveyor 2, the sliding plate 71 is connected to the discharging plate 6 in a sliding manner along the direction perpendicular to the chain transmission direction, a through groove 711 is formed in the bottom surface of the sliding plate 71 at a position close to the bottom surface, an electric cylinder 75 is mounted on one side of the sliding plate 71, facing away from the chain, of the discharging plate 6, and a driving rod of the electric cylinder 75 is connected with the sliding plate 71 to drive the sliding plate 71 to move. The slide 71 is connected with two branch 72 that move along its length direction towards one side of chain in a sliding way, and two branch 72 all perpendicular to slide 71, and the one end that every branch 72 kept away from slide 71 all rotates and is connected with two band pulleys 73 that arrange along branch 72 length direction, and the band pulley 73 axis is vertical distribution, and two band pulleys 73 are connected through annular belt 74, and belt 74 is in the tensioning state.
The two support rods 72 are hinged with a connecting rod 76 on one side facing the stripper plate 6, the two connecting rods 76 penetrate through the through groove 711 and are jointly hinged with a fixing rod 77, and the fixing rod 77 is fixed on the stripper plate 6. When the slide plate 71 is in the initial position, the distance between the two struts 72 is larger than the diameter of the metal mold 21.
As shown in fig. 11, each supporting rod 72 is provided with a driving assembly for driving the belt pulley 73 to rotate, the driving assembly comprises a stepping motor 78, the stepping motor 78 is mounted on the supporting rod 72, a motor shaft of the stepping motor 78 and the bottom end of the belt pulley 73 close to the stepping motor 78 are coaxially fixed with rollers 79, and the two rollers 79 are connected through a conveying belt 791.
The stepping motors 78 drive the corresponding rollers 79 to rotate, the rollers 79 drive the other rollers 79 to rotate through the conveyor belt 791, the rollers 79 drive the corresponding pulleys 73 to rotate, the pulleys 73 drive the belts 74 to move, and the two stepping motors 78 turn oppositely, so that the two belts 74 move towards the sliding plate 71 on opposite sides; the electric cylinder 75 is started to push the sliding plate 71 to drive the two support rods 72 to advance, so that the metal mold 21 is inserted between the two support rods 72, and meanwhile, the two support rods 72 are mutually close under the pulling of the corresponding connecting rods 76, so that the two belts 74 are driven to clamp a condom on the metal mold 21, the open end of the condom is driven by the two belts 74 to be rolled forward, and the rolled diameter is gradually increased; the electric cylinder 75 drives the sliding plate 71 to move backwards, the two supporting rods 72 are mutually far away under the pushing of the corresponding connecting rods 76, the diameter of the rolling ends of the two supporting rods is gradually increased under the condition of keeping contact with the condom, and finally the condom falls off from the metal mold 21 to finish the unloading operation.
As shown in fig. 10 and 12, the side wall of each clamping seat 431 is vertically provided with a positioning column 8, the stripper plate 6 is slidably connected with the frame 1, the bottom surface of the stripper plate 6 is provided with a positioning cylinder 81, the axis of the positioning cylinder 81 is parallel to the axis of the electric cylinder 75, the end part of the piston rod of the positioning cylinder 81 is fixed with a vertical positioning frame 82, the inner groove length of the positioning frame 82 is larger than the diameter of the synchronizing wheel 41, the positioning frame 82 is slidably connected with a positioning sleeve 83, the positioning sleeve 83 is connected with the positioning frame 82 through a spring 84, and when the spring 84 is in a natural state, the positioning sleeve 83 is abutted with the upper end of the inner groove of the positioning frame 82.
When the sensor 432 sends out a signal and the corresponding metal mold 21 moves out of the frame 1, the positioning cylinder 81 pushes the positioning frame 82 to advance, so that the positioning sleeve 83 is inserted into the positioning column 8 below the corresponding metal mold 21, and the stripper plate 6 is synchronously moved under the drive of the synchronous belt 42, and in the process, the electric cylinder 75 is started to drive the slide plate 71 to perform the unloading operation forwards; when the clamping seat 431 moves downwards along the arc section of the synchronous wheel 41 along with the synchronous belt 42, the positioning column 8 pulls the positioning sleeve 83 to move downwards along the positioning frame 82, the spring 84 is compressed by the positioning sleeve 83 to generate elastic deformation, when the clamping seat 431 passes through the synchronous wheel 41 and enters the straight line section, the positioning sleeve 83 pulls the positioning frame 82 to move back under the driving of the positioning column 8, so that the stripper plate 6 moves synchronously, when the stripper plate 6 moves to the initial position, the positioning cylinder 81 drives the positioning frame 82 to move backwards, the positioning sleeve 83 is driven to be separated from the positioning column 8, and the positioning sleeve 83 moves upwards to reset under the elastic thrust of the spring 84. Because the stripper plate 6 can move along with the synchronous belt 42, the two are in a relatively static state, the purpose of unloading the defective condom is achieved in the moving process, the transmission of the metal mold 21 is not required to be suspended, the time interval is reduced, and the condom detection and production efficiency is improved.
The implementation principle of the embodiment of the application is as follows: the regulating valve regulates the gas in the pipeline, drives the regulating piston 52 to descend so that the conductive rubber 12 is close to the metal die 21, then the servo motor 57 is started to drive the screw cylinder 55 to move, fine adjustment is carried out on the gap between the conductive rubber 12 and the metal die 21, and the effective distance between the conductive rubber 12 and the metal die 21 is ensured.
The suspension chain conveyor 2 drives the metal mold 21 to be transmitted into the area below the conductive rubber 12, the tooth sleeve 24 is meshed with the rack 25 to drive the condom on the metal mold 21 to rotate, the clamping seat 431 drives the sensor 432 to correspond to and abut against the metal mold 21 under the transmission of the synchronous belt 42, when a pinhole exists on the condom, a circuit generates a loop, and the sensor 432 sends a signal to a control end to mark the metal mold 21; when the metal mold 21 moves out of the frame 1 and the positioning column 8 and the positioning sleeve 83 are aligned, the positioning cylinder 81 drives the positioning block to advance, the positioning sleeve 83 is sleeved on the positioning column 8, the stripper plate 6 is driven by the synchronous belt 42 to synchronously move, meanwhile, the electric cylinder 75 pushes the sliding plate 71 to advance, the two belts 74 are driven to clamp the open end of the condom, the condom is coiled, and the stripper plate 6 is also driven by the synchronous belt 42 to reset after the unloading is finished. If there is no pinhole defect on the condom, the condom is smoothly transported down, and the stripper plate 6 is also in a standby state.
Example 2: in order to satisfy the need to unload condoms of different sizes, i.e. when there is no annular portion at the end of the condom, figures 13 and 14. The actuating lever of electric jar 75 passes slide 71, and the one end that passes installs pneumatic finger 9, the electric jar 75 actuating lever is equipped with limiting plate 92 in passing slide 71 part, be connected with spacing spring 93 between limiting plate 92 and slide 71, spacing spring 93 cover is on the actuating lever of electric jar 75, two clamping jaw horizontal distributions of pneumatic finger 9 and two clamping jaw inboard all establish elastic rubber pad 91, be equipped with spacing seat 95 on the cylinder body 51 of pneumatic finger 9, it has gag lever post 96 to articulate on the spacing seat 95, the one end of gag lever post 96 articulates has gangbar 961, the other end perpendicular to is fixed with needle tubing 962, the one end that gag lever post 96 was kept away from to gangbar 961 articulates with slide 71, needle tubing 962 is located the top of pneumatic finger 9 clamping jaw, and needle tubing 962 upper end is connected with gas-supply pipe 97, gas-supply pipe 97 and high pressure air supply intercommunication. The stripper plate 6 is provided with stop blocks 94 on one side of the slide plate 71, which is away from the electric cylinder 75, the stop blocks 94 are in one-to-one correspondence with the two ends of the slide plate 71, and when the slide plate 71 is abutted against the stop blocks 94, the two belts 74 just clamp the condom, and a space exists between the pneumatic finger 9 and the head of the condom.
During discharging, the electric cylinder 75 drives the sliding plate 71 to move forward to a position abutting against the stop block 94, the driving rod of the electric cylinder 75 continues to move forward, and the driving rod of the electric cylinder 75 overcomes the elastic force of the limiting spring 93 to drive the pneumatic finger 9 to move forward, so that the condom head falls between the two clamping jaws of the pneumatic finger 9, in the process, the distance between the pneumatic finger 9 and the sliding plate 71 is increased, the linkage rod 961 pulls the limiting rod 96 to rotate, and the limiting rod 96 drives the needle tube 962 to rotate upwards. Then the pneumatic finger 9 drives the two clamping jaws to clamp the condom head, the driving rod of the electric cylinder 75 starts to retract to drive the pneumatic finger 9 to move back, so that a part of the condom head is pulled from the metal mold 21, meanwhile, as the distance between the pneumatic finger 9 and the sliding plate 71 is reduced, the linkage rod 961 pushes the limit rod 96 to rotate, so that the limit rod 96 drives the needle tube 962 to be inserted into the condom downwards, high-pressure air flow in the air source is input into the condom to blow off the inner wall of the condom from the metal mold 21, the resistance between the two is reduced, the limit spring 93 is restored to a natural state along with the retraction of the driving rod of the electric cylinder 75, the sliding plate 71 moves back synchronously under the pulling of the driving rod of the electric cylinder 75, the condom is separated from the metal mold 21 under the clamping of the pneumatic finger 9, and finally the two clamping jaws of the pneumatic finger 9 are separated, and the condom falls under the action of gravity. During the process of releasing the condom from the metal mould 21, the belts 74 at the two sides keep a rolling state and can also play a role of boosting, and the two supplement each other.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (5)

1. A male condom pinhole detection device, which is characterized in that: the condom detecting device comprises a frame (1) and a material conveying assembly, wherein a plurality of metal molds (21) used for sleeving condoms are connected to the material conveying assembly, a detecting table (11) is arranged above the material conveying assembly by the frame (1), one side, facing to a material conveying piece, of the detecting table (11) is connected with conductive rubber (12) corresponding to the metal molds (21), and when pinholes exist on the condoms, the conductive rubber (12) and the metal molds (21) form a passage;
a stripper plate (6) is arranged on the frame (1), and a stripper mechanism (7) for unloading the condom with the defect is arranged on the stripper plate (6);
the automatic transmission device is characterized in that a transmission assembly (4) is arranged in the frame (1), the transmission assembly (4) comprises a power unit and two synchronous wheels (41), the two synchronous wheels (41) are both rotationally connected in the frame (1), the two synchronous wheels (41) are connected through an annular synchronous belt (42), the power unit drives the synchronous wheels (41) to rotate, and a plurality of identification units (43) distributed along the outline of the synchronous belt are connected on the synchronous belt (42); the identification unit (43) comprises a clamping seat (431) and a sensor (432), the clamping seat (431) is inserted on the synchronous belt (42), the clamping seat (431) is connected with the synchronous belt (42) through a bolt (434), a waist-shaped groove (433) for the bolt (434) to penetrate through is formed in the clamping seat (431), and the sensor (432) is installed on the clamping seat (431);
the discharging mechanism (7) comprises a sliding plate (71) and supporting rods (72), the supporting rods (72) are provided with two pulleys (73) which are connected in parallel at two ends of the sliding plate (71), one end, far away from the sliding plate (71), of each supporting rod (72) is rotationally connected with two pulleys (73) distributed along the length direction of each supporting rod (72), the two pulleys (73) are connected through a belt (74), a driving assembly for driving the pulleys (73) to rotate is arranged on each supporting rod (72), an electric cylinder (75) is arranged on each discharging plate (6), and a driving rod of each electric cylinder (75) is connected with the corresponding sliding plate (71);
the bottom surfaces of the two supporting rods (72) are hinged with connecting rods (76), through grooves (711) for the two connecting rods (76) to pass through are formed in the bottom surface of the sliding plate (71), fixed rods (77) are arranged on the discharging plate (6), and one ends of the two connecting rods (76) passing through the through grooves (711) are hinged to the fixed rods (77);
the driving rod of the electric cylinder (75) penetrates through the sliding plate (71), one penetrating end is provided with a pneumatic finger (9), two clamping jaws of the pneumatic finger (9) are respectively provided with an elastic rubber pad (91), the driving rod of the electric cylinder (75) is connected with a limiting plate (92), a limiting spring (93) is connected between the limiting plate (92) and the sliding plate (71), one side, deviating from the electric cylinder (75), of the sliding plate (71) of the discharging plate (6) is provided with a stop block (94), the pneumatic finger (9) is provided with a limiting seat (95), the limiting seat (95) is hinged with a limiting rod (96), one end of the limiting rod (96) is hinged with the sliding plate (71) through a linkage rod (961), the other end of the limiting rod is vertically fixed with a needle tube (962), and the needle tube (962) is connected with a gas transmission pipe (97) communicated with a gas source;
every all be equipped with reference column (8) on cassette (431), stripper (6) and frame (1) sliding connection, be equipped with location cylinder (81) on stripper (6), piston rod end fixing of location cylinder (81) has locating frame (82), sliding connection has locating sleeve (83) along vertical direction removal in locating frame (82), locating sleeve (83) are connected with locating frame (82) inner wall through spring (84).
2. The male condom pinhole detection device of claim 1, wherein: the conveying assembly is a hanging chain conveyor (2), a plurality of supports (22) are arranged on a chain of the hanging chain conveyor (2), conveying blocks (23) are arranged on the supports (22), tooth sleeves (24) are rotatably connected to the side walls of the conveying blocks (23), the tooth sleeves (24) are coaxially connected with a metal mold (21), racks (25) are arranged in the machine frame (1), and when the tooth sleeves (24) move to an area below the racks (25), the tooth sleeves (24) are meshed with the racks (25).
3. The male condom pinhole detection device of claim 1, wherein: the detection table (11) is provided with a lifting assembly (5), the lifting assembly (5) is connected with a first support plate (31), two ends of the first support plate (31) are connected with a second support plate (32), and the conductive rubber (12) is connected to one side, deviating from the first support plate (31), of the second support plate (32);
the novel detection device is characterized in that a stud (33) is connected to the first support plate (31) in a threaded mode, the stud (33) vertically penetrates through the first support plate (31) and is connected with a locking nut (331) in a threaded mode, a guide pillar (34) is fixed to the stud (33), the diameter of the guide pillar (34) is larger than that of the stud (33), and the guide pillar (34) penetrates through the detection table (11) along the direction deviating from the stud (33).
4. A male condom pin hole detection apparatus as in claim 3, wherein: lifting assembly (5) are including cylinder body (51) and adjusting piston (52), both ends of cylinder body (51) all are connected with end cover (53), cylinder body (51) lateral wall is connected with air inlet nozzle (511) and air outlet nozzle (512), air inlet nozzle (511) and air outlet nozzle (512) all communicate through pipeline and air supply, adjusting piston (52) sliding connection is in cylinder body (51), and is equipped with coaxial distributed's regulation pole (54) on adjusting piston (52), set up through-hole (541) on adjusting pole (54), through-hole (541) female connection has a spiral shell section of thick bamboo (55), the one end of spiral shell section of thick bamboo (55) stretches out and is connected with first extension board (31) outside adjusting pole (54), spiral shell section of thick bamboo (55) inner wall is equipped with spline (551), spline (56) have been inserted in spiral shell section of thick bamboo (55), install servo motor (57) on detecting platform (11), servo motor shaft (57) are connected with spline (56).
5. The male condom pinhole detection device of claim 1, wherein: the side wall of the synchronous belt (42) is rotationally connected with a plurality of guide wheels (44), a guide plate (45) is arranged in the frame (1), and the guide plate (45) is higher than the axis of the synchronous wheel (41) and is abutted with the corresponding guide wheel (44) in the area above the guide plate (45).
CN202210025890.6A 2022-01-11 2022-01-11 Male condom pinhole detection device Active CN114354102B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101216456A (en) * 2008-01-09 2008-07-09 桂林乳胶厂 Condom pin hole electronic inspection instrument capable of automatically judging pin hole position
CN109521056A (en) * 2018-12-13 2019-03-26 上海名邦橡胶制品有限公司 A kind of orbit manoeuvre device for sheath electronics check machine
CN111272347A (en) * 2020-03-27 2020-06-12 苏州嘉乐威新材料股份有限公司 Condom pinhole detection device
CN211147937U (en) * 2019-10-16 2020-07-31 广州双一乳胶制品有限公司 Novel water detection contraception trocar hole detector

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101216456A (en) * 2008-01-09 2008-07-09 桂林乳胶厂 Condom pin hole electronic inspection instrument capable of automatically judging pin hole position
CN109521056A (en) * 2018-12-13 2019-03-26 上海名邦橡胶制品有限公司 A kind of orbit manoeuvre device for sheath electronics check machine
CN211147937U (en) * 2019-10-16 2020-07-31 广州双一乳胶制品有限公司 Novel water detection contraception trocar hole detector
CN111272347A (en) * 2020-03-27 2020-06-12 苏州嘉乐威新材料股份有限公司 Condom pinhole detection device

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