Disclosure of Invention
The invention aims to overcome the defect that the traditional adhesive cannot bond fluorine-containing low-surface-energy materials such as polytetrafluoroethylene and the like, and provide a fluorine-containing acrylate structural adhesive which can provide bonding effect for the fluorine-containing low-surface-energy materials such as polytetrafluoroethylene and the like in order to effectively bond the fluorine-containing low-surface-energy materials with other base materials.
The invention takes acrylic ester monomers as main materials, synthesizes adhesive polymer by a way of thermally initiating free radical copolymerization, wherein, the surface energy of the adhesive is controlled by adding fluorine-containing acrylic ester monomers, the glass transition temperature of the adhesive is adjusted by adjusting the proportion of soft and hard monomers, and the functionality of the adhesive is adjusted by functional monomers.
The specific technical scheme of the invention is as follows:
the adhesive with the fluorine-containing acrylate structure is prepared from the following components in parts by weight:
10-20 parts of a fluorine-containing acrylate monomer;
10-35 parts of an acrylate soft monomer;
40-50 parts of an acrylate hard monomer;
14-16 parts of a functional monomer;
0.05-0.07 part of thermal initiator;
100 portions and 120 portions of solvent.
In some embodiments, the fluorine-containing acrylate monomer is one or more of dodecafluorooctyl methacrylate, hexafluorobutyl acrylate, trifluoroethyl acrylate and trifluoroethyl methacrylate.
In some embodiments, the acrylate soft monomer is one or more of n-butyl acrylate, isooctyl acrylate, ethyl acrylate, and n-octyl acrylate.
In some embodiments, the acrylate hard monomer is one or more of methyl methacrylate, ethyl methacrylate, isobutyl methacrylate, n-propyl methacrylate, and styrene.
In some embodiments, the functional monomer is one or more of hydroxyethyl acrylate, hydroxyethyl methacrylate, acrylic acid, methacrylic acid, glycidyl methacrylate, acrylamide, acrylonitrile, vinyl acetate, hydroxypropyl acrylate, and isobornyl (meth) acrylate.
In some embodiments, the thermal initiator is one or more of azobisisobutyronitrile, azobisisoheptonitrile, benzoyl peroxide tert-butyl peroxide, methyl ethyl ketone peroxide; the solvent is one or more of toluene, dimethyl phthalate, ethyl acetate, ethanol and isopropanol.
The invention also provides a use method of the adhesive containing the fluorine acrylate structure, which comprises the following steps:
adding a curing agent accounting for 2% of the weight of the fluorine-containing acrylate structural adhesive into the fluorine-containing acrylate structural adhesive, and uniformly stirring;
coating the mixed solution on the surface of a material to be adhered, adhering the material to be adhered to the surface of a target object, and curing for 24h at 70-80 ℃.
In some embodiments, the curing agent is one or more of toluene diisocyanate and its trimer, isophorone diisocyanate and its trimer, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate, and lysine diisocyanate.
The invention introduces the fluorine-containing acrylate monomer into an acrylate adhesive system, applies the adhesive to the adhesion of fluorine-containing low surface energy materials such as polytetrafluoroethylene and the like for the first time, obtains excellent adhesion effect and has high innovation and practical value. Meanwhile, the fluorine-containing resin is crosslinked by using the curing agent to form a three-dimensional network, and compared with the non-crosslinked fluorine-containing resin, the durability and the bonding strength of the fluorine-containing resin are remarkably improved.
Detailed Description
The description is further elucidated with reference to specific examples. The description is to be regarded as illustrative and explanatory only and should not be taken as limiting the scope of the invention in any way.
Example 1
A fluorine-containing acrylate structural adhesive and a preparation method thereof comprise the following steps:
1) weighing 40g of methyl methacrylate, 25g of n-butyl acrylate, 10g of isooctyl acrylate, 5g of vinyl acetate, 5g of acrylic acid, 5g of hydroxyethyl methacrylate, 10g of hexafluorobutyl acrylate, 0.05g of initiator AIBNB, and ethyl acetate solvent: 100 g.
Methyl methacrylate, n-butyl acrylate, isooctyl acrylate, vinyl acetate, and acrylic acid were mixed, and 60g of a solvent was added to make a monomer mixture solution.
The mixture solution is poured into a four-neck flask with mechanical stirring, a thermometer and a condenser tube and heated to 78 ℃, wherein the stirring speed is 150r/min, and the reaction system is carried out under the protection of nitrogen. And then adding a mixed solution of an initiator AIBN, hydroxyethyl methacrylate, hexafluorobutyl acrylate and 35g of ethyl acetate into the reaction system through a constant-pressure dropping funnel, wherein the dropping time is 2 hours, and after the dropping is finished, carrying out heat preservation reaction for 1 hour.
2) After the reaction, 0.012g of AIBN initiator is added, the AIBN initiator is dissolved in 5g of ethyl acetate solvent and then added into the reaction system, the reaction temperature is increased by 83 ℃, the stirring speed is increased to 220r/min, and then the heat preservation reaction is carried out for 2 hours.
3) And after the reaction, cooling and discharging.
4) Weighing part of glue solution, adding curing agent isophorone diisocyanate (IPDI) and fully stirring, wherein the using amount of the curing agent accounts for 2% of the weight of the weighed glue solution, coating the obtained glue solution on the surface of a polytetrafluoroethylene membrane by using a glass rod, controlling the thickness of the glue solution to be 50 micrometers, standing at room temperature for 1min, respectively bonding the glue solution with the polytetrafluoroethylene membrane, a polyimide membrane and a stainless steel plate, transferring the bonded glue solution into an oven at 80 ℃ after full bonding for curing for 24h, and finally taking out the glue solution for sample preparation and testing.
Example 2
A fluorine-containing acrylate structural adhesive and a preparation method thereof comprise the following steps:
1) weighing 40g of methyl methacrylate, 25g of n-butyl acrylate, 10g of isooctyl acrylate, 5g of vinyl acetate, 5g of acrylic acid, 5g of hydroxyethyl methacrylate, 10g of dodecafluoroheptyl acrylate, 0.05g of an initiator, and an ethyl acetate solvent: 100 g.
Methyl methacrylate, n-butyl acrylate, isooctyl acrylate, vinyl acetate and acrylic acid are mixed, 60g of solvent is added to form monomer mixture solution, the mixture solution is poured into a four-neck flask with mechanical stirring, a thermometer and a condenser tube and is heated to 78 ℃, wherein the stirring speed is 150r/min, and the reaction system is carried out under the protection of nitrogen. And then adding a mixed solution of an initiator AIBN, hydroxyethyl methacrylate, dodecafluoroheptyl acrylate and 35g of ethyl acetate into the reaction system through a constant-pressure dropping funnel, wherein the dropping time is 2 hours, and after the dropping is finished, carrying out heat preservation reaction for 1 hour.
2) After the reaction, 0.012g of AIBN initiator is added, the AIBN initiator is dissolved in 5g of ethyl acetate solvent and then added into the reaction system, the reaction temperature is increased by 83 ℃, the stirring speed is increased to 220r/min, and then the heat preservation reaction is carried out for 2 hours.
3) And after the reaction, cooling and discharging.
4) Weighing part of glue solution, adding curing agent isophorone diisocyanate (IPDI) and fully stirring, wherein the using amount of the curing agent accounts for 2% of the weight of the weighed glue solution, coating the obtained glue solution on the surface of a polytetrafluoroethylene membrane by using a glass rod, controlling the thickness of the glue solution to be 50 micrometers, standing at room temperature for 1min, respectively bonding the glue solution with the polytetrafluoroethylene membrane, a polyimide membrane and a stainless steel plate, transferring the bonded glue solution into an oven at 80 ℃ after full bonding for curing for 24h, and finally taking out the glue solution for sample preparation and testing.
Example 3
1) Weighing 40g of methyl methacrylate, 25g of n-butyl acrylate, 10g of isooctyl acrylate, 5g of vinyl acetate, 5g of acrylic acid, 5g of hydroxyethyl methacrylate, 15g of dodecafluoroheptyl acrylate, 0.05g of an initiator, and an ethyl acetate solvent: 100 g.
Methyl methacrylate, n-butyl acrylate, isooctyl acrylate, vinyl acetate and acrylic monomer are mixed, 60g of solvent is added to form monomer mixture solution, the mixture solution is poured into a four-neck flask with mechanical stirring, a thermometer and a condenser tube and is heated to 78 ℃, wherein the stirring speed is 150r/min, and the reaction system is carried out under the protection of nitrogen. And then adding a mixed solution of an initiator AIBN, hydroxyethyl methacrylate, dodecafluoroheptyl acrylate and 35g of ethyl acetate into the reaction system through a constant-pressure dropping funnel, wherein the dropping time is 2 hours, and after the dropping is finished, carrying out heat preservation reaction for 1 hour.
2) After the reaction, 0.012g of AIBN initiator is supplemented, the AIBN initiator is dissolved in 5g of ethyl acetate solvent and then added into the reaction system, the reaction temperature is increased by 83 ℃, the stirring speed is increased to 220r/min, and then the heat preservation reaction is carried out for 2 hours.
3) And after the reaction, cooling and discharging.
4) Weighing part of glue solution, adding a curing agent Toluene Diisocyanate (TDI) and fully stirring, wherein the using amount of the curing agent accounts for 2% of the weight of the weighed glue solution, coating the obtained glue solution on the surface of a polytetrafluoroethylene membrane by using a glass rod, controlling the thickness of the glue solution to be 50 microns, standing at room temperature for 1min, respectively bonding the glue solution with the polytetrafluoroethylene membrane, a polyimide membrane and a stainless steel plate, transferring the bonded glue solution into an oven at 80 ℃ after full bonding for curing for 24h, and finally taking out and testing a sample.
Example 4
1) Weighing 40g of methyl methacrylate, 15g of n-butyl acrylate, 10g of isooctyl acrylate, 5g of vinyl acetate, 5g of acrylic acid, 5g of hydroxyethyl methacrylate, 20g of dodecafluoroheptyl acrylate, 0.05g of an initiator, and an ethyl acetate solvent: 100 g.
Methyl methacrylate, n-butyl acrylate, isooctyl acrylate, vinyl acetate and acrylic monomer are mixed, 60g of solvent is added to form monomer mixture solution, the mixture solution is poured into a four-neck flask with mechanical stirring, a thermometer and a condenser tube and is heated to 78 ℃, wherein the stirring speed is 150r/min, and the reaction system is carried out under the protection of nitrogen. And then adding a mixed solution of an initiator AIBN, hydroxyethyl methacrylate, dodecafluoroheptyl acrylate and 35g of ethyl acetate into the reaction system through a constant-pressure dropping funnel, wherein the dropping time is 2 hours, and after the dropping is finished, carrying out heat preservation reaction for 1 hour.
2) After the reaction, 0.012g of AIBN initiator is added, the AIBN initiator is dissolved in 5g of ethyl acetate solvent and then added into the reaction system, the reaction temperature is increased by 83 ℃, the stirring speed is increased to 220r/min, and then the heat preservation reaction is carried out for 2 hours.
3) And after the reaction, cooling and discharging.
4) Weighing part of glue solution, adding curing agent isophorone diisocyanate (IPDI) and fully stirring, wherein the using amount of the curing agent accounts for 2% of the weight of the weighed glue solution, coating the obtained glue solution on the surface of a polytetrafluoroethylene membrane by using a glass rod, controlling the thickness of the glue solution to be 50 micrometers, standing at room temperature for 1min, respectively bonding the glue solution with the polytetrafluoroethylene membrane, a polyimide membrane and a stainless steel plate, transferring the bonded glue solution into an oven at 80 ℃ after full bonding for curing for 24h, and finally taking out the glue solution for sample preparation and testing.
Example 5
1) Weighing 55g of methyl methacrylate, 10g of isooctyl acrylate, 5g of vinyl acetate, 5g of acrylic acid, 5g of hydroxyethyl methacrylate, 20g of dodecafluoroheptyl acrylate, 0.05g of an initiator AIBNB, and an ethyl acetate solvent: 100 g.
Methyl methacrylate, isooctyl acrylate, vinyl acetate and acrylic monomer are mixed, 60g of solvent is added to form monomer mixture solution, the mixture solution is poured into a four-neck flask with mechanical stirring, a thermometer and a condenser tube and is heated to 78 ℃, wherein the stirring speed is 150r/min, and the reaction system is carried out under the protection of nitrogen. And then adding a mixed solution of an initiator AIBN, hydroxyethyl methacrylate, dodecafluoroheptyl acrylate and 35g of ethyl acetate into the reaction system through a constant-pressure dropping funnel, wherein the dropping time is 2 hours, and after the dropping is finished, carrying out heat preservation reaction for 1 hour.
2) After the reaction, 0.012g of AIBN initiator is supplemented, the AIBN initiator is dissolved in 5g of ethyl acetate solvent and then added into the reaction system, the reaction temperature is increased by 83 ℃, the stirring speed is increased to 220r/min, and then the heat preservation reaction is carried out for 2 hours.
3) And after the reaction, cooling and discharging.
4) Weighing part of glue solution, adding curing agent isophorone diisocyanate (IPDI) and fully stirring, wherein the using amount of the curing agent accounts for 2% of the weight of the weighed glue solution, coating the obtained glue solution on the surface of a polytetrafluoroethylene membrane by using a glass rod, controlling the thickness of the glue solution to be 50 micrometers, standing at room temperature for 1min, respectively bonding the glue solution with the polytetrafluoroethylene membrane, a polyimide membrane and a stainless steel plate, transferring the bonded glue solution into an oven at 80 ℃ after full bonding for curing for 24h, and finally taking out the glue solution for sample preparation and testing.
And (3) performance testing:
and (3) testing the shear strength: shear strength was measured at room temperature (22-25 ℃) at a pull-up rate of 10mm/min, as carried out according to the dynamic shear test standard ASTM-D1002-72.
And (3) testing the resistance to wet heat and aging: the samples were placed in a humid heat ageing oven at 85 ℃ and 85% humidity for 480 h. And then taking out the product to perform a shear strength test, and calculating the shear strength retention rate according to the shear strength value.
The performance characteristics of the examples and comparative examples are shown in the following table:
as can be seen from the results of the examples and comparative examples, the adhesive containing the fluorine-containing acrylate structure has significantly improved adhesive strength and resistance to wet heat aging for difficult-to-adhere materials such as polytetrafluoroethylene, compared with the adhesive containing no fluorine-containing acrylate structure. Further, the comparison of example 2 with example 1 shows that dodecafluoroheptyl methacrylate has a more excellent adhesion effect to a polytetrafluoroethylene material than hexafluorobutyl acrylate.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.