CN114348777A - Monitoring and alarming device for foreign matters on surface of silk covered wire - Google Patents
Monitoring and alarming device for foreign matters on surface of silk covered wire Download PDFInfo
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- CN114348777A CN114348777A CN202210266255.7A CN202210266255A CN114348777A CN 114348777 A CN114348777 A CN 114348777A CN 202210266255 A CN202210266255 A CN 202210266255A CN 114348777 A CN114348777 A CN 114348777A
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Abstract
The invention relates to the technical field of surface detection of a covered wire, in particular to a monitoring and alarming device for foreign matters on the surface of the covered wire, which comprises a machine base, a control box and a winding roller, wherein the control box is arranged on the machine base, and the winding roller is movably arranged on the machine base, and the monitoring and alarming device further comprises: the installation module is arranged on the stand and used for installing the winding roller and driving the winding roller to work; the detection seat is arranged on the machine base, and a through hole for the covered wire to pass through is formed in the detection seat; the monitoring systems are arranged in the through holes in a plurality of groups in an annular mode and used for monitoring the existence condition of foreign matters on the surfaces of the silk covered wires passing through the through holes; the number of the alarm lamps is the same as that of the monitoring systems, and the alarm lamps correspond to the positions of the monitoring systems one by one; whole process automation degree is high, can the automatic identification silk position of the foreign matter of leaving over on the envelope curve to accurate suggestion staff can also control the wind-up roll stop work simultaneously, guarantees that the staff has abundant time to remove the foreign matter of handling on the silk envelope curve.
Description
Technical Field
The invention relates to the technical field of surface detection of a silk covered wire, in particular to a monitoring and alarming device for foreign matters on the surface of the silk covered wire.
Background
The wire covered wire is an electromagnetic wire which is generally formed by wrapping a stranded wire or a single bare wire by an insulating wire, the wire is relatively low in operating temperature, good in insulating effect, good in flexibility, long in service life and wide in applicable range.
After the production and processing of the silk covered wire are finished, a series of detection work needs to be carried out on the quality of the silk covered wire, and in the process, if foreign matters exist on the surface of the silk covered wire, the large-size foreign matters seriously affect the using effect of the silk covered wire in the later period, so that the foreign matters of the silk covered wire need to be cleaned.
The traditional work of detecting the foreign matter on the surface of the silk covering wire is mostly in a mode of visual identification by workers, is very inconvenient, frequently has monitoring dead angles, leads to partial foreign matters not to be cleaned, and influences the normal use of the silk covering wire in the later period.
Disclosure of Invention
The invention aims to provide a monitoring and alarming device for foreign matters on the surface of a silk covered wire, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a silk covering wire surface foreign matter monitoring alarm device, includes frame, control box and wind-up roll, the control box sets up on the frame, and the wind-up roll activity sets up on the frame, still includes:
the installation module is arranged on the stand and used for installing the winding roller and driving the winding roller to work;
the detection seat is arranged on the machine base, and a through hole for the covered wire to pass through is formed in the detection seat;
the monitoring systems are arranged in the through holes in a plurality of groups in an annular mode and used for monitoring the existence condition of foreign matters on the surfaces of the silk covered wires passing through the through holes; and
the number of the alarm lamps is the same as that of the monitoring systems, the alarm lamps correspond to the positions of the monitoring systems one by one, and the alarm lamps are electrically connected with the monitoring systems; wherein
Each set of the monitoring systems includes:
the sliding seat is movably arranged on the inner wall of the through hole and is elastically connected with the through hole;
the middle of the movable seat is hinged with the sliding seat, and one end of the movable seat is connected with the sliding seat through an elastic piece;
the roller is movably arranged at the other end of the movable seat;
the locking module is arranged between the roller and the movable seat and used for fixing the roller; and
and the trigger module is arranged between the sliding seat and the detection seat and used for monitoring the position of the sliding seat and controlling the on-off of the alarm lamp.
The application further adopts the technical scheme that: the gyro wheel passes through the pivot activity and sets up the other end at the sliding seat, the locking module includes:
the resistance increasing sleeve is sleeved on the rotating shaft;
the hollow pipe is arranged on the movable seat, a sliding block is movably arranged in the hollow pipe, and the hollow pipe and the sliding block are elastically connected;
the locking strip is connected with the sliding block, and the resistance increasing sleeve is arranged on a moving path of the locking strip; and
the contact is arranged on the inner wall of the through hole, one end of the contact is slidably inserted into the hollow pipe, and the contact and the hollow pipe are in sealing fit.
The application further adopts the technical scheme that: and a plurality of convex parts are arranged on the resistance increasing sleeve.
The application further adopts the technical scheme that: the trigger module comprises a sliding rod, a first conducting strip and a second conducting strip;
the slide bar is arranged on the detection seat, one end of the slide bar is inserted into the slide seat, the first conducting strip and the second conducting strip are respectively arranged on the slide seat and the slide bar, and the second conducting strip is positioned on a moving path of the first conducting strip.
This application still further technical scheme: the installation module includes:
the mounting seat is arranged on the base;
the winding rollers are movably arranged between the adjacent side supporting plates; and
and the power element is arranged on one side supporting plate, and the output end of the power element is connected with the winding roller.
This application still further technical scheme: the wind-up roll detachable installs between adjacent side backup pad, the shaping has the axle socket that supplies the axis body installation of wind-up roll on the side backup pad, the installation module still includes connection structure for with the output of power component and the axis body connection of wind-up roll.
This application still further technical scheme: the connecting structure comprises a driving wheel, a driven wheel and a clamping strip;
the action wheel sets up the output at power element, from the driving wheel activity setting on the side backup pad and through belt and action wheel connection, the card strip sets up on following the driving wheel, and the shaping has the draw-in groove that supplies card strip male on the axis body of wind-up roll.
Compared with the prior art, the technical scheme provided by the embodiment of the invention has the following beneficial effects:
according to the embodiment of the invention, the plurality of groups of detection systems are annularly distributed in the through holes in the detection seat, and the wire covering wire is clamped by the rollers, so that on one hand, the stability of the winding roller in winding the wire covering wire can be improved, on the other hand, when foreign matters exist on the wire covering wire and meet the rollers at corresponding positions, the rollers are locked and drive the sliding seat to move, the work of alarming and prompting workers is realized through the trigger module, the automation degree of the whole process is high, the positions of the foreign matters left on the wire covering wire can be automatically identified, the workers are accurately prompted, meanwhile, the winding roller can be controlled to stop working, and the workers can be guaranteed to have sufficient time to process the foreign matters on the wire covering wire.
Drawings
FIG. 1 is a schematic structural diagram of a monitoring and alarming device for foreign matters on the surface of a covered wire in the embodiment of the invention;
FIG. 2 is a top view of an installation module in the monitoring alarm device for foreign matters on the surface of a covered wire in the embodiment of the invention;
FIG. 3 is a schematic structural diagram of a locking module in the monitoring alarm device for foreign matters on the surface of a covered wire in the embodiment of the invention;
FIG. 4 is an enlarged schematic structural view of a position A in the monitoring alarm device for foreign matters on the surface of a covered wire in the embodiment of the invention;
FIG. 5 is a schematic structural diagram of a roller and a resistance increasing sleeve in the monitoring alarm device for foreign matters on the surface of a covered wire in the embodiment of the invention.
The reference numerals in the schematic drawings illustrate:
the device comprises a machine base 1, a control box 2, a mounting module 3, a mounting seat 31, a side supporting plate 32, a driven wheel 33, a driving wheel 34, a clamping groove 35, a clamping strip 36, a stepping motor 37, a winding roller 4, a detection seat 5, an alarm lamp 6, a monitoring system 7, a movable seat 71, a locking module 72, a rotating shaft 721, a resistance increasing sleeve 722, a bulge 723, a locking strip 724, a hollow tube 725, a butting contact 726, a sliding block 727, a roller 73, a sliding seat 74, a spring 75, a sliding rod 76, a conducting strip I77, a conducting strip II 78 and a through hole 8.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments below.
Referring to fig. 1-5, in an embodiment of the present application, a monitoring and alarming device for foreign matter on a surface of a covered wire includes a base 1, a control box 2 and a winding roller 4, where the control box 2 is disposed on the base 1, and the winding roller 4 is movably disposed on the base 1, and further includes:
the mounting module 3 is arranged on the stand 1 and used for mounting the winding roller 4 and driving the winding roller 4 to work;
the detection seat 5 is arranged on the machine base 1, and a through hole 8 for the covered wire to pass through is formed in the detection seat 5;
the monitoring systems 7 are arranged in the through holes 8 in a plurality of groups in an annular mode and used for monitoring the existence condition of foreign matters on the surfaces of the silk covered wires passing through the through holes 8; and
the number of the alarm lamps 6 is the same as that of the monitoring systems 7, the alarm lamps and the monitoring systems 7 are in one-to-one correspondence, and the alarm lamps 6 are electrically connected with the monitoring systems 7; wherein
Each set of said monitoring systems 7 comprises:
the sliding seat 74 is movably arranged on the inner wall of the through hole 8 and is elastically connected with the through hole;
the middle of the movable seat 71 is hinged with the sliding seat 74, and one end of the movable seat 71 is connected with the sliding seat 74 through an elastic piece;
a roller 73 movably arranged at the other end of the movable seat 71;
a locking module 72 disposed between the roller 73 and the movable seat 71 for fixing the roller 73; and
and the triggering module is arranged between the sliding seat 74 and the detection seat 5 and is used for monitoring the position of the sliding seat 74 and controlling the on-off of the alarm lamp 6.
It should be noted that the elastic member may be a spring 75, a spring plate, or an elastic steel plate, in this embodiment, the elastic member is preferably a spring 75, the spring 75 is connected between one end of the movable seat 71 and the sliding seat 74, and as for the specific type of the spring 75, an optimal choice may be made according to practical situations, and no specific limitation is made herein.
In a specific case of this embodiment, the roller 73 is movably disposed at the other end of the movable seat 71 through a rotating shaft 721, and the locking module 72 includes:
a resistance increasing sleeve 722 sleeved on the rotating shaft 721;
the hollow pipe 725 is arranged on the movable seat 71, and a sliding block 727 is movably arranged in the hollow pipe 725 and is elastically connected with the hollow pipe 725;
the locking strip 724 is connected with the sliding block 727, and the resistance-increasing sleeve 722 is arranged on a moving path of the locking strip 724; and
and the abutting head 726 is arranged on the inner wall of the through hole 8, one end of the abutting head 726 is slidably inserted into the hollow pipe 725, and the abutting head and the hollow pipe 725 are sealed and attached.
In another specific aspect of this embodiment, a plurality of protrusions 723 are disposed around the resistance increasing sleeve 722.
In practical application, one end of the produced covered wire passes through the through hole 8 and is connected with the winding roller 4, at this time, the rollers 73 at each position are clamped on the surface of the covered wire, the installation module 3 is controlled by the controller to work and drive the winding roller 4 to rotate, so that the covered wire is wound, the friction resistance applied when the covered wire moves can be reduced by arranging the rollers 73, when a foreign matter shown in fig. 1 meets the rollers 73 at the corresponding positions, the movable seat 71 rotates along the hinged position, the abutting contact 726 extrudes air in the hollow tube 725, so that the sliding block 727 and the locking strip 724 are driven to move towards the resistance increasing sleeve 722 until the locking strip 724 contacts with the resistance increasing sleeve 722, so that the rotation direction of the rotating shaft 721 and the rollers 73 is locked, and because the rollers 73 at the position are in a fixed state at this time, under the friction resistance between the covered wire and the rollers 73, make sliding seat 74 follow silk envelope curve and remove towards wind-up roll 4's direction in step, make trigger module work when sliding seat 74 takes place the displacement, the position of the luminous suggestion staff foreign matter of trigger module control warning light 6 circular telegram, and simultaneous control installation module 3 stops the drive work to wind-up roll 4, thereby the rolling work to the silk envelope curve of suspending, make the foreign matter be in detecting seat 5, whole process automation degree is high, can the automatic identification silk envelope curve go up the position of the foreign matter of leaving over, and accurate suggestion staff, can also control wind-up roll 4 stop work simultaneously, guarantee that the staff has abundant time to remove the foreign matter on handling the silk envelope curve.
Referring to fig. 1, 3 and 4, as another preferred embodiment of the present application, the trigger module includes a slide bar 76, a first conductive sheet 77 and a second conductive sheet 78;
the slide bar 76 is arranged on the detection seat 5, one end of the slide bar is inserted into the slide seat 74, the first conducting strip 77 and the second conducting strip 78 are respectively arranged on the slide seat 74 and the slide bar 76, and the second conducting strip 78 is positioned on the moving path of the first conducting strip 77.
It should be noted that the triggering module is not limited to the manner of matching the first conducting strip 77 and the second conducting strip 78, and an infrared distance measuring sensor or a laser distance measuring sensor may be used to directly detect whether the sliding seat 74 is displaced, which is not illustrated here.
When the roller 73 meets the foreign matter on the silk envelope curve, the position of the fixed roller 73 of locking module 72 makes it can not rotate, under the frictional resistance effect between the foreign matter and the roller 73 and the rolling effect of wind-up roll 4, make the sliding seat 74 of foreign matter place follow foreign matter synchronous motion, this moment conducting strip 77 moves towards the right as shown in the direction of figure 4, until contact between No. two conducting strips 78 and No. 77, trigger the warning light 6 of corresponding position and give out light, thereby indicate the specific position of the foreign matter on the staff silk envelope curve, can also control installation module 3 to stop the drive to wind-up roll 4 simultaneously, avoid continuous rolling of wind-up roll 4 to cause the staff not to have sufficient time to handle the foreign matter.
Referring to fig. 1 and 2, as another preferred embodiment of the present application, the installation module 3 includes:
the mounting seat 31 is arranged on the base 1;
the side supporting plates 32 are arranged in a group and symmetrically arranged on the mounting seat 31, and the wind-up roll 4 is movably arranged between the adjacent side supporting plates 32; and
and the power element is arranged on one side supporting plate 32, and the output end of the power element is connected with the winding roller 4.
In this embodiment, the wind-up roll 4 is detachably mounted between adjacent side supporting plates 32, the side supporting plates 32 are formed with shaft slots for mounting the shaft of the wind-up roll 4, and the mounting module 3 further includes a connecting structure for connecting the output end of the power element with the shaft of the wind-up roll 4.
Specifically, the connecting structure includes a driving wheel 34, a driven wheel 33 and a clamping strip 36;
the driving wheel 34 is arranged at the output end of the power element, the driven wheel 33 is movably arranged on the side supporting plate 32 and connected with the driving wheel 34 through a belt, the clamping strip 36 is arranged on the driven wheel 33, and a clamping groove 35 for inserting the clamping strip 36 is formed in the shaft body of the winding roller 4.
It should be noted that the power element may be a stepping motor 37 or a servo motor, in this embodiment, the power element is preferably a stepping motor 37, the stepping motor 37 is disposed on one of the side supporting plates 32, and the output end of the stepping motor 37 is connected to the driving wheel 34, and as for the specific model of the stepping motor 37, the best choice can be made according to the actual situation, and no specific limitation is made herein.
When installation wind-up roll 4, through aiming at card strip 36 with draw-in groove 35 on the axis body of wind-up roll 4, thereby insert the axis body from the locking work between wind-up roll 4 and the follow driving wheel 33 of realizing in driving wheel 33, rotate through step motor 37, drive action wheel 34 and rotate to under the effect of belt, drive from driving wheel 33 and wind-up roll 4 rotation work, realize the rolling work to the silk covering wire of production completion.
The working principle of the application is as follows:
when the winding roller 4 is installed, the clamping groove 35 on the shaft body of the winding roller 4 is aligned with the clamping strip 36, the shaft body is inserted into the driven wheel 33, so that the locking work between the winding roller 4 and the driven wheel 33 is realized, one end of the produced covered wire passes through the through hole 8 and is connected with the winding roller 4, at the moment, the rollers 73 at all positions are clamped on the surface of the covered wire, the stepping motor 37 rotates to drive the driving wheel 34 to rotate, so that the driven wheel 33 and the winding roller 4 are driven to rotate under the action of the belt, the winding work of the produced covered wire is realized, the friction resistance applied when the covered wire moves can be reduced by arranging the rollers 73, when the foreign matter shown in figure 1 meets the rollers 73 at the corresponding positions, the movable seat 71 rotates along the hinged position, the contact head 726 drives the sliding block 727 and the locking strip 724 to move towards the direction of the resistance increasing sleeve 722 by extruding the air in the hollow tube 725, until the locking strip 724 contacts with the resistance-increasing sleeve 722, the locking of the rotating direction of the rotating shaft 721 and the roller 73 is realized, because the roller 73 at the position is in a fixed state, under the action of frictional resistance between the silk covered wire and the roller 73, the sliding seat 74 moves towards the direction of the winding roller 4 along with the silk covered wire synchronously, at the moment, the first conducting plate 77 moves towards the right direction as shown in figure 4 until the second conducting plate 78 contacts with the first conducting plate 77, the alarm lamp 6 at the corresponding position is triggered to emit light, so that the specific position of the foreign matter on the silk covered wire of a worker is prompted, meanwhile, the installation module 3 can be controlled to stop driving the winding roller 4, so that the automatic winding work of the silk covered wire is suspended, the foreign matter is located in the detection seat 5, the degree of the whole process is high, the position of the foreign matter left on the silk covered wire can be automatically identified, and the worker can be accurately prompted, meanwhile, the winding roller 4 can be controlled to stop working, and the working personnel can have sufficient time to process foreign matters on the silk covering wire.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a silk covering wire surface foreign matter monitoring alarm device, includes frame, control box and wind-up roll, the control box sets up on the frame, and the wind-up roll activity sets up on the frame, and its characterized in that still includes: the installation module is arranged on the stand and used for installing the winding roller and driving the winding roller to work; the detection seat is arranged on the machine base, and a through hole for the covered wire to pass through is formed in the detection seat; the monitoring systems are arranged in the through holes in a plurality of groups in an annular mode and used for monitoring the existence condition of foreign matters on the surfaces of the silk covered wires passing through the through holes; the number of the alarm lamps is the same as that of the monitoring systems, the alarm lamps correspond to the positions of the monitoring systems one by one, and the alarm lamps are electrically connected with the monitoring systems; wherein each set of the monitoring systems comprises: the sliding seat is movably arranged on the inner wall of the through hole and is elastically connected with the through hole; the middle of the movable seat is hinged with the sliding seat, and one end of the movable seat is connected with the sliding seat through an elastic piece; the roller is movably arranged at the other end of the movable seat; the locking module is arranged between the roller and the movable seat and used for fixing the roller; and the trigger module is arranged between the sliding seat and the detection seat and used for monitoring the position of the sliding seat and controlling the on-off of the alarm lamp.
2. The monitoring and alarming device for foreign matters on the surface of a silk covered wire of claim 1, wherein the roller is movably arranged at the other end of the movable seat through a rotating shaft, and the locking module comprises: the resistance increasing sleeve is sleeved on the rotating shaft; the hollow pipe is arranged on the movable seat, a sliding block is movably arranged in the hollow pipe, and the hollow pipe and the sliding block are elastically connected; the locking strip is connected with the sliding block, and the resistance increasing sleeve is arranged on a moving path of the locking strip; and the abutting contact is arranged on the inner wall of the through hole, one end of the abutting contact is inserted in the hollow pipe in a sliding mode, and the abutting contact and the hollow pipe are in sealing fit.
3. The device for monitoring and alarming foreign matters on the surface of a silk covered wire according to claim 2, wherein a plurality of convex parts are annularly distributed on the resistance increasing sleeve.
4. The monitoring and alarming device for foreign matters on the surface of a silk covered wire according to claim 1, wherein the trigger module comprises a sliding rod, a first conducting strip and a second conducting strip; the slide bar is arranged on the detection seat, one end of the slide bar is inserted into the slide seat, the first conducting strip and the second conducting strip are respectively arranged on the slide seat and the slide bar, and the second conducting strip is positioned on a moving path of the first conducting strip.
5. The device for monitoring and alarming foreign matters on the surface of a silk covered wire according to claim 1, wherein the mounting module comprises: the mounting seat is arranged on the base; the winding rollers are movably arranged between the adjacent side supporting plates; and the power element is arranged on one side supporting plate, and the output end of the power element is connected with the winding roller.
6. The monitoring and alarming device for foreign matters on the surface of a silk covering wire according to claim 5, wherein the winding roller is detachably mounted between adjacent side supporting plates, shaft grooves for mounting the shaft body of the winding roller are formed in the side supporting plates, and the mounting module further comprises a connecting structure for connecting the output end of the power element with the shaft body of the winding roller.
7. The device for monitoring and alarming foreign matters on the surface of the silk covered wire according to claim 6, wherein the connecting structure comprises a driving wheel, a driven wheel and a clamping strip; the action wheel sets up the output at power element, from the driving wheel activity setting on the side backup pad and through belt and action wheel connection, the card strip sets up on following the driving wheel, and the shaping has the draw-in groove that supplies card strip male on the axis body of wind-up roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210266255.7A CN114348777B (en) | 2022-03-18 | 2022-03-18 | Monitoring and alarming device for foreign matters on surface of silk covered wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210266255.7A CN114348777B (en) | 2022-03-18 | 2022-03-18 | Monitoring and alarming device for foreign matters on surface of silk covered wire |
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| CN114348777A true CN114348777A (en) | 2022-04-15 |
| CN114348777B CN114348777B (en) | 2022-06-07 |
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| CN202210266255.7A Active CN114348777B (en) | 2022-03-18 | 2022-03-18 | Monitoring and alarming device for foreign matters on surface of silk covered wire |
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Cited By (1)
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|---|---|---|---|---|
| CN114894811A (en) * | 2022-07-12 | 2022-08-12 | 武汉鹏恒包装印务有限公司 | Packing carton illumination detection device |
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| CN111703131A (en) * | 2020-06-24 | 2020-09-25 | 安徽普蓝滤清器设备有限公司 | Filter paper winder of filter production usefulness |
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| CN212799068U (en) * | 2020-08-21 | 2021-03-26 | 天长市富达电子有限公司 | Coiling device for signal line production |
| CN213021412U (en) * | 2020-10-12 | 2021-04-20 | 福建富鑫达电子有限公司 | Detection device for cable |
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| CN114894811A (en) * | 2022-07-12 | 2022-08-12 | 武汉鹏恒包装印务有限公司 | Packing carton illumination detection device |
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Denomination of invention: A monitoring and alarm device for foreign objects on the surface of silk wrapped wires Effective date of registration: 20230330 Granted publication date: 20220607 Pledgee: Chengwu County Sub-branch of Postal Savings Bank of China Co.,Ltd. Pledgor: Shandong Huawu Electric Co.,Ltd. Registration number: Y2023980036723 |