CN114347311B

CN114347311B - High-performance carbon fiber main roller intelligent manufacturing equipment for silicon wafer cutting forming for high-end equipment manufacturing

Info

Publication number: CN114347311B
Application number: CN202210051576.5A
Authority: CN
Inventors: 杨锦; 张玉雯
Original assignee: Wuxi Sunshine Precision Machinery Co ltd
Current assignee: Wuxi Sunshine Precision Machinery Co ltd
Priority date: 2022-01-17
Filing date: 2022-01-17
Publication date: 2022-11-04
Anticipated expiration: 2042-01-17
Also published as: CN114347311A

Abstract

The invention discloses high-performance carbon fiber main roller intelligent manufacturing equipment formed by cutting silicon chips for manufacturing high-end equipment, which belongs to the field of manufacturing of high-end equipment.

Description

High-performance carbon fiber main roller intelligent manufacturing equipment formed by cutting silicon wafers for manufacturing high-end equipment

Technical Field

The invention relates to the field of high-end equipment manufacturing, in particular to high-performance carbon fiber main roller intelligent manufacturing equipment formed by cutting silicon wafers for manufacturing high-end equipment.

Background

Compared with the traditional metal roller, the carbon fiber roller has the advantages of light self weight, low energy consumption, greatly shortened starting and stopping time, good rigidity, wide expansion permission, large bending modulus, capability of absorbing self impact force and generating instant elastic deformation when machine faults such as instant cloth rolling occur, rapid recovery of the original state after fault elimination, reduced maintenance cost, prolonged effective working time, capability of being divided into different varieties according to different functions, spoke guiding, fluffing and rolling, moving and the like. Wherein, the carbon fiber lead jade has higher utilization rate.

The existing carbon fiber roll shaft usually takes a carbon fiber pipe manufactured by a winding forming process as a blank, and the carbon fiber winding forming process is to wind a prepreg tape soaked with resin glue solution on a core mold according to a certain rule, and then obtain a product through curing and demolding.

The production of the prior prepreg tape is mainly realized by using a prepreg glue soaking method, is similar to a textile dyeing process, but like the traditional textile dyeing, the soaking method can produce a large amount of highly polluted wastewater, and is easy to cause serious pollution to the environment.

Disclosure of Invention

1. Technical problem to be solved

Aiming at the problems in the prior art, the invention aims to provide high-performance carbon fiber main roller intelligent manufacturing equipment formed by cutting silicon sheets for manufacturing high-end equipment, which can realize the change of the traditional soaking and infiltrating method for producing prepreg cloth, reduce the generation of sewage in the production process and avoid serious pollution to the environment.

2. Technical scheme

In order to solve the above problems, the present invention adopts the following technical solutions.

The utility model provides a high-end equipment makes high performance carbon fiber home roll intelligent manufacturing equipment that silicon chip cutting formed for manufacturing, including the transmission roller, the transmission roller includes a pair of front end transmission roller and hot-pressing roll, it is equipped with the base cloth to insert between front end transmission roller and the hot-pressing roll, the base cloth includes the weaving cloth main part, the equal fixedly connected with a plurality of attached fibers in upper and lower both ends of weaving cloth main part, adjacent attached fiber is crisscross each other and forms three-dimensional space spatial structure, the thickness of two attached fibers all is the same with weaving cloth main part thickness, the upside of base cloth is provided with high pressure nozzle, high pressure nozzle includes fixed sleeve, fixed sleeve is inserted in the fixed sleeve and is equipped with self assorted movable sleeve, movable sleeve's downside is equipped with the sealed lid that matches with movable sleeve, movable sleeve and the one side that sealed lid is close to each other are the inclined plane that matches, the upper end fixedly connected with a pair of connecting rods of sealed lid, fixed sleeve is close to one end fixedly connected with a pair of movable sleeve and connecting portion with the connecting rod, both connecting portions all are connected with the elasticity spool between two connecting rod, the outside cover is equipped with compression spring, fixed sleeve and fixed connection with fixed sleeve and movable sleeve's both ends respectively with fixed connection, the production of soaking ring can realize that traditional preflow pollution of soaking in the production process that the production of traditional preimpregnation that changes, it soaks seriously reduces the production environment.

Furthermore, the electric heating device is embedded in the sealing cover, when the sealing cover is in a sealing state, the movable sleeve can be insulated, so that pre-impregnated glue is not easy to solidify, the movable sleeve is not easy to block due to curing of the pre-impregnated glue, cleaning work is not needed, and the processing efficiency is easy to maintain.

Furthermore, the movable sleeve is made of high-strength carbon fiber materials, so that the heat conduction effect of the movable sleeve is improved, and the heat insulation effect is improved.

Further, the downside of base cloth is provided with the recovery pond, has held the distilled water in the recovery pond, and excessive preimpregnation glues can fall into the recovery pond to the solidification is sunk at the bottom, and the follow-up recycle of being convenient for is difficult for causing the pollution to the environment.

Furthermore, the upper berth of distilled water is equipped with retrieves the curtain, retrieves the curtain and floats in the distilled water surface for the presoaked preimpregnation glue that drips is difficult for causing the distilled water to splash, is difficult for causing the influence to the production of presoaked cloth.

Further, retrieve the curtain and include a plurality of counter weight balls, the outside fixedly connected with of counter weight ball is a plurality of fibers of catching, and adjacent fibre of catching is crisscross each other, will retrieve the curtain whole and divide into a plurality of individualities, and the counter weight ball that will be individual can sink when the excessive adhesion of preimpregnation glue with catch the fibre, and unnecessary preimpregnation glue is difficult for appearing piling up excessively at local, is difficult for causing the overall structure breakdown of retrieving the curtain.

Furthermore, adjacent counterweight balls are connected through entanglement of capture fibers, and when excessive prepreg is accumulated on the partial counterweight balls and the capture fibers to sink, the adjacent counterweight balls and capture fibers are pulled to fill the space formed by the sinking of the counterweight balls and the capture fibers.

Furthermore, a plurality of capture fibers are all in a three-dimensional spiral shape, the surfaces of the capture fibers are all in a frosted shape, the friction force between the adjacent capture fibers is increased, and the overall structure of the recovery curtain is easy to maintain.

Furthermore, the capture fiber is in a hollow shape, so that the elastic capacity of the capture fiber is increased, and the impact resistance of the recovery curtain to the dropped pre-dipped glue is increased.

Furthermore, a plurality of capturing fibers are dug and run through the capturing fibers, and the pre-impregnated glue can quickly spread in the recovery curtain through realization, so that the pre-impregnated glue is easily attached to the capturing fibers and is solidified, and the subsequent recovery work is facilitated.

3. Advantageous effects

Compared with the prior art, the invention has the advantages that:

in the scheme, one surface of the base cloth is washed by high-pressure pre-impregnation glue generated by a high-pressure spray head, so that excessive pre-impregnation glue is adhered to the surface of the base cloth, the adhered fibers exist on the surface of the textile cloth main body and serve as a protection structure, the damage to the surface of the textile cloth main body caused by the pre-impregnation glue can be effectively avoided, the pre-impregnation glue adhered to the adhered fibers can penetrate through the textile cloth main body under the action of self gravity, the adhered fibers on the lower side of the textile cloth main body are infiltrated, the base cloth can be hung and adhered with the pre-impregnation glue, and then the base cloth is hot-pressed by a pair of hot-pressing rollers, so that the pre-impregnation glue on the base cloth is cured, and the pre-impregnation cloth required by the production of the carbon fiber rollers is prepared.

In the actual production process, sealed lid forms interim protection to movable sleeve for movable sleeve is difficult by external pollution, when only needing the shut down of short time, need not clear up movable sleeve carefully, reduces the production link, increases production efficiency.

Meanwhile, a recovery tank is arranged below the production line of the base cloth to recover excessive prepreg, and a recovery curtain can prevent water from splashing and recover the prepreg.

The traditional soaking method can be changed to produce the prepreg cloth, the generation of sewage in the production process is reduced, and the serious pollution to the environment is not easy to cause.

Drawings

FIG. 1 is a schematic view of the production structure of the prepreg for carbon fiber roll production of the present invention;

FIG. 2 is a schematic representation of the movement of the pre-dipped fabric of the present invention over a substrate;

FIG. 3 is a schematic view of the structure of the base fabric of the present invention;

FIG. 4 is a schematic view of the high pressure nozzle of the present invention;

FIG. 5 is a side view of the high pressure nozzle of the present invention;

FIG. 6 is a front cross-sectional view of a high pressure nozzle of the present invention;

FIG. 7 is a schematic view of the structure of the recovery ball of the present invention;

FIG. 8 is a schematic representation of the structure of an attached fiber of the present invention;

FIG. 9 is a schematic cross-sectional view of an attached fiber of the present invention;

fig. 10 is a schematic view of the carbon fiber roll production step of the present invention.

The reference numbers in the figures illustrate:

the method comprises the following steps of 1 front end conveying roller, 2 hot pressing rollers, 3 base cloth, 301 textile cloth main body, 302 attached fibers, 4 high-pressure spray heads, 401 fixed sleeves, 402 movable sleeves, 403 sealing covers, 404 connecting rods, 405 connecting parts, 406 elastic reels, 407 flow blocking rings, 408 compression springs, 5 recovery tanks, 6 recovery curtains, 601 counterweight balls and 602 fiber capture.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "fitted/connected", "connected", and the like, are to be interpreted broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the connection can be direct connection or indirect connection through an intermediate medium, and can be communication inside the model adapting element. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.

Example 1:

referring to fig. 1-6, an intelligent manufacturing device for a high-performance carbon fiber main roller cut and formed by a silicon wafer for manufacturing high-end equipment comprises a transmission roller, the transmission roller comprises a pair of front end transmission roller 1 and a hot pressing roller 2, a base cloth 3 is inserted between the front end transmission roller 1 and the hot pressing roller 2, the base cloth 3 comprises a textile cloth main body 301, the upper end and the lower end of the textile cloth main body 301 are fixedly connected with a plurality of attached fibers 302, the adjacent attached fibers 302 are mutually staggered to form a three-dimensional structure, the thickness of the two attached fibers 302 is the same as that of the textile cloth main body 301, a high-pressure nozzle 4 is arranged on the upper side of the base cloth 3, the high-pressure nozzle 4 comprises a fixed sleeve 401, a movable sleeve 402 matched with the fixed sleeve 401 is inserted in the fixed sleeve 401, the downside of movable sleeve 402 is equipped with the sealed lid 403 with movable sleeve 402 assorted, the one side that movable sleeve 402 and sealed lid 403 are close to each other is the inclined plane that matches each other respectively, a pair of connecting rod 404 of upper end fixedly connected with of sealed lid 403, fixed sleeve 401 is close to the one end fixedly connected with of movable sleeve 402 a pair ofly and connecting rod 404 assorted connecting portion 405, all be connected with elastic reel 406 between two connecting rods 404 and the connecting portion 405, the outside cover of movable sleeve 402 is equipped with compression spring 408, compression spring 408's both ends respectively with fixed sleeve 401 and movable sleeve 402 fixed connection, fixedly connected with keeps off the class ring 407 on the movable sleeve 402 inner wall.

In the scheme, one surface of the base cloth 3 is washed by high-pressure pre-impregnation glue generated by the high-pressure spray head 4, so that excessive pre-impregnation glue is attached to the surface of the base cloth 3, the attached fibers 302 on the surface of the textile cloth main body 301 serve as a protection structure, damage to the surface of the textile cloth main body 301 caused by the pre-impregnation glue can be effectively avoided, the pre-impregnation glue attached to the attached fibers 302 can penetrate through the textile cloth main body 301 under the action of self gravity, the attached fibers 302 on the lower side of the textile cloth main body 301 are infiltrated, the pre-impregnation glue can be hung on the base cloth 3, and then the hot pressing of the pair of hot press rollers 2 is carried out, so that the pre-impregnation glue on the base cloth 3 is cured, and the pre-impregnation cloth required by the production of the carbon fiber roller is prepared.

In the actual production process, the high-pressure prepreg flow can push the flow blocking ring 407 to cause the movable sleeve 402 to move downwards, so that the sealing cover 403 is pushed away to perform the spraying work of the prepreg, and at the end of the spraying work or at the rest stage, the movable sleeve 402 is pushed back into the fixed sleeve 401 under the action of the compression spring 408 in the compressed state, the sealing cover 403 is restored to the lower side of the movable sleeve 402 under the action of the connecting rod 404 and the elastic reel 406 to form temporary protection for the movable sleeve 402, so that the movable sleeve 402 is not easily polluted by the outside, when the machine is stopped for a short time, the movable sleeve 402 does not need to be carefully cleaned, the production links are reduced, and the production efficiency is increased.

The electric heating device is buried in the sealing cover 403, when the sealing cover 403 is in a sealing state, the movable sleeve 402 can be insulated, so that pre-impregnated glue is not easy to solidify, the movable sleeve 402 is not easy to block due to curing of the pre-impregnated glue, cleaning work is not needed, the processing efficiency is easy to maintain, the movable sleeve 402 is made of high-strength carbon fiber materials, the heat conduction effect of the movable sleeve 402 is increased, and the heat insulation effect is increased.

Referring to fig. 7-9, a recovery tank 5 is disposed at the lower side of a base fabric 3, distilled water is contained in the recovery tank 5, and excess prepreg falls into the recovery tank 5 and solidifies and sinks to the bottom for facilitating subsequent recycling and preventing environmental pollution, a recovery curtain 6 is laid on the distilled water, the recovery curtain 6 floats on the surface of the distilled water, so that the dripped prepreg is not prone to causing distilled water splash and affecting the production of the prepreg, the recovery curtain 6 comprises a plurality of counterweight balls 601, a plurality of capturing fibers 602 are fixedly connected to the outer side of the counterweight balls 601, adjacent capturing fibers 602 are staggered with each other, the recovery curtain 6 is integrally divided into a plurality of individuals, the counterweight balls 601 and the capturing fibers 602 as the individuals can sink when the prepreg adheres excessively, excess prepreg is not prone to accumulate locally and excessively, and the overall structure of the recovery curtain 6 is not prone to collapse, adjacent counterweight balls 601 are connected by entanglement of capture fibers 602, when excessive prepreg glue is deposited on local counterweight balls 601 and capture fibers 602 to sink, the adjacent counterweight balls 601 and capture fibers 602 are pulled to fill the space formed by the sinking of counterweight balls 601 and capture fibers 602, a plurality of capture fibers 602 are in a three-dimensional spiral shape, the surfaces of capture fibers 602 are all in a frosted shape, the friction force between adjacent capture fibers 602 is increased, the integral structure of the recovery curtain 6 is easy to maintain, the capture fibers 602 are in a hollow shape, the elastic capacity of the capture fibers 602 is increased, the impact resistance of the recovery curtain 6 to the dropped prepreg glue is increased, a plurality of 603 are chiseled on the capture fibers 602 and penetrate through the capture fibers 602, the prepreg glue can rapidly spread in the recovery curtain 6 through 603, so that the prepreg glue is easy to adhere to the capture fibers 602, and is solidified, thereby facilitating the subsequent recovery work.

It should be noted that, in the present disclosure, for the purpose of illustration, the structures in the drawings are not completely drawn in the corresponding proportion, and those skilled in the art can reasonably design the specific dimensions of the structures in the present disclosure according to actual needs, which is well known technology of those skilled in the art, and therefore, the detailed disclosure is not summarized in the present disclosure.

Referring to fig. 10, the manufacture of a carbon fiber roll generally comprises: the method comprises four major steps of prepreg tape preparation, blank preparation, outer circle section treatment and surface treatment, wherein the scheme is only the preparation of the prepreg tape, after the prepreg tape is finished, dry winding is utilized, prepreg yarns or tapes subjected to prepreg glue treatment are adopted, the prepreg yarns or tapes are heated and softened on a winding machine to be in a viscous state and then wound on a core mould to obtain a rough finished product of a carbon fiber roller, then the outer circle and the section of the rough finished product of the carbon fiber roller are processed, the division on the program is very fine, and the rough turning, semi-finish turning, coarse grinding, fine grinding, ultra-precision processing, fine turning and the like are adopted.

The subsequent manufacturing of the carbon fiber roller in the scheme is a known technology of a person skilled in the art, and the person skilled in the art can carry out reasonable design according to actual production needs.

In the actual production process, sealed lid 403 forms interim protection to movable sleeve 402 for movable sleeve 402 is difficult by external contamination, when only needing the shut down of short time, need not clear up movable sleeve 402 carefully, reduces the production link, increases production efficiency.

Meanwhile, a recovery tank 5 is arranged below the production line of the base fabric 3 to recover the excessive prepreg, wherein a recovery curtain 6 is arranged to prevent water from splashing and recover the prepreg.

The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims

1. The utility model provides a high-end equips makes equipment of high performance carbon fiber owner roller intelligence of cutting into shape with silicon chip, includes the transmission roller, the transmission roller includes a pair of front end transmission roller (1) and hot pressing roller (2), its characterized in that: the base cloth (3) is inserted between the front end transmission roller (1) and the hot pressing roller (2), the base cloth (3) comprises a textile cloth main body (301), a plurality of attached fibers (302) are fixedly connected to the upper end and the lower end of the textile cloth main body (301), the adjacent attached fibers (302) are mutually staggered to form a three-dimensional space structure, the thickness of the attached fibers (302) is equal to that of the textile cloth main body (301), a high-pressure nozzle (4) is arranged on the upper side of the base cloth (3), the high-pressure nozzle (4) comprises a fixed sleeve (401), a movable sleeve (402) matched with the fixed sleeve (401) is inserted into the fixed sleeve (401), a sealing cover (403) matched with the movable sleeve (402) is arranged on the lower side of the movable sleeve (402), the side, close to the movable sleeve (402) and the sealing cover (403), a pair of connecting rods (404) is respectively arranged on the side, the upper end of the movable sleeve (402) is fixedly connected with the connecting rods (404), a pair of connecting rods (405) matched with the connecting rods (404) is fixedly connected to one end of the fixed sleeve (402), a compression spring (405) is sleeved on the outer side of the movable sleeve (402), and a compression spring (408) is connected with a pair of the connecting rod (405), two ends of the compression spring (408) are respectively fixedly connected with the fixed sleeve (401) and the movable sleeve (402), a flow blocking ring (407) is fixedly connected to the inner wall of the movable sleeve (402), a recovery pond (5) is arranged on the lower side of the base cloth (3), distilled water is contained in the recovery pond (5), a recovery curtain (6) is paved on the distilled water, the recovery curtain (6) floats on the surface of the distilled water, so that the dripped prepreg glue is not easy to splash, the production of the prepreg cloth is not easy to be influenced, the recovery curtain (6) comprises a plurality of counterweight balls (601), a plurality of capture fibers (602) are fixedly connected to the outer side of the counterweight balls (601), adjacent capture fibers (602) are mutually staggered, the recovery curtain (6) is integrally divided into a plurality of individuals, the counterweight balls (601) and the capture fibers (602) serving as the individual counterweight balls and the capture fibers can sink when the prepreg glue is excessively adhered, excessive prepreg glue is not easy to be accumulated locally, the overall structure of the recovery curtain (6) is not easy to be caused, the adjacent counterweight balls (601) and the adjacent counterweight balls (602) are connected through the captured fibers (601), the counterweight balls and the captured balls (602, the counterweight balls and the captured balls can be formed by the captured balls (602) when the counterweight balls and the counterweight balls (602 are excessively adhered, the plurality of capture fibers (602) are in a three-dimensional spiral shape, the surfaces of the capture fibers (602) are all in a frosted shape, the friction force between adjacent capture fibers (602) is increased, the integral structure of the recovery curtain (6) is easy to maintain, the capture fibers (602) are in a hollow shape, the elastic capacity of the capture fibers (602) is increased, and the impact resistance of the recovery curtain (6) to dropped pre-impregnated glue is increased.

2. The intelligent manufacturing equipment for the high-performance carbon fiber main roller cut and formed by the silicon wafer for manufacturing the high-end equipment according to claim 1, is characterized in that: an electric heating device is embedded in the sealing cover (403), and when the sealing cover (403) is in a sealing state, the movable sleeve can be insulated.

3. The intelligent manufacturing equipment for the high-performance carbon fiber main roller formed by cutting the silicon wafer for manufacturing the high-end equipment according to claim 1, wherein the intelligent manufacturing equipment comprises: the movable sleeve (402) is made of high-strength carbon fiber materials.