CN114346552B - An elevating welding robot for aerial work based on infrared precise positioning - Google Patents

An elevating welding robot for aerial work based on infrared precise positioning Download PDF

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CN114346552B
CN114346552B CN202210079594.4A CN202210079594A CN114346552B CN 114346552 B CN114346552 B CN 114346552B CN 202210079594 A CN202210079594 A CN 202210079594A CN 114346552 B CN114346552 B CN 114346552B
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welding
wall
support
base
infrared
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CN114346552A (en
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余同德
钱元弟
姜义兵
陆龙胜
陈光建
孙景华
徐建
李勇
叶胜军
秦玉欢
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China MCC17 Group Co Ltd
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Abstract

The invention discloses an infrared-accurate-positioning-based lifting type welding robot for aerial work, and belongs to the technical field of building construction. The device comprises a supporting mechanism, a welding adjusting mechanism, a lifting adjusting mechanism, a welding head and an infrared sensor, wherein the supporting mechanism comprises a supporting base and a protective structure, the supporting base is integrally and slidably mounted on the lifting adjusting mechanism, the top of the supporting base is connected with the welding head through the welding adjusting mechanism, and the welding adjusting mechanism is used for adjusting the position of the welding head; the protective structure is arranged at the edge of the top of the supporting base and used for protecting the butt joint; and an infrared sensor is arranged below the welding head and used for detecting and positioning the welding point. The welding robot can be automatically lifted and can automatically adjust the welding angle and position, so that the position of a welding point can be accurately positioned, and the whole device is high in positioning accuracy, stable, safe and good in practicability.

Description

一种基于红外精准定位的高空作业用升降式焊接机器人An elevating welding robot for aerial work based on infrared precise positioning

技术领域technical field

本发明属于建筑施工技术领域,更具体地说,涉及一种基于红外精准定位的高空作业用升降式焊接机器人。The invention belongs to the technical field of building construction, and more specifically relates to an elevating welding robot for aerial work based on infrared precise positioning.

背景技术Background technique

焊接器在传统高建筑行业中的商用较为频繁,主要针对建筑施工中的建筑框架进行安装固定的区域,会使用焊接器进行电火花焊接使其稳定的衔接在一起,使得建筑的承重能力以及支撑性更强更稳定,随着现代化科技的发展,焊接装置的功能正在逐渐增加,摆脱传统的手动焊接,自动化焊机的机器广泛的应用在各大施工行业中。Welders are frequently used commercially in the traditional high-rise building industry. They are mainly aimed at the area where the building frame is installed and fixed during construction. Welders will be used for electric spark welding to make them stably connected together, so that the load-bearing capacity and support of the building can be improved. Stronger and more stable. With the development of modern technology, the functions of welding devices are gradually increasing, getting rid of traditional manual welding, and automatic welding machines are widely used in major construction industries.

针对上述情况,经检索,中国专利申请号为:202011167955.8,申请日为2020年10月27日,发明创造名称为:一种用于建筑钢框模板制造的机器人焊接系统。该焊接系统包括固定龙门架、悬臂梁A、悬臂梁B、工作平台A、工作平台B、焊接机器人A、焊接机器人B,其中:固定龙门架包括立柱A、立柱B、立柱C和横梁,横梁由立柱A、立柱B、立柱C支撑;横梁上装配有沿直线滑轨往复横向行走的悬臂梁;悬臂梁A的悬臂端下倒吊安装有焊接机器人A,悬臂梁B的悬臂端下倒吊安装有焊接机器人B;工作平台A设置在焊接机器人A的下方,工作平台B设置在焊接机器人B的下方。该申请案通过使用焊接机器人的自动化焊接,可节约昂贵的人工成本,在一定程度上规避了人工焊接质量的不稳定性,但该申请案中的焊接装置在使用中仍不可避免地存在以下缺陷:In view of the above situation, after searching, the Chinese patent application number is: 202011167955.8, the application date is October 27, 2020, and the name of the invention is: a robot welding system for the manufacture of building steel frame formwork. The welding system includes a fixed gantry, a cantilever beam A, a cantilever beam B, a working platform A, a working platform B, a welding robot A, and a welding robot B, wherein: the fixed gantry includes a column A, a column B, a column C and a beam, and the beam Supported by column A, column B, and column C; the beam is equipped with a cantilever beam that reciprocates and traverses along the linear slide rail; the cantilever end of the cantilever beam A is hung upside down and the welding robot A is installed, and the cantilever end of the cantilever beam B is hung upside down A welding robot B is installed; the working platform A is set under the welding robot A, and the working platform B is set under the welding robot B. This application can save expensive labor costs by using automatic welding of welding robots, and avoid the instability of manual welding quality to a certain extent, but the welding device in this application still inevitably has the following defects in use :

(1)通常建筑工地使用的焊接机器主要是通过工作人员手动控制进行场地中的框架焊接,体型较小的焊接机需要频繁性更换焊接头,操作麻烦,体型较大的焊接机重量较大不易携带,因此降低装置使用的便利性;(1) Usually, the welding machines used in construction sites are mainly used for manual control of the frame welding in the field by the staff. Smaller welding machines need to frequently replace the welding head, which is troublesome to operate. Larger welding machines are heavier and more difficult portability, thereby reducing the ease of use of the device;

(2)通常使用的自动化焊接器在升降时需要使用的升降梯进行升降使用,此种升降装置在升降至定点进行焊接时的支撑性较差,且升降过程中的震动幅度较大,经受机器的重量压迫容易造成装置的故障而掉落,存在安全隐患,从而降低装置使用的安全性。(2) The commonly used automatic welder needs to use the elevator for lifting and lowering. This kind of lifting device has poor support when lifting to a fixed point for welding, and the vibration amplitude during the lifting process is relatively large. The weight of the device is easy to cause the device to fail and fall, which has potential safety hazards, thereby reducing the safety of the device in use.

因此,现急需一种成本经济、定位精确度高且安全性能也较高的升降式焊接机器人,以满足高空作业需求。Therefore, there is an urgent need for an elevating welding robot with low cost, high positioning accuracy and high safety performance to meet the needs of high-altitude operations.

发明内容Contents of the invention

1.要解决的问题1. The problem to be solved

针对现有焊接机器人存在的定位精度不高、装置安全性较差,使用不便的问题,本发明提供了一种基于红外精准定位的高空作业用升降式焊接机器人。采用本发明的焊接机器人可以在多个电机的配合下可以自动改变焊接角度以及焊接位置,使其不需要人工控制也可以焊接得更加准确,从而提高装置的实用性。Aiming at the problems of low positioning accuracy, poor device safety and inconvenient use existing in existing welding robots, the present invention provides an elevating welding robot for aerial work based on infrared precise positioning. The welding robot of the present invention can automatically change the welding angle and welding position under the cooperation of multiple motors, so that it can weld more accurately without manual control, thereby improving the practicability of the device.

2.技术方案2. Technical solution

为了解决上述问题,本发明所采用的技术方案如下:In order to solve the above problems, the technical scheme adopted in the present invention is as follows:

本发明的一种基于红外精准定位的高空作业用升降式焊接机器人,包括支撑机构、焊接调节机构、升降调节机构、焊接头和红外传感器,所述支撑机构包括支撑底座和防护结构,所述支撑底座整体可滑动安装于升降调节机构上,支撑底座顶部通过焊接调节机构与焊接头相连,该焊接调节机构用于调整焊接头的位置;所述防护结构设于支撑底座顶部边缘处,用于对焊接头进行防护;所述焊接头下方设有红外传感器,用于检测并定位焊接点。An elevating welding robot for aerial work based on infrared precise positioning of the present invention includes a support mechanism, a welding adjustment mechanism, a lifting adjustment mechanism, a welding head and an infrared sensor. The support mechanism includes a support base and a protective structure. The support The whole base can be slidably installed on the lifting adjustment mechanism, and the top of the support base is connected with the welding head through the welding adjustment mechanism. The welding adjustment mechanism is used to adjust the position of the welding head; The welding head is protected; an infrared sensor is arranged under the welding head for detecting and locating the welding point.

更进一步的,焊接调节机构包括焊接底座,所述焊接底座底部通过安装座与支撑底座安装相连,焊接底座的顶部可转动安装有旋转盘,旋转盘顶部通过支架、伸缩部件与焊接头相连;所述伸缩部件包括防护套筒和设于防护套筒内的电动伸缩杆,防护套筒与支架固定相连,防护套筒外部设有红外传感器;电动伸缩杆的驱动端与焊接头安装相连。Furthermore, the welding adjustment mechanism includes a welding base, the bottom of the welding base is connected to the support base through the mounting seat, the top of the welding base is rotatably installed with a rotating disk, and the top of the rotating disk is connected to the welding head through a bracket and a telescopic part; The telescopic part includes a protective sleeve and an electric telescopic rod arranged in the protective sleeve, the protective sleeve is fixedly connected with the bracket, and an infrared sensor is arranged outside the protective sleeve; the driving end of the electric telescopic rod is installed and connected with the welding head.

更进一步的,所述旋转盘顶部设有固定块,支架包括互相垂直相连的第一支架和第二支架,第一支架一端通过第一电机可转动安装于该固定块上,其另一端与第二支架相连,且第二支架与第一支架相连的一端通过转轴与第二电机的输出轴相连,其另一端与防护套筒相连。Furthermore, a fixed block is provided on the top of the rotating disk, and the bracket includes a first bracket and a second bracket that are vertically connected to each other. One end of the first bracket is rotatably mounted on the fixed block through a first motor, and the other end is connected to the second bracket. The two brackets are connected, and one end of the second bracket connected with the first bracket is connected with the output shaft of the second motor through a rotating shaft, and the other end is connected with the protective sleeve.

更进一步的,所述焊接底座环向套设有限位环,并通过该限位环与安装座顶部卡合连接;焊接底座内加工有第一卡槽,第一卡槽内壁底部设有第三电机,第三电机输出轴通过连接轴与旋转盘相连。Further, the welding base is provided with a limit ring circumferentially, and is engaged with the top of the mounting seat through the limit ring; the welding base is processed with a first slot, and the bottom of the inner wall of the first slot is provided with a third The motor, the output shaft of the third motor is connected with the rotating disk through the connecting shaft.

更进一步的,所述第一卡槽内壁上边缘环向开设有第二卡槽,所述旋转盘外壁上套设有卡环,旋转盘外壁底部与第一卡槽的内壁转动相连,卡环与第二卡槽的内壁转动相连。Furthermore, the upper edge of the inner wall of the first locking groove is circumferentially provided with a second locking groove, the outer wall of the rotating disk is provided with a snap ring, the bottom of the outer wall of the rotating disk is connected to the inner wall of the first locking groove in rotation, and the snap ring It is rotatably connected with the inner wall of the second card slot.

更进一步的,所述支撑底座外壁设有第一卡块和第二卡块,第一卡块包括两个,分别对称设于支撑底座两短边外壁端部,第二卡块包括两个,分别对称设于支撑底座长边外壁两端,且第二卡块靠近第一卡块附近。Further, the outer wall of the support base is provided with a first block and a second block, the first block includes two, respectively symmetrically arranged at the ends of the outer walls of the two short sides of the support base, and the second block includes two, They are arranged symmetrically at both ends of the outer wall of the long side of the support base, and the second block is close to the first block.

更进一步的,所述升降调节机构包括对称设置的滑轨,第一卡块与滑轨滑动相连,且其中一个滑轨上设有开关面板,该开关面板上设有电机开关,并与外接电源电性相连;每个滑轨内设有第一滑槽,该第一滑槽的上下端均转动安装传动辊,两个传动辊表面设有传动铰链,且其中一个传动辊与第四电机驱动相连。Furthermore, the lifting adjustment mechanism includes symmetrically arranged slide rails, the first block is slidably connected to the slide rails, and a switch panel is provided on one of the slide rails, and the switch panel is provided with a motor switch, which is connected to an external power supply Electrically connected; each slide rail is provided with a first chute, and the upper and lower ends of the first chute are rotated to install drive rollers. The surface of the two drive rollers is provided with a drive hinge, and one of the drive rollers is driven by the fourth motor. connected.

更进一步的,两个滑轨外壁一侧均设有第二滑槽,其外壁另一侧设有沿滑轨长度方向上等间隔分布的定位块,且该第二滑槽的两内壁上分别开设有第三滑槽,第二卡块的外壁与第二滑槽的内壁卡合连接,第二卡块的两侧的外壁分别与第三滑槽的内壁滑动连接;每个定位块一侧均开设有螺孔。Furthermore, a second chute is provided on one side of the outer wall of the two slide rails, and positioning blocks distributed at equal intervals along the length direction of the slide rail are provided on the other side of the outer wall, and the two inner walls of the second chute are respectively A third chute is provided, the outer wall of the second block is engaged with the inner wall of the second chute, and the outer walls on both sides of the second block are respectively slidably connected with the inner wall of the third chute; one side of each positioning block All have screw holes.

更进一步的,所述支撑底座顶端的边缘处等距离开设有多个安装孔,所述防护结构包括挡板和支撑轴,支撑轴包括多个,并沿挡板底部间隔分布,且支撑轴上均套设有支撑筒,支撑轴通过支撑筒可滑动安装于安装孔内;位于挡板两端位置处的两个支撑筒的上端均开设有通孔,两个支撑轴的下端均穿插设有弹性卡扣,且两个弹性卡扣的外壁均分别与对应支撑筒的通孔内壁穿插连接。Furthermore, a plurality of installation holes are equidistantly opened on the edge of the top end of the support base, and the protective structure includes a baffle and a support shaft, and the support shaft includes a plurality of them, which are distributed at intervals along the bottom of the baffle, and on the support shaft The support tubes are all set, and the support shafts can be slidably installed in the installation holes through the support tubes; the upper ends of the two support tubes at both ends of the baffle are provided with through holes, and the lower ends of the two support shafts are interspersed with Elastic buckles, and the outer walls of the two elastic buckles are respectively interspersed and connected with the inner walls of the through holes of the corresponding support cylinders.

更进一步的,所述支撑底座两侧对称穿插设有卡轴,两个卡轴的一端均穿过支撑底座,并与其对应的支撑筒内壁卡合连接,两个卡轴的另一端均套设有弹簧,且弹簧的一端与支撑底座内壁固定连接,弹簧的另一端与卡轴外壁固定连接。Further, the two sides of the support base are symmetrically interspersed with clamp shafts, one end of the two clamp shafts passes through the support base, and is engaged with the inner wall of the corresponding support cylinder, and the other ends of the two clamp shafts are sleeved There is a spring, and one end of the spring is fixedly connected with the inner wall of the supporting base, and the other end of the spring is fixedly connected with the outer wall of the card shaft.

3.有益效果3. Beneficial effect

相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明的一种基于红外精准定位的高空作业用升降式焊接机器人,包括支撑机构、焊接调节机构、升降调节机构、焊接头和红外传感器,通过对其整体结构进行优化,一方面通过优化支撑机构集升降调节机构,升降便捷,焊接过程稳定,从而有效保证了高空焊接作业的安全性;另一方面,通过设置红外传感器进行自动检测,本发明的焊机机器人可以实现焊接头自主定位焊接点,完成焊接,从而显著提高了焊接的精度,且操作简单。(1) An elevating welding robot for aerial work based on infrared precise positioning of the present invention includes a support mechanism, a welding adjustment mechanism, a lifting adjustment mechanism, a welding head and an infrared sensor. By optimizing its overall structure, on the one hand, through The optimized support mechanism integrates the lifting adjustment mechanism, which is convenient for lifting and stable welding process, thereby effectively ensuring the safety of high-altitude welding operations; on the other hand, by setting infrared sensors for automatic detection, the welding robot of the present invention can realize autonomous positioning of the welding head The welding point is completed to complete the welding, thereby significantly improving the welding accuracy, and the operation is simple.

(2)本发明的一种基于红外精准定位的高空作业用升降式焊接机器人,焊接底座上转动设置有旋转盘,通过对旋转盘的安装方式进行设计,尤其是通过卡环与卡槽的配合,从而有效提高了旋转盘安装的稳定性,进而保证焊接头焊接时的稳定性。同时,焊接头通过支架安装于旋转盘上,且支架包括互相垂直设置的第一支架和第二支架,两个支架及旋转盘均通过独立的电机进行驱动转动,便于对焊接角度和焊接位置进行调节,实用性好。更优化的,焊接头端部还安装有电动伸缩杆,在电动伸缩杆的伸缩下可以对焊接头焊接的细小区域进行调整,使其不需要人工控制也可以焊接得更加准确,从而进一步提高焊接机器人的实用性。(2) An elevating welding robot for high-altitude operations based on infrared precise positioning of the present invention, a rotating disk is installed on the welding base, and the installation method of the rotating disk is designed, especially through the cooperation of the snap ring and the slot , thus effectively improving the stability of the rotating disk installation, thereby ensuring the stability of the welding head during welding. At the same time, the welding head is installed on the rotating disk through a bracket, and the bracket includes a first bracket and a second bracket arranged perpendicularly to each other. The two brackets and the rotating disk are driven and rotated by independent motors, which is convenient for adjusting the welding angle and welding position. Adjustable and practical. More optimally, the end of the welding head is also equipped with an electric telescopic rod. Under the expansion and contraction of the electric telescopic rod, the small area welded by the welding head can be adjusted, so that it can be welded more accurately without manual control, thereby further improving the welding quality. The practicality of robots.

(3)本发明的一种基于红外精准定位的高空作业用升降式焊接机器人,所述升降调节机构采用对称设置的滑轨,并在支撑底座两侧设置第一卡块,通过第一卡块与滑轨的可滑动安装,并设置传动辊及传动铰链,通过电机驱动传动辊带动传动铰链,最终实现第一卡块在滑轨上移动,从而实现了对整个支撑底座的高度进行自动调节,便于对焊接高度进行调节,且采用对称式的设计有利于提高升降的稳定性,更优化的,本发明在滑轨的另一侧还设有滑槽,对应的,在支撑底座外侧两端对称设置第二卡块与上述滑槽相匹配,进一步提高了升降的稳定性,便于高空作业使用,更加安全。(3) An elevating welding robot for high-altitude operations based on infrared precise positioning of the present invention, the elevating adjustment mechanism adopts symmetrically arranged slide rails, and first blocks are arranged on both sides of the support base, through which the first blocks It is slidably installed with the slide rail, and the transmission roller and the transmission hinge are set. The transmission hinge is driven by the motor to drive the transmission roller, and finally the first block moves on the slide rail, thereby realizing the automatic adjustment of the height of the entire support base. It is convenient to adjust the welding height, and the symmetrical design is beneficial to improve the stability of the lifting. More optimized, the present invention also has a slide groove on the other side of the slide rail. Correspondingly, the two ends of the support base are symmetrical The second clamping block is set to match the above-mentioned chute, which further improves the stability of lifting, is convenient for high-altitude operations, and is safer.

(4)本发明的一种基于红外精准定位的高空作业用升降式焊接机器人,所述防护结构设于焊接头外侧边缘,且防护结构的挡板采用支撑轴和支撑筒与支撑底座可收纳式设计,在机器人不使用的时间段,可以将挡板拉起,使整个支撑筒连同支撑轴滑出,同时,设置的弹性卡扣带动卡轴对挡板等进行固定支撑,从而便于对焊接头进行防护,结构设计巧妙,实用性好。(4) An elevating welding robot for high-altitude operations based on infrared precise positioning of the present invention, the protective structure is arranged on the outer edge of the welding head, and the baffle of the protective structure adopts a retractable support shaft, support cylinder and support base Design, when the robot is not in use, the baffle can be pulled up, so that the entire support cylinder and the support shaft can slide out, and at the same time, the set elastic buckle drives the card shaft to fix the baffle, etc., so as to facilitate the welding joint For protection, ingenious structural design and good practicability.

附图说明Description of drawings

图1为本发明的升降式焊接机器人的整体结构示意图;Fig. 1 is the overall structure schematic diagram of lifting type welding robot of the present invention;

图2为本发明的支撑机构的结构示意图;Fig. 2 is the structural representation of support mechanism of the present invention;

图3为本发明的焊接调节机构的结构示意图;Fig. 3 is the structural representation of the welding adjustment mechanism of the present invention;

图4为本发明的焊接支撑件的结构示意图;Fig. 4 is a schematic structural view of the welding support of the present invention;

图5本发明的焊接头的结构示意图;Fig. 5 is a schematic structural view of the welding head of the present invention;

图6为本发明的升降调节机构的结构示意图;Fig. 6 is a structural schematic diagram of the lifting adjustment mechanism of the present invention;

图7为本发明的防护结构的结构示意图。Fig. 7 is a structural schematic diagram of the protective structure of the present invention.

图中:In the picture:

1、支撑底座;2、第一卡块;3、第二卡块;4、安装孔;5、安装座;6、安装槽;7、焊接底座;8、旋转盘;9、卡环;10、固定块;11、第一电机;12、第一支架;13、第二支架;14、第二电机;15、第一卡槽;16、第二卡槽;17、第三电机;18、限位环;19、防护套筒;20、红外传感器;21、焊接头;22、电动伸缩杆;23、滑轨;24、第一滑槽;25、传动辊;26、传动铰链;27、第二滑槽;28、第三滑槽;29、支撑筒;30、支撑轴;31、弹性卡扣;32、挡板;33、卡轴;34、弹簧;35、第四电机;36、定位块。1. Support base; 2. First block; 3. Second block; 4. Mounting hole; 5. Mounting base; 6. Mounting slot; 7. Welding base; 8. Rotary disc; 9. Snap ring; 10 , fixed block; 11, the first motor; 12, the first bracket; 13, the second bracket; 14, the second motor; 15, the first slot; 16, the second slot; 17, the third motor; 18, Limiting ring; 19, protective sleeve; 20, infrared sensor; 21, welding head; 22, electric telescopic rod; 23, slide rail; 24, first chute; 25, transmission roller; 26, transmission hinge; 27, The second chute; 28, the third chute; 29, the support cylinder; 30, the support shaft; 31, the elastic buckle; 32, the baffle; 33, the card shaft; 34, the spring; 35, the fourth motor; 36, positioning block.

具体实施方式detailed description

下面结合具体实施例对本发明进一步进行描述。The present invention will be further described below in conjunction with specific embodiments.

实施例1Example 1

如图1所示,本实施例的一种基于红外精准定位的高空作业用升降式焊接机器人,包括支撑机构、焊接调节机构、升降调节机构、焊接头21和红外传感器20,所述支撑机构包括支撑底座1和防护结构,支撑底座1的顶部通过焊接调节机构与焊接头21相连,其中,通过升降调节机构的设置,便于对支撑底座1的高度进行控制,其在进行高空下焊接作业时,可以自主控制其升降,从而有效满足对多个不同高度上的焊接点进行焊接,实用性较佳。所述焊接调节机构用于调整焊接头21的位置,从而便于对焊接点进行调节,更优化的,所述焊接头下方设有红外传感器20,用于检测并定位焊接点,从而有利于进一步提高焊接的准确性和精度。同时,本发明的焊接机器人还通过将所述防护结构设于支撑底座1顶部边缘处,用于对焊接头21进行防护,在不进行焊接时,对焊接头21进行防护,安全性好。As shown in Figure 1, a lifting type welding robot for high-altitude operations based on infrared precise positioning in this embodiment includes a support mechanism, a welding adjustment mechanism, a lifting adjustment mechanism, a welding head 21 and an infrared sensor 20. The support mechanism includes The support base 1 and the protective structure, the top of the support base 1 is connected to the welding head 21 through the welding adjustment mechanism, wherein, through the setting of the lifting adjustment mechanism, it is convenient to control the height of the support base 1, and when performing welding operations at high altitude, It can independently control its lifting, thereby effectively satisfying the welding of multiple welding points at different heights, and has better practicability. The welding adjustment mechanism is used to adjust the position of the welding head 21, thereby facilitating the adjustment of the welding point. More optimally, an infrared sensor 20 is arranged below the welding head for detecting and locating the welding point, thereby facilitating further improvement Accuracy and precision of welding. At the same time, the welding robot of the present invention also protects the welding head 21 by arranging the protective structure at the top edge of the support base 1 , and protects the welding head 21 when welding is not being performed, so the safety is good.

如图1和图6所示,本发明中所述支撑底座1外壁两边侧的一端均固定设有第一卡块2,支撑底座1外壁一侧的两端均固定设有第二卡块3,支撑底座1顶端的边缘处等距离开设有多个安装孔4,安装孔4用于安装防护结构。具体的,所述支撑底座1顶端的中间位置固定设有安装座5,安装座5顶端的中间位置开设有安装槽6。所述升降调节机构包括对称设置的滑轨23,第一卡块2与滑轨23滑动相连,通过第一卡块2与滑轨23的滑动配合实现支撑底座1连同焊接头21进行升降调节。同时,两个滑轨23外壁一侧的中间位置处均开设有第一滑槽24,两个第一滑槽24内壁两侧的上下端均可转动安装有传动辊25,且四个传动辊25的两端分别与对应的第一滑槽24内壁两侧的上下端转动连接。其中两个传动辊25的外壁均传动设有传动铰链26,且两个传动铰链26一端的内壁分别与另外两个传动辊25的外壁传动连接。所述滑轨23底部的传动辊25,其安装轴穿出滑轨23侧板与第四电机35的输出轴驱动相连,该第四电机35通过垫板安装于滑轨23外壁。同时,两个滑轨23外壁的一边侧均开设有第二滑槽27,两个第二卡块3的外壁分别与两个第二滑槽27的内壁通过卡合连接,且两个第二滑槽27内壁的两侧均开设有第三滑槽28,且两个第二卡块3两侧的外壁分别与其对应的两个第三滑槽28的内壁滑动连接。通过对升降机构的整体结构进行设计,由滑轨23、第一滑槽24、第二滑槽27、第三滑槽28、传动辊25、传动铰链26以及第四电机35等组成的稳定传送的升降机构,使用时,通过将支撑底座1上端的两个第一卡块2和第二卡块3分别卡入第一滑槽24以及第二滑槽27中,通过第四电机35带着传动辊25转动,使得传动铰链26传动,因为两个第一卡块2与其对应的两个传动铰链26固定,使得支撑底座1在第一滑槽24和第二滑槽27中可以稳定传送升降,使其上端的焊接头21输出环境更加稳定,使装置使用得更加安全,从而提高装置使用的安全性。As shown in Figure 1 and Figure 6, one end on both sides of the outer wall of the support base 1 in the present invention is fixed with a first block 2, and both ends of one side of the outer wall of the support base 1 are fixed with a second block 3 A plurality of installation holes 4 are provided equidistantly on the edge of the top end of the support base 1, and the installation holes 4 are used to install the protective structure. Specifically, an installation base 5 is fixed at the middle position of the top end of the support base 1 , and an installation groove 6 is opened at the middle position of the top end of the installation base 5 . The lifting adjustment mechanism includes symmetrically arranged slide rails 23, the first block 2 is slidingly connected to the slide rail 23, and the support base 1 together with the welding head 21 can be lifted and adjusted through the sliding cooperation between the first block 2 and the slide rail 23. Simultaneously, the middle position of two slide rails 23 outer walls one side all offers first chute 24, and the upper and lower ends of two first chute 24 inner walls both sides can be rotatably equipped with transmission roller 25, and four transmission rollers The two ends of 25 are rotatably connected with the upper and lower ends on both sides of the inner wall of the corresponding first chute 24 respectively. The outer walls of the two drive rollers 25 are equipped with drive hinges 26 , and the inner walls at one end of the two drive hinges 26 are respectively connected to the outer walls of the other two drive rollers 25 . The drive roller 25 at the bottom of the slide rail 23 has a mounting shaft passing through the side plate of the slide rail 23 to drive and connect with the output shaft of the fourth motor 35 , and the fourth motor 35 is installed on the outer wall of the slide rail 23 through a backing plate. At the same time, one side of the outer walls of the two slide rails 23 is provided with a second slide groove 27, and the outer walls of the two second clamping blocks 3 are respectively connected to the inner walls of the two second slide grooves 27 by engagement, and the two second Both sides of the inner wall of the chute 27 are provided with a third chute 28 , and the outer walls on both sides of the two second blocks 3 are slidably connected to the inner walls of the corresponding two third chute 28 . By designing the overall structure of the lifting mechanism, the stable transmission composed of the slide rail 23, the first chute 24, the second chute 27, the third chute 28, the transmission roller 25, the transmission hinge 26 and the fourth motor 35, etc. When in use, the two first blocks 2 and the second blocks 3 on the upper end of the support base 1 are snapped into the first chute 24 and the second chute 27 respectively, and the fourth motor 35 drives The drive roller 25 rotates to drive the drive hinge 26, because the two first blocks 2 are fixed to the corresponding two drive hinges 26, so that the support base 1 can be stably transported up and down in the first chute 24 and the second chute 27 , so that the output environment of the welding head 21 at the upper end is more stable, making the device safer to use, thereby improving the safety of the device in use.

实施例2Example 2

如图1-5所示,本实施例的一种基于红外精准定位的高空作业用升降式焊接机器人,其主要结构基本同实施例1,其主要区别在于:所述焊接调节机构包括焊接底座7,所述焊接底座7底部通过安装座5与支撑底座1安装相连,焊接底座7的顶部中间位置处可转动安装有旋转盘8。As shown in Figures 1-5, an elevating welding robot for high-altitude operations based on infrared precise positioning in this embodiment, its main structure is basically the same as that of Embodiment 1, the main difference is that the welding adjustment mechanism includes a welding base 7 , the bottom of the welding base 7 is installed and connected with the support base 1 through the mounting seat 5 , and a rotating disk 8 is rotatably installed at the middle position of the top of the welding base 7 .

具体的,所述焊接底座7顶端的中间位置开设有第一卡槽15,且旋转盘8的外壁与第一卡槽15上端的内壁转动连接,第一卡槽15内壁的上边缘处开设有第二卡槽16。旋转盘8外壁的中间位置套设有卡环9,卡环9的外壁与第二卡槽16的内壁转动连接。第一卡槽15内壁底部的中间位置固定设有第三电机17,第三电机17的输出端固定设有连接轴,且连接轴的一端与旋转盘8底部的中间位置固定连接。所述焊接底座7环向套设有限位环18,且限位环18的一侧与安装座5的顶端卡合连接。本发明通过将焊接机器人通过支撑底座1上端的安装座5以及安装槽6进行安装,使得焊接机器人可以正常的使用。如图1所示,由支撑底座1、第一卡块2、第二卡块3、安装孔4、安装座5以及安装槽6组成的机器对接结构,通过固定轴来将焊接机器上端的限位环18与安装座5进行固定,使得焊接机器可以安装固定在支撑底座1上进行升降式焊接,有效满足了其在高空下的焊接需求。Specifically, the middle position of the top end of the welding base 7 is provided with a first locking groove 15, and the outer wall of the rotating disk 8 is rotationally connected with the inner wall of the upper end of the first locking groove 15, and the upper edge of the inner wall of the first locking groove 15 is provided with a The second card slot 16. A snap ring 9 is sheathed in the middle of the outer wall of the rotating disk 8 , and the outer wall of the snap ring 9 is rotatably connected with the inner wall of the second locking groove 16 . A third motor 17 is fixed at the middle of the bottom of the inner wall of the first draw slot 15 , and a connecting shaft is fixed at the output end of the third motor 17 , and one end of the connecting shaft is fixedly connected with the middle of the bottom of the rotating disk 8 . The welding base 7 is circumferentially sleeved with a limiting ring 18 , and one side of the limiting ring 18 is engaged with the top end of the mounting base 5 . In the present invention, the welding robot can be used normally by installing the welding robot through the mounting seat 5 and the mounting groove 6 on the upper end of the support base 1 . As shown in Figure 1, the machine docking structure composed of the support base 1, the first block 2, the second block 3, the installation hole 4, the installation seat 5 and the installation groove 6, the limit of the upper end of the welding machine is fixed by the fixed shaft. The bit ring 18 is fixed to the mounting base 5, so that the welding machine can be installed and fixed on the support base 1 for lifting welding, which effectively meets its welding requirements at high altitudes.

更优化的,所述旋转盘8顶部通过支架、伸缩部件与焊接头21相连,所述支架包括互相垂直相连的第一支架12和第二支架13,所述伸缩部件包括防护套筒19和设于防护套筒19内的电动伸缩杆22。具体的,所述旋转盘8顶部中间位置处设有固定块10,固定块10外壁一侧的下端固定设有垫板,垫板的顶端固定设有第一电机11,固定块10外壁另一侧的中间位置转动设有第一支架12,且第一支架12一端的外壁穿过固定块10的一侧并与第一电机11的输出端固定连接;第一支架12另一端的一侧转动设有第二支架13,且该第一支架12另一端的另一侧也固定设有垫板,垫板的顶端固定设有第二电机14,且第二支架13一端的外壁穿过第一支架12的一侧并与第二电机14的输出端固定连接。同时,第二支架13的另一端中心位置处与防护套筒19一端固定相连,防护套筒19另一端穿插设有焊接头21,防护套筒19内壁的一侧固定设有电动伸缩杆22,且电动伸缩杆22的输出端与焊接头21的一侧固定连接,防护套筒19底部的一侧固定设有红外传感器20。通过焊接底座7、旋转盘8、第一支架12、第二支架13、第一电机11、第二电机14、第三电机17、电动伸缩杆22以及焊接头21等组成的自动红外定位焊接结构的设置,使用时,通过防护套筒19一侧的红外传感器20对升降时遇到的焊接点进行检测感应,传输给控制芯片,进而实现对焊接机器人上的电机以及电动伸缩杆22发出指令进行焊接,且该焊接机器人在多个电机的配合下可以自动改变焊接角度以及焊接位置,并且在电动伸缩杆22的伸缩下可以对焊接头21焊接的细小区域进行调整,使其不需要人工控制也可以焊接得更加准确,从而提高装置的实用性。More optimally, the top of the rotating disk 8 is connected to the welding head 21 through a bracket and a telescopic component, the bracket includes a first bracket 12 and a second bracket 13 vertically connected to each other, and the telescopic component includes a protective sleeve 19 and a device. Electric telescopic rod 22 in protective sleeve 19. Specifically, a fixed block 10 is provided at the middle position of the top of the rotating disk 8, a backing plate is fixed at the lower end of one side of the outer wall of the fixed block 10, a first motor 11 is fixed at the top of the backing plate, and the other side of the outer wall of the fixed block 10 is fixed. The middle position of the side is rotated with a first support 12, and the outer wall of one end of the first support 12 passes through one side of the fixed block 10 and is fixedly connected with the output end of the first motor 11; one side of the other end of the first support 12 rotates A second support 13 is provided, and the other side of the other end of the first support 12 is also fixedly provided with a backing plate, the top of the backing plate is fixedly provided with a second motor 14, and the outer wall of one end of the second support 13 passes through the first One side of the bracket 12 is fixedly connected with the output end of the second motor 14 . Simultaneously, the center position of the other end of the second bracket 13 is fixedly connected with one end of the protective sleeve 19, the other end of the protective sleeve 19 is interspersed with a welding joint 21, and one side of the inner wall of the protective sleeve 19 is fixedly provided with an electric telescopic rod 22, And the output end of the electric telescopic rod 22 is fixedly connected with one side of the welding head 21 , and one side of the bottom of the protective sleeve 19 is fixedly provided with an infrared sensor 20 . Automatic infrared positioning welding structure composed of welding base 7, rotating disk 8, first bracket 12, second bracket 13, first motor 11, second motor 14, third motor 17, electric telescopic rod 22 and welding head 21 When in use, the infrared sensor 20 on the side of the protective sleeve 19 detects and senses the welding points encountered during lifting, and transmits them to the control chip, so as to realize the command of the motor on the welding robot and the electric telescopic rod 22. Welding, and the welding robot can automatically change the welding angle and welding position under the cooperation of multiple motors, and can adjust the small area welded by the welding head 21 under the expansion and contraction of the electric telescopic rod 22, so that it does not need manual control. Soldering can be done more accurately, thereby increasing the utility of the device.

此外,所述升降机构的滑轨23上还设有开关面板,该开关面板上设有所有电机的开关,并均与外接电源电性相连,且多个电机的启停可采用现有常规的控制系统进行控制,从而实现焊接机器人的自动定位焊接,操作简便。同时,每个滑轨23外壁另一侧的边缘处均等距离固定设有多个定位块36,每个定位块36的一侧均开设有螺孔,从而便于将整个焊接机器人安装于待焊接区域进行自动焊接。In addition, the slide rail 23 of the lifting mechanism is also provided with a switch panel, which is provided with switches for all motors, and is electrically connected to an external power supply, and the start and stop of multiple motors can be performed using existing conventional The control system is used to control the automatic positioning welding of the welding robot, which is easy to operate. At the same time, a plurality of positioning blocks 36 are fixed at equal distances on the edge of the other side of the outer wall of each slide rail 23, and one side of each positioning block 36 is provided with screw holes, so as to facilitate the installation of the whole welding robot in the area to be welded. For automatic welding.

实施例3Example 3

如图1和图7所示,本实施例的一种基于红外精准定位的高空作业用升降式焊接机器人,其主要结构基本同实施例1,其主要区别在于:所述支撑底座1顶端的边缘处等距离开设有多个安装孔4,所述防护结构包括挡板32和支撑轴30,支撑轴30包括多个,并沿挡板32底部间隔分布。具体的,挡板32上的支撑轴30分别对应于安装孔4进行安装。每个安装孔4的内壁均滑动设有支撑筒29,每个支撑筒29的内壁均穿插设有支撑轴30(也即支撑轴30上套设有支撑筒29)。位于挡板32两端位置处的两个支撑筒29的上端均开设有通孔。两个支撑轴30的下端均穿插设有弹性卡扣31,且两个弹性卡扣31的外壁均分别与对应支撑筒29的通孔内壁穿插连接。As shown in Fig. 1 and Fig. 7, an elevating welding robot for high-altitude operation based on infrared precise positioning in this embodiment, its main structure is basically the same as that of Embodiment 1, and its main difference is: the edge of the top of the support base 1 A plurality of installation holes 4 are opened at equal distances. The protective structure includes a baffle 32 and a support shaft 30 . The support shaft 30 includes a plurality and is distributed along the bottom of the baffle 32 at intervals. Specifically, the supporting shafts 30 on the baffle plate 32 are respectively installed corresponding to the installation holes 4 . The inner wall of each mounting hole 4 is slidingly provided with a support cylinder 29, and the inner wall of each support cylinder 29 is provided with a support shaft 30 (that is, the support shaft 30 is sleeved with the support cylinder 29). The upper ends of the two support tubes 29 at the two ends of the baffle plate 32 are provided with through holes. The lower ends of the two support shafts 30 are interspersed with elastic buckles 31 , and the outer walls of the two elastic buckles 31 are connected with the inner walls of the through holes of the corresponding support cylinders 29 respectively.

所述支撑底座1两侧对称穿插设有卡轴33,且两个卡轴33的一端均穿过支撑底座1的两侧并与其对应的支撑筒29的一侧内壁进行卡合连接,两个卡轴33的另一端均套设有弹簧34,且弹簧34的一端与支撑底座1内壁固定连接,弹簧34的另一端与卡轴33外壁固定连接。通过在安装孔4中设置有由支撑筒29、支撑轴30、弹性卡扣31、挡板32、卡轴33以及弹簧34等组成的便于收纳的防护结构,在机器不使用的时间段内,将挡板32拉起,使得支撑筒29以及支撑轴30竖起,其中两个支撑轴30上端的弹性卡扣31卡入其中两个支撑筒29一侧的通孔中,并拉动卡轴33,在弹簧34的作用下使其填入其中两个支撑筒29一侧的额内壁中使得整个防护结构固定支撑,起到对焊接机的防护作用,其结构简单,操作方便。Both sides of the support base 1 are symmetrically interspersed with clamp shafts 33, and one end of the two clamp shafts 33 passes through both sides of the support base 1 and is engaged with the inner wall of one side of the corresponding support cylinder 29. The other ends of the clamping shafts 33 are sleeved with springs 34 , and one end of the springs 34 is fixedly connected to the inner wall of the support base 1 , and the other end of the springs 34 is fixedly connected to the outer wall of the clamping shaft 33 . By providing a protective structure in the installation hole 4 which is composed of a support cylinder 29, a support shaft 30, an elastic buckle 31, a baffle plate 32, a clamp shaft 33 and a spring 34, etc., during the period when the machine is not in use, Pull up the baffle plate 32, so that the support cylinder 29 and the support shaft 30 are erected, and the elastic buckles 31 on the upper ends of the two support shafts 30 are snapped into the through holes on one side of the two support cylinders 29, and the clamp shaft 33 is pulled , under the effect of spring 34, it is filled into the forehead inner walls of two support tubes 29 one side, so that the whole protective structure is fixedly supported, and plays a protective role to the welding machine. Its structure is simple and easy to operate.

Claims (8)

1. The utility model provides an over-and-under type welding robot for high altitude construction based on infrared accurate location which characterized in that: the device comprises a supporting mechanism, a welding adjusting mechanism, a lifting adjusting mechanism, a welding head (21) and an infrared sensor (20), wherein the supporting mechanism comprises a supporting base (1) and a protective structure, the supporting base (1) is integrally and slidably mounted on the lifting adjusting mechanism, the top of the supporting base (1) is connected with the welding head (21) through the welding adjusting mechanism, and the welding adjusting mechanism is used for adjusting the position of the welding head (21); the welding adjusting mechanism comprises a welding base (7), the bottom of the welding base (7) is connected with the supporting base (1) through a mounting seat (5) in an installing mode, a rotating disc (8) is rotatably installed at the top of the welding base (7), and the top of the rotating disc (8) is connected with a welding head (21) through a support and a telescopic component; the welding base (7) is annularly sleeved with a limiting ring (18) and is connected with the top of the mounting seat (5) in a clamping manner through the limiting ring (18); a first clamping groove (15) is processed in the welding base (7), a third motor (17) is arranged at the bottom of the inner wall of the first clamping groove (15), and an output shaft of the third motor (17) is connected with the rotating disc (8) through a connecting shaft; a second clamping groove (16) is formed in the upper edge of the inner wall of the first clamping groove (15) in the circumferential direction, a clamping ring (9) is sleeved on the outer wall of the rotating disc (8), the bottom of the outer wall of the rotating disc (8) is rotatably connected with the inner wall of the first clamping groove (15), and the clamping ring (9) is rotatably connected with the inner wall of the second clamping groove (16); the protective structure is arranged at the edge of the top of the supporting base (1) and used for protecting the butt joint (21); an infrared sensor (20) is arranged below the welding head and used for detecting and positioning the welding point.
2. The infrared accurate positioning-based lifting type welding robot for high-altitude operation according to claim 1, characterized in that: the telescopic component comprises a protective sleeve (19) and an electric telescopic rod (22) arranged in the protective sleeve (19), the protective sleeve (19) is fixedly connected with the support, and an infrared sensor (20) is arranged outside the protective sleeve (19); the driving end of the electric telescopic rod (22) is connected with the welding head (21).
3. The lifting type welding robot for high-altitude operation based on infrared precise positioning as claimed in claim 2, characterized in that: the rotary table is characterized in that a fixing block (10) is arranged at the top of the rotary table (8), the support comprises a first support (12) and a second support (13) which are perpendicular to each other, one end of the first support (12) is rotatably installed on the fixing block (10) through a first motor (11), the other end of the first support is connected with the second support (13), one end of the second support (13) connected with the first support (12) is connected with an output shaft of a second motor (14) through a rotating shaft, and the other end of the second support is connected with a protective sleeve (19).
4. The infrared precise positioning based lifting type welding robot for high-altitude operation is characterized in that according to any one of claims 1-3: support base (1) outer wall and be equipped with first fixture block (2) and second fixture block (3), first fixture block (2) include two, and the symmetry is located respectively and is supported two minor face outer wall tip of base (1), and second fixture block (3) include two, and the symmetry is located respectively and is supported base (1) long limit outer wall both ends, and second fixture block (3) are close to near first fixture block (2).
5. The lifting type welding robot for high-altitude operation based on infrared precise positioning as claimed in claim 4, characterized in that: the lifting adjusting mechanism comprises symmetrically arranged slide rails (23), the first fixture block (2) is connected with the slide rails (23) in a sliding manner, a switch panel is arranged on one of the slide rails (23), and a motor switch is arranged on the switch panel and is electrically connected with an external power supply; be equipped with first spout (24) in every slide rail (23), the upper and lower extreme of this first spout (24) all rotates installation driving roller (25), and two driving roller (25) surfaces are equipped with transmission hinge (26), and one of them driving roller (25) and fourth motor (35) drive link to each other.
6. The infrared accurate positioning-based lifting type welding robot for high-altitude operation is characterized in that: a second sliding groove (27) is formed in one side of the outer wall of each of the two sliding rails (23), positioning blocks (36) which are distributed at equal intervals in the length direction of the sliding rails (23) are arranged on the other side of the outer wall of each of the two sliding rails, third sliding grooves (28) are formed in the two inner walls of each of the second sliding grooves (27), the outer wall of each of the second clamping blocks (3) is connected with the inner wall of each of the second sliding grooves (27) in a clamping mode, and the outer walls of the two sides of each of the second clamping blocks (3) are connected with the inner walls of the third sliding grooves (28) in a sliding mode; one side of each positioning block (36) is provided with a screw hole.
7. The infrared precise positioning based lifting type welding robot for high-altitude operation is characterized in that according to any one of claims 1-3: a plurality of mounting holes (4) are formed in the edge of the top end of the supporting base (1) at equal intervals, the protection structure comprises a plurality of baffle plates (32) and a plurality of supporting shafts (30), the supporting shafts (30) are distributed at intervals along the bottoms of the baffle plates (32), supporting cylinders (29) are sleeved on the supporting shafts (30), and the supporting shafts (30) are slidably mounted in the mounting holes (4) through the supporting cylinders (29); the through-hole has all been seted up to the upper end that is located two support section of thick bamboos (29) of baffle (32) both ends position department, and the lower extreme of two back shafts (30) all alternates and is equipped with elasticity buckle (31), and the outer wall of two elasticity buckles (31) is equallyd divide and is do not alternate with the through-hole inner wall that corresponds a support section of thick bamboo (29) and be connected.
8. The infrared accurate positioning-based lifting type welding robot for high-altitude operation is characterized in that: support base (1) bilateral symmetry and alternate and be equipped with card axle (33), the one end of two card axles (33) all passes and supports base (1) to be connected with its support section of thick bamboo (29) inner wall block that corresponds, the other end of two card axles (33) all overlaps and is equipped with spring (34), and the one end of spring (34) with support base (1) inner wall fixed connection, the other end and the card axle (33) outer wall fixed connection of spring (34).
CN202210079594.4A 2022-01-24 2022-01-24 An elevating welding robot for aerial work based on infrared precise positioning Active CN114346552B (en)

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Denomination of invention: A lifting welding robot for high-altitude operations based on infrared precise positioning

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