CN114339472B - Self-adaptive electromechanical device data integration acquisition system - Google Patents
Self-adaptive electromechanical device data integration acquisition system Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a self-adaptive electromechanical device data integration acquisition system, which comprises: the integrated acquisition module is used for acquiring data; the self-adaptive adjustment parameter module is used for setting data acquisition conditions and is in communication connection with the integrated acquisition module; the data unified management module is used for carrying out unified time service on the data, classifying the data and unifying the format. The invention has novel conception and reasonable design, is suitable for various acquisition terminals by constructing a set of integrated acquisition system of data, and further realizes unified data acquisition and processing by uniformly formulating data acquisition standards, acquisition time and data formats, thereby improving the efficiency of data acquisition and utilization in industrial scenes.
Description
Technical Field
The invention relates to the field of Internet of things, in particular to a self-adaptive electromechanical device data integration acquisition system.
Background
In many industrial scenarios, a large number of electromechanical devices are involved, and each electromechanical device generates various data information during operating or non-operating states, which are important for industrial control.
The existing related industrial data and information, such as voltage data, current data, temperature data, vibration data and the like are acquired independently and separately, so that the data information cannot be coordinated and unified, that is, unified processing of an integrated type and a system type is difficult to realize, the conditions of data management dislocation and resource waste exist, and the data utilization efficiency is low.
Disclosure of Invention
In view of the defect that electromechanical information and data are in independent and split states in the actual acquisition process and cannot be coordinated and unified in each industrial scene, the invention aims to provide a self-adaptive electromechanical device data integrated acquisition system so as to realize unified data acquisition and processing and improve the efficiency of data acquisition and utilization in industrial scenes.
The invention is realized by the following technical scheme:
an adaptive electromechanical device data integration acquisition system, comprising:
the integrated acquisition module is used for acquiring data;
the self-adaptive adjustment parameter module is used for setting data acquisition conditions and is in communication connection with the integrated acquisition module;
the data unified management module is used for carrying out unified time service on the data, classifying the data and unifying the format.
By adopting the technical scheme, the integrated acquisition module is used for directly acquiring data to be acquired in a scene. The self-adaptive parameter adjusting module is used for generating data acquisition conditions aiming at the data acquisition action so as to realize unified control of the acquisition action. The data unified management module is used for realizing simultaneous time service aiming at data acquisition actions so as to realize data acquisition and unified coordination of acquired data. Meanwhile, the data unified management module is also used for classifying the collected data and converting the collected data into a unified file format according to classification.
In some embodiments, the integrated acquisition module comprises a communication module for realizing communication, an acquisition terminal for directly acquiring data and an acquisition control module for processing each data in an aggregation mode.
In the preferred embodiment, the integrated acquisition module includes a communication module to implement data communication, thereby implementing necessary data transmission. The system also comprises an acquisition terminal for directly acquiring data. The system also comprises an acquisition control module for realizing acquisition control.
In some embodiments, the communication means of the communication module includes bluetooth, WIFI, UWB, zigBee and NFC.
In the preferred scheme, the communication module supports Bluetooth, WIFI, UWB, zigBee and NFC to realize short-range wireless communication.
In some embodiments, the communication means of the communication module comprises 4G/5G, NB-IOT and LoRa.
In the preferred scheme, the communication module realizes long-distance wireless transmission by supporting 4G/5G, NB-IOT and LoRa.
In some embodiments, the communication modes of the communication module include ModBus, USB, RS, RS485 and ethernet.
In the preferred scheme, the communication module realizes wired communication through supporting ModBus, USB, RS232, RS485 and Ethernet.
In some embodiments, the communication module supports network layer transport protocols for TCP and UDP, and application layer protocols for HTTP and FTP.
In the preferred scheme, the application layer protocols supporting HTTP and FTP are used for accessing the existing network communication by supporting the network layer transmission protocols supporting TCP and UDP, so that the communication is realized by using the existing communication network.
In some embodiments, the integrated acquisition module further comprises a parameter configuration control module, and the parameter configuration control module is connected to the adaptive adjustment parameter module.
In the preferred scheme, the parameter configuration control module is arranged in the integrated acquisition module to be connected with the self-adaptive adjustment parameter module, so that control instructions in the self-adaptive adjustment parameter module are transmitted and executed to the integrated acquisition module.
The parameter configuration control module comprises a data receiving service, a data transmitting service and a parameter self-adaptive adjusting program.
The data receiving service mainly receives the original data parameters from the data caching module, receives the diagnosis result data from the data diagnosis module and receives the instruction data from the data transmission module;
the data transmission service is mainly used for transmitting an acquisition action control instruction and an acquisition parameter configuration instruction to the acquisition control module and transmitting a data selection instruction to the data transmission control module;
the parameter self-adaptive adjusting program is used for adjusting the acquisition action, the acquisition parameters and the configuration parameters of data selection according to the original data parameters, the state diagnosis results and the manual instructions acquired in real time, and the adjustment conditions are initialized and set by the client.
In some embodiments, the integrated acquisition module further comprises a data caching module, a data diagnosis module, and a data transmission control module;
the communication module comprises a first data transmission module and a second data transmission module;
the first data transmission module is connected with the acquisition terminal and the acquisition control module;
the data buffer module is respectively connected with the first data transmission module, the data diagnosis module, the parameter configuration control module and the data transmission control module;
the parameter configuration control module is connected with the data diagnosis module, the acquisition control module, the data transmission control module and the second data transmission module;
the data transmission control module is connected with the second data transmission module.
In the preferred scheme, a connection form of an internal functional module of the integrated acquisition module is specifically provided.
The data caching module is used for caching data.
The data caching module comprises a software module and a hardware module, wherein the hardware module comprises a memory and a hard disk, and the software module comprises a cache data processing service.
The cache data processing service mainly comprises a key parameter calculation service, a data submitting service and a data extraction interface service.
The memory is mainly used for important service deployment and important parameter caching.
The hard disk is mainly used for processing program deployment and other data storage.
The data diagnosis module is used for diagnosing the accessed data, and is used for diagnosing the equipment states of various data, such as judging whether the equipment is in a starting state, an idling state and the like through current and voltage data, judging the gear state of the equipment through rotating speed data and judging the fault state of the equipment through vibration data.
The data transmission control module is used for controlling the externally transmitted data.
The data transmission control module includes a data reception service, a data transmission service, and a data selection control program.
The data receiving service mainly obtains data selection instructions from the parameter configuration control module.
The data transmission service is mainly used for transmitting instructions and data to the data transmission module and the data caching module.
The data selection control program screens the original data according to the data selection instruction, retrieves the data from the storage area, sends the data to the data transmission module, and issues an useless data deleting instruction.
The acquisition control module comprises a data receiving service, a data transmitting service and an acquisition control program.
The data receiving service mainly acquires acquisition action control and acquisition parameter configuration instructions from the parameter configuration control module.
The data transmission service is mainly used for transmitting instructions to the data transmission module.
The acquisition control program is mainly used for processing acquisition action and parameter configuration instructions, and performing task matching and protocol matching on the terminal sensors according to the instructions to form control instruction outgoing.
The first data transmission module is used for carrying out data transmission with the acquisition terminal.
The second data transmission module is used for realizing data transmission with an external communication network.
In some embodiments, a gateway and a user service terminal are also included that are connected to each other, and the second data transmission module is connected to the gateway.
The connection form of the external communication and the user terminal and the integrated acquisition module is given in the preferred mode.
In some embodiments, the user service terminal is connected to the adaptive tuning parameter module.
In the preferred embodiment, the user service terminal is connected to the adaptive adjustment parameter module, so as to input the adaptive adjustment parameter.
Compared with the prior art, the invention has the following advantages and beneficial effects:
the invention has novel conception and reasonable design, is suitable for various acquisition terminals by constructing a set of integrated acquisition system of data, and further realizes unified data acquisition and processing by uniformly formulating data acquisition standards, acquisition time and data formats, thereby improving the efficiency of data acquisition and utilization in industrial scenes.
Drawings
In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings that are needed in the examples will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and that other related drawings may be obtained from these drawings without inventive effort for a person skilled in the art. In the drawings:
FIG. 1 is a block diagram of the structure of the present invention;
FIG. 2 is a block diagram of an integrated acquisition module according to the present invention;
fig. 3 is a block diagram of the structure of the present invention.
In the drawings, the reference numerals and corresponding part names:
the system comprises an integrated acquisition module-100, a communication module-110, a first data transmission module-111, a second data transmission module-112, an acquisition terminal-120, an acquisition control module-130, a parameter configuration control module-140, a data cache module-150, a data diagnosis module-160 and a data transmission control module-170;
self-adaptively adjusting a parameter module-200;
a data unified management module-300;
a gateway-400;
user service terminal-500.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are for illustrating the present invention only and are not to be construed as limiting the present invention.
As shown in fig. 1, an adaptive electromechanical device data integration acquisition system includes an integration acquisition module 100, an adaptive adjustment parameter module 200, and a data unification management module 300.
The integrated acquisition module 100, wherein the integrated acquisition module 100 is used for acquiring data; the adaptive adjustment parameter module 200 is used for setting data acquisition conditions, and the adaptive adjustment parameter module 200 is in communication connection with the integrated acquisition module 100; the data unified management module 300 is used for carrying out unified time service on data, classifying the data and unifying formats.
In some embodiments, as shown in fig. 2, the integrated acquisition module 100 includes a communication module 110 for enabling communication, an acquisition terminal 120 for directly acquiring data, and an acquisition control module 130 for collectively processing each data.
In some embodiments, the acquisition terminal 120 includes a voltage sensor, a current sensor, a rotational speed sensor, a vibration sensor, a temperature sensor, and the like.
The data collected by the collection terminal 120 includes video and image data.
Further, in some embodiments, the integrated acquisition module 100 further includes a parameter configuration control module 140, and the parameter configuration control module 140 is connected to the adaptive adjustment parameter module 200.
Further, in some embodiments, the integrated acquisition module 100 further includes a data caching module 150, a data diagnostic module 160, and a data transmission control module 170.
As shown in fig. 3, the communication module 110 includes a first data transmission module 111 and a second data transmission module 112.
The first data transmission module 111 is connected to the acquisition terminal 120 and the acquisition control module 130.
The data buffer module 150 is connected to the first data transmission module 111, the data diagnosis module 160, the parameter configuration control module 140, and the data transmission control module 170, respectively.
The parameter configuration control module 140 is connected to the data diagnosis module 160, the acquisition control module 130, the data transmission control module 170, and the second data transmission module 112.
The data transmission control module 170 is connected to the second data transmission module 112.
In the working process, the self-adaptive adjustment parameter module 200 supports constraint configuration among all internal acquisition parameters, can perform mutual association configuration on conditions such as acquisition actions (for example, start, stop and interrupt), acquisition time, sampling frequency, acquisition data items and the like, and realizes control on the acquisition terminal equipment by configuring logical relations among all parameter conditions. If the sampling frequency of the current, the voltage and the temperature can be automatically adjusted according to the running condition of the equipment, the sampling frequency of the vibration sensor can be automatically adjusted according to the data of the rotating speed sensor of the equipment.
The adaptive adjustment parameter module 200 outputs constraint instructions to the parameter configuration control module 140, the parameter configuration control module 140 transmits instructions (e.g., acquisition action control instructions and acquisition parameter configuration instructions) to the acquisition control module 130, and the acquisition control module 130 transmits the instructions to the acquisition terminal 120 through the first data transmission module 111 to achieve data acquisition.
The collected data is transmitted to the data buffer module 150 through the first data transmission module 111 by the collection terminal 120 to realize buffer, then transmitted to the data diagnosis module 160 by the data buffer module 150 to realize data diagnosis, and then transmitted to the parameter configuration control module 140 by the data diagnosis module 160, and then transmitted to the data transmission control module 170 according to the data selection instruction in the parameter configuration control module 140, and then data transmission and communication are generated outwards through the second data transmission module 112.
The data transmission control module 170 transmits the data to be transmitted, and the corresponding data extraction instruction and data deletion instruction are transmitted to the data buffer module 150 to be buffered.
In some embodiments, the communication means of the communication module 110 includes bluetooth, WIFI, UWB, zigBee and NFC.
In some embodiments, the communication means of the communication module 110 includes 4G/5G, NB-IOT and LoRa.
In some embodiments, the communication modes of the communication module 110 include ModBus, USB, RS, RS485 and ethernet.
In some embodiments, the communication module 110 supports network layer transport protocols for TCP and UDP, and application layer protocols for HTTP and FTP.
In some embodiments, a gateway 400 and a user service terminal 500 are further included that are connected to each other, and the second data transmission module 112 is connected to the gateway 400.
In some embodiments, the adaptive adjustment parameter module 200 is provided with an acquisition action setting module, so as to implement setting of an acquisition action, and further generate a corresponding constraint instruction.
The system also comprises an acquisition parameter setting module for realizing the setting of acquisition parameters and further generating corresponding constraint instructions.
The system also comprises a data selection setting module for realizing data screening and further realizing data matching.
And (3) collecting action setting: the acquisition action is divided into four types of starting, stopping, interrupting and continuing, wherein the starting represents that the starting sensor starts to acquire and upload data, the stopping represents that the closing sensor stops acquiring and uploading data, the interrupting represents that the sensor is not closed but the transmission module pauses to receive the data, and the continuing represents that the interrupt state is changed into the continuing uploading data;
and (3) setting acquisition parameters: the acquisition parameters are configured according to the types of the terminal sensors, generally comprise sampling frequency, sampling time interval and the like, and under different parameters, the system can automatically adjust the acquisition parameters of each sensor according to preset conditions;
data selection setting: the data selection is configured according to the type of the terminal sensor, and the system automatically selects the needed useful data according to preset conditions under different parameters;
original data parameters: the condition parameters are configured according to the type of the terminal sensor, such as a vibration acceleration value of the vibration sensor, a temperature value of the temperature sensor, a rotating speed value of the rotating speed sensor, a current voltage value of the current voltage sensor and the like. When the system is set manually, firstly, selecting parameters, then selecting corresponding logic conditions (greater than, equal to, smaller than, interval, empty judgment and the like), then, after the logic conditions, selecting and filling corresponding setting values for acquisition actions, acquisition parameters and data, and finishing setting of a parameter condition, and after the setting is finished, judging the system according to the conditions in the subsequent self-adaptive parameter adjustment process;
data diagnosis results: the condition parameters are configured according to functions of a diagnosis module in the system, such as equipment fault states diagnosable by vibration data, equipment on-off states diagnosable by current and voltage data, equipment running states diagnosable by rotating speed data and the like. When the diagnosis result condition is set manually, the state parameters are selected firstly, then the corresponding state values are selected as logic conditions, and then the corresponding set values are filled in the collection action, the collection parameters and the data selection after the logic conditions, so that the diagnosis result condition can be set.
Manual instruction: the condition parameters, the user side directly sets the acquisition action, the acquisition parameters and the data selection.
The generated data includes original data parameters, data diagnosis results and manual instructions.
In some embodiments, the user service terminal 500 is connected to the adaptive tuning parameter module 200.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (7)
1. An adaptive electromechanical device data integration acquisition system, comprising:
an integrated acquisition module (100), the integrated acquisition module (100) being configured to acquire data;
the integrated acquisition module (100) comprises a communication module (110) for realizing communication, an acquisition terminal (120) for directly acquiring data, an acquisition control module (130) for processing all data in an integrated manner, a parameter configuration control module (140), a data cache module (150), a data diagnosis module (160) and a data transmission control module (170);
the communication module (110) comprises a first data transmission module (111) and a second data transmission module (112);
the first data transmission module (111) is connected to the acquisition terminal (120) and the acquisition control module (130);
the data buffer module (150) is respectively connected with the first data transmission module (111), the data diagnosis module (160), the parameter configuration control module (140) and the data transmission control module (170);
the parameter configuration control module (140) is connected with the data diagnosis module (160), the acquisition control module (130), the data transmission control module (170) and the second data transmission module (112);
the data transmission control module (170) is connected to the second data transmission module (112);
the self-adaptive adjustment parameter module (200), the self-adaptive adjustment parameter module (200) is used for setting data acquisition conditions, and the self-adaptive adjustment parameter module (200) is in communication connection with the integrated acquisition module (100);
the parameter configuration control module (140) is connected with the adaptive adjustment parameter module (200);
the data unified management module (300), the data unified management module (300) is used for carrying out unified time service on data, classifying the data and unifying formats.
2. The adaptive electromechanical device data integration acquisition system of claim 1, wherein the communication means of the communication module (110) includes bluetooth, WIFI, UWB, zigBee and NFC.
3. The adaptive electromechanical device data integration acquisition system of claim 1, wherein the communication means of the communication module (110) includes 4G/5G, NB-IOT and LoRa.
4. The adaptive electromechanical device data integration acquisition system of claim 1, wherein the communication means of the communication module (110) includes ModBus, USB, RS232, RS485 and ethernet.
5. The adaptive electro-mechanical device data integration collection system of any one of claims 1-4, wherein the communication module (110) supports network layer transport protocols for TCP and UDP, and application layer protocols for HTTP and FTP.
6. The adaptive electromechanical device data integration acquisition system of claim 1, further comprising a gateway (400) and a user service terminal (500) connected to each other, and wherein the second data transmission module (112) is connected to the gateway (400).
7. The adaptive electromechanical device data integration acquisition system of claim 6, wherein the user service terminal (500) is connected to the adaptive tuning parameter module (200).
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