CN114339472A - Self-adaptive electromechanical equipment data integration acquisition system - Google Patents
Self-adaptive electromechanical equipment data integration acquisition system Download PDFInfo
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Abstract
The invention discloses a self-adaptive electromechanical equipment data integration acquisition system, which comprises: the integrated acquisition module is used for acquiring data; the self-adaptive parameter adjusting module is used for setting data acquisition conditions and is in communication connection with the integrated acquisition module; and the data unified management module is used for carrying out unified time service on the data, classifying the data and unifying the format. The invention has novel concept and reasonable design, is suitable for various acquisition terminals by constructing a set of integrated acquisition system of data, and realizes unified data acquisition and processing by uniformly formulating data acquisition standard, acquisition time and data format, thereby improving the efficiency of data acquisition and utilization in industrial scenes.
Description
Technical Field
The invention relates to the field of Internet of things, in particular to a self-adaptive electromechanical equipment data integration acquisition system.
Background
In many industrial scenarios, a large number of electromechanical devices are involved, which in an operating or non-operating state generate various data messages that are important for industrial control.
The existing collection of related industrial data and information, such as voltage data, current data, temperature data, vibration data and the like, is mostly independent and separated collection, so that the data information cannot be coordinated and unified, integrated and system-type unified processing is difficult to realize, the conditions of data management dislocation and resource waste exist, and the data utilization efficiency is low.
Disclosure of Invention
In view of the above-mentioned defects that electromechanical information and data are in independent and segmented states in the actual acquisition process and cannot be coordinated and unified in each industrial scene, the present invention aims to provide a self-adaptive electromechanical device data integration acquisition system to realize unified data acquisition and processing and improve the efficiency of data acquisition and utilization in the industrial scene.
The invention is realized by the following technical scheme:
an adaptive mechatronic device data integration acquisition system, comprising:
the integrated acquisition module is used for acquiring data;
the self-adaptive parameter adjusting module is used for setting data acquisition conditions and is in communication connection with the integrated acquisition module;
and the data unified management module is used for carrying out unified time service on the data, classifying the data and unifying the format.
By adopting the technical scheme, the integrated acquisition module is used for directly acquiring the data to be acquired in the scene. The self-adaptive parameter adjusting module is used for generating data acquisition conditions aiming at the data acquisition actions so as to realize the unified control of the acquisition actions. The data unified management module is used for realizing simultaneous time service aiming at data acquisition actions so as to realize data acquisition and unified coordination of the acquired data. Meanwhile, the data unified management module is also used for classifying the acquired data and converting the data into a unified file format according to the classification.
In some embodiments, the integrated acquisition module includes a communication module for implementing communication, an acquisition terminal for directly acquiring data, and an acquisition control module for collectively processing each data.
In the optimization, the integrated acquisition module comprises a communication module to realize data communication, so as to realize necessary data transmission. The system also comprises an acquisition terminal for directly acquiring data. The system also comprises an acquisition control module to realize acquisition control.
In some embodiments, the communication mode of the communication module includes bluetooth, WIFI, UWB, ZigBee, and NFC.
In this preferred scheme, communication module is through supporting bluetooth, WIFI, UWB, zigBee and NFC in order to realize near field communication.
In some embodiments, the communication mode of the communication module comprises 4G/5G, NB-IOT and LoRa.
In the preferred scheme, the communication module supports 4G/5G, NB-IOT and LoRa to realize long-distance wireless transmission.
In some embodiments, the communication mode of the communication module includes ModBus, USB, RS232, RS485, and ethernet.
In the preferred scheme, the communication module realizes wired communication by supporting ModBus, USB, RS232, RS485 and Ethernet.
In some embodiments, the communication module supports network layer transport protocols for TCP and UDP and application layer protocols for HTTP and FTP.
In the preferred scheme, the existing network communication is accessed by supporting the network layer transmission protocol supporting TCP and UDP and the application layer protocol supporting HTTP and FTP, and further the communication is realized by using the existing communication network.
In some embodiments, the integrated acquisition module further includes a parameter configuration control module, and the parameter configuration control module is connected to the adaptive parameter adjustment module.
In the preferred scheme, the parameter configuration control module is arranged in the integrated acquisition module to be connected with the adaptive parameter adjustment module, so that a control instruction in the adaptive parameter adjustment module is transmitted and executed to the integrated acquisition module.
The parameter configuration control module comprises a data receiving service, a data sending service and a parameter self-adaptive adjusting program.
The data receiving service mainly receives original data parameters from the data cache module, receives diagnosis result data from the data diagnosis module and receives instruction data from the data transmission module;
the data sending service is mainly used for sending an acquisition action control instruction and an acquisition parameter configuration instruction to the acquisition control module and sending a data selection instruction to the data transmission control module;
the parameter self-adaptive adjusting program is used for adjusting the acquisition action, the acquisition parameters and the configuration parameters of data selection according to the original data parameters, the state diagnosis result and the manual instruction which are acquired in real time, and the adjusting conditions are initialized and set by the client.
In some embodiments, the integrated acquisition module further comprises a data caching module, a data diagnosis module, and a data transmission control module;
the communication module comprises a first data transmission module and a second data transmission module;
the first data transmission module is connected to the acquisition terminal and the acquisition control module;
the data cache module is respectively connected with the first data transmission module, the data diagnosis module, the parameter configuration control module and the data transmission control module;
the parameter configuration control module is connected with the data diagnosis module, the acquisition control module, the data transmission control module and the second data transmission module;
the data transmission control module is connected to the second data transmission module.
In the preferred scheme, an internal functional module connection form of the integrated acquisition module is specifically provided.
The data caching module is used for caching data.
The data cache module comprises a software module and a hardware module, wherein the hardware module comprises a memory and a hard disk, and the software module comprises cache data processing service.
The cache data processing service mainly comprises a key parameter calculation service, a data submission service and a data extraction interface service.
The memory is mainly used for important service deployment and important parameter caching.
The hard disk is mainly used for processing program deployment and other data storage.
The data diagnosis module is used for diagnosing the accessed data and diagnosing the equipment states of various data, such as whether the equipment is in a starting state, an idling state and the like is judged through current and voltage data, the gear state of the equipment is judged through rotating speed data, and the fault state of the equipment is judged through vibration data.
The data transmission control module is used for controlling the data transmitted outside.
The data transmission control module comprises a data receiving service, a data sending service and a data selection control program.
The data receiving service mainly obtains a data selection instruction from the parameter configuration control module.
The data sending service is mainly used for sending instructions and data to the data transmission module and the data caching module.
And the data selection control program screens the original data according to the data selection instruction, calls the data from the storage area, sends the data to the data transmission module and issues a useless data deletion instruction.
The acquisition control module comprises a data receiving service, a data sending service and an acquisition control program.
The data receiving service mainly obtains acquisition action control and acquisition parameter configuration instructions from the parameter configuration control module.
The data sending service is mainly used for sending instructions to the data transmission module.
The acquisition control program is mainly used for processing acquisition actions and parameter configuration instructions, and performing task matching and protocol matching on each terminal sensor according to the instructions to form control instructions for outgoing.
The first data transmission module is used for carrying out data transmission with the acquisition terminal.
The second data transmission module is used for realizing data transmission with an external communication network.
In some embodiments, the system further comprises a gateway and a user service terminal which are connected with each other, and the second data transmission module is connected to the gateway.
The preferred method provides the connection form of external communication and the user side and the integrated acquisition module.
In some embodiments, the user service terminal is connected to the adaptive adjustment parameter module.
In the preferred embodiment, the user service terminal is connected to the adaptive adjustment parameter module to input the adaptive adjustment parameter.
Compared with the prior art, the invention has the following advantages and beneficial effects:
the invention has novel concept and reasonable design, is suitable for various acquisition terminals by constructing a set of integrated acquisition system of data, and realizes unified data acquisition and processing by uniformly formulating data acquisition standard, acquisition time and data format, thereby improving the efficiency of data acquisition and utilization in industrial scenes.
Drawings
In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained from these drawings without inventive effort. In the drawings:
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of the structure of the integrated acquisition module of the present invention;
fig. 3 is a block diagram of the present invention.
Reference numbers and corresponding part names in the drawings:
the system comprises an integrated acquisition module-100, a communication module-110, a first data transmission module-111, a second data transmission module-112, an acquisition terminal-120, an acquisition control module-130, a parameter configuration control module-140, a data cache module-150, a data diagnosis module-160 and a data transmission control module-170;
a self-adaptive parameter adjusting module-200;
a data unified management module-300;
a gateway-400;
user service terminal-500.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
As shown in fig. 1, an adaptive electromechanical device data integrated acquisition system includes an integrated acquisition module 100, an adaptive parameter adjusting module 200, and a data unified management module 300.
The system comprises an integrated acquisition module 100, wherein the integrated acquisition module 100 is used for acquiring data; the adaptive parameter adjusting module 200 is used for setting data acquisition conditions, and the adaptive parameter adjusting module 200 is in communication connection with the integrated acquisition module 100; the data unified management module 300 is used for performing unified time service on data, classifying the data and unifying formats.
In some embodiments, as shown in fig. 2, the integrated acquisition module 100 includes a communication module 110 for implementing communication, an acquisition terminal 120 for directly acquiring data, and an acquisition control module 130 for collectively processing each data.
In some embodiments, the collection terminal 120 includes a voltage sensor, a current sensor, a rotational speed sensor, a vibration sensor, a temperature sensor, and the like.
The data collected by the collection terminal 120 includes video and image data.
Further, in some embodiments, the integrated acquisition module 100 further includes a parameter configuration control module 140, and the parameter configuration control module 140 is connected to the adaptive parameter adjustment module 200.
Further, in some embodiments, the integrated acquisition module 100 further comprises a data caching module 150, a data diagnosis module 160, and a data transmission control module 170.
As shown in fig. 3, the communication module 110 includes a first data transmission module 111 and a second data transmission module 112.
The first data transmission module 111 is connected to the acquisition terminal 120 and the acquisition control module 130.
The data buffer module 150 is respectively connected to the first data transmission module 111, the data diagnosis module 160, the parameter configuration control module 140, and the data transmission control module 170.
The parameter configuration control module 140 is connected to the data diagnosis module 160, the acquisition control module 130, the data transmission control module 170, and the second data transmission module 112.
The data transmission control module 170 is connected to the second data transmission module 112.
In the working process, the adaptive parameter adjusting module 200 supports constraint configuration among the internal acquisition parameters, and performs mutual correlation configuration on acquisition actions (such as start, stop, and interruption), acquisition time, sampling frequency, acquisition data items, and other conditions, and realizes control on the acquisition terminal device by configuring the logical relationship among the parameter conditions. For example, the sampling frequency of current, voltage and temperature can be automatically adjusted according to the running condition of the equipment, and the sampling frequency of the vibration sensor can be automatically adjusted according to the data of the equipment rotating speed sensor.
The adaptive parameter adjusting module 200 outputs a constraint instruction to the parameter configuration control module 140, the parameter configuration control module 140 transmits an instruction (for example, an acquisition action control instruction and an acquisition parameter configuration instruction) to the acquisition control module 130, and the acquisition control module 130 transmits the instruction to the acquisition terminal 120 through the first data transmission module 111 to implement data acquisition.
The collected data is transmitted to the data caching module 150 through the collection terminal 120 through the first data transmission module 111 to realize caching, and then is transmitted to the data diagnosis module 160 through the data caching module 150 to realize data diagnosis, and the data is transmitted to the parameter configuration control module 140 through the data diagnosis module 160, and then is transmitted to the data transmission control module 170 according to the data selection instruction in the parameter configuration control module 140, and then is transmitted to the outside through the second data transmission module 112 to generate data transmission and communication.
The data for implementing communication in the data transmission control module 170, the corresponding data extraction instruction and data deletion instruction are transmitted to the data caching module 150 for caching.
In some embodiments, the communication mode of the communication module 110 includes bluetooth, WIFI, UWB, ZigBee, and NFC.
In some embodiments, the communication mode of the communication module 110 includes 4G/5G, NB-IOT and LoRa.
In some embodiments, the communication means of the communication module 110 includes ModBus, USB, RS232, RS485, and ethernet.
In some embodiments, the communication module 110 supports network layer transport protocols for TCP and UDP and application layer protocols for HTTP and FTP.
In some embodiments, the system further comprises a gateway 400 and a user service terminal 500 connected to each other, and the second data transmission module 112 is connected to the gateway 400.
In some embodiments, a collection action setting module is disposed in the adaptive parameter adjusting module 200 to implement setting of a collection action, so as to generate a corresponding constraint instruction.
The device also comprises an acquisition parameter setting module to realize the setting of acquisition parameters and further generate corresponding constraint instructions.
The device also comprises a data selection setting module to realize the screening of the data and further realize the matching of the data.
Collecting action setting: the acquisition actions are divided into four types of start, stop, interruption and continuation, the start represents that the sensor is started to start acquiring and uploading data, the stop represents that the sensor is closed to stop acquiring and uploading data, the interruption represents that the sensor is not closed but the transmission module stops receiving data, and the continuation represents that the interruption state is changed into the continuation of uploading data;
setting acquisition parameters: the acquisition parameters are configured according to the type of the terminal sensor, generally comprise sampling frequency, sampling time interval and the like, and the system can automatically adjust the acquisition parameters of each sensor according to preset conditions under different parameters;
data selection setting: the data selection is configured according to the type of the terminal sensor, and the system can automatically select useful data according to preset conditions under different parameters;
original data parameters: and the condition parameters are configured according to the type of the terminal sensor, such as the vibration sensor has a vibration acceleration value, the temperature sensor has a temperature value, the rotating speed sensor has a rotating speed value, and the current and voltage sensor has a current and voltage value. When the parameter is manually set, firstly selecting parameters, then selecting corresponding logic conditions (greater than, equal to, less than, interval, judgment, and the like), then selecting corresponding setting values for the acquisition action, the acquisition parameters and the data after the logic conditions, and then completing the setting of a parameter condition, and after the setting is completed, the system can also judge according to the conditions in the subsequent process of adaptively adjusting the parameters;
and (3) data diagnosis results: and condition parameters, such as equipment fault state diagnosable by vibration data, equipment on-off state diagnosable by current and voltage data, equipment running state diagnosable by rotating speed data and the like, are configured according to functions of a diagnostic module in the system. When manual setting is carried out, the state parameters are selected firstly, then the corresponding state values are selected as logic conditions, and then the corresponding setting values are filled in the collection action, the collection parameters and the data selection after the logic conditions, so that the setting of a diagnosis result condition can be completed.
Manual instruction: and condition parameters, namely, the user side directly sets the acquisition action, the acquisition parameters and the data selection.
The generated data comprises original data parameters, data diagnosis results and manual instructions.
In some embodiments, the user service terminal 500 is connected to the adaptive adjustment parameter module 200.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. An adaptive mechatronic device data integration acquisition system, comprising:
an integrated acquisition module (100), the integrated acquisition module (100) for acquiring data;
the self-adaptive parameter adjusting module (200), the self-adaptive parameter adjusting module (200) is used for setting data acquisition conditions, and the self-adaptive parameter adjusting module (200) is in communication connection with the integrated acquisition module (100);
the data unified management module (300) is used for carrying out unified time service on the data, classifying the data and unifying the format.
2. The adaptive mechatronic device data integrated acquisition system of claim 1, characterized in that the integrated acquisition module (100) comprises a communication module (110) for enabling communication, an acquisition terminal (120) for directly acquiring data and an acquisition control module (130) for collectively processing respective data.
3. The adaptive mechatronic device data integration acquisition system of claim 1, wherein the communication mode of the communication module (110) comprises bluetooth, WIFI, UWB, ZigBee, and NFC.
4. The adaptive mechatronic device data integration acquisition system of claim 1, wherein the communication mode of the communication module (110) comprises 4G/5G, NB-IOT and LoRa.
5. The adaptive mechatronic device data integration acquisition system of claim 1, wherein the communication means of the communication module (110) comprises ModBus, USB, RS232, RS485, and ethernet.
6. The adaptive mechatronic device data integration collection system of any of claims 2-5, wherein the communication module (110) supports network layer transport protocols for TCP and UDP, and application layer protocols for HTTP and FTP.
7. The adaptive mechatronic device data integrated acquisition system of claim 2, wherein the integrated acquisition module (100) further comprises a parameter configuration control module (140), and the parameter configuration control module (140) is connected to the adaptive adjustment parameter module (200).
8. The adaptive mechatronic device data integration acquisition system of claim 7 wherein the integrated acquisition module (100) further comprises a data caching module (150), a data diagnostic module (160), and a data transmission control module (170);
the communication module (110) comprises a first data transmission module (111) and a second data transmission module (112);
the first data transmission module (111) is connected to the acquisition terminal (120) and the acquisition control module (130);
the data cache module (150) is respectively connected to the first data transmission module (111), the data diagnosis module (160), the parameter configuration control module (140) and the data transmission control module (170);
the parameter configuration control module (140) is connected to the data diagnosis module (160), the acquisition control module (130), the data transmission control module (170) and the second data transmission module (112);
the data transmission control module (170) is connected to the second data transmission module (112).
9. The adaptive mechatronic device data integration acquisition system of claim 8, further comprising a gateway (400) and a user service terminal (500) connected to each other, and wherein the second data transmission module (112) is connected to the gateway (400).
10. The adaptive mechatronic device data integration acquisition system of claim 9, wherein the user service terminal (500) is connected to the adaptive tuning parameter module (200).
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