CN114335751A - Power type polymer lithium ion battery monomer, battery pack and battery pack - Google Patents
Power type polymer lithium ion battery monomer, battery pack and battery pack Download PDFInfo
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Abstract
本发明提供了一种动力型聚合物锂离子电池单体、电池组件及电池包。本发明的动力型聚合物锂离子电池单体包括电池本体,电池本体由电芯层叠设置而成,电芯的正负极片具有两组以上的正负极导流极耳,正负极导流极耳位于电芯高度方向的顶端面上,电池本体通过铝塑复合膜密封封装,该动力型聚合物锂离子电池单体具有宽度L、高度H和厚度D,其中宽度L大于高度H,高度H大于厚度D,宽度L为600‑2600mm,L/H=7‑35。本发明的电池单体及电池包快速充放电能力强,电池单体产热少,有利于在电池包内的整体排布,提高了电池包的空间利用率,扩大了电池包的能量密度和功率密度,进而增强了电池包的续航能力、安全性能和使用寿命。
The invention provides a power type polymer lithium ion battery unit, a battery assembly and a battery pack. The power type polymer lithium ion battery unit of the present invention includes a battery body, the battery body is formed by stacking battery cells, the positive and negative electrodes of the battery core are provided with more than two sets of positive and negative current-conducting tabs, and the positive and negative electrodes are conductive. The flow tab is located on the top surface of the cell in the height direction, and the battery body is sealed and encapsulated by an aluminum-plastic composite film. The height H is greater than the thickness D, the width L is 600-2600mm, and L/H=7-35. The battery cell and the battery pack of the invention have strong fast charge and discharge capability, and the battery cell generates less heat, which is favorable for the overall arrangement in the battery pack, improves the space utilization rate of the battery pack, and expands the energy density and energy density of the battery pack. Power density, which in turn enhances battery pack endurance, safety performance and service life.
Description
技术领域technical field
本发明涉及电池技术领域,尤其是涉及一种动力型聚合物锂离子电池单体、电池组件及电池包。The present invention relates to the technical field of batteries, in particular to a power type polymer lithium ion battery cell, a battery assembly and a battery pack.
背景技术Background technique
目前,应用于电动车的聚合物软包装外壳结构动力电池单体基本采用单组正负极导流极耳进行连接,电芯极片越长,电池单体长时间连续大电流或者高功率放电能力将会受到较大限制,甚至会导致电芯极耳位置在电池长时间使用过程中产生过热、漏液甚至短路等现象,进而引发电池安全事故,极大地影响了电池在电动车领域的推广应用。At present, the power battery cells of the polymer soft packaging shell structure used in electric vehicles are basically connected by a single set of positive and negative current diversion tabs. It will be greatly restricted, and even lead to overheating, leakage and even short circuit of the battery cell tabs during long-term use of the battery, which will lead to battery safety accidents and greatly affect the promotion and application of batteries in the field of electric vehicles. .
应用于电动车的动力电池包主要包括包体和安装在包体内的多个电池模组,每个电池模组由多个单体电池组装而成。由于电池内阻、过流的限制,单体电池的尺寸一般不会设计得太大,当将单体电池组装成电池模组,再将电池模组放置于电池托盘时,由于电池单体电池的尺寸较小,宽度较短,单体电池的相对两端无法与电池包中相对设置的两个边梁相适配,因此容纳装置中需要设置横梁和/或纵梁以便单体电池装配。A power battery pack applied to an electric vehicle mainly includes a pack body and a plurality of battery modules installed in the pack body, and each battery module is assembled from a plurality of single cells. Due to the limitation of internal resistance and overcurrent of the battery, the size of the single battery is generally not designed to be too large. The size of the battery is small and the width is short, and the opposite ends of the single cell cannot be matched with the two side beams arranged oppositely in the battery pack, so cross beams and/or longitudinal beams need to be provided in the accommodating device to facilitate the assembly of the single battery.
随着用户对电动车的续航能力要求逐渐提升,在车身底部空间有限的情况下,采用上述结构的动力电池包会降低包体内部空间的利用率,从而导致动力电池包中单体电池的体积之和与包体体积的比值过低,能量密度无法满足用户对电动车的续航能力的需求,其也逐渐成为制约电动车发展的重要因素。As the user's requirements for the battery life of electric vehicles gradually increase, in the case of limited space at the bottom of the vehicle body, the power battery pack with the above structure will reduce the utilization rate of the internal space of the pack body, resulting in the volume of the single battery in the power battery pack. The ratio of the sum to the volume of the package is too low, and the energy density cannot meet the user's demand for the battery life of electric vehicles, which has gradually become an important factor restricting the development of electric vehicles.
CN 111834567 A公开了一种包括超大宽度电池单元的电池模块,其包括:电池单元,在两端连接有多个电极接头;电池层叠体,由电池单元层叠而形成;两端汇流条组件,形成在电池层叠体的两端,并且将多个电池单元的电极接头电连接;横向汇流条组件,将连接在设置于电池层叠体的最上端或最下端的电池单元的两端的电极接头电连接;以及壳体,容纳电池层叠体、两端汇流条组件以及横向汇流条组件。上述电池模块在电池单体长度不超过600mm的情况下能够在一定程度上提高聚合物电池的电流输出能力,然而上述电池模块中电池单体的电连接方式比较复杂且成本较高,对电池的有效空间利用率较低,极大地降低了电池包的体积能量密度、重量能量密度和电池成组效率,不利于聚合物锂离子电池的应用推广。CN 111834567 A discloses a battery module including super-wide battery cells, which comprises: battery cells connected with a plurality of electrode joints at both ends; a battery stack formed by stacking the battery cells; bus bar assemblies at both ends formed by At both ends of the battery stack, the electrode joints of a plurality of battery cells are electrically connected; the transverse bus bar assembly is used to electrically connect the electrode contacts at both ends of the battery cells arranged at the uppermost or lowermost end of the battery stack; and a case housing the battery stack, the bus bar assemblies at both ends and the lateral bus bar assemblies. The above-mentioned battery module can improve the current output capability of the polymer battery to a certain extent when the length of the battery cell does not exceed 600mm. The effective space utilization rate is low, which greatly reduces the volume energy density, weight energy density and battery group efficiency of the battery pack, which is not conducive to the application and promotion of polymer lithium-ion batteries.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种动力型聚合物锂离子电池单体、电池组件及电池包,该电池单体产热少、快速充放电能力强,能彻底解决超长电池内阻较高及本体发热等问题,提高了电池包的空间利用率,扩大了电池包的能量密度和充放电功率密度,进而增强了电池包的续航能力和安全性能。The purpose of the present invention is to provide a power-type polymer lithium-ion battery cell, a battery assembly and a battery pack. Problems such as heat generation improve the space utilization rate of the battery pack, expand the energy density and charge-discharge power density of the battery pack, and further enhance the battery pack's endurance and safety performance.
本发明提供一种动力型聚合物锂离子电池单体(简称为电池单体),包括电池本体、正负极导流极耳及铝塑复合膜外壳三部分组成,电池本体由电芯层叠设置而成,电芯的正负极片具有两组以上的正负极导流极耳,正负极导流极耳位于电芯高度方向的顶端面上,电池本体通过铝塑复合膜密封封装,该动力型聚合物锂离子电池单体具有宽度L、高度H和厚度D,其中宽度L大于高度H,高度H大于厚度D,宽度L为600-2600mm,L/H=7-35。The invention provides a power type polymer lithium ion battery cell (referred to as a battery cell for short), which comprises three parts: a battery body, positive and negative electrodes, and an aluminum-plastic composite film shell. The battery body is formed by stacking battery cells. The positive and negative electrodes of the battery cell have more than two sets of positive and negative current guide tabs, the positive and negative current guide tabs are located on the top surface of the cell in the height direction, and the battery body is sealed and packaged by an aluminum-plastic composite film. The power type polymer lithium ion battery has a width L, a height H and a thickness D, wherein the width L is greater than the height H, the height H is greater than the thickness D, the width L is 600-2600mm, and L/H=7-35.
本发明的电池单体内部电芯组装方式采用叠片工艺,正负极片具有两组以上正负极导流极耳,正负极导流极耳均位于电芯高度度方向的顶端面上,且成对称分布于电芯顶端的两侧,从而有利于电池单体后期的串联组合;电芯的正负极片和正负极导流极耳通过超声波焊接机或激光焊接机焊接在一起,在焊接点位置的两侧贴有耐高温绝缘隔离件,以防止电芯局部受热不均或毛刺刺穿铝塑复合膜导致内部短路现象发生,耐高温绝缘隔离件可以采用聚丙烯(PP)、聚乙烯(PE)、聚酰亚胺(PI)等电解液不溶性材质的绝缘材料中的一种或多种混合使用;电池本体的外壳材料采用铝塑复合膜,电池单体本体电芯采用铝塑复合膜通过加热加压进行密封封装,将正负极导流极耳与铝塑复合膜热封在一起。The internal cell assembly method of the battery cell of the present invention adopts a lamination process, and the positive and negative electrodes have more than two sets of positive and negative current guide tabs, and the positive and negative current guide tabs are located on the top surface of the cell in the height direction. , and are symmetrically distributed on both sides of the top of the battery cell, which is beneficial to the series combination of the battery cells in the later stage; the positive and negative electrode pieces of the battery cell and the positive and negative current guide tabs are welded together by an ultrasonic welding machine or a laser welding machine. High temperature resistant insulating spacers are attached on both sides of the welding point to prevent uneven heating of the cell or burrs pierce the aluminum-plastic composite film and cause internal short circuit. The high temperature insulating spacers can be made of polypropylene (PP), poly One or more of the insulating materials insoluble in electrolyte such as ethylene (PE) and polyimide (PI) are used in combination; the shell material of the battery body is made of aluminum-plastic composite film, and the battery cell body is made of aluminum-plastic composite film. The composite film is sealed and encapsulated by heating and pressure, and the positive and negative current-conducting tabs and the aluminum-plastic composite film are heat-sealed together.
可以理解,还包括汇流排,动力型聚合物锂离子电池单体通过汇流排连接;在本发明中,汇流排与正负极导流极耳焊接以使动力型聚合物锂离子电池单体串联连接。更具体地,可以通过激光焊接的方式将正负极导流极耳和汇流排焊接在一起来实现电池单体的串联连接和电压采集。It can be understood that a bus bar is also included, and the power type polymer lithium ion battery cells are connected through the bus bar; in the present invention, the bus bar is welded with the positive and negative current guide tabs to connect the power type polymer lithium ion battery cells in series. connect. More specifically, the series connection and voltage collection of the battery cells can be realized by welding the positive and negative current-conducting tabs and the bus bar together by means of laser welding.
在本发明中,正负极导流极耳的组数可以根据电池单体的宽度进行确定,一般间隔250-400mm宽度设置一组正负极导流极耳即可。亦即,相邻同极的正负极导流极耳之间的间距为250-400mm,优选为300-350mm。In the present invention, the number of groups of positive and negative current-conducting tabs can be determined according to the width of the battery cell. Generally, a set of positive and negative current-conducting tabs can be arranged at a width of 250-400 mm. That is, the distance between the positive and negative current-guiding tabs of adjacent same poles is 250-400 mm, preferably 300-350 mm.
本发明的电池单体快速充放电能力强,电池单体本身产热较少,有利于电池单体在电池包内的整体排布,从而提高电池包的空间利用率、扩大动力电池包的能量密度和功率密度,进而增强动力电池包的续航能力、安全性能和使用寿命。The battery cell of the invention has strong rapid charge and discharge capability, and the battery cell itself generates less heat, which is beneficial to the overall arrangement of the battery cell in the battery pack, thereby improving the space utilization rate of the battery pack and expanding the energy of the power battery pack. Density and power density, thereby enhancing the endurance, safety performance and service life of the power battery pack.
本发明还提供一种动力型聚合物锂离子电池单体组件(简称为电池单体组件),包括一个工字型塑胶框架和两个上述动力型聚合物锂离子电池单体,两个动力型聚合物锂离子电池单体相对固定在工字型塑胶框架的中心板两侧,在动力型聚合物锂离子电池单体的外侧设有弹性绝缘隔热板,动力型聚合物锂离子电池单体的内侧通过导热胶固定在工字型塑胶框架的中心板上。The present invention also provides a power-type polymer lithium-ion battery cell assembly (referred to as a battery cell assembly for short), comprising an I-shaped plastic frame and two of the above-mentioned power-type polymer lithium-ion battery cells, two power-type polymer lithium-ion battery cells. The polymer lithium-ion battery cell is relatively fixed on both sides of the center plate of the I-shaped plastic frame, and an elastic insulating heat shield is provided on the outside of the power-type polymer lithium-ion battery cell. The power-type polymer lithium-ion battery cell The inner side is fixed on the center plate of the I-shaped plastic frame by thermal adhesive.
进一步地,在工字型塑胶框架上设有多个用于将动力型聚合物锂离子电池单体组件固定成电池单体阵列的固定孔。对固定孔的设置位置和设置数量不作严格限制,可以根据实际需要合理设置,固定孔例如可以设置四个以上。Further, the I-shaped plastic frame is provided with a plurality of fixing holes for fixing the power polymer lithium ion battery cell assembly into a battery cell array. The location and number of the fixing holes are not strictly limited, and can be reasonably arranged according to actual needs. For example, more than four fixing holes can be arranged.
特别是,在工字型塑胶框架的中心板上设有发热组件,发热组件能够在动力型聚合物锂离子电池单体的温度低于设定温度时对动力型聚合物锂离子电池单体进行加热。该方式能够确保电池在合理温度范围内工作,进而提高电池单体及电池包的使用寿命及续航能力。In particular, a heating element is arranged on the center plate of the I-shaped plastic frame, and the heating element can heat the power-type polymer lithium-ion battery cell when the temperature of the power-type polymer lithium-ion battery cell is lower than the set temperature. heating. This method can ensure that the battery works within a reasonable temperature range, thereby improving the service life and endurance of the battery cell and the battery pack.
本发明的动力型聚合物锂离子电池单体组件利用工字型塑胶框架将两个上述动力型聚合物锂离子电池单体组装在一起,电池单体一侧贴有弹性绝缘隔热板且另一侧采用导热胶与工字型塑胶框架的中心板进行固定和绝缘后形成电池单体组件;电池单体组件中工字型塑胶框架的中心板设有发热组件,发热组件与中心板可合二为一集成设置,通过对电池单体大面进行加热的温度控制方式对电池单体进行温度调节;电池单体组件可以通过连接螺杆等固定件通过工字型塑胶框架上设置的四个以上固定孔进行组合及紧固形成电池阵列;成型的电池阵列置于电池包的包体内,通过连接螺杆和固定组件与包体进行固定。The power-type polymer lithium-ion battery cell assembly of the present invention utilizes an I-shaped plastic frame to assemble the two above-mentioned power-type polymer lithium-ion battery cells together. One side is fixed and insulated with thermally conductive adhesive and the center plate of the I-shaped plastic frame to form a battery cell assembly; the center plate of the I-shaped plastic frame in the battery cell assembly is provided with a heating component, and the heating component and the center plate can be combined. The second is an integrated setting, and the temperature of the battery cell is adjusted by the temperature control method of heating the large surface of the battery cell; The fixing holes are combined and fastened to form a battery array; the formed battery array is placed in the package body of the battery pack, and is fixed to the package body by connecting screws and fixing components.
本发明还提供一种电池包,包括包体和电池单体阵列,电池单体阵列包括多个上述动力型聚合物锂离子电池单体组件,多个动力型聚合物锂离子电池单体组件通过固定件固定成电池单体阵列,在包体内设有放置区,电池单体阵列固定放置在包体的放置区中。The present invention also provides a battery pack, including a pack body and a battery cell array, wherein the battery cell array includes a plurality of the above-mentioned power-type polymer lithium-ion battery cell assemblies, and the plurality of power-type polymer lithium-ion battery cell assemblies pass through The fixing member is fixed into a battery cell array, a placement area is arranged in the package body, and the battery cell array is fixedly placed in the placement area of the package body.
可以理解,在本发明的电池包中可以设置固定件,电池单体阵列可以固定在固定件上;更具体地,可以将电池单体阵列置于电池包底部支撑件上,电池单体阵列可由单体电池组件、阵列固定件及电池包汇流排共同进行紧固。It can be understood that a fixing member can be provided in the battery pack of the present invention, and the battery cell array can be fixed on the fixing member; more specifically, the battery cell array can be placed on the bottom support member of the battery pack, and the battery cell array can be The single battery assembly, the array fixing member and the battery pack busbar are fastened together.
本发明将与电池单体宽度L方向对应的两平行平面的方向设为Q方向,在包体内形成放置区,电池单体阵列位于放置区中,电池单体组件沿Q方向从放置区的一侧延伸到放置区的另一侧。本发明的电池包通过多个长电池单体组件形成电池阵列,提高了电池包的电池容量,同时采用特定范围的宽度L,提高了电池包的空间利用率。In the present invention, the direction of the two parallel planes corresponding to the width L direction of the battery cells is set as the Q direction, a placement area is formed in the package, the battery cell array is located in the placement area, and the battery cell assemblies are located along the Q direction from one side of the placement area. side extends to the other side of the drop zone. The battery pack of the present invention forms a battery array through a plurality of long battery cell assemblies, which improves the battery capacity of the battery pack, and at the same time adopts a width L of a specific range to improve the space utilization rate of the battery pack.
本发明的电池包包括温度控制系统,温度控制系统的设置思路为:对电池单体大面进行加热的温度控制方式对电池单体进行温度调节,同时集中对电池单体阵列中最易发热或导热的电池单体的正负极导流极耳进行温度控制。此时,温度控制系统可以布置于电池单体阵列的顶部以对正负极导流极耳进行降温,在温度控制系统与电池单体阵列之间设有弹性绝缘导热胶垫。The battery pack of the present invention includes a temperature control system, and the setting idea of the temperature control system is as follows: the temperature control method of heating the large surface of the battery cell is used to adjust the temperature of the battery cell, and at the same time, the temperature of the battery cell array that is most prone to heat or heat is concentrated. The positive and negative current-conducting tabs of the thermally conductive battery cells are used for temperature control. At this time, the temperature control system can be arranged on the top of the battery cell array to cool the positive and negative current guide tabs, and an elastic insulating and thermally conductive rubber pad is provided between the temperature control system and the battery cell array.
此外,可以在电池包中的电池单体阵列与电池包顶部支撑件之间设置弹性导热硅胶片,在电池单体阵列出现过热或温度过低时起到导热作用,始终将电池包温度控制在合适范围,以提高电池包的使用寿命和续航里程。布置于电池单体阵列顶部的温度控制系统可以与电池包顶部支撑件顶端合二为一,温度控制系统的导热介质可以采用液体或者气体等常规介质。In addition, an elastic thermal conductive silicone sheet can be arranged between the battery cell array in the battery pack and the top support of the battery pack, which can conduct heat when the battery cell array is overheated or the temperature is too low, and the temperature of the battery pack is always controlled at The right range to improve battery pack life and cruising range. The temperature control system arranged on the top of the battery cell array can be integrated with the top of the support member on the top of the battery pack, and the heat conduction medium of the temperature control system can be a conventional medium such as liquid or gas.
在本发明中,电池包在电池单体串并组合时仅允许电池单体以一并的方式参与串联连接;特别是,电池包中电池单体阵列首尾两端串联所用的金属连接器件具有过流熔断及保护功能的作用。In the present invention, the battery pack only allows the battery cells to participate in the series connection in a collective manner when the battery cells are combined in series; The role of current fuse and protection functions.
在本发明中,电池单体阵列可以为方型电池单体阵列,该方型电池单体阵列沿动力型聚合物锂离子电池单体的厚度方向设置。电池单体阵列14的数量可以一个阵列或者两个阵列,且最多设置不超过两个阵列。In the present invention, the battery cell array may be a square-shaped battery cell array, and the square-shaped battery cell array is arranged along the thickness direction of the power-type polymer lithium-ion battery cells. The number of
进一步地,在包体与电池单体阵列之间可以设置预留空间以作安全缓冲;同时,温度控制系统设有用于对动力型聚合物锂离子电池单体的温度进行采集的温度采集系统,此时电流连接导线、电压采集线和温度采集系统可以设置在预留空间中;更具体地,电流连接导线、电压采集线和温度采集系统及塑胶结构框架的中心板加热组件连接线可以排布在电池单体阵列宽度两侧由单体组件固定孔凸出结构的小尺寸空间内,再经绝缘导线槽集中进行固定。Further, a reserved space can be set between the package body and the battery cell array for safety buffering; at the same time, the temperature control system is provided with a temperature acquisition system for collecting the temperature of the power-type polymer lithium-ion battery cells, At this time, the current connection wire, the voltage collection wire and the temperature collection system can be arranged in the reserved space; more specifically, the current connection wire, the voltage collection wire and the temperature collection system and the connection wire of the central plate heating component of the plastic structure frame can be arranged In the small-sized space of the structure protruding from the fixing holes of the single component on both sides of the width of the battery cell array, it is then centrally fixed through the insulated wire groove.
在本发明的电池包中,结构材料可以采用纯铝、铝合金、铝型材、工程塑料、玄武岩纤维材料等轻量化材料中的一种或多种组合。In the battery pack of the present invention, the structural material may adopt one or more combinations of lightweight materials such as pure aluminum, aluminum alloy, aluminum profile, engineering plastic, and basalt fiber material.
本发明的电池包快速充放电能力强,电池单体产热较少,能彻底解决超长电池内阻较高及本体发热的问题;电流连接导线、电压采集线和温度采集系统的排布均充分利用了包体结构件与电池单体阵列两侧之间预留的安全缓冲空间,有利于在电池包内的整体排布,从而提高了电池包的空间利用率,扩大了电池包的能量密度和充放电功率密度,进而增强了电池包的续航能力和安全性能;同时,电池包取消了电池的内并联方式,仅采用多个串联的结构设计有利于提高电池单元的一致性。本发明的电池包是一种无模组CTP结构电池包,尤其适用于CTC设计方案,即电池包和电动车底盘合而为一的结构设计方案。The battery pack of the invention has strong fast charging and discharging capability, and the battery cell generates less heat, and can completely solve the problems of high internal resistance and body heating of the ultra-long battery; Make full use of the safety buffer space reserved between the package body structure and the two sides of the battery cell array, which is conducive to the overall arrangement in the battery pack, thereby improving the space utilization rate of the battery pack and expanding the energy of the battery pack Density and charge-discharge power density, thereby enhancing the battery pack's endurance and safety performance; at the same time, the battery pack cancels the internal parallel mode of the battery, and only adopts multiple series structure design, which is conducive to improving the consistency of battery cells. The battery pack of the present invention is a non-module CTP structure battery pack, which is especially suitable for the CTC design scheme, that is, the structure design scheme in which the battery pack and the electric vehicle chassis are integrated into one.
本发明的实施,至少具有以下优势:The implementation of the present invention has at least the following advantages:
1)本发明的动力型聚合物锂离子电池单体具有两组以上的正负极导流极耳,正负极导流极耳位于电芯高度方向的顶端面上,具有结构安全性能高、散热能力强、快速充放电能力好等优势;1) The power-type polymer lithium ion battery of the present invention has more than two sets of positive and negative current guide tabs, and the positive and negative current guide tabs are located on the top surface of the cell in the height direction, and have high structural safety performance, It has the advantages of strong heat dissipation capability and good fast charging and discharging capability;
2)本发明的动力型聚合物锂离子电池单体本身内阻较低,故而产热较少,能彻底解决超长电池内阻较高及本体发热的问题,有利于电池单体在电池包内的整体排布,从而提高电池包的空间利用率、扩大电池包的能量密度和功率密度,进而增强电池包的续航能力;2) The power-type polymer lithium-ion battery of the present invention has low internal resistance, so less heat is generated, which can completely solve the problems of high internal resistance and body heating of the ultra-long battery, and is beneficial to the battery in the battery pack. The overall arrangement of the battery pack can improve the space utilization of the battery pack, expand the energy density and power density of the battery pack, and then enhance the battery pack's battery life;
3)本发明的电池单体及电池包制备工艺简单可行,可实现规模化生产;该电池单体及电池包具有较高的体积能量密度和体积利用率,是一种无模组CTP结构电池包,尤其适用于CTC设计方案,即电池包和电动车底盘合而为一的结构设计方案。3) The preparation process of the battery cell and the battery pack of the present invention is simple and feasible, and can realize large-scale production; the battery cell and the battery pack have high volume energy density and volume utilization rate, and are a non-module CTP structure battery It is especially suitable for the CTC design scheme, that is, the structural design scheme in which the battery pack and the chassis of the electric vehicle are integrated.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本发明所述的电池单体的结构示意图;1 is a schematic structural diagram of a battery cell according to the present invention;
图2为本发明所述的工字型塑胶框架的结构示意图;2 is a schematic structural diagram of the I-shaped plastic frame according to the present invention;
图3为本发明工字型塑胶框架的外部结构图;Fig. 3 is the external structure diagram of the I-shaped plastic frame of the present invention;
图4为本发明所述的工字型塑胶框架的俯视图;4 is a top view of the I-shaped plastic frame according to the present invention;
图5为本发明所述的汇流排的结构示意图;5 is a schematic structural diagram of the bus bar according to the present invention;
图6为本发明所述的电池包的外部结构图;6 is an external structural diagram of the battery pack according to the present invention;
图7为本发明所述的电池包的爆炸图;7 is an exploded view of the battery pack according to the present invention;
图8为本发明所述的电池包的俯视图;8 is a top view of the battery pack according to the present invention;
图9为本发明所述的温度控制系统的结构示意图;9 is a schematic structural diagram of the temperature control system according to the present invention;
图10为本发明所述的无线充电感应线圈组件的结构示意图;10 is a schematic structural diagram of the wireless charging induction coil assembly according to the present invention;
附图标记说明:Description of reference numbers:
1、电池本体;2、正负极导流极耳;3、工字型塑胶框架;4、弹性绝缘隔热板;5、导热胶;6、固定孔;7、汇流排;8、电池包;9、上盖;10、箱体;11、温度控制系统;12、弹性导热硅胶片;13、绝缘导线槽;14、电池单体阵列;15、密封条;16、无线充电感应线圈组件;17、通孔。1. Battery body; 2. Positive and negative current guide tabs; 3. I-shaped plastic frame; 4. Elastic insulating heat shield; 5. Thermal adhesive; 6. Fixing hole; 7. Bus bar; 8. Battery pack ;9, upper cover; 10, box body; 11, temperature control system; 12, elastic thermal conductive silicone sheet; 13, insulated wire groove; 14, battery cell array; 15, sealing strip; 16, wireless charging induction coil assembly; 17. Through holes.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也包括复数形式,此外,还应当理解的是,当在本说明中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, the singular also includes the plural unless the context clearly dictates otherwise, and it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components and/or combinations thereof.
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
结合图1-10所示,各实施例的动力型聚合物锂离子电池单体、电池单体组件和电池包8的结构如下:With reference to Figures 1-10, the structures of the power-type polymer lithium-ion battery cells, battery cell assemblies, and
1)动力型聚合物锂离子电池单体1) Power polymer lithium-ion battery cell
动力型聚合物锂离子电池单体包括电池本体1、正负极导流极耳2及铝塑复合膜外壳三部分组成,电池本体1由电芯层叠设置而成,电芯的正负极片具有两组以上的正负极导流极耳2,正负极导流极耳2位于电芯高度方向的顶端面上,电池本体1通过铝塑复合膜密封封装,该动力型聚合物锂离子电池单体具有宽度L、高度H和厚度D,其中宽度L大于高度H,高度H大于厚度D,宽度L为600-2600mm,L/H=7-35。The power type polymer lithium ion battery cell consists of three parts: the
上述电池单体内部电芯组装方式采用叠片工艺,两组以上正负极导流极耳2可以对称分布在电芯高度度方向的顶端面的两侧,从而有利于电池单体后期的串联组合;通过超声波焊接机或激光焊接机焊接在一起,在焊接点位置的两侧贴有耐高温绝缘隔离件,以防止电芯局部受热不均或毛刺刺穿铝塑复合膜导致内部短路现象发生,耐高温绝缘隔离件可以采用聚丙烯(PP)、聚乙烯(PE)、聚酰亚胺(PI)等电解液不溶性材质的绝缘材料中的一种或多种混合使用;外壳材料采用铝塑复合膜,电池单体本体电芯采用铝塑复合膜通过加热加压进行密封封装,将正负极导流极耳2与铝塑复合膜热封在一起。The above-mentioned internal cell assembly method of the battery cell adopts the lamination process, and more than two groups of positive and negative
动力型聚合物锂离子电池单体还包括汇流排7,汇流排7与正负极导流极耳2焊接以使动力型聚合物锂离子电池单体串联连接;通过激光焊接的方式将正负极导流极耳2和汇流排7焊接在一起来实现电池单体的串联连接和电压采集。The power-type polymer lithium-ion battery cell also includes a
正负极导流极耳2的组数可以根据电池单体的宽度进行确定,一般间隔250-400mm宽度设置一组正负极导流极耳2即可;相邻同极的正负极导流极耳2之间的间距为250-400mm,优选地,间隔300-350mm宽度设置一组正负极导流极耳2。The number of groups of positive and negative
上述电池单体快速充放电能力强,电池单体本身产热较少,有利于在电池包8内的整体排布,从而提高电池包8的空间利用率、扩大动力电池包8的能量密度和功率密度,进而增强动力电池包8的续航能力、安全性能和使用寿命。The above-mentioned battery cells have strong fast charge and discharge capabilities, and the battery cells themselves generate less heat, which is conducive to the overall arrangement in the
2)动力型聚合物锂离子电池单体组件2) Power polymer lithium-ion battery unit components
动力型聚合物锂离子电池单体组件包括一个工字型塑胶框架3和两个上述动力型聚合物锂离子电池单体,两个动力型聚合物锂离子电池单体相对固定在工字型塑胶框架3的中心板两侧,在动力型聚合物锂离子电池单体的外侧设有弹性绝缘隔热板4,动力型聚合物锂离子电池单体的内侧通过导热胶5绝缘固定在工字型塑胶框架3的中心板上。The power-type polymer lithium-ion battery cell assembly includes an I-shaped
在工字型塑胶框架3上设有的多个用于将动力型聚合物锂离子电池单体组件固定成电池单体阵列14的固定孔6。对固定孔6的设置位置和设置数量不作严格限制,可以根据实际需要合理设置,固定孔6例如可以设置四个以上。The I-shaped
在工字型塑胶框架3的中心板上设有发热组件,发热组件能够在动力型聚合物锂离子电池单体的温度低于设定温度时对动力型聚合物锂离子电池单体进行加热。该方式能够确保电池在合理温度范围内工作,进而提高电池单体及电池包8的使用寿命及续航能力。A heating element is arranged on the center plate of the I-shaped
工字型塑胶框架3的顶部设有若干供正负极导流极耳2穿过的通孔17,正负极导流极耳2穿过通孔17与汇流排7连接。The top of the I-shaped
上述动力型聚合物锂离子电池单体组件利用工字型塑胶框架3将两个上述动力型聚合物锂离子电池单体组装在一起,电池单体一侧贴有弹性绝缘隔热板4且另一侧采用导热胶5与工字型塑胶框架3的中心板进行固定和绝缘后形成电池单体组件;电池单体组件中工字型塑胶框架3的中心板设有发热组件,发热组件与中心板可合二为一集成设置,通过对电池单体大面进行加热的温度控制方式对电池单体进行温度调节;电池单体组件可以通过连接螺杆等固定件通过工字型塑胶框架3上设置的四个以上固定孔6进行组合及紧固形成电池阵列;成型的电池阵列置于电池包8的包体内,通过连接螺杆和固定组件与包体进行固定。The above-mentioned power-type polymer lithium-ion battery cell assembly uses an I-shaped
3)电池包83)
电池包8包括包体和电池单体阵列14,电池单体阵列14包括多个上述动力型聚合物锂离子电池单体组件,多个动力型聚合物锂离子电池单体组件通过固定件固定成电池单体阵列14,在包体内设有放置区,电池单体阵列14固定放置在包体的放置区中。The
在本发明的电池包8中可以设置固定件,电池单体阵列14可以固定在固定件上;更具体地,可以将电池单体阵列14置于电池包8底部支撑件上,电池单体阵列14可由单体电池组件、阵列固定件及电池包8汇流排7共同进行紧固。In the
电池单体阵列14放置在电池包8的箱体10内,电池包8上方设有上盖9,箱体10的顶部四周设有密封条15,箱体10底部设有与池单体阵列14上的电池充放电控制系统连接的无线充电感应线圈组件16,与无线充电器配合使用。The
将与电池单体宽度L方向对应的两平行平面的方向设为Q方向,在包体内形成放置区,电池单体阵列14位于放置区中,电池单体组件沿Q方向从放置区的一侧延伸到放置区的另一侧;上述电池包8通过多个长电池单体组件形成电池阵列,提高了电池包8的电池容量,同时采用特定范围的宽度L,提高了电池包8的空间利用率。The direction of the two parallel planes corresponding to the L direction of the battery cell width is set as the Q direction, and a placement area is formed in the package. The
电池包8还包括温度控制系统11,温度控制系统11的设置思路为:对电池单体大面进行加热的温度控制方式对电池单体进行温度调节,同时集中对电池单体阵列14中最易发热或导热的电池单体的正负极导流极耳2进行温度控制。此时,温度控制系统11可以布置于电池单体阵列14的顶部以对正负极导流极耳2进行降温,在温度控制系统11与电池单体阵列14之间设有弹性绝缘导热胶垫。The
在电池包8中的电池单体阵列14与电池包8顶部支撑件之间设置弹性导热硅胶片12,在电池单体阵列14出现过热或温度过低时起到导热作用,始终将电池包8温度控制在合适范围,以提高电池包8的使用寿命和续航里程。布置于电池单体阵列14顶部的温度控制系统11可以与电池包8顶部支撑件顶端合二为一,温度控制系统11的导热介质可以采用液体或者气体等常规介质。An elastic thermally
电池包8在电池单体串并组合时仅允许电池单体以一并的方式参与串联连接。The
电池包8中电池单体阵列14首尾两端串联所用的金属连接器件具有过流熔断及保护功能的作用。The metal connection device used in the series connection of the head and tail ends of the
电池单体阵列14可以为方型电池单体阵列14,该方型电池单体阵列14沿动力型聚合物锂离子电池单体的厚度方向设置。电池单体阵列14的数量可以一个阵列或者两个阵列,且最多设置不超过两个阵列。The
在包体与电池单体阵列14之间可以设置预留空间以作安全缓冲;温度控制系统11设有用于对动力型聚合物锂离子电池单体的温度进行采集的温度采集系统,此时电流连接导线、电压采集线和温度采集系统可以设置在预留空间中;更具体地,电流连接导线、电压采集线和温度采集系统及塑胶结构框架的中心板加热组件连接线可以排布在电池单体阵列14宽度两侧由单体组件固定孔6凸出结构的小尺寸空间内,再经绝缘导线槽13集中进行固定。A reserved space can be set between the package body and the
电池包8结构材料可以采用纯铝、铝合金、铝型材、工程塑料、玄武岩纤维材料等轻量化材料中的一种或多种组合。The structural material of the
上述电池包8快速充放电能力强,电池单体产热较少,能彻底解决超长电池内阻较高及本体发热的问题;电流连接导线、电压采集线和温度采集系统及塑胶结构框架的中心板加热组件连接线的排布均充分利用了包体结构件与电池单体阵列14两侧之间预留的安全缓冲空间,有利于电池单体在电池包8内的整体排布,从而提高了电池包8的空间利用率,扩大了电池包8的能量密度和充放电功率密度,进而增强了电池包8的续航能力和安全性能;同时,电池包8取消了电池的内并联方式,仅采用多个串联的结构设计有利于提高电池单元的一致性。本发明的电池包8是一种无模组CTP结构电池包8,尤其适用于CTC设计方案,即电池包8和电动车底盘合而为一的结构设计方案。The above-mentioned
下面结合各实施例进行具体说明。Specific descriptions are given below with reference to each embodiment.
实施例1Example 1
在本实施例中,电池包8外形尺寸为:长度为1814mm,宽度为1450mm,厚度为135mm,电池包8的总体积349.0155L,电池包8配电箱有效体积为44.52L,电池包8的有效体积为302.1786L,电池单体阵列14有效体积为188.2335L,电池单体有效体积为161.6076L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为302.1786-161.6076=140.571L,电池单体在电池包8中的体积利用率为161.6076/302.1786=53.48%。电池包8中电池单体的排布方式为2个阵列排布:电池单体尺寸为12*605*105mm,电池单体体积为0.7623L;电池单体容量为148AH,电池单体电压为3.60V,电池单体电量为532.8WH,电池单体重量为1.691kg,电池单体重量能量密度为316.20WH/kg,电池单体体积能量密度为698.94WH/L,电池单体极柱组数为一组;电池串并联数为1P212S,电池包8电压为763.2V,最高充电电压为890.4V;电池包8箱体结构件重量为105kg,电池包8管理系统及连接件重量为59kg,电池单体总重量为358.492kg,电池包8总重量为522.492kg,电池包8重量能量密度为216.18WH/kg,电池包8体积能量密度为373.80WH/L;电池包8总电量为112.9536KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例2Example 2
在本实施例中,电池包8外形尺寸为:长度为2274mm,宽度为1450mm,厚度为135mm,电池包8的总体积439.0605L,电池包8配电箱有效体积为41.4L,电池包8的有效体积为385.3926L,电池单体阵列14有效体积为251.16L,电池单体有效体积为226.8L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为385.3926-226.8=158.526L,电池单体在电池包8中的体积利用率为226.8/385.3926=58.85%。电池包8中电池单体的排布方式为1个阵列排布:电池单体尺寸为16*1250*105mm,电池单体体积为2.1L;电池单体容量为414AH,电池单体电压为3.60V,电池单体电量为1490.4WH,电池单体重量为4.713kg,电池单体重量能量密度为316.23WH/kg,电池单体体积能量密度为709.71WH/L,电池单体极柱组数为四组;电池串并联数为1P108S,电池包8电压为388.8V,最高充电电压为453.6V;电池包8箱体结构件重量为124kg,电池包8管理系统及连接件重量为70kg,电池单体总重量为509.004kg,电池包8总重量为703.004kg,电池包8重量能量密度为228.96WH/kg,电池包8体积能量密度为417.66WH/L;电池包8总电量为160.9632KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例3Example 3
在本实施例中,电池包8外形尺寸为:长度为2274mm,宽度为1450mm,厚度为135mm,电池包8的总体积439.0605L,电池包8配电箱有效体积为41.4L,电池包8的有效体积为385.3926L,电池单体阵列14有效体积为251.16L,电池单体有效体积为219.5424L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为385.3926-219.5424=165.7836L,电池单体在电池包8中的体积利用率为219.5424/385.3926=56.97%。电池包8中电池单体的排布方式为2个阵列排布:电池单体尺寸为16*605*105mm,电池单体体积为1.0164L;电池单体容量为200AH,电池单体电压为3.60V,电池单体电量为720.00WH,电池单体重量为2.298kg,电池单体重量能量密度为313.32WH/kg,电池单体体积能量密度为708.38WH/L,电池单体极柱组数为二组;电池串并联数为1P216S,电池包8电压为777.6V,最高充电电压为907.2V;电池包8箱体结构件重量为124kg,电池包8管理系统及连接件重量为69kg,电池单体总重量为496.368kg,电池包8总重量为689.368kg,电池包8重量能量密度为225.60WH/kg,电池包8体积能量密度为403.54WH/L;电池包8总电量为155.52KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例4Example 4
在本实施例中,电池包8外形尺寸为:长度为2274mm,宽度为1450mm,厚度为135mm,电池包8的总体积439.0605L,电池包8配电箱有效体积为41.4L,电池包8的有效体积为385.3926L,电池单体阵列14有效体积为251.16L,电池单体有效体积为224.175L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为385.3926-224.175=161.151L,电池单体在电池包8中的体积利用率为224.175/385.3926=58.17%。电池包8中电池单体的排布方式为1个阵列排布:电池单体尺寸为14*1250*105mm,电池单体体积为1.8375L;电池单体容量为356AH,电池单体电压为3.60V,电池单体电量为1281.6WH,电池单体重量为4.071kg,电池单体重量能量密度为314.81WH/kg,电池单体体积能量密度为697.47WH/L,电池单体极柱组数为四组;电池串并联数为1P122S,电池包8电压为439.2V,最高充电电压为512.4V;电池包8箱体结构件重量为124kg,电池包8管理系统及连接件重量为73kg,电池单体总重量为496.662kg,电池包8总重量为693.662kg,电池包8重量能量密度为225.41WH/kg,电池包8体积能量密度为405.70WH/L;电池包8总电量为156.3552KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例5Example 5
在本实施例中,电池包8外形尺寸为:长度为2274mm,宽度为1450mm,厚度为135mm,电池包8的总体积439.0605L,电池包8配电箱有效体积为41.4L,电池包8的有效体积为385.3926L,电池单体阵列14有效体积为251.16L,电池单体有效体积为224.175L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为385.3926-224.175=161.151L,电池单体在电池包8中的体积利用率为224.175/385.3926=58.17%。电池包8中电池单体的排布方式为1个阵列排布:电池单体尺寸为14*1250*105mm,电池单体体积为1.8375L;电池单体容量为240AH,电池单体电压为3.20V,电池单体电量为768.00WH,电池单体重量为3.577kg,电池单体重量能量密度为214.71WH/kg,电池单体体积能量密度为417.96WH/L,电池单体极柱组数为四组;电池串并联数为1P122S,电池包8电压为390.4V,最高充电电压为451.4V;电池包8箱体结构件重量为124kg,电池包8管理系统及连接件重量为73kg,电池单体总重量为436.394kg,电池包8总重量为633.394kg,电池包8重量能量密度为147.93WH/kg,电池包8体积能量密度为243.12WH/L;电池包8总电量为93.696KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例6Example 6
在本实施例中,电池包8外形尺寸为:长度为2274mm,宽度为1586mm,厚度为135mm,电池包8的总体积470.74797L,电池包8配电箱有效体积为46.296L,电池包8的有效体积为415.758L,电池单体阵列14有效体积为269.29L,电池单体有效体积为235.173L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为415.758-225.173=180.585L,电池单体在电池包8中的体积利用率为235.173/415.758=56.56%。电池包8中电池单体的排布方式为2个阵列排布:电池单体尺寸为16*673*105mm,电池单体体积为1.13064L;电池单体容量为150AH,电池单体电压为3.20V,电池单体电量为480.00WH,电池单体重量为2.300kg,电池单体重量能量密度为208.70WH/kg,电池单体体积能量密度为424.54WH/L,电池单体极柱组数为二组;电池串并联数为1P208S,电池包8电压为665.6V,最高充电电压为769.6V;电池包8箱体结构件重量为133kg,电池包8管理系统及连接件重量为74kg,电池单体总重量为478.40kg,电池包8总重量为685.40kg,电池包8重量能量密度为145.67WH/kg,电池包8体积能量密度为240.14WH/L;电池包8总电量为99.84KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例7Example 7
在本实施例中,电池包8外形尺寸为:长度为2274mm,宽度为1586mm,厚度为135mm,电池包8的总体积470.74797L,电池包8配电箱有效体积为46.296L,电池包8的有效体积为415.758L,电池单体阵列14有效体积为269.29L,电池单体有效体积为235.173L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为415.758-225.173=180.585L,电池单体在电池包8中的体积利用率为235.173/415.758=56.56%。电池包8中电池单体的排布方式为2个阵列排布:电池单体尺寸为16*673*105mm,电池单体体积为1.13064L;电池单体容量为222AH,电池单体电压为3.60V,电池单体电量为799.20WH,电池单体重量为2.530kg,电池单体重量能量密度为315.89WH/kg,电池单体体积能量密度为706.86WH/L,电池单体极柱组数为二组;电池串并联数为1P208S,电池包8电压为748.8V,最高充电电压为873.6V;电池包8箱体结构件重量为133kg,电池包8管理系统及连接件重量为74kg,电池单体总重量为526.24kg,电池包8总重量为733.24kg,电池包8重量能量密度为226.71WH/kg,电池包8体积能量密度为399.83WH/L;电池包8总电量为166.2336KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例8Example 8
在本实施例中,电池包8外形尺寸为:长度为2630mm,宽度为1380mm,厚度为135mm,电池包8的总体积483.394L,电池包8配电箱有效体积为40.32L,电池包8的有效体积为425.979L,电池单体阵列14有效体积为282.9677L,电池单体有效体积为253.2516L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为425.979-253.2516=172.5864L,电池单体在电池包8中的体积利用率为253.2516/425.979=59.45%。电池包8中电池单体的排布方式为1个阵列排布:电池单体尺寸为14*1180*105mm,电池单体体积为1.7346L;电池单体容量为226AH,电池单体电压为3.20V,电池单体电量为723.20WH,电池单体重量为3.371kg,电池单体重量能量密度为214.54WH/kg,电池单体体积能量密度为416.93WH/L,电池单体极柱组数为四组;电池串并联数为1P146S,电池包8电压为467.2V,最高充电电压为540.2V;电池包8箱体结构件重量为137kg,电池包8管理系统及连接件重量为82kg,电池单体总重量为492.166kg,电池包8总重量为711.166kg,电池包8重量能量密度为148.47WH/kg,电池包8体积能量密度为247.87WH/L;电池包8总电量为105.5872KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
实施例9Example 9
在本实施例中,电池包8外形尺寸为:长度为2630mm,宽度为1380mm,厚度为135mm,电池包8的总体积483.394L,电池包8配电箱有效体积为40.32L,电池包8的有效体积为425.979L,电池单体阵列14有效体积为282.9677L,电池单体有效体积为253.2516L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为425.979-253.2516=172.5864L,电池单体在电池包8中的体积利用率为253.2516/425.979=59.45%。电池包8中电池单体的排布方式为1个阵列排布:电池单体尺寸为14*1180*105mm,电池单体体积为1.7346L;电池单体容量为226AH,电池单体电压为3.20V,电池单体电量为723.20WH,电池单体重量为3.371kg,电池单体重量能量密度为214.54WH/kg,电池单体体积能量密度为416.93WH/L,电池单体极柱组数为四组;电池串并联数为1P146S,电池包8电压为467.2V,最高充电电压为540.2V;电池包8箱体结构件重量为137kg,电池包8管理系统及连接件重量为82kg,电池单体总重量为492.166kg,电池包8总重量为711.166kg,电池包8重量能量密度为148.47WH/kg,电池包8体积能量密度为247.87WH/L;电池包8总电量为105.5872KWH。电池包8充电:6-10min实现20%-90%SOC超级充电及4h慢充充满功能;电池包8具有放电6-10C的连续放电倍率及12-20C的峰值放电功率。In this embodiment, the external dimensions of the
对比例1Comparative Example 1
在本实施例中,电池包8外形尺寸为:长度为1814mm,宽度为1450mm,厚度为135mm,电池包8的总体积349.0155L,电池包8配电箱有效体积为44.52L,电池包8的有效体积为302.1786L,电池单体阵列14有效体积为188.2335L,电池单体有效体积为161.6076L,电池包8外壳与内部电池管理系统及其它配电模块所占体积的综合为302.1786-161.6076=140.571L,电池单体在电池包8中的体积利用率为161.6076/302.1786=53.48%。电池包8中电池单体的排布方式为2个阵列排布:电池单体尺寸为12*605*105mm,电池单体体积为0.7623L;电池单体容量为148AH,电池单体电压为3.60V,电池单体电量为532.8WH,电池单体重量为1.685kg,电池单体重量能量密度为316.20WH/kg,电池单体体积能量密度为698.94WH/L,电池单体极柱组数为一组;电池串并联数为1P212S,电池包8电压为763.2V,最高充电电压为890.4V;电池包8箱体结构件重量为105kg,电池包8管理系统及连接件重量为59kg,电池单体总重量为357.22kg,电池包8总重量为521.22kg,电池包8重量能量密度为216.71WH/kg,电池包8体积能量密度为373.80WH/L;电池包8总电量为112.9536KWH。电池包8充电:20-30min实现20%-90%SOC及4h慢充充满功能;电池包8仅有放电1-3C的连续放电倍率及4-6C的峰值放电功率。In this embodiment, the external dimensions of the
实施例1-9、对比例1的具体参数如表1及表2。The specific parameters of Examples 1-9 and Comparative Example 1 are shown in Table 1 and Table 2.
表1Table 1
表2Table 2
上述实施例1-9和对比例1的电池单体及电池包均采用目前国内外头部企业所采用的通用尺寸。The battery cells and battery packs of the above-mentioned Examples 1-9 and Comparative Example 1 all adopt the general dimensions currently adopted by domestic and foreign leading enterprises.
通过对比例1及实施例1-9数据进行分析,可知,根据本发明申请的电池单体及电池包,在重量能量密度、体积能量密度、充放电功率密度及电池包电量等方面均较常规有较大的提升,提升效果比较明显,使得纯电动汽车的续航里程可达到700-1100公里:By analyzing the data of Comparative Example 1 and Examples 1-9, it can be seen that the battery cells and battery packs applied for according to the present invention are relatively conventional in terms of gravimetric energy density, volumetric energy density, charge-discharge power density, and battery pack power. There is a big improvement, and the improvement effect is more obvious, so that the cruising range of pure electric vehicles can reach 700-1100 kilometers:
1)对比例1、实施例1-5所述尺寸通用电池包目前采用单体电压3.6V电池组合而成的590模组制作而成,电池包容量在82KWH-110KWH不等,在体积不变的情况下采用本发明专利申请的电池单体及电池包可用电量可达112KWH-160KWH,提升幅度在35%-45%,电池包重量能量密度均大于216WH/kg。采用3.2V铁锂电池组合而成的电池包亦可以达到95-100KWH的可用电量,比现有通用电池包有超过16%的提高,电池包重量能量密度均大于145WH/kg。电池包中电池单体体积的有效利用率(不包含电池隔板体积)均达到了接近60%的较高水平,且随着阵列数的增加而有所降低。1) Comparative Example 1. The general-purpose battery packs of the size described in Examples 1-5 are currently made of 590 modules composed of 3.6V cells with a single voltage. The battery pack capacity ranges from 82KWH to 110KWH, and the volume remains unchanged. Under the circumstance of using the patent application of the present invention, the available power of the battery cell and the battery pack can reach 112KWH-160KWH, the increase range is 35%-45%, and the weight energy density of the battery pack is greater than 216WH/kg. The battery pack composed of 3.2V iron-lithium batteries can also reach an available power of 95-100KWH, which is more than 16% higher than the existing general-purpose battery pack, and the weight energy density of the battery pack is greater than 145WH/kg. The effective utilization of the volume of the battery cells in the battery pack (excluding the volume of the battery separator) reached a high level of nearly 60%, and decreased with the increase of the number of arrays.
2)实施例8-9所述尺寸电池包为国内某知名企业所采用电池包,目前采用单体电压3.2V铁锂电池直接组合而成,电池包容量约在74KWH,相同电池体系在体积不变的情况下采用本发明专利申请的电池单体及电池包可用电量可达105.587KWH,提升幅度大于42%,电池包重量能量密度达到148.47WH/kg。采用单体电压3.6V三元电池单体组合而成的电池包可用电量可达176.6KWH,提升幅度大于138%,电池包重量能量密度达到226.43WH/kg。2) The battery packs of the size described in Examples 8-9 are used by a well-known domestic company. Currently, they are directly combined with a single-voltage 3.2V iron-lithium battery. The capacity of the battery pack is about 74KWH. In the case of change, the available power of the battery cell and battery pack using the patent application of the present invention can reach 105.587KWH, an increase of more than 42%, and the weight energy density of the battery pack reaches 148.47WH/kg. The usable power of the battery pack composed of 3.6V ternary battery cells with a single voltage can reach 176.6KWH, an increase of more than 138%, and the weight energy density of the battery pack reaches 226.43WH/kg.
3)根据本发明申请的电池单体及电池包均支持快充1h/慢充4h的满充电方式,采用本发明所述系统设计方案的电池包8亦可以6-10min实现20%-90%SOC超级快充模式。3) The battery cells and battery packs applied for according to the present invention both support the full charging mode of fast charge 1h/slow charge 4h, and the
4)根据本发明申请的电池单体及电池包均能实现6-10C的连续放电功率及12-20C的峰值放电功率。4) Both the battery cell and the battery pack according to the present invention can achieve a continuous discharge power of 6-10C and a peak discharge power of 12-20C.
5)根据本发明申请的电池单体及电池包均支持无线充电功能,充电功率选择以慢充模式为主。5) Both the battery cell and the battery pack applied for according to the present invention support the wireless charging function, and the charging power is mainly selected in the slow charging mode.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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