CN114334290A - Suspension die carrier of electromagnetic wire - Google Patents
Suspension die carrier of electromagnetic wire Download PDFInfo
- Publication number
- CN114334290A CN114334290A CN202210129026.0A CN202210129026A CN114334290A CN 114334290 A CN114334290 A CN 114334290A CN 202210129026 A CN202210129026 A CN 202210129026A CN 114334290 A CN114334290 A CN 114334290A
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- suspension
- die
- limiting
- electromagnetic wire
- plate
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- 239000000725 suspension Substances 0.000 title claims abstract description 94
- 238000009434 installation Methods 0.000 claims description 21
- 238000009415 formwork Methods 0.000 claims description 8
- 239000004922 lacquer Substances 0.000 description 7
- 238000010422 painting Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Images
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- Moulds For Moulding Plastics Or The Like (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention discloses a suspension die carrier of an electromagnetic wire, which comprises a fixed die carrier; the fixed die frame comprises a fixed die plate positioned below the suspension die and a limiting die plate positioned at the wire outlet end of the suspension die, and the fixed die plate and the limiting die plate are integrally connected to form an L-shaped fixed die frame; the limiting template comprises a mounting template connected with the fixed template and a plurality of limiting plates which are uniformly and fixedly arranged on the mounting template along the direction vertical to the conveying direction of the electromagnetic wire, a limiting groove for the electromagnetic wire to pass through is formed between the two limiting plates, and the width of the limiting groove is smaller than the outer diameter of the suspension mold; the side surface of the limiting plate facing the suspension mould is provided with an outward-protruding V-shaped limiting surface, and the adjacent V-shaped limiting surfaces on the two adjacent limiting plates form an inward-recessed V-shaped deviation rectifying surface facing the suspension mould; the suspension die frame of the electromagnetic wire can correct the deviation of the suspension die to a certain degree, ensure that the suspension die and the passing electromagnetic wire are concentric and coaxial, and ensure that the electromagnetic wire is uniformly painted.
Description
Technical Field
The invention belongs to the field of electromagnetic wire painting equipment, and particularly relates to a suspension die carrier for electromagnetic wires.
Background
Electromagnetic wires, also called enameled wires, are produced by coating the conductor with a corresponding lacquer solution, then volatilizing the solvent, solidifying the lacquer film and cooling. The electromagnetic wire is widely applied to the fields of electric power, electromechanics, electrical equipment, household appliances, electronics, communication, traffic and the like, and direct service objects are products such as transformers, reactors, relays, motor appliances and the like.
The electromagnetic wire is in the japanning, and it is even to guarantee through suspension die carrier and suspension mould that lacquer solution adheres to in the japanning process, and the suspension die carrier is used for spacing the position of electromagnetic wire, avoids electromagnetic wire intertwine etc.. However, since the paint solution has a certain viscosity, in the painting process, the suspension mold is often abutted to the mold base due to an overlarge pulling force, and the abutting force between the suspension mold and the mold base is overlarge, when the suspension mold is offset along with the offset process of the conductor (electromagnetic wire), the mold base can affect the offset process of the suspension mold, so that the offset occurs between the center line of the conductor and the center line of the suspension mold, and the effect of adjusting the suspension mold from the center cannot be expected. In the prior art, the suspension mould frame is not provided with any structure for rectifying deviation of the suspension mould, and has simple structure and single function.
Disclosure of Invention
The invention aims to provide a suspension die frame of an electromagnetic wire, which can correct the deviation of a suspension die to a certain degree, ensure that the suspension die and the passing and inner electromagnetic wire are concentric and coaxial, and ensure that the electromagnetic wire is uniformly painted.
The invention relates to a suspension die carrier of an electromagnetic wire, which comprises a fixed die carrier and an adjustable die carrier; the fixed die frame comprises a fixed die plate positioned below the suspension die and a limiting die plate positioned at the wire outlet end of the suspension die, and the fixed die plate and the limiting die plate are integrally connected to form an L-shaped fixed die frame; the adjustable die frame is detachably arranged on the fixed die plate and is close to the wire inlet end of the suspension die;
the limiting template comprises an installation template connected with the fixed template and a plurality of limiting plates which are uniformly and fixedly arranged on the installation template along the direction vertical to the conveying direction of the electromagnetic wire, a limiting groove for the electromagnetic wire to pass through is formed between the two limiting plates, and the width of the limiting groove is smaller than the outer diameter of the suspension mold;
the side surfaces of the limiting plates facing the suspension mould are set to be V-shaped limiting surfaces protruding outwards, and the adjacent V-shaped limiting surfaces on the two adjacent limiting plates form a V-shaped deviation rectifying surface facing the suspension mould and recessed inwards.
Preferably, the V-shaped limiting surface is uniformly provided with deviation rectifying holes from top to bottom, and deviation rectifying elastic columns are inserted into the deviation rectifying holes and are horizontal and arranged towards the wire outlet ends of the suspension mold.
Preferably, the surface of the fixed template facing the suspension mould is a wavy surface, baffles are arranged at both ends of the fixed template and at the side facing the adjustable mould frame, and the height of each baffle is not more than that of the installation template; the wavy surface inclines and descends from the end close to the installation template to the other end; and mounting holes are uniformly distributed on the mounting template.
Preferably, the fixed die plate faces the side face of the adjustable die carrier and is integrally connected with a connecting support leg, a mounting groove with an axis consistent with the movement direction of the electromagnetic wire is formed in the connecting support leg, and the adjustable die carrier and the mounting groove are detachably mounted.
Preferably, the adjustable formwork comprises a connecting plate opposite to the installing formwork, a guide plate opposite to the limiting plate and installing support legs arranged on the side faces of the connecting support legs, and the limiting plate and the installing support legs are connected and installed with the connecting plate.
The suspension die carrier of the electromagnetic wire has the beneficial effects that:
1. the side face of the limiting plate facing the suspension mould is set to be a V-shaped limiting face protruding outwards, the V-shaped limiting face is used for rectifying deviation of the suspension mould, forward thrust caused by viscosity of paint solution on the suspension mould is offset, and rectification of the suspension mould is achieved.
2. The V-shaped limiting surface is provided with a deviation rectifying elastic column, and the elasticity of the deviation rectifying elastic column is utilized to reversely push the suspension mold in contact with the deviation rectifying elastic column, so that the suspension mold is actively rectified.
Drawings
FIG. 1 is a schematic diagram of a suspension die carrier structure of an electromagnetic wire according to the technical solution of the present invention,
figure 2 is a top view of a suspension mould base of an electromagnetic wire according to the technical scheme of the invention,
figure 3 is an enlarged view of a portion a of figure 1,
fig. 4 is a sectional view of a suspension die carrier for magnet wires according to an embodiment of the present invention.
Detailed Description
In order to facilitate the understanding of the technical solutions of the present invention for those skilled in the art, the technical solutions of the present invention will be further described with reference to the drawings attached to the specification.
As shown in fig. 1 to 4, the suspension die carrier for electromagnetic wires in the technical scheme of the invention comprises a fixed die carrier 1 and an adjustable die carrier 2. The fixed die carrier 1 comprises a fixed die plate 11 positioned below the suspension die 100 and a limiting die plate 10 positioned at the wire outlet end of the suspension die 100. The fixed template 11 and the limiting template 10 are integrally connected to form an L-shaped fixed die carrier 1. The adjustable die frame 2 is detachably arranged on the fixed die plate 11 and is close to the wire inlet end of the suspension die. In this technical scheme, fixed die carrier 1 and adjustable die carrier 2 realize on the one hand spacing and guide the japanning electromagnetism line for the electromagnetism line passes through according to appointed position and route, avoids adjacent electromagnetism line to appear alternately, twine the scheduling problem. Meanwhile, the fixed die carrier 1 and the adjustable die carrier 2 further enclose a relatively semi-closed area, so that the suspension die is limited, and the suspension die is prevented from influencing the uniform painting of the electromagnetic wire along with the overlarge movement range of the electromagnetic wire in the painting of the electromagnetic wire.
As shown in fig. 1 to 4, in the technical solution of the present invention, the position-limiting mold plate 10 includes an installation mold plate 12 connected to a fixed mold plate 11, and a plurality of position-limiting plates 13 uniformly and fixedly arranged on the installation mold plate 12 along a direction perpendicular to a conveying direction of the magnet wire 200. A limiting groove 132 for the magnet wire to pass through is formed between the two limiting plates 13, and the width of the limiting groove 132 is smaller than the outer diameter of the suspension mold 200. The side surfaces of the limiting plates 13 facing the suspension mold 200 are provided with outward convex V-shaped limiting surfaces 131, and the adjacent V-shaped limiting surfaces on two adjacent limiting plates 13 form a concave V-shaped rectification surface facing the suspension mold. In the electromagnetic wire japanning, lacquer solution moves to suspension mould 200 along with the electromagnetic wire in, have certain viscidity because of lacquer solution, after lacquer solution gathering is a quantitative in suspension mould, when the electromagnetic wire is initiatively carried forward, have certain forward drive to suspension mould through lacquer solution, make suspension mould move forward, if suspension mould's leading-out terminal and limiting plate 13 contact, the V type of indent rectifies the face at first with suspension mould's slope towards the suspension mould tip contact of side, under suspension mould continues to receive the effect of thrust, can make suspension mould move to the opposite direction of former slope, the realization rectifies a deviation to suspension mould, and simultaneously, after the suspension mould rectifies a deviation, because of the V type of indent rectifies the restriction of face, suspension mould can not appear the problem of skew again.
Among the above-mentioned technical scheme, can also be in the electromagnetic wire japanning, at first just directly with the direct V type face of rectifying contact with the indent of leading-out terminal of suspension mould, utilize the V type face of rectifying of indent to realize fixing a position the suspension mould, and ensure that suspension mould and electromagnetic wire are concentric coaxial.
As shown in fig. 1 to 4, in the technical solution of the present invention, deviation rectifying holes 19 are uniformly formed from top to bottom on the V-shaped limiting surface 131, a deviation rectifying elastic column 191 is inserted into the deviation rectifying hole 19, and the deviation rectifying elastic column 191 is horizontal and arranged toward the outlet end of the suspension mold 100. The deviation rectifying elastic column 191 is a rubber column, has elasticity, and has reverse thrust to the suspension mold after the suspension mold is contacted with the rubber column, so that the suspension mold is straightened, and the deviation rectification of the suspension mold is realized. It is noted here that the distance between two adjacent deviation rectifying holes 19 on the V-shaped limiting surface is small, and three deviation rectifying elastic columns 191 can be installed on the two adjacent V-shaped limiting surfaces and face the end of the suspension mold, so as to realize the deviation rectification of the suspension mold. The elastic column 19 of rectifying in this technical scheme can realize rectifying to suspension mould 100 in real time.
As shown in fig. 1 to 4, in the technical solution of the present invention, a surface of the fixed die plate 11 facing the suspension die 100 is provided with a wavy surface 17, and both ends of the fixed die plate 11 and a side facing the adjustable die carrier 2 are provided with baffles 18. The height of the baffle 18 is not more than the height of the installation template 12, and the baffle is arranged, so that when the electromagnetic wire is broken, the suspension mold falling off from the electromagnetic wire is blocked, and the problem that the suspension mold falls in the equipment is avoided. The wavy surface 17 descends from the end close to the mounting template 12 to the other end in an inclined manner, and the bottom end of the wavy surface 17 penetrates through the lower part of the baffle 18, so that the electromagnetic wire and the paint solution dropping from the suspension mold can be conveniently collected. And mounting holes 16 are uniformly distributed on the mounting template 12, so that the fixed die carrier 1 is mounted.
As shown in fig. 1 to 4, in the technical solution of the present invention, a connection leg 14 is integrally connected to a side surface of the fixed form 11 facing the adjustable formwork 2. The connecting support leg 14 is provided with a mounting groove 15 with an axis consistent with the moving direction of the electromagnetic wire 200, and the adjustable die carrier 2 is detachably mounted on the mounting groove 15. The arrangement of the connecting support legs 14 and the mounting grooves 15 realizes the mounting of the adjustable die carrier, and is convenient for adjusting the mounting position of the adjustable die carrier. The distance between the adjustable die carrier and the fixed die carrier is adjustable, so that the electromagnetic wire painting device is convenient to adapt to painting electromagnetic wires of different models or thicknesses.
As shown in fig. 1 to 4, in the technical solution of the present invention, the adjustable formwork 2 includes a connection plate 21 opposite to the installation formwork 12, a guide plate 22 opposite to the limit plate 13, and an installation leg 23 disposed at a side of the connection leg 14, and both the limit plate 13 and the installation leg 23 are connected to the connection plate 21. Similarly, the installation support legs 23 are arranged to fix and install the adjustable die carrier 2 and to adjust the installation position of the adjustable die carrier 2.
Technical solution of the invention is described above with reference to the accompanying drawings, it is obvious that the specific implementation of the invention is not limited by the above-mentioned manner, and it is within the scope of the invention to adopt various insubstantial modifications of the inventive method concept and technical solution, or to apply the inventive concept and technical solution to other occasions without modification.
Claims (5)
1. The suspension die carrier of an electromagnetic wire is characterized by comprising a fixed die carrier and an adjustable die carrier; the fixed die frame comprises a fixed die plate positioned below the suspension die and a limiting die plate positioned at the wire outlet end of the suspension die, and the fixed die plate and the limiting die plate are integrally connected to form an L-shaped fixed die frame; the adjustable die frame is detachably arranged on the fixed die plate and is close to the wire inlet end of the suspension die;
the limiting template comprises an installation template connected with the fixed template and a plurality of limiting plates which are uniformly and fixedly arranged on the installation template along the direction vertical to the conveying direction of the electromagnetic wire, a limiting groove for the electromagnetic wire to pass through is formed between the two limiting plates, and the width of the limiting groove is smaller than the outer diameter of the suspension mold;
the side surfaces of the limiting plates facing the suspension mould are set to be V-shaped limiting surfaces protruding outwards, and the adjacent V-shaped limiting surfaces on the two adjacent limiting plates form a V-shaped deviation rectifying surface facing the suspension mould and recessed inwards.
2. The suspension die carrier of the electromagnetic wire as claimed in claim 1, wherein the V-shaped limiting surface is uniformly provided with deviation rectifying holes from top to bottom, and the deviation rectifying holes are inserted with deviation rectifying elastic columns which are horizontal and arranged towards the outlet end of the suspension die.
3. The suspension die carrier of the electromagnetic wire as claimed in claim 1, wherein the surface of the fixed die plate facing the suspension die is provided with a wavy surface, both ends of the fixed die plate and the side facing the adjustable die carrier are provided with baffles, and the height of each baffle is not more than the height of the installation die plate; the wavy surface inclines and descends from the end close to the installation template to the other end; and mounting holes are uniformly distributed on the mounting template.
4. The suspension die carrier of the electromagnetic wire as claimed in claim 1, wherein the side of the fixed die plate facing the adjustable die carrier is integrally connected with a connection support leg, the connection support leg is provided with an installation groove with an axis consistent with the movement direction of the electromagnetic wire, and the adjustable die carrier and the installation groove are detachably installed.
5. The suspension formwork of electromagnetic wires according to claim 1, wherein the adjustable formwork comprises a connecting plate opposite to the installation formwork, a guide plate opposite to the limiting plate, and installation legs arranged at the side of the connecting legs, wherein the limiting plate and the installation legs are connected with the connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210129026.0A CN114334290B (en) | 2022-02-11 | 2022-02-11 | Suspension die carrier of electromagnetic wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210129026.0A CN114334290B (en) | 2022-02-11 | 2022-02-11 | Suspension die carrier of electromagnetic wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114334290A true CN114334290A (en) | 2022-04-12 |
| CN114334290B CN114334290B (en) | 2024-02-27 |
Family
ID=81031559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210129026.0A Active CN114334290B (en) | 2022-02-11 | 2022-02-11 | Suspension die carrier of electromagnetic wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114334290B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200998705Y (en) * | 2006-10-20 | 2008-01-02 | 卢之云 | Tinting apparatus for self-positioning mould |
| CN211806244U (en) * | 2019-12-18 | 2020-10-30 | 苏州赛德瑞自动化科技有限公司 | Six-axis robot clamping and grabbing linked deviation rectifier deviation correcting device |
| CN213242083U (en) * | 2020-10-23 | 2021-05-18 | 天津精达里亚特种漆包线有限公司 | Suspension type of electromagnetic wire is from central japanning mould frame |
| CN113059652A (en) * | 2021-01-04 | 2021-07-02 | 肖光 | Can correct gypsum board production facility of mould skew |
| CN113808795A (en) * | 2021-08-04 | 2021-12-17 | 宜昌给立金刚石工业有限公司 | Painting mold support capable of flexibly adjusting levelness and adjusting method |
-
2022
- 2022-02-11 CN CN202210129026.0A patent/CN114334290B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200998705Y (en) * | 2006-10-20 | 2008-01-02 | 卢之云 | Tinting apparatus for self-positioning mould |
| CN211806244U (en) * | 2019-12-18 | 2020-10-30 | 苏州赛德瑞自动化科技有限公司 | Six-axis robot clamping and grabbing linked deviation rectifier deviation correcting device |
| CN213242083U (en) * | 2020-10-23 | 2021-05-18 | 天津精达里亚特种漆包线有限公司 | Suspension type of electromagnetic wire is from central japanning mould frame |
| CN113059652A (en) * | 2021-01-04 | 2021-07-02 | 肖光 | Can correct gypsum board production facility of mould skew |
| CN113808795A (en) * | 2021-08-04 | 2021-12-17 | 宜昌给立金刚石工业有限公司 | Painting mold support capable of flexibly adjusting levelness and adjusting method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114334290B (en) | 2024-02-27 |
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Address after: 244000 b183, Shifeng village, Zhongming Town, Yi'an District, Tongling City, Anhui Province Applicant after: Tongling Chuangwei Technology Co.,Ltd. Address before: 244000 b183, Shifeng village, Zhongming Town, Yi'an District, Tongling City, Anhui Province Applicant before: TONGLING CHUANGWEI TECHNOLOGY CO.,LTD. |
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| GR01 | Patent grant |