CN114320904A - Cabinet type vortex air compression station system - Google Patents
Cabinet type vortex air compression station system Download PDFInfo
- Publication number
- CN114320904A CN114320904A CN202111341703.7A CN202111341703A CN114320904A CN 114320904 A CN114320904 A CN 114320904A CN 202111341703 A CN202111341703 A CN 202111341703A CN 114320904 A CN114320904 A CN 114320904A
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- air
- vortex
- radiator
- box body
- compression station
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- 230000006835 compression Effects 0.000 title claims abstract description 26
- 238000007906 compression Methods 0.000 title claims abstract description 26
- 238000003860 storage Methods 0.000 claims abstract description 23
- 238000005057 refrigeration Methods 0.000 claims abstract description 16
- 238000009423 ventilation Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 230000000087 stabilizing effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention provides a cabinet type vortex air compression station system, which is characterized in that a vortex compressor set, a refrigeration dryer, an air inlet device, a radiator and other equipment are integrally installed in a cabinet type box body, when the vortex air compressor set runs, the air inlet device enters a vortex air compressor, high-temperature pressure air output by the vortex air compressor is cooled by a first radiator and a second radiator, enters an air storage tank for stable pressure fluctuation and standing for dewatering, then the relatively stably cooled pressure air is input into the refrigeration dryer, and the temperature of the compressed air is further reduced for dewatering. Adopt PLC controller operation control, this air compression station construction cost is low, removes simple to operate, and the running noise is low, can directly settle by gas appliances, provides the oil-free clean compressed air who satisfies the requirement.
Description
Technical Field
The invention relates to the technical field of air compressor equipment, in particular to a cabinet type vortex air compression station system.
Technical Field
The air compressor is a main body in an air source device and is widely applied to industrial production, in an existing air compression station system, a screw air compressor unit, an air storage tank, a gas processing unit and other devices are usually independently installed in a room, then pipelines are used for connecting all the devices to form an air compression station room, oil mist is contained in output gas, oil removing and filtering devices need to be configured, and the air compression station is long in construction period and high in use and maintenance cost.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a cabinet type vortex air compression station system, which is formed by integrating a vortex air compressor unit, a radiator, a refrigeration dryer, an air storage tank, a control system and other equipment in a box body.
In order to achieve the purpose, the invention provides the following technical scheme:
a cabinet type vortex air compression station system comprises a box body, a vortex air compressor unit, a refrigeration dryer, an air inlet device, a radiator, an air storage tank and an operation system, wherein the vortex air compressor unit, the refrigeration dryer, the air inlet device, the radiator, the air storage tank and the operation system are connected with the box body, the operation system comprises a PLC system, the PLC system controls all devices in the box body, an air inlet filter in a vortex air compressor is installed in an air inlet channel on the inner side of a side plate of the box body and is used for air inlet from the outer side of the box body, when the vortex air compressor unit operates, the air inlet device is sucked into the vortex air compressor unit, high-temperature pressure air is discharged to the radiator through an exhaust pipe after air compression, then stable pressure fluctuation of the air storage tank is carried out, water removal is carried out after the air compression, and cooled pressure air is input into the refrigeration dryer, so that redundant moisture in the compressed air is removed.
Preferably, the air inlet device includes air intake filter, a plurality of the vortex compressor unit is installed at the box curb plate inboard, the vortex compressor unit includes the vortex air compressor machine, the vortex air compressor machine is connected with air intake filter, the vortex air compressor machine is linked together through blast pipe and radiator with the refrigeration dryer.
The bottom of the box body is connected with a gas storage tank, the gas storage tank is communicated with the cold dryer and the radiator through a pipeline, and a drainage ball valve is arranged on the gas storage tank.
Preferably, the PLC operation controller is installed on the upper portion of the front plate of the box body, an air exhaust channel is arranged on the left side of the rear portion of the box body, an air inlet channel is arranged on the right side of the rear portion of the box body, heat insulation cotton is attached to the inner side of the air inlet channel, and an opening is formed in a side plate of the box body.
Preferably, the radiator comprises a first radiator and a second radiator, the first radiator is installed in the exhaust air duct and connected with the vortex air compressor, an upper opening of the first radiator corresponds to an air guide cover channel of the vortex air compressor, and the second radiator is connected with the cold dryer.
Preferably, the second radiator is provided with a safety valve and a pressure transmitter, and the refrigeration dryer is provided with an automatic drain valve and an exhaust ball valve.
Preferably, the exhaust port of the vortex air compressor is provided with a high-temperature sensor, the system output exhaust port of the vortex air compressor is provided with a temperature sensor, and the cooler is provided with a pressure transmitter.
Preferably, a plurality of ventilation fans are installed on the top plate of the bottom frame of the box body, and the positions of the openings of the side plates of the bottom frame correspond to the positions of the ventilation fans.
Preferably, the vortex compressor unit is by motor belt drive vortex formula air compressor machine, the vortex compressor unit is installed in the frame of adjusting belt tension.
The invention has the advantages that the scroll type air compressor set, the air inlet device, the radiator, the air storage tank, the refrigeration dryer, the control system and other air compression system equipment are integrally installed in a movable cabinet type box body to form a cabinet type scroll air compression station system, the air compressor has low air inlet temperature and good radiating effect, is operated and controlled by a PLC microcomputer, has low construction cost of the air compression station, convenient movement and installation and low operation noise, can be directly arranged beside the air equipment, and provides qualified oil-free clean compressed air.
Drawings
FIG. 1 is a schematic diagram of the gas circuit of the present invention;
FIG. 2 is a general block diagram of the present invention;
FIG. 3 is a cross-sectional view of the invention A-A;
FIG. 4 is a three-dimensional model diagram of the present invention.
In the figure: 1-a box body; 2-a scroll compressor set; 21-a vortex air compressor; 22-a temperature sensor; 3-a cold dryer; 4-an air intake device; 41-air intake filter; 5-a radiator; 51-a first heat sink; 52-a second heat sink; 6-air storage tank; 7-PLC operation controller; 8-air inlet channel; 9-ventilating fan.
Detailed Description
Referring to fig. 1, in the present invention, a scroll air compressor set 12, a compressor air inlet device 13, a first radiator 51, a second radiator 52, an air storage tank 6, a refrigeration dryer 3, and other devices are placed in a box 1, and the cooling and dewatering process flow is as follows: when the vortex air compressor unit 2 operates, the air inlet device 4 is sucked into the vortex air compressor 21, high-temperature pressure air is discharged to the first-stage radiator 3 through the exhaust pipe after air compression and is cooled, the air after the first-stage cooling enters the second radiator 52 through the pipeline to be further cooled, then stable pressure fluctuation and standing dehydration are carried out in the air storage tank 6, then the relatively stable cooled pressure air is input into the refrigeration dryer 3, the temperature of the compressed air is further reduced to the dew point temperature within the range of 2-10 ℃, the water content in the compressed air tends to be in a super-saturated state, so that the moisture in the compressed air is removed, and qualified gas power is provided for gas equipment.
Referring to fig. 2, 3 and 4, the motor drives the air compressor to operate through a belt, and a belt tensioning mechanism is arranged on the machine frame which is connected with the bottom plate through a shock pad. When the scroll compressor 21 operates, the ventilation fan 9 provides cooling air to cool the machine body while outputting compressed air, the cooling air passes through the air guide cover and then cools the first radiator 51, and the scroll compressor unit 2 is provided with a plurality of groups which are vertically stacked and installed above the bottom frame.
The heat insulation cotton is pasted on the inner side of the air inlet channel 8 and is installed on a bottom plate inside the box body 1, an opening on one side is tightly attached to the left side plate, air enters the air channel through an opening of a fence hole in the side plate and enters the vortex air compressor 21 through the air inlet filter 41, and the air with lower relative temperature outside the box body 1 is sucked, so that the operation temperature of the air compressor is favorably reduced.
The first-stage radiator 3 is arranged at the upper opening of a rear support plate in an exhaust air duct and corresponds to the air guide cover of the vortex air compressor 21 at the other side, cooling air from the compressor is blown to the radiator and then discharged from an outlet above a box body, the second radiator 52 is arranged at the upper part of the air compressor unit and is tightly attached to the inner side of the opening of the rear support plate, cooling air generated by a fan of the radiator 5 is blown to the second radiator 52 and then discharged from an air duct 24 to the upper part of a case, two air storage tanks 6 are arranged on the second radiator 52 and are arranged in a bottom frame of the box body 1, an air inlet pipe of each air storage tank 6 is connected with an air outlet of the second radiator 52, an air outlet pipe is connected with the air cooler/dryer 3, an automatic drain valve is arranged at the bottom of each air storage tank 6, the air cooler/dryer 3 is arranged on the same shelf of the second radiator 52, the air cooler/dryer 3 is provided with an automatic drain valve, and cooling air of the cooler/dryer 3 is discharged from an outlet of a top plate of the box body 1, the compressed air is subjected to cold drying treatment and then is supplied to equipment through an exhaust ball valve.
The ventilation fan in the box body 1 is arranged on a bottom plate of the box body 1, air is blown into the box body 1 from an opening of a side plate of a bottom frame, and hot air in the box body 1 is replaced and discharged from an exhaust air duct to the upper part of the box body 1; the other path of cooling air is blown to the exhaust air duct from the air inlet of the rear plate through the air inlet channel 8 by the fan of the secondary radiator.
The operating system also comprises an electric box, electric elements such as a transformer, an alternating current contactor, a thermal overload relay, an intermediate relay, a current transformer, a miniature circuit breaker and the like are arranged in the electric box, and the PLC acquires pressure and temperature data, analyzes and processes the data, and can realize high-voltage automatic shutdown and low-voltage automatic startup functions after setting high-voltage shutdown pressure and low-voltage startup pressure; the motor has the functions of overload, phase loss and unbalance protection, and high-voltage and low-voltage protection; when the exhaust temperature is higher than the set temperature upper limit, the air supply pressure is higher than the set pressure upper limit, and when the pressure sensor or the temperature sensor is in an open circuit, the controller can alarm and stop. The controller automatically reads the air compressor data through the communication interface and uploads the data to the cloud server. The user can access the server through a mobile phone APP, a computer and the like, obtain the real-time operation data, user parameters, manufacturer parameters and other setting data of the air compressor, send a control command, or send a command for modifying the parameters of the air compressor to the air compressor, and cloud monitoring and operation of the air compressor are achieved.
The system controls and collects pressure and temperature data through the PLC, analyzes and processes the data, and can realize the functions of high-pressure automatic shutdown and low-pressure automatic startup after setting high-pressure shutdown pressure and low-pressure startup pressure; the motor has the functions of overload, phase loss and unbalance protection, and high-voltage and low-voltage protection; when exhaust temperature is higher than the set temperature upper limit, air supply pressure is higher than the set pressure upper limit, when pressure sensor or temperature sensor 22 is opened, the controller can both give an alarm and shut down, and the controller automatically reads air compressor machine data through a communication interface and uploads the data to a cloud server. The user can access the server through a mobile phone APP, a computer and the like, obtain the real-time operation data, user parameters, manufacturer parameters and other setting data of the air compressor, send a control command, or send a command for modifying the parameters of the air compressor to the air compressor, and cloud monitoring and operation of the air compressor are achieved.
The working principle is as follows: the invention integrates the vortex air compressor unit 2, the radiator 5, the refrigeration dryer 3, the air storage tank 6, the control system and other equipment into the cabinet body, the air inlet device 4 provides air with relatively low temperature to enter the vortex compressor unit 2, the box body 1 is internally provided with the air inlet channel 8 and the air exhaust channel respectively, the ventilator 9 is used for reducing the ambient temperature of the unit, the compressed air is cooled by the first radiator 51 and the second radiator 52, enters the refrigeration dryer 3 after the air storage tank 6 is subjected to pressure stabilization and water separation, further is subjected to refrigeration drying and water removal, and then is output to the qualified compressed air without oil, and the running condition of the unit can be controlled and monitored locally or remotely by operating the display screen through the PLC controller.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A cabinet type vortex air compression station system is characterized by comprising a box body (1), a vortex air compressor unit (2) connected with the box body (1), a refrigeration dryer (3), an air inlet device (4), a radiator (5), an air storage tank (6) and an operation system, wherein the operation system comprises a PLC system, the PLC system controls all devices in the box body (1), an air inlet filter (41) in a vortex air compressor (21) is installed in an air inlet channel (8) on the inner side of a side plate of the box body (1) and is used for air inlet from the outer side of the box body (1), when the vortex air compressor unit (2) runs, the air inlet device (4) is sucked into the vortex air compressor unit (2), high-temperature pressure air is discharged to the radiator (5) through an exhaust pipe after air compression and then enters the air storage tank (6) for stabilizing and standing for dewatering, the cooled pressure air is then fed into a freeze dryer (3) to remove excess moisture from the compressed air.
2. The cabinet-type scroll air compression station system of claim 1, wherein: air intake installation (4) are including filter (41), a plurality of intake vortex compressor unit (2) are installed at box (1) curb plate inboardly, vortex compressor unit (2) are including vortex air compressor machine (21), vortex air compressor machine (21) are connected with intake filter (41), vortex air compressor machine (21) and cold dry quick-witted (3) are linked together through blast pipe and radiator (5).
3. The cabinet-type scroll air compression station system of claim 1, wherein: the bottom of the box body (1) is connected with a gas storage tank (6), the gas storage tank (6) is communicated with the cold dryer (3) and the radiator (5) through a pipeline, and a drainage ball valve is arranged on the gas storage tank (6).
4. The cabinet-type scroll air compression station system of claim 1, wherein: PLC operation controller (7) is installed on box (1) front bezel upper portion, box (1) rear portion left side is equipped with the passageway of airing exhaust, box (1) rear portion right side is equipped with inlet air duct (8), heat-insulating cotton is posted to inlet air duct (8) inboard, box (1) curb plate is equipped with the opening.
5. The cabinet-type scroll air compression station system of claim 1, wherein: the radiator (5) comprises a first radiator (51) and a second radiator (52), the first radiator (51) is installed in the exhaust air duct and connected with the vortex air compressor (21), the upper opening of the first radiator (51) corresponds to the air guide cover channel of the vortex air compressor (21), and the second radiator (52) is connected with the refrigeration dryer (3).
6. A cabinet scroll air compression station system according to claim 1 or 5, wherein: and a safety valve and a pressure transmitter are installed on the second radiator (52), and an automatic drain valve and an exhaust ball valve are arranged on the cold dryer (3).
7. The cabinet scroll air compression station system of claim 2, wherein: a temperature sensor (22) is installed at an exhaust port of the vortex air compressor (21), and a pressure transmitter is installed on the radiator (5).
8. The cabinet-type scroll air compression station system of claim 1, wherein: a plurality of ventilation fans (9) are mounted on a top plate of a bottom frame of the box body (1), and openings of side plates of the bottom frame of the box body (1) correspond to the positions of the ventilation fans (9).
9. The cabinet-type scroll air compression station system of claim 1, wherein: vortex compressor unit (2) are by motor belt drive vortex formula air compressor machine (21), vortex compressor unit (2) are installed in the frame of adjusting belt tension degree, the frame sets up inside box (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111341703.7A CN114320904A (en) | 2021-11-12 | 2021-11-12 | Cabinet type vortex air compression station system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111341703.7A CN114320904A (en) | 2021-11-12 | 2021-11-12 | Cabinet type vortex air compression station system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114320904A true CN114320904A (en) | 2022-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111341703.7A Pending CN114320904A (en) | 2021-11-12 | 2021-11-12 | Cabinet type vortex air compression station system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114320904A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030106431A1 (en) * | 2000-04-11 | 2003-06-12 | Kitchener Anthony John | Compressor/drier system and absorber therefor |
| CN204267283U (en) * | 2014-04-29 | 2015-04-15 | 东莞雅迪勤压缩机制造有限公司 | One is low safeguards oil-free vortex formula silent air compressor |
| CN107956691A (en) * | 2018-01-13 | 2018-04-24 | 力达(中国)机电有限公司 | A kind of integral type air compressor machine |
| CN108730189A (en) * | 2018-04-26 | 2018-11-02 | 广东美芝制冷设备有限公司 | The installation method of the air intake duct group of air intake duct group, compressor and compressor |
| CN208416883U (en) * | 2018-05-28 | 2019-01-22 | 常州萨柏美格医用气体设备有限公司 | A kind of medical air compressor machine |
| CN209195718U (en) * | 2018-12-28 | 2019-08-02 | 郑州永邦机器有限公司 | A kind of air compressor assembly |
| CN210343696U (en) * | 2019-07-30 | 2020-04-17 | 宁波鲍斯能源装备股份有限公司 | Integrated form screw rod air compression station |
| CN212898942U (en) * | 2020-08-07 | 2021-04-06 | 任丘市力洋压缩机制造有限公司 | Outdoor low-temperature movable air compression station |
| CN213478653U (en) * | 2020-06-23 | 2021-06-18 | 珠海格力节能环保制冷技术研究中心有限公司 | Compressor and heat pump system |
-
2021
- 2021-11-12 CN CN202111341703.7A patent/CN114320904A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030106431A1 (en) * | 2000-04-11 | 2003-06-12 | Kitchener Anthony John | Compressor/drier system and absorber therefor |
| CN204267283U (en) * | 2014-04-29 | 2015-04-15 | 东莞雅迪勤压缩机制造有限公司 | One is low safeguards oil-free vortex formula silent air compressor |
| CN107956691A (en) * | 2018-01-13 | 2018-04-24 | 力达(中国)机电有限公司 | A kind of integral type air compressor machine |
| CN108730189A (en) * | 2018-04-26 | 2018-11-02 | 广东美芝制冷设备有限公司 | The installation method of the air intake duct group of air intake duct group, compressor and compressor |
| CN208416883U (en) * | 2018-05-28 | 2019-01-22 | 常州萨柏美格医用气体设备有限公司 | A kind of medical air compressor machine |
| CN209195718U (en) * | 2018-12-28 | 2019-08-02 | 郑州永邦机器有限公司 | A kind of air compressor assembly |
| CN210343696U (en) * | 2019-07-30 | 2020-04-17 | 宁波鲍斯能源装备股份有限公司 | Integrated form screw rod air compression station |
| CN213478653U (en) * | 2020-06-23 | 2021-06-18 | 珠海格力节能环保制冷技术研究中心有限公司 | Compressor and heat pump system |
| CN212898942U (en) * | 2020-08-07 | 2021-04-06 | 任丘市力洋压缩机制造有限公司 | Outdoor low-temperature movable air compression station |
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