CN203340453U - High-precision and high-safety integral modular design constant temperature and energy-saving server cabinet - Google Patents
High-precision and high-safety integral modular design constant temperature and energy-saving server cabinet Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种机柜,尤其涉及一种结构合理、布局科学、保持低温干燥环境、安全、节能的高精度高安全整体模块化设计的恒温节能服务器机柜。 The utility model relates to a cabinet, in particular to a constant temperature and energy-saving server cabinet with high precision, high safety and overall modular design, which has reasonable structure, scientific layout, low temperature and dry environment, safety and energy saving. the
背景技术 Background technique
现有的恒温节能服务器机柜普遍存在着如下缺陷: The existing constant temperature and energy-saving server cabinets generally have the following defects:
1.由于受体积限制,一个标准服务器机柜无法安装有较大制冷量输出功率的制冷设备,从而无法容纳多台(如总功率在3000w以上)服务器,严重影响了其性价比。 1. Due to volume limitations, a standard server cabinet cannot be installed with a cooling device with a large cooling capacity and output power, so it cannot accommodate multiple servers (such as a total power of more than 3000w), which seriously affects its cost performance.
2.由于节能恒温机柜的隔热要求,机柜本身有较大的重量,且服务器计算一旦运行时是严禁受到干扰的,因此任何的故障维修都不应该影响服务器的正常工作,但现有的节能恒温机柜基本参照风冷冰箱的原理,将制冷设备作为机柜整体的一部分,根本无法移动维修,从而一旦发生制冷故障将会产生严重的后果。 2. Due to the heat insulation requirements of the energy-saving constant temperature cabinet, the cabinet itself has a large weight, and once the server computing is running, it is strictly forbidden to be disturbed, so any fault maintenance should not affect the normal operation of the server, but the existing energy-saving The constant temperature cabinet basically refers to the principle of the air-cooled refrigerator, and the refrigeration equipment is regarded as a part of the cabinet as a whole, which cannot be moved and repaired at all, so once a refrigeration failure occurs, serious consequences will occur.
3.由于节能恒温机柜的应用对象均有静音要求,而制冷换热性能如要达到机柜完全降温设计要求,风机是不能少于相应的设计风量,则一般的噪音都在60分贝以上,会干扰人们正常办公,无法实现免机房的要求。 3. Because the application objects of the energy-saving constant temperature cabinets all have quiet requirements, and if the cooling and heat transfer performance is to meet the design requirements for complete cooling of the cabinet, the fan must not be less than the corresponding design air volume, and the general noise is above 60 decibels, which will interfere People work normally and cannot meet the requirement of free computer room.
4.由于标准机柜的尺寸限制及内部服务器安装要求,节能恒温机柜风道设计不可避免的存在着折弯和转向的考虑,从而会损失风压,降低风速,使机柜内的热源无法快速的抽离,如加大风机的功率又会增加能耗、增加噪音并与节能的宗旨相违背。 4. Due to the size limitation of the standard cabinet and the installation requirements of the internal server, the design of the air duct of the energy-saving constant temperature cabinet inevitably has the consideration of bending and turning, which will lose the wind pressure and reduce the wind speed, so that the heat source in the cabinet cannot be pumped quickly. If the power of the fan is increased, the energy consumption and noise will be increased, which is contrary to the purpose of energy saving.
5.由于风机是长时期处于连续工作状态,而任何风机的寿命是有限的,长时间工作不可避免的会使风机老化,性能降低,如何不影响服务器正常运行而又能及时维修更换显得十分重要,这是目前所有节能恒温机柜没考虑的问题。 5. Since the fan is in a continuous working state for a long time, and the life of any fan is limited, long-term work will inevitably cause the fan to age and reduce performance. It is very important to maintain and replace it in time without affecting the normal operation of the server. , This is a problem that all energy-saving constant temperature cabinets do not consider at present.
6.由于节能恒温机柜是在一个相对密封的容器内工作,服务器的热量是持续产生的,在外部环境温度低于摄氏10度以下,继续使用内部制冷降温系统无疑是一种不节能的工况。 6. Since the energy-saving constant temperature cabinet works in a relatively sealed container, the heat of the server is continuously generated. When the external ambient temperature is below 10 degrees Celsius, it is undoubtedly a non-energy-saving working condition to continue to use the internal cooling system .
如专利号:201220586028.4,名称为:一种高安全整体化恒温除湿节能服务器机柜,其制冷机组抽屉式设置虽然解决了上述的一些问题,但其在室温低于10度以下,可以停止压缩机制冷工作进一步节能考虑的不够充分。 For example, the patent number: 201220586028.4, the name is: a high-safety integrated constant temperature dehumidification and energy-saving server cabinet. Although the drawer-type setting of the refrigeration unit solves some of the above-mentioned problems, it can stop the compressor refrigeration when the room temperature is lower than 10 degrees. Further consideration of energy saving in work is not enough.
发明内容 Contents of the invention
本实用新型主要解决了现有技术中机柜在节能方面考虑不够充分的问题,提供了一种能在室温低于一定温度或压缩机故障时自动开启外循环,节能减耗的高精度高安全整体模块化设计的恒温节能服务器机柜。 The utility model mainly solves the problem that the energy saving of the cabinet in the prior art is insufficiently considered, and provides a high-precision and high-safety integrated cabinet that can automatically open the outer circulation when the room temperature is lower than a certain temperature or the compressor fails, saving energy and reducing consumption. Modular design constant temperature energy-saving server cabinet.
本实用新型第二个发明目的是解决了现有技术中服务器机柜所存在的容易产生凝露甚至结霜的问题,提供了一种能够保持机柜内空气干燥的、保证计算机机柜长期稳定工作的高精度高安全整体模块化设计的恒温节能服务器机柜。 The second object of the invention of the utility model is to solve the problem of easy condensation or even frost in the server cabinets in the prior art, and to provide a high High-precision, high-safety overall modular design of constant temperature and energy-saving server cabinets.
本实用新型第三个发明目的是解决了现有技术中服务器机柜没有安全防护设施或是安全性不高的问题,提供了一种具有视频监控、安全性高的高精度高安全整体模块化设计的恒温节能服务器机柜。 The third invention purpose of the utility model is to solve the problem that the server cabinet has no safety protection facilities or low safety in the prior art, and provides a high-precision and high-safety integral modular design with video monitoring and high safety constant temperature and energy-saving server cabinets.
本实用新型第四个发明目的是解决了现有技术中湿热空气快速通过蒸发器,无法充分冷却除湿,浪费功耗的问题,提供了一种能够使空气搅动,产生迟滞作用,达到充分的降温除湿效果的高精度高安全整体模块化设计的恒温节能服务器机柜。 The fourth invention purpose of the utility model is to solve the problem of hot and humid air passing through the evaporator quickly in the prior art, unable to fully cool and dehumidify, and waste power consumption. High-precision and high-safety dehumidification effect The overall modular design is a constant temperature and energy-saving server cabinet.
本实用新型解决其技术问题所采用的技术方案是:一种高精度高安全整体模块化设计的恒温节能服务器机柜,由柜体和柜门构成,柜体内设有硬件室和位于底部的制冷除湿室,在硬件室顶部和制冷除湿室之间设置有风道,柜体内设置有还外循环系统,所述外循环系统包括设置在所述硬件室顶部的外循环出风口,外循环出风口上设置有外循环风机,在制冷除湿室内设置有外循环进风机构,所述外循环进风机构包括组合箱,组合箱具有进风口和出风口,组合箱出风口与硬件室底部相连通,进风口与外界相连通,在组合箱进风口内设置有可拆装箱式的自动风门装置,在柜体内设置有根据温度情况自动切换内外循环的智能控制器、对温度和湿度进行检测的传感器装置,所述传感器装置和外循环风机分别连接在智能控制器上。本实用新型中增加了外循环通风系统,外循环通风系统在压缩机发生故障或是外界温度低于一定摄氏度时自动开启,由外部新风对柜体内空气进行散热。这样使得在压缩机发生故障后,仍然能对机柜内散热,防止电子元器件烧坏,采用外循环通风还起到了节能的效果。该传感器能对外部温度进行检测,并将检测到的信息传送给智能控制器,智能控制器分析信息,判断是否开启外循环风机。另外智能控制器还能监测压缩机的状况,一旦压缩机出现故障,智能控制器开启外循环风机。本实用新型中制冷除湿室、风道组成了内循环通风系统,现在设置外循环通风系统,并通过智能控制器将内外循环通风系统联系在一起,根据外界温度情况能够自动进行切换,起到了减少功耗、保护机柜的作用。 The technical solution adopted by the utility model to solve its technical problems is: a high-precision, high-safety integral modular design constant temperature and energy-saving server cabinet, which is composed of a cabinet body and a cabinet door, and a hardware room and a cooling and dehumidification chamber at the bottom are arranged in the cabinet body. There is an air duct between the top of the hardware room and the refrigeration and dehumidification room, and an external circulation system is provided in the cabinet. The external circulation system includes an external circulation air outlet on the top of the hardware room. An external circulation fan is provided, and an external circulation air intake mechanism is provided in the refrigeration and dehumidification chamber. The external circulation air intake mechanism includes a combination box, the combination box has an air inlet and an air outlet, and the air outlet of the combination box is connected to the bottom of the hardware room. The tuyere is connected with the outside world. A detachable box-type automatic damper device is installed in the air inlet of the combination box. An intelligent controller that automatically switches the internal and external circulation according to the temperature situation and a sensor device that detects the temperature and humidity are installed in the cabinet. , the sensor device and the external circulation fan are respectively connected to an intelligent controller. In the utility model, an external circulation ventilation system is added. The external circulation ventilation system is automatically opened when the compressor fails or the external temperature is lower than a certain degree Celsius, and the external fresh air dissipates heat to the air in the cabinet. In this way, after the compressor breaks down, it can still dissipate heat in the cabinet to prevent electronic components from burning out, and the use of external circulation ventilation also has the effect of saving energy. The sensor can detect the external temperature and transmit the detected information to the intelligent controller. The intelligent controller analyzes the information and judges whether to open the external circulation fan. In addition, the intelligent controller can also monitor the status of the compressor. Once the compressor fails, the intelligent controller will start the external circulation fan. In the utility model, the refrigeration and dehumidification chamber and the air duct form the internal circulation ventilation system. Now the external circulation ventilation system is set up, and the internal and external circulation ventilation systems are linked together through an intelligent controller, which can be automatically switched according to the external temperature conditions, which reduces Power consumption, the role of protecting the cabinet.
智能控制器:在内循环状态时,传感器装置检测机柜内温度和湿度,并将信息传送给智能控制器,智能控制器分析检测到的机柜内温度值是否高于温度设定值,若是则控制开启制冷除湿功能,另外智能控制器还分析检测到的机柜内湿度值是否低于湿度设定值,若是则关闭制冷除湿功能。同时传感器装置还检测室外温度,并将信息传送给智能控制器,智能控制器分析检测到的室外温度值是否低于设定的室外温度值,若是则控制关闭制冷除湿功能,由内循环通风系统切换至外循环通风系统,智能控制器控制外循环风机开始工作。另外,智能控制器还检测压缩机组的工作状态,若压缩机组出现故障,智能控制器检测到故障信号后控制关闭制冷除湿功能,开启外循环通风系统。 Intelligent controller: In the state of internal circulation, the sensor device detects the temperature and humidity in the cabinet, and transmits the information to the intelligent controller. The intelligent controller analyzes whether the detected temperature value in the cabinet is higher than the temperature setting value, and if so, controls Turn on the cooling and dehumidification function, and the intelligent controller also analyzes whether the detected humidity value in the cabinet is lower than the humidity setting value, and if so, turns off the cooling and dehumidification function. At the same time, the sensor device also detects the outdoor temperature and transmits the information to the intelligent controller. The intelligent controller analyzes whether the detected outdoor temperature value is lower than the set outdoor temperature value. If so, it controls to turn off the cooling and dehumidification function, and the internal circulation ventilation system Switch to the external circulation ventilation system, and the intelligent controller controls the external circulation fan to start working. In addition, the intelligent controller also detects the working status of the compressor unit. If the compressor unit fails, the intelligent controller detects the fault signal and then controls the shutdown of the cooling and dehumidification function, and turns on the external circulation ventilation system.
作为一种优选方案,所述自动风门装置包括风门和通风管,通风管设置在组合箱的进风口上,通风管内侧开口为倾斜状,所述风门位于组合箱内,风门上端铰接在通风管上端位置,风门盖在通风管内侧开口上。该自动风门在内循环时,风门在重力作用下盖在通风口上,风门设有橡胶圈,通风管口设有凹槽,使硬件室与外部处于隔绝状态。当外循环风机工作抽离硬件室内空气时,硬件室内呈高负压状态,风门在负压的作用下克服重力自动开启,使得外界风进入硬件室内。该外循环进风机构结构简单,自动方便。 As a preferred solution, the automatic damper device includes a damper and a ventilation pipe, the ventilation pipe is arranged on the air inlet of the combination box, the opening inside the ventilation pipe is inclined, the damper is located in the combination box, and the upper end of the damper is hinged on the ventilation pipe In the upper position, the damper cover is on the inner opening of the ventilation pipe. When the automatic air door circulates internally, the air door is covered on the air vent under the action of gravity, the air door is provided with a rubber ring, and the air pipe mouth is provided with a groove, so that the hardware room is isolated from the outside. When the external circulation fan works to extract the air from the hardware room, the hardware room is in a state of high negative pressure, and the damper automatically opens against the gravity under the action of negative pressure, allowing the outside wind to enter the hardware room. The outer circulation air intake mechanism is simple in structure, automatic and convenient.
作为一种优选方案,所述组合箱内进风口和出风口之间滚动安装有静电毛刷,该组合箱进风口对准静电毛刷上半部分,在静电毛刷外还设置有毛刷外壳,毛刷外壳与组合箱进风口和出风口相连通,在毛刷外壳底部设有开口,在组合箱底部设置有静电集尘室,在毛刷外壳内侧表面上设置有防尘挡板,防尘挡板与静电毛刷表面相接触,在组合箱进风口外设置有可拆洗的空气滤网。外界风进入组合箱进风口时,推动筒状静电毛刷旋转,静电毛刷旋转时摩擦管道下的挡板产生静电吸附进风带来的灰尘,静电吸附的灰尘进而被防尘挡板刮下,落入毛刷壳底部静电集尘室处,该外循环风门组合箱结构简单,便于拆装清洗和维护。空气滤网对外部的进风初步过滤,并利用机柜内高负压产生的强进风推动筒状毛刷摩擦生产静电,进一步吸附微粒灰尘,保证了机柜内的高洁净度。 As a preferred solution, an electrostatic brush is rollingly installed between the air inlet and the air outlet in the combined box, the air inlet of the combined box is aligned with the upper half of the electrostatic brush, and a brush shell is also arranged outside the electrostatic brush , the brush shell communicates with the air inlet and outlet of the combination box, an opening is set at the bottom of the brush shell, an electrostatic dust collection chamber is set at the bottom of the combination box, and a dust-proof baffle is set on the inner surface of the brush shell to prevent The dust baffle is in contact with the surface of the electrostatic brush, and a detachable and washable air filter is arranged outside the air inlet of the combination box. When the outside wind enters the air inlet of the combination box, it pushes the cylindrical electrostatic brush to rotate. When the electrostatic brush rotates, it rubs against the baffle under the pipe to generate static electricity to absorb the dust brought by the wind, and the electrostatically adsorbed dust is then scraped off by the dust-proof baffle , falling into the electrostatic dust collection chamber at the bottom of the brush shell, the outer circulation damper combination box has a simple structure and is easy to disassemble, clean and maintain. The air filter preliminarily filters the external air intake, and uses the strong air intake generated by the high negative pressure in the cabinet to push the cylindrical brush to rub to generate static electricity, further absorbing particulate dust, and ensuring the high cleanliness of the cabinet.
作为一种优选方案,所述风道垂直设置在柜体两侧上,在制冷除湿室内设置有制冷除湿装置和冷热空气交换室,冷热空气交换室具有进风口和出风口,所述出风口连接到硬件室的底部,所述进风口与风道连接,所述制冷除湿装置包括蒸发器、进风口离心风机、出风口离心风机、冷凝器、机组压缩机,所述蒸发器设置在冷热空气交换室内,所述冷凝器设置有两组,两组冷凝器和机组压缩机设置在冷热空气交换室外,两组冷凝器分别设置在制冷除湿室两侧,在两组冷凝器内侧上分别设置有冷凝器风机,所述制冷除湿装置与智能控制器相连。风道垂直设计,防止了因风道存在折弯和转向而加大风机功率、增加能耗、增加噪音的问题,使得风俗流动达到最佳效果。将冷热空气交换从硬件室内分离出来,专门设置有冷热空气交换室,硬件室与冷热空气交换室分别形成单独密封空间,中间通过出风口相连通,这样使得冷热空气交换在专门的密封空间内进行,保证了硬件室始终处于相对干燥低温的环境,解决了凝露的可能。该半开放空间内设置两台风机,直接用于前后两个冷凝器进行散热,在半开放室内安装两个风机和冷凝器,使得冷凝器的风机可选用低噪音低转速的风机达到了最理想的设计指标,在有限的空间实现了最大的制冷除湿的效果。 As a preferred solution, the air duct is vertically arranged on both sides of the cabinet, and a refrigeration dehumidification device and a cold and hot air exchange chamber are arranged in the refrigeration and dehumidification chamber. The cold and hot air exchange chamber has an air inlet and an air outlet. The air outlet is connected to the bottom of the hardware room, the air inlet is connected to the air duct, and the refrigeration dehumidification device includes an evaporator, a centrifugal fan at the air inlet, a centrifugal fan at the air outlet, a condenser, and a unit compressor. In the hot air exchange room, there are two sets of condensers. The two sets of condensers and the unit compressor are set outside the cold and hot air exchange room. The two sets of condensers are respectively set on both sides of the cooling and dehumidification room. A condenser fan is respectively provided, and the refrigeration and dehumidification device is connected with an intelligent controller. The vertical design of the air duct prevents the problems of increasing the power of the fan, increasing energy consumption, and increasing noise due to the bending and turning of the air duct, so that the custom flow can achieve the best effect. The cold and hot air exchange is separated from the hardware room, and a cold and hot air exchange room is specially set up. The hardware room and the cold and hot air exchange room form separate sealed spaces, and the middle is connected through the air outlet, so that the hot and cold air is exchanged in a dedicated It is carried out in a sealed space, which ensures that the hardware room is always in a relatively dry and low-temperature environment, and solves the possibility of condensation. Two fans are set in the semi-open space, which are directly used for heat dissipation of the front and rear condensers. Two fans and the condenser are installed in the semi-open room, so that the fans of the condenser can be selected with low-noise and low-speed fans, which is ideal. The design index achieves the maximum cooling and dehumidification effect in a limited space. the
本实用新型中智能控制器还根据传感器控制制冷除湿装置工作,将控制的上限和下限采用两种技术参数,上限以温度为控制点,下限以湿度为控制点,使得机柜的智能控制达到了最合理设计。在机柜内温度高于某个数值时,自动开启制冷除湿功能,而当机柜内湿度低于某个数值时关闭制冷除湿功能。 In the utility model, the intelligent controller also controls the work of the refrigeration and dehumidification device according to the sensor, and adopts two technical parameters for the upper limit and the lower limit of the control. The upper limit is controlled by temperature, and the lower limit is controlled by humidity, so that the intelligent control of the cabinet reaches the maximum Reasonable design. When the temperature in the cabinet is higher than a certain value, the cooling and dehumidification function is automatically turned on, and when the humidity in the cabinet is lower than a certain value, the cooling and dehumidification function is turned off.
作为一种优选方案,所述进风口离心风机和出风口离心风机为可拆装箱式,进风口离心风机和出风口离心风机分别设置在冷热空气交换室内的进风口和出风口上,进风口离心风机和出风口离心风机外均设有隔音保温材料密闭。冷热空气交换室出风口通过离心风机连接到硬件室的底部,冷热空气交换室进风口通过离心风机从硬件室与冷热交换室连接。进风离心风机为卧式设置,直接从硬件室抽离热空气,利用离心风机自然转向的功能,将离心风机出风口直接与冷热交换室连接;出风离心风机为竖式设置,面朝冷热交换室直接抽离冷干空气,利用离心风机自然转向的功能,将离心风机出风口直接与硬件室连接,防止了因风道存在折弯和转向而加大风机功率、增加能耗、增加噪音的问题,使得气体流动达到最佳效果。进出口离心风机均用密闭保温隔音材料,设计为可拆装清洗方便更换的箱式模块。 As a preferred solution, the centrifugal fan at the air inlet and the centrifugal fan at the air outlet are detachable box-type, the centrifugal fan at the air inlet and the centrifugal fan at the air outlet are respectively arranged on the air inlet and the air outlet in the hot and cold air exchange room, Both the air outlet centrifugal fan and the air outlet centrifugal fan are sealed with sound insulation materials. The air outlet of the hot and cold air exchange room is connected to the bottom of the hardware room through a centrifugal fan, and the air inlet of the hot and cold air exchange room is connected with the cold and heat exchange room from the hardware room through a centrifugal fan. The air inlet centrifugal fan is installed horizontally, and the hot air is drawn directly from the hardware room, and the outlet of the centrifugal fan is directly connected to the cooling and heat exchange room by using the natural turning function of the centrifugal fan; the outlet centrifugal fan is vertically installed, facing the The cold and heat exchange room directly extracts the cold and dry air, and uses the natural turning function of the centrifugal fan to directly connect the air outlet of the centrifugal fan to the hardware room, which prevents the fan power from being increased due to the bending and turning of the air duct, increasing energy consumption, The problem of increasing noise makes the gas flow to achieve the best effect. The inlet and outlet centrifugal fans are all made of airtight heat insulation and sound insulation materials, and are designed as box-type modules that can be disassembled and cleaned for easy replacement.
作为一种优选方案,在蒸发器与冷热空气交换室出口之间设置有多根可调节的阻尼棒,阻尼棒之间成高低交错排列。该阻尼棒的设置可以使空气发生搅动,在蒸发器内部风速过快的时可进行微调节,产生迟滞作用,使风速控制在设计的范围内,达到合理的换热效果。 As a preferred solution, multiple adjustable damping rods are arranged between the evaporator and the outlet of the hot and cold air exchange chamber, and the damping rods are arranged in a staggered manner. The setting of the damping rod can make the air stir, and can be fine-tuned when the wind speed inside the evaporator is too fast, resulting in a hysteresis effect, so that the wind speed can be controlled within the designed range to achieve a reasonable heat exchange effect.
作为一种优选方案,所述冷热空气交换室为由保温板组合构成的密封腔室。该冷热空气交换室由保温板构成的方形密封腔室。这样隔绝了冷热空气交换室与外界的接触,仅仅使硬件室的湿热空气获得交换。 As a preferred solution, the hot and cold air exchange chamber is a sealed chamber composed of a combination of insulation boards. The cold and hot air exchange chamber is a square sealed chamber made of insulation boards. In this way, the hot and cold air exchange room is isolated from the outside world, and only the hot and humid air in the hardware room is exchanged.
作为一种优选方案,在柜体内还设置有显示机柜内环境状态的环境监测服务器和视频监控器,所述环境监测服务器与智能控制器相连,所述视频监控器包括有通过打开柜门启动工作的触碰开关。环境监测服务器带有显示器,可直观的探查机柜内的温湿度,制冷机组的工作状态,功耗等,并设置各种根据地域不同的工作参数。该视频监控器设置在机柜内与人体高度相当的位置,视频监控器的镜头朝向外部,在正常情况下即柜门关闭的时候视频监控器是不工作的,当柜门打开时,柜门碰到触碰开关使得视频监控器立即工作,记录开门人员的影像。影像可以通过网络传输到管理人员的控制电脑中,并可设置为手机短信等提醒功能。 As a preferred solution, an environmental monitoring server and a video monitor displaying the environmental status in the cabinet are also provided in the cabinet, the environmental monitoring server is connected to the intelligent controller, and the video monitor includes a function to start the work by opening the cabinet door. touch switch. The environmental monitoring server has a display, which can intuitively detect the temperature and humidity in the cabinet, the working status of the refrigeration unit, power consumption, etc., and set various working parameters according to different regions. The video monitor is installed in the cabinet at a position equivalent to the height of the human body. The lens of the video monitor faces the outside. Under normal circumstances, the video monitor does not work when the cabinet door is closed. When the cabinet door is opened, the cabinet door touches Touch the switch to make the video monitor work immediately and record the image of the person who opened the door. The image can be transmitted to the control computer of the management personnel through the network, and can be set as a reminder function such as a mobile phone message.
作为一种优选方案,在制冷除湿室的底部设置有接水盘。冷凝水沿着蒸发器流到湿热空气交换室底部,然后流出进入到接水盘内。在硬件室的湿度低于某个数值压缩机即停止工作,而冷热交换室两侧的离心风机照常运行,则将接水盘的水分回送至硬件室,起到加湿的作用,以防止硬件室静电产生而损坏电子元器件。 As a preferred solution, a water receiving tray is provided at the bottom of the refrigeration and dehumidification chamber. The condensed water flows along the evaporator to the bottom of the hot and humid air exchange chamber, and then flows out into the drip pan. When the humidity in the hardware room is lower than a certain value, the compressor will stop working, and the centrifugal fans on both sides of the cold and heat exchange room will run as usual, and the water in the water tray will be sent back to the hardware room to play a role of humidification to prevent the hardware from cooling. The static electricity in the room will damage the electronic components.
本实用新型的优点是:1.利用室外低温减少压缩机工作时间,实现了进一步的节能。2.采用冷风式模块化高精度高安全设计,保证了系统稳定工作和便捷的维护;3.将冷热空气交换从硬件室内分离出来,专门设置有冷热空气交换室,硬件室与冷热空气交换室通过进出风口相连通,使得冷热空气交换在专门的密封空间内进行,保证了硬件室始终处于相对干燥低温的环境,解决了凝露的可能;4.在有限的空间内对制冷机组的合理设计紧凑布局实现了制冷风量的最大化,保证了机柜能同时容纳多台大功率服务器的正常工作。5.风道设置直接紧凑,无管道、无折弯转向,几乎不影响离心风机产生的风压和风速。离心风机处于密封状体,可降低噪音50%左右。6.外循环时利用机柜内的高负压自动开启风门,推动毛刷旋转摩擦产生静电,吸附灰尘。7.设置视频、门碰监控器,对机柜实现实时的安全监控防护作用。 The utility model has the advantages: 1. The working time of the compressor is reduced by using the outdoor low temperature, and further energy saving is realized. 2. The cold air modular high-precision and high-safety design is adopted to ensure the stable operation and convenient maintenance of the system; 3. The cold and hot air exchange is separated from the hardware room, and a cold and hot air exchange room is specially set up, and the hardware room is connected with the cold and hot air The air exchange room is connected through the air inlet and outlet, so that the hot and cold air exchange is carried out in a special sealed space, which ensures that the hardware room is always in a relatively dry and low temperature environment, and solves the possibility of condensation; 4. Refrigeration in a limited space The reasonable design and compact layout of the unit maximize the cooling air volume and ensure the normal operation of multiple high-power servers in the cabinet at the same time. 5. The air duct is directly and compactly set up, without ducts and bends, which hardly affects the wind pressure and wind speed generated by the centrifugal fan. The centrifugal fan is in a sealed shape, which can reduce the noise by about 50%. 6. During the external circulation, the high negative pressure in the cabinet is used to automatically open the damper, and the brush is driven to rotate and rub to generate static electricity and absorb dust. 7. Set up video and door touch monitors to realize real-time security monitoring and protection for the cabinet.
附图说明 Description of drawings
图1是本实用新型的一种结构示意图; Fig. 1 is a kind of structural representation of the utility model;
图2是本实用新型中制冷除湿室的一种俯视结构示意图; Fig. 2 is a kind of top view structure diagram of refrigeration dehumidification chamber in the utility model;
图3是本实用新型中自动风门装置的一种结构示意图; Fig. 3 is a kind of structural representation of automatic damper device in the utility model;
图4是本实用新型中控制系统的一种结构框架示意图。 Fig. 4 is a schematic diagram of a structure frame of the control system in the utility model.
1-柜体 2-柜门 3-硬件室 4-制冷除湿室 5-外循环出风口 6-外循环风机 7-风道 8-冷热空气交换室 9-蒸发器 10-进风口离心风机 11-出风口离心风机 12-冷凝器 13-冷凝器风机 14-机组压缩机 15-保温板 16-阻尼棒 17-组合箱体 18-风门支架 19-通风管 20-风门 21-空气滤网 22-传感器装置 23-智能控制器 24-环境监测服务器 25-制冷除湿装置 26-接水盘 27-毛刷外壳 28-静电集尘室 29-防尘挡板。 1-cabinet body 2-cabinet door 3-hardware room 4-refrigeration and dehumidification room 5-external circulation air outlet 6-external circulation fan 7-air duct 8-hot and cold air exchange room 9-evaporator 10-air inlet centrifugal fan 11 -Centrifugal fan at air outlet 12-Condenser 13-Condenser fan 14-Unit compressor 15-Insulation board 16-Damping rod 17-Combined box 18-Air door bracket 19-Air duct 20-Air door 21-Air filter 22- Sensor device 23-intelligent controller 24-environment monitoring server 25-refrigeration dehumidification device 26-water tray 27-brush shell 28-electrostatic dust collection room 29-dust baffle.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步的说明。 The technical solutions of the present utility model will be further described below through the embodiments and in conjunction with the accompanying drawings.
实施例: Example:
本实施例一种高精度高安全整体模块化设计的恒温节能服务器机柜,如图1所示,包括有柜体1,柜体前后面分别安装有柜门2。在柜体内设有硬件室3和位于下部的制冷除湿室4。在柜体的两侧壁内设置有垂直的风道7,风道的上端延伸至柜体内部顶端,在风道的上端安装有风机,风道的下端连接在制冷除湿室上,在柜体内安装有用于固定服务器的支架。制冷除湿室与风道共同构成内循环通风系统。 In this embodiment, a high-precision, high-safety overall modular design of a constant temperature and energy-saving server cabinet, as shown in FIG. 1 , includes a cabinet body 1, and cabinet doors 2 are respectively installed on the front and back of the cabinet body. A hardware chamber 3 and a cooling and dehumidifying chamber 4 located at the bottom are arranged in the cabinet. Vertical air ducts 7 are arranged in the two side walls of the cabinet, the upper end of the air duct extends to the top inside the cabinet, a fan is installed at the upper end of the air duct, and the lower end of the air duct is connected to the refrigeration dehumidification chamber. Mounts are installed to secure the server. The cooling dehumidification chamber and the air duct together form an internal circulation ventilation system.
柜体内还设置有外循环通风系统,外循环通风系统包括设置在硬件室3顶部的外循环出风口5,外循环出风口上设置有外循环风机6,在制冷除湿室内设置有外循环进风机构,如图3所示,外循环进风机构包括组合箱17,组合箱具有进风口和出风口,组合箱出风口与硬件室底部相连通,进风口与外界相连通,在组合箱进风口内设置有可拆装箱式的自动风门装置,在组合箱出风口外设置有空气滤网21。自动风门装置包括风门20和通风管19,通风管设置在组合箱的进风口上,通风管内侧开口为倾斜状,风门位于组合箱内,风门上端铰接在通风管上端位置,风门盖在通风管内侧开口上,风门设有橡胶圈,通风管口设有凹槽,风门橡胶圈盖在通风管口的凹槽上。组合箱17内进风口和出风口之间滚动安装有静电毛刷18,该组合箱进风口对准静电毛刷上半部分,在静电毛刷外还设置有毛刷外壳27,毛刷外壳与组合箱进风口和出风口相连通,在毛刷外壳底部设有开口,在组合箱底部设置有静电集尘室28,在毛刷外壳内侧表面上设置有防尘挡板29,防尘挡板与静电毛刷表面相接触。
The cabinet is also equipped with an external circulation ventilation system. The external circulation ventilation system includes an external circulation air outlet 5 arranged on the top of the hardware room 3. An external circulation fan 6 is arranged on the external circulation air outlet, and an external circulation air inlet is arranged in the refrigeration and dehumidification chamber. Mechanism, as shown in Figure 3, the external circulation air intake mechanism includes a
如图2所示,在制冷除湿室内设置有制冷除湿装置和冷热空气交换室8,该制冷除湿装置包括有蒸发器9、进风口离心风机10、出风口离心风机11、冷凝器12、机组压缩机14,该冷凝器设置有两组,机组压缩机一端连接蒸发器,另一端分别两家两组冷凝器,冷凝器与蒸发器连接,为在有限的空间实现了最大的制冷除湿的效果,在两组冷凝器内侧上分别设置有冷凝器风机13。冷热空气交换室为由保温板15构成的方形的密封的腔室,冷热空气交换室内具有进风口和出风口,进风口与风道的下端连接,出风口连接到硬件室的底部,在进风口和出风口上分别设置有进风口离心风机10和出风口离心风机11,进风口离心风机和出风口离心风机为可拆装箱式,进风口离心风机和出风口离心风机外均设有隔音保温材料密闭。蒸发器安装在冷热空气交换室内,且在蒸发器与冷热空气交换室出口之间设置有多根可调节的阻尼棒16,阻尼棒之间成高低交错排列。冷凝器、机组压缩机和冷凝器风机组成半开放室,该冷凝器、机组压缩机和冷凝器风机都安装在冷热空气交换室外。在制冷除湿室的底部设置有接水盘26,用于接由冷热空气交换室内产生的冷凝水。
As shown in Figure 2, a refrigeration dehumidification device and a cold and hot air exchange chamber 8 are arranged in the refrigeration and dehumidification chamber.
在柜体内设置智能控制器23、对温度和湿度进行检测的传感器装置24、显示机柜内环境状态的环境监测服务器24和视频监控器。该传感器装置、检测服务器、外循环风机和制冷除湿装置都连接在智能控制器上,由智能控制器控制。该视频监控器包括有通过打开柜门启动工作的触碰开关。智能控制器根据温度和湿度情况控制制冷除湿装置工作,以及根据温度是否开启空气外循环。
An
本实施例空气外循环控制过程为:当智能控制器检测到压缩机故障信号,或是传感器装置检测到室外温度低于10摄氏度以下时,智能控制器则发送工作命令给外循环风机,外循环风机开始工作,将硬件室内热空气抽离,这样形成了硬件室内部的负压,在负压的作用下,自动风门装置的风门客服重力自动打开,外部新风通过空气滤网与静电毛刷后进入机柜,形成良好的外循环。 The air external circulation control process of this embodiment is: when the intelligent controller detects a compressor failure signal, or the sensor device detects that the outdoor temperature is lower than 10 degrees Celsius, the intelligent controller sends a work order to the external circulation fan, and the external circulation The fan starts to work and draws away the hot air in the hardware room, thus forming a negative pressure inside the hardware room. Under the action of the negative pressure, the damper of the automatic damper device is automatically opened by gravity, and the external fresh air passes through the air filter and the electrostatic brush. Enter the cabinet to form a good external circulation.
机柜制冷除湿的控制过程为:机柜将控制的上限和下限采用两种技术参数,上限以温度为控制点,下限以湿度为控制点,使得机柜的智能控制达到了最合理设计。在机柜工作时,传感器装置检测到机柜内温度高于43度左右时,智能控制器自动控制制冷除湿装置开启制冷除湿功能,而当传感器装置检测到机柜内湿度低于20%左右时,智能控制器控制制冷除湿装置关闭制冷除湿功能。另外,无论制冷除湿装置工作与否,机柜内的循环送风、抽风均不停工作,被抽离的水分又会重新送回硬件室循环,保证机柜内湿度始终控制在合理的范围。 The control process of cabinet refrigeration and dehumidification is as follows: the upper limit and lower limit of the cabinet control adopt two technical parameters, the upper limit is controlled by temperature, and the lower limit is controlled by humidity, which makes the intelligent control of the cabinet reach the most reasonable design. When the cabinet is working, when the sensor device detects that the temperature in the cabinet is higher than about 43 degrees, the intelligent controller automatically controls the refrigeration and dehumidification device to turn on the refrigeration and dehumidification function, and when the sensor device detects that the humidity in the cabinet is lower than about 20%, the intelligent controller The controller controls the refrigeration and dehumidification device to turn off the refrigeration and dehumidification function. In addition, regardless of whether the refrigeration and dehumidification device is working or not, the circulating air supply and exhaust air in the cabinet will continue to work, and the extracted moisture will be sent back to the hardware room for circulation to ensure that the humidity in the cabinet is always controlled within a reasonable range.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了柜体、柜门、硬件室、制冷除湿室、外循环出风口、外循环风机等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。 Although terms such as cabinet body, cabinet door, hardware room, refrigeration and dehumidification room, external circulation air outlet, and external circulation fan are frequently used in this paper, the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention. the
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103429026A (en) * | 2013-06-27 | 2013-12-04 | 杭州精尚投资管理有限公司 | High-precision high-safety modularly-designed energy-saving thermostatic server cabinet |
| CN109287103A (en) * | 2018-11-20 | 2019-01-29 | 中山升华伟基空调设备有限公司 | A mobile server cabinet |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103429026A (en) * | 2013-06-27 | 2013-12-04 | 杭州精尚投资管理有限公司 | High-precision high-safety modularly-designed energy-saving thermostatic server cabinet |
| CN109287103A (en) * | 2018-11-20 | 2019-01-29 | 中山升华伟基空调设备有限公司 | A mobile server cabinet |
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