CN114318899A - Scouring, bleaching, dyeing and bath dyeing process for polyester-cotton knitted fabric - Google Patents

Scouring, bleaching, dyeing and bath dyeing process for polyester-cotton knitted fabric Download PDF

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Publication number
CN114318899A
CN114318899A CN202111625263.8A CN202111625263A CN114318899A CN 114318899 A CN114318899 A CN 114318899A CN 202111625263 A CN202111625263 A CN 202111625263A CN 114318899 A CN114318899 A CN 114318899A
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Prior art keywords
polyester
knitted fabric
cotton knitted
dye
scouring
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CN202111625263.8A
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Chinese (zh)
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周静
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Zhejiang Rainbow Village Printing And Dyeing Co ltd
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Zhejiang Rainbow Village Printing And Dyeing Co ltd
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Priority to CN202111625263.8A priority Critical patent/CN114318899A/en
Publication of CN114318899A publication Critical patent/CN114318899A/en
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Abstract

The invention discloses a scouring, bleaching, dye-bath dyeing process for polyester-cotton knitted fabrics, which comprises the following steps of I, refining treatment; step two, preparing a dye bath; step three, dyeing, washing and coloring; step four, soaping at low temperature; step five, color fixing treatment; step six, cleaning and shaping; the surfactant is selected from one of alkyl glucoside, fatty glyceride, fatty sorbitan and polysorbate, in the third step, the heating temperature is 40-60 ℃ in the dyeing process, the time is controlled to be 1.5-3h, the production efficiency is improved by combining scouring, bleaching and dyeing into a whole, residual liquid can be recycled, and secondary pollution is avoided; according to the invention, the surfactant, the chelating dispersant and the alkali-resistant penetrating agent are added into the treatment fluid, so that the scouring and bleaching efficiency is increased, and the time required by the scouring and bleaching is reduced; according to the invention, the gemini surfactant and the cosolvent are added into the soaping liquid, so that the aim of low-temperature soaping is achieved, and the effects of energy conservation and emission reduction are achieved.

Description

Scouring, bleaching, dyeing and bath dyeing process for polyester-cotton knitted fabric
Technical Field
The invention relates to the technical field of textile dyeing treatment, in particular to a scouring, bleaching, dyeing and bath dyeing process for polyester-cotton knitted fabrics.
Background
The polyester-cotton knitted fabric is a common textile fabric, is very popular with consumers, and has the working procedures of scouring, bleaching, dyeing and the like in the processing process of the polyester-cotton knitted fabric, but the scouring, bleaching, dyeing and bath dyeing process of the existing polyester-cotton knitted fabric has the disadvantages that scouring, bleaching and dyeing are carried out separately, the working efficiency is low, and the residual treating fluid from scouring and bleaching can cause certain pollution; the existing scouring, bleaching, dyeing and bathing dyeing process of the polyester-cotton knitted fabric sometimes has the problem of incomplete refining in the scouring and bleaching process and has overlong scouring and bleaching time; in the existing scouring, bleaching, dye-bath dyeing process of the polyester-cotton knitted fabric, because a high-temperature environment needs to be maintained in the soaping process, the production energy consumption is increased, and the existing production requirements for energy conservation and emission reduction are not met.
Disclosure of Invention
The invention aims to provide a scouring, bleaching, dye-bath dyeing process for polyester-cotton knitted fabrics, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the scouring, bleaching, dye-bath dyeing process of the polyester-cotton knitted fabric comprises the steps of I, refining treatment; step two, preparing a dye bath; step three, dyeing, washing and coloring; step four, soaping at low temperature; step five, color fixing treatment; step six, cleaning and shaping;
in the first step, the polyester-cotton knitted fabric to be treated is placed in the treatment fluid, is heated at high temperature and boiled for several hours, and then is placed in a padding machine for padding, so that the refined polyester-cotton knitted fabric is obtained;
in the second step, taking the residual treatment liquid in the first step, adding a certain amount of neutralizing agent, fully stirring, adding the dyeing paint, and preparing into the required dye bath;
in the third step, the polyester-cotton knitted fabric refined in the first step is placed in a prepared dye bath, and is heated and dyed to obtain a dyed polyester-cotton knitted fabric;
in the fourth step, the dyed polyester-cotton knitted fabric in the third step is soaped by using a soaping solution;
in the fifth step, the polyester-cotton knitted fabric dyed in the third step is taken and put into a color fixing solution for color fixing treatment, and then the polyester-cotton knitted fabric is sent into a baking machine for drying to obtain the polyester-cotton knitted fabric with color fixing;
and in the sixth step, the polyester-cotton knitted fabric subjected to color fixing in the fourth step is taken and washed with hot water for multiple times, and then the washed polyester-cotton knitted fabric is placed on a setting machine for setting.
Preferably, in the first step, the treatment solution contains a mixture of 10g/L of dilute caustic soda solution, 3g/L of surfactant, 5g/L of chelating dispersant and 6g/L of alkali-resistant penetrating agent, the temperature is controlled to be 85-95 ℃, and the time is 2-3 hours.
Preferably, the surfactant is one selected from alkyl glucoside, fatty glyceride, sorbitan fatty acid and polysorbate.
Preferably, in the second step, the neutralizing agent is selected from one of boric acid, oxalic acid and hydrogen peroxide, and the dyeing paint is selected from one of cationic dye, metal complex dye and vat dye.
Preferably, in the third step, the heating temperature in the dyeing process is 40-60 ℃, and the time is controlled to be 1.5-3 h.
Preferably, in the fourth step, the soaping liquid comprises a detergent, a gemini surfactant and a cosolvent, wherein the cosolvent is one or a mixture of benzoic acid, sodium benzoate, salicylic acid, sodium salicylate and p-aminobenzoic acid.
Preferably, in the fifth step, the color fixing solution is one or a mixture of more of cetylpyridinium chloride, cetylpyridinium bromide, amine-aldehyde resin type dicyandiamide-formaldehyde primary condensate, polyamine condensate, phenolic condensate, cross-linking color fixing agent and reactive dye color fixing agent KS.
Preferably, in the fifth step, the temperature of the color fixing process is 80-90 ℃, the time is 0.5-1h, the drying temperature is 120-.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the scouring, bleaching and dyeing are combined into a whole, so that the production efficiency is improved, the residual liquid can be recycled, and the secondary pollution is avoided; according to the invention, the surfactant, the chelating dispersant and the alkali-resistant penetrating agent are added into the treatment fluid, so that the scouring and bleaching efficiency is increased, and the time required by the scouring and bleaching is reduced; according to the invention, the gemini surfactant and the cosolvent are added into the soaping liquid, so that the aim of low-temperature soaping is achieved, and the effects of energy conservation and emission reduction are achieved.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention: the scouring, bleaching, dye-bath dyeing process of the polyester-cotton knitted fabric comprises the steps of I, refining treatment; step two, preparing a dye bath; step three, dyeing, washing and coloring; step four, soaping at low temperature; step five, color fixing treatment; step six, cleaning and shaping;
in the first step, the polyester-cotton knitted fabric to be treated is placed into a treatment solution, the treatment solution is heated at high temperature and boiled for several hours, and then the treatment solution is placed into a padding machine for padding to obtain the refined polyester-cotton knitted fabric, wherein the treatment solution contains a mixture of 10g/L of dilute caustic soda solution, 3g/L of surfactant, 5g/L of chelating dispersant and 6g/L of alkali-resistant penetrating agent, the surfactant is one of alkyl glucoside, fatty glyceride, sorbitan fatty acid and polysorbate, the temperature is controlled to be 85-95 ℃, and the time is 2-3 hours;
in the second step, taking the residual treatment liquid in the first step, adding a certain amount of neutralizing agent, fully stirring, adding the dyeing paint, and preparing into the required dye bath, wherein the neutralizing agent is selected from one of boric acid, oxalic acid and hydrogen peroxide, and the dyeing paint is selected from one of cationic dye, metal complex dye and vat dye;
in the third step, the polyester-cotton knitted fabric refined in the first step is placed into a prepared dye bath, heating is kept for dyeing, and the dyed polyester-cotton knitted fabric is obtained, wherein the heating temperature in the dyeing process is 40-60 ℃, and the time is controlled to be 1.5-3 hours;
in the fourth step, the polyester-cotton knitted fabric dyed in the third step is taken and soaped by using a soaping solution, wherein the soaping solution comprises a detergent, a Gemini surfactant and a cosolvent, and the cosolvent is one or a mixture of more of benzoic acid, sodium benzoate, salicylic acid, sodium salicylate and p-aminobenzoic acid;
in the fifth step, the polyester-cotton knitted fabric dyed in the third step is placed into a color fixing solution for color fixing treatment, and then is sent into a baking machine for drying, so that the color-fixed polyester-cotton knitted fabric is obtained, wherein the color fixing solution is one or a mixture of more of cetyl pyridinium chloride, cetyl pyridinium bromide, amine aldehyde resin type dicyandiamide formaldehyde primary condensate, polyamine condensate, phenolic aldehyde condensate, a cross-linking color fixing agent and a reactive dye color fixing agent KS, the temperature in the color fixing process is 80-90 ℃, the time is 0.5-1h, the drying temperature is 120-140 ℃, and the time is 5-15 min;
and in the sixth step, the polyester-cotton knitted fabric subjected to color fixing in the fourth step is taken and washed with hot water for multiple times, and then the washed polyester-cotton knitted fabric is placed on a setting machine for setting.
Based on the above, when the process provided by the invention is used for scouring, bleaching and dyeing, as the scouring, bleaching and dyeing are unified into a whole, the production time is saved, the efficiency is improved, and the secondary pollution can be avoided; according to the invention, the scouring and bleaching treatment liquid can be more efficiently refined and bleached by adding the surfactant, the chelating dispersant and the alkali-resistant penetrating agent; the invention reduces the temperature requirement required by the soaping liquid by adding the gemini surfactant and the cosolvent, and realizes the aim of low-temperature soaping.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

1. The scouring, bleaching, dye-bath dyeing process of the polyester-cotton knitted fabric comprises the steps of I, refining treatment; step two, preparing a dye bath; step three, dyeing, washing and coloring; step four, soaping at low temperature; step five, color fixing treatment; step six, cleaning and shaping; the method is characterized in that:
in the first step, the polyester-cotton knitted fabric to be treated is placed in the treatment fluid, is heated at high temperature and boiled for several hours, and then is placed in a padding machine for padding, so that the refined polyester-cotton knitted fabric is obtained;
in the second step, taking the residual treatment liquid in the first step, adding a certain amount of neutralizing agent, fully stirring, adding the dyeing paint, and preparing into the required dye bath;
in the third step, the polyester-cotton knitted fabric refined in the first step is placed in a prepared dye bath, and is heated and dyed to obtain a dyed polyester-cotton knitted fabric;
in the fourth step, the dyed polyester-cotton knitted fabric in the third step is soaped by using a soaping solution;
in the fifth step, the polyester-cotton knitted fabric dyed in the third step is taken and put into a color fixing solution for color fixing treatment, and then the polyester-cotton knitted fabric is sent into a baking machine for drying to obtain the polyester-cotton knitted fabric with color fixing;
and in the sixth step, the polyester-cotton knitted fabric subjected to color fixing in the fourth step is taken and washed with hot water for multiple times, and then the washed polyester-cotton knitted fabric is placed on a setting machine for setting.
2. The scouring, bleaching and dye-bath dyeing process of the polyester-cotton knitted fabric according to claim 1, which is characterized in that: in the first step, the treatment solution contains a mixture of 10g/L of dilute caustic soda solution, 3g/L of surfactant, 5g/L of chelating dispersant and 6g/L of alkali-resistant penetrating agent, the temperature is controlled to be 85-95 ℃, and the time is 2-3 hours.
3. The scouring, bleaching and dye-bath dyeing process of the polyester-cotton knitted fabric according to claim 2, which is characterized in that: the surfactant is one selected from alkyl glucoside, fatty glyceride, sorbitan fatty acid, and polysorbate.
4. The scouring, bleaching and dye-bath dyeing process of the polyester-cotton knitted fabric according to claim 1, which is characterized in that: in the second step, the neutralizer is selected from one of boric acid, oxalic acid and hydrogen peroxide, and the dyeing paint is selected from one of cationic dye, metal complex dye and vat dye.
5. The scouring, bleaching and dye-bath dyeing process of the polyester-cotton knitted fabric according to claim 1, which is characterized in that: in the third step, the heating temperature is 40-60 ℃ and the time is controlled to be 1.5-3h in the dyeing process.
6. The scouring, bleaching and dye-bath dyeing process of the polyester-cotton knitted fabric according to claim 1, which is characterized in that: in the fourth step, the soaping liquid comprises a detergent, a Gemini surfactant and a cosolvent, wherein the cosolvent is one or a mixture of benzoic acid, sodium benzoate, salicylic acid, sodium salicylate and p-aminobenzoic acid.
7. The scouring, bleaching and dye-bath dyeing process of the polyester-cotton knitted fabric according to claim 1, which is characterized in that: in the fifth step, the color fixing solution is one or a mixture of more of cetylpyridinium chloride, cetylpyridinium bromide, amine-aldehyde resin type dicyandiamide-formaldehyde primary condensate, polyamine condensate, phenolic aldehyde condensate, a cross-linking color fixing agent and a reactive dye color fixing agent KS.
8. The scouring, bleaching and dye-bath dyeing process of the polyester-cotton knitted fabric according to claim 1, which is characterized in that: in the fifth step, the temperature of the color fixing process is 80-90 ℃, the time is 0.5-1h, the drying temperature is 120-.
CN202111625263.8A 2021-12-28 2021-12-28 Scouring, bleaching, dyeing and bath dyeing process for polyester-cotton knitted fabric Pending CN114318899A (en)

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CN202111625263.8A CN114318899A (en) 2021-12-28 2021-12-28 Scouring, bleaching, dyeing and bath dyeing process for polyester-cotton knitted fabric

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101319469A (en) * 2008-07-04 2008-12-10 夏建明 Solid fixation alkaline agent used for reactive dye rolling braizing method dyeing
CN102605653A (en) * 2012-02-28 2012-07-25 青岛大学 One-bath processing method for pure-cotton knitted fabric scouring and bleaching and pigment dyeing
CN107794784A (en) * 2017-11-06 2018-03-13 福建凤竹纺织科技股份有限公司 A kind of energy-saving dyeing technique of cotton knitwear
CN109235077A (en) * 2018-09-20 2019-01-18 湖州鑫润田纺织有限公司 A kind of environmental protection and energy saving dyeing of polyester fabric
CN110004744A (en) * 2019-02-25 2019-07-12 杨忠华 A kind of dyeing accelerant and preparation method thereof for polyester fiber
CN111455697A (en) * 2019-01-18 2020-07-28 浙江迎丰科技股份有限公司 Short-process dyeing and finishing process for cotton knitted fabric
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Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101319469A (en) * 2008-07-04 2008-12-10 夏建明 Solid fixation alkaline agent used for reactive dye rolling braizing method dyeing
CN102605653A (en) * 2012-02-28 2012-07-25 青岛大学 One-bath processing method for pure-cotton knitted fabric scouring and bleaching and pigment dyeing
CN107794784A (en) * 2017-11-06 2018-03-13 福建凤竹纺织科技股份有限公司 A kind of energy-saving dyeing technique of cotton knitwear
CN109235077A (en) * 2018-09-20 2019-01-18 湖州鑫润田纺织有限公司 A kind of environmental protection and energy saving dyeing of polyester fabric
CN111455697A (en) * 2019-01-18 2020-07-28 浙江迎丰科技股份有限公司 Short-process dyeing and finishing process for cotton knitted fabric
CN110004744A (en) * 2019-02-25 2019-07-12 杨忠华 A kind of dyeing accelerant and preparation method thereof for polyester fiber
CN112301771A (en) * 2020-11-02 2021-02-02 东华大学 Continuous printing and dyeing processing method for improving dyeing quality of pure cotton knitted fabric

Non-Patent Citations (1)

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Title
徐克仁: "《染色》", 中国纺织出版社, pages: 148 - 149 *

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Application publication date: 20220412