CN114317984A - A method for selective zinc immersion using cyclone classification-ionic liquid-ultrasonic synergy - Google Patents
A method for selective zinc immersion using cyclone classification-ionic liquid-ultrasonic synergy Download PDFInfo
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 151
- 239000011701 zinc Substances 0.000 title claims abstract description 149
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 149
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000007654 immersion Methods 0.000 title description 2
- 238000002386 leaching Methods 0.000 claims abstract description 116
- 239000000428 dust Substances 0.000 claims abstract description 72
- 239000002608 ionic liquid Substances 0.000 claims abstract description 55
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 13
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 238000000926 separation method Methods 0.000 claims abstract description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 38
- 239000001763 2-hydroxyethyl(trimethyl)azanium Substances 0.000 claims description 32
- 235000019743 Choline chloride Nutrition 0.000 claims description 32
- SGMZJAMFUVOLNK-UHFFFAOYSA-M choline chloride Chemical group [Cl-].C[N+](C)(C)CCO SGMZJAMFUVOLNK-UHFFFAOYSA-M 0.000 claims description 32
- 229960003178 choline chloride Drugs 0.000 claims description 32
- 229910052739 hydrogen Inorganic materials 0.000 claims description 30
- 239000001257 hydrogen Substances 0.000 claims description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 238000001291 vacuum drying Methods 0.000 claims description 22
- 238000006243 chemical reaction Methods 0.000 claims description 21
- 239000007787 solid Substances 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 20
- 239000000523 sample Substances 0.000 claims description 18
- 238000009210 therapy by ultrasound Methods 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 15
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 9
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 8
- 238000002604 ultrasonography Methods 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 230000035484 reaction time Effects 0.000 claims description 6
- 239000004202 carbamide Substances 0.000 claims description 5
- 150000002739 metals Chemical class 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 150000002500 ions Chemical class 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 239000010419 fine particle Substances 0.000 claims 2
- ZDYUUBIMAGBMPY-UHFFFAOYSA-N oxalic acid;hydrate Chemical compound O.OC(=O)C(O)=O ZDYUUBIMAGBMPY-UHFFFAOYSA-N 0.000 claims 1
- 238000002791 soaking Methods 0.000 claims 1
- 239000010802 sludge Substances 0.000 abstract description 68
- 238000007598 dipping method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000009854 hydrometallurgy Methods 0.000 abstract description 2
- 230000002195 synergetic effect Effects 0.000 abstract 1
- 238000000605 extraction Methods 0.000 description 18
- 239000000370 acceptor Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 229960001231 choline Drugs 0.000 description 9
- OEYIOHPDSNJKLS-UHFFFAOYSA-N choline Chemical compound C[N+](C)(C)CCO OEYIOHPDSNJKLS-UHFFFAOYSA-N 0.000 description 9
- SNBDGFZQPKCZTO-UHFFFAOYSA-N propanedioic acid;hydrochloride Chemical compound Cl.OC(=O)CC(O)=O SNBDGFZQPKCZTO-UHFFFAOYSA-N 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000002525 ultrasonication Methods 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- HLLSOEKIMZEGFV-UHFFFAOYSA-N 4-(dibutylsulfamoyl)benzoic acid Chemical compound CCCCN(CCCC)S(=O)(=O)C1=CC=C(C(O)=O)C=C1 HLLSOEKIMZEGFV-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910001308 Zinc ferrite Inorganic materials 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- OASOQJKCZXXDMI-UHFFFAOYSA-N ethane-1,2-diol;hydrochloride Chemical compound Cl.OCCO OASOQJKCZXXDMI-UHFFFAOYSA-N 0.000 description 1
- 239000000374 eutectic mixture Substances 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- WGEATSXPYVGFCC-UHFFFAOYSA-N zinc ferrite Chemical compound O=[Zn].O=[Fe]O[Fe]=O WGEATSXPYVGFCC-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
本发明公开了一种利用旋流分级‑离子液体‑超声协同选择性浸锌方法,属于湿法冶金技术领域。本发明方法采用含锌尘泥分级富集、离子液体的合成、锌的选择性浸出的步骤。本发明方法中利用异形水力旋流器对含锌尘泥进行预处理,得到细粒富锌尘泥,有利于锌的高效浸出,同时有助于含锌尘泥中絮团的打开分散;离子液体与超声协同浸出体系对ZnO具有选择性溶解能力,得到的含锌浸出液纯度高,克服传统浸出体系中成份复杂、分离困难等问题。The invention discloses a selective zinc dipping method utilizing cyclone classification-ionic liquid-ultrasonic synergy, belonging to the technical field of hydrometallurgy. The method of the invention adopts the steps of classification and enrichment of zinc-containing dust sludge, synthesis of ionic liquid, and selective leaching of zinc. In the method of the invention, a special-shaped hydrocyclone is used to pretreat the zinc-containing dust and sludge to obtain fine-grained zinc-rich dust and sludge, which is beneficial to the efficient leaching of zinc, and at the same time helps to open and disperse the flocs in the zinc-containing dust and sludge; The liquid and ultrasonic synergistic leaching system has the ability to selectively dissolve ZnO, and the obtained zinc-containing leaching solution has high purity, which overcomes the problems of complex components and difficult separation in the traditional leaching system.
Description
技术领域technical field
本发明涉及湿法冶金技术领域,尤其涉及一种利用旋流分级-离子液体-超声协同选择性浸锌方法。The invention relates to the technical field of hydrometallurgy, in particular to a selective zinc dipping method utilizing cyclone classification-ionic liquid-ultrasonic synergy.
背景技术Background technique
近年来随着我国工业的飞速发展,各领域对锌资源的需求不断增长,我国锌消费在全球锌消费中的占比从2000年的15.18%,到2020年已超过50%,总产量达到642万吨。目前,从含锌废料中回收锌正在成为获取锌资源的重要途径,含锌尘泥作为一种典型的废料,随着钢铁工业的快速发展,已经成为再生锌的重要原料来源。然而含锌废料来源广泛、品质差异巨大,且极易造成的二次污染和资源浪费等使其再生过程中困难重重,因此开发含锌尘泥的绿色、高效、清洁浸出技术对含锌固废的资源化利用具有重要意义。In recent years, with the rapid development of my country's industry, the demand for zinc resources in various fields has continued to increase. The proportion of my country's zinc consumption in global zinc consumption has increased from 15.18% in 2000 to more than 50% in 2020, with a total output of 642%. tons. At present, the recovery of zinc from zinc-containing waste is becoming an important way to obtain zinc resources. As a typical waste, zinc-containing dust sludge has become an important source of raw materials for recycled zinc with the rapid development of the iron and steel industry. However, zinc-containing waste has a wide range of sources, huge differences in quality, and is easily caused by secondary pollution and resource waste, which makes the regeneration process difficult. Therefore, the development of a green, efficient and clean leaching technology for zinc-containing sludge resource utilization is of great significance.
对于从含锌废料中浸出提取锌,目前常见的方法为酸浸与碱浸,但酸浸溶解锌的同时也溶解了含锌尘泥中大量的铁、钙等其他金属物质,导致后续除杂工艺复杂;使用碱浸时,由于碱性溶液只可溶解含锌尘泥中的氧化锌,而少部分存在的铁酸锌不能被溶解,且氨易挥发,从而不能获得较高的锌浸出率;同时,酸与碱都有一定的腐蚀性,处理过程中会造成仪器设备腐蚀,特别是在从固体废弃物回收有用矿物时,造成的二次污染使上述技术应用受到限制。离子液体,是一类由氢键受体与氢键供体按一定化学计量比混合后,氢键受体与氢键供体依靠接受或给与电子形成的氢键自缔合形成的一种低共熔混合物,常温下呈液态。作为一种新型绿色的离子液体,具有可生物降解、价格低廉、无需纯化,合成过程原子利用率达100%等优异的理化性质。超声处理指利用超声波产生的能量,改变和加速反应物质的物理、化学状态,加速化学反应速率的过程。For leaching and extracting zinc from zinc-containing waste, the current common methods are acid leaching and alkali leaching, but acid leaching dissolves zinc and also dissolves a large amount of iron, calcium and other metal substances in zinc-containing dust sludge, resulting in subsequent impurity removal. The process is complicated; when using alkaline leaching, since the alkaline solution can only dissolve the zinc oxide in the zinc-containing dust sludge, and a small part of the zinc ferrite cannot be dissolved, and the ammonia is volatile, a higher zinc leaching rate cannot be obtained. At the same time, acid and alkali are both corrosive to a certain extent, which will cause corrosion of instruments and equipment during the treatment process, especially when recovering useful minerals from solid waste, the secondary pollution caused by the above technology application is limited. Ionic liquid is a kind of liquid formed by the self-association of hydrogen bond acceptor and hydrogen bond donor by accepting or donating electrons after the hydrogen bond acceptor and hydrogen bond donor are mixed in a certain stoichiometric ratio. Eutectic mixture, liquid at room temperature. As a new type of green ionic liquid, it has excellent physical and chemical properties such as biodegradability, low price, no purification, and 100% atomic utilization in the synthesis process. Ultrasonic treatment refers to the process of using the energy generated by ultrasonic waves to change and accelerate the physical and chemical states of the reacting substances and accelerate the rate of chemical reactions.
含锌尘泥大部分来源于钢铁生产过程中所排烟尘,对这部分烟尘的处理大多采用湿式除尘方法,在此过程中需加入有机药剂对烟尘进行絮凝团聚,因此含锌尘泥大多呈团状,含锌尘泥中不同粒度分组中各有价元素含量不同,其中80%以上的锌存在于-15um细粒级中,铁、碳等其它有价元素存在于+40um粗粒级中,利用水力旋流器对含锌尘泥分级预处理不仅有助于有价金属元素的高效提取同时有利于絮团的打开分散。Most of the zinc-containing dust sludge comes from the smoke and dust discharged in the iron and steel production process. The wet dust removal method is mostly used for the treatment of this part of the smoke and dust. In this process, organic chemicals are required to flocculate and agglomerate the dust. Therefore, most of the zinc-containing dust sludge is in the form of clusters. The content of each valuable element in the different particle size groups in the zinc-containing dust sludge is different. Among them, more than 80% of zinc exists in the -15um fine-grained grade, and other valuable elements such as iron and carbon exist in the +40um coarse-grained grade. The use of hydrocyclone to classify and pre-treat zinc-containing dust sludge is not only conducive to the efficient extraction of valuable metal elements, but also to the opening and dispersion of flocs.
不同金属氧化物在不同的离子液体中溶解度不同,超声的空化效应、冲击效应、微射流效应等可减小边界层厚度并增加界面反应面积,同时能够拓宽化学反应通道,加快化学反应速度,强化物质的传递过程。离子液体与超声的上述特性使其在分离领域特别是金属浸出提取领域得到越来越多的应用。Different metal oxides have different solubility in different ionic liquids. The cavitation effect, impact effect, and micro-jet effect of ultrasonic can reduce the thickness of the boundary layer and increase the interface reaction area, and at the same time can widen the chemical reaction channel and speed up the chemical reaction. Strengthen the transfer process of substances. The above characteristics of ionic liquids and ultrasound make them more and more applications in the field of separation, especially in the field of metal leaching and extraction.
在现有的含锌尘泥浸出锌技术中,常规的酸或氨浸工艺剂存在浸出剂成本高、不易保存、浸出选择性差、浸出率低、易造成二次污染以及反应条件复杂等问题。因此研究开发一种浸出过程简单、浸出率高,浸出剂价格低廉、易制备、浸出选择性好的方法,并将其应用于含锌废料的高效浸出中,是本领域的研究人员所重点解决的问题。In the existing zinc-containing dust sludge leaching technology, the conventional acid or ammonia leaching process agent has problems such as high leaching agent cost, difficult to store, poor leaching selectivity, low leaching rate, easy to cause secondary pollution and complex reaction conditions. Therefore, researching and developing a method with simple leaching process, high leaching rate, low price of leaching agent, easy preparation and good leaching selectivity, and applying it to the efficient leaching of zinc-containing waste is the key solution for researchers in this field. The problem.
因此设计一种利用旋流分级-离子液体-超声协同选择性浸锌方法。Therefore, a selective zinc immersion method using cyclone classification-ionic liquid-ultrasonic synergy was designed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有常规的酸或氨浸工艺剂存在浸出剂成本高、不易保存、浸出选择性差、浸出率低、易造成二次污染以及反应条件复杂等问题的问题而提出的一种利用旋流分级-离子液体-超声协同选择性浸锌方法。The purpose of the present invention is to solve the problems that existing conventional acid or ammonia leaching process agents have problems such as high leaching agent cost, difficult to preserve, poor leaching selectivity, low leaching rate, easy to cause secondary pollution and complex reaction conditions. A method for selective zinc dipping using cyclone classification-ionic liquid-ultrasonic synergy.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种利用旋流分级-离子液体-超声协同选择性浸锌方法,包括以下步骤:A method for selective zinc leaching utilizing cyclone classification-ionic liquid-ultrasonic synergy, comprising the following steps:
S1:含锌尘泥分级富集:利用异形水力旋流器利用异形水力旋流器对含锌尘泥分级富集,细粒与中间粒级高锌尘泥用于锌的浸出提取,粗粒低锌尘泥用于铁、碳等其它有价金属的提取;S1: Classification and enrichment of zinc-containing dust and sludge: use special-shaped hydrocyclone to classify and enrich zinc-containing dust and sludge, fine-grained and intermediate-grade high-zinc dust and sludge are used for leaching and extraction of zinc, and coarse-grained dust and sludge are used for zinc leaching and extraction. Low zinc dust sludge is used for the extraction of other valuable metals such as iron and carbon;
S2:离子液体的合成:将一定量的氢键受体氯化胆碱与氢键供体置于真空干燥箱干燥处理,取干燥后的氢键受体氯化胆碱和氢键供体按摩尔比为1:2-4充分混合后放入烧杯中,置于真空干燥箱中真空干燥,得到均一透明溶液;S2: Synthesis of ionic liquid: place a certain amount of hydrogen bond acceptor choline chloride and hydrogen bond donor in a vacuum drying oven for drying, and massage the dried hydrogen bond acceptor choline chloride and hydrogen bond donor The molar ratio is 1:2-4, put it into a beaker after fully mixing, and place it in a vacuum drying oven for vacuum drying to obtain a uniform and transparent solution;
S3:含锌尘泥选择性浸出:离子与含锌尘泥按一定液固比混合,进行超声处理,超声处理后在恒温水浴锅中进行浸出反应,反应后进行固液分离得到高纯度含锌浸出液。S3: Selective leaching of zinc-containing dust and sludge: ions and zinc-containing dust and sludge are mixed according to a certain liquid-solid ratio, and subjected to ultrasonic treatment. After ultrasonic treatment, the leaching reaction is carried out in a constant temperature water bath. After the reaction, solid-liquid separation is carried out to obtain high-purity zinc-containing dust. Leachate.
优选的,所述水力旋流器分级区域由圆筒段与两种不同锥角的圆锥段构成,采用同心双溢流管结构,内溢流管深度可调;利用水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,细粒与中间粒级高锌尘泥用于锌的浸出提取,粗粒低锌尘泥用于铁、碳等其它有价金属的提取。Preferably, the classification area of the hydrocyclone is composed of a cylindrical section and two conical sections with different cone angles, and adopts a concentric double overflow pipe structure, and the depth of the inner overflow pipe is adjustable; The dust sludge is graded and enriched, and the graded particle size is 0.018mm. The fine-grained and intermediate-grade high-zinc dust and sludge are used for leaching and extraction of zinc, and the coarse-grained low-zinc dust and sludge are used for the extraction of other valuable metals such as iron and carbon.
优选的,所述干燥箱设置参数:353K、-0.05MPa,烘干12h。Preferably, the drying box is set to parameters: 353K, -0.05MPa, and drying for 12h.
优选的,所述氢键受体为氯化胆碱;所述氢键供体为丙二酸、硫脲、乙二醇、尿素、水合草酸的一种或几种。Preferably, the hydrogen bond acceptor is choline chloride; the hydrogen bond donor is one or more of malonic acid, thiourea, ethylene glycol, urea, and hydrated oxalic acid.
优选的,浸出过程中离子液体与含锌尘泥的固液比为1:4-20,其中作为浸出剂的离子液体为氢键受体氯化胆碱与氢键供体按摩尔比1:2-4混合得到。Preferably, in the leaching process, the solid-liquid ratio of the ionic liquid to the zinc-containing dust sludge is 1:4-20, and the ionic liquid used as the leaching agent is the hydrogen bond acceptor choline chloride and the hydrogen bond donor in a molar ratio of 1: 2-4 mixed to obtain.
优选的,所述超声处理,采用超声探头置于液面下1.5-2cm处,超声频率为20Khz,超声功率为300-600W,变幅杆为直径3-18mm,超声时间为30-60min。Preferably, in the ultrasonic treatment, the ultrasonic probe is placed 1.5-2 cm below the liquid surface, the ultrasonic frequency is 20Khz, the ultrasonic power is 300-600W, the diameter of the horn is 3-18mm, and the ultrasonic time is 30-60min.
优选的,所述浸出反应温度为70-100℃,固液反应时间为10-60分钟,搅拌速率为200-400rpm。Preferably, the leaching reaction temperature is 70-100° C., the solid-liquid reaction time is 10-60 minutes, and the stirring rate is 200-400 rpm.
与现有技术相比,本发明提供了一种利用旋流分级-离子液体-超声协同选择性浸锌方法,具备以下有益效果:Compared with the prior art, the present invention provides a method for selective zinc dipping using cyclone classification-ionic liquid-ultrasonic synergy, which has the following beneficial effects:
本发明利用超声对离子液体与含锌尘泥混合物进行处理,强化液固两相反应程度与速率,锌浸出率可达95%以上,浸出效率高,反应温度低,液固比低,可得到高纯度含锌浸出液,降低了回收锌的生产成本。The invention uses ultrasonic to treat the mixture of ionic liquid and zinc-containing dust sludge, strengthens the degree and rate of liquid-solid two-phase reaction, the zinc leaching rate can reach more than 95%, the leaching efficiency is high, the reaction temperature is low, and the liquid-solid ratio is low, and the obtained High-purity zinc-containing leaching solution reduces the production cost of recovered zinc.
本发明使用氯化胆碱基酸离子液体作为浸出剂,可以从含有多种组分的含锌尘泥中浸出锌,且对有价金属锌具有较高的选择性,对含锌尘泥中其他组分基本不溶解,实现了锌的选择性提取。The invention uses the chlorinated choline acid ionic liquid as the leaching agent, can leaching zinc from the zinc-containing dust sludge containing multiple components, and has high selectivity to the valuable metal zinc. The other components are basically insoluble, and the selective extraction of zinc is realized.
本发明将离子液体应用到含锌尘泥提锌,合成了离子液体作为冶金尘泥浸出剂,传统酸浸或氨浸法浸出剂成本较高、具有腐蚀性、毒性较强、不易保存、易造成二次污染,与传统浸出剂相比,本发明所合成的氯化胆碱-丙二酸离子液体合成制备过程简单、原料价格低廉、无毒无污染且经过一定处理后可循环使用,实现了绿色安全生产。The present invention applies the ionic liquid to zinc-containing dust sludge to extract zinc, and synthesizes the ionic liquid as the metallurgical dust sludge leaching agent. Causes secondary pollution. Compared with the traditional leaching agent, the choline chloride-malonate ionic liquid synthesized by the present invention has simple synthesis and preparation process, low raw material price, non-toxic and pollution-free, and can be recycled after a certain treatment. Green and safe production.
附图说明Description of drawings
图1为本发明合成的氯化胆碱-丙二酸离子液体优化后的分子结构图;Fig. 1 is the molecular structure diagram after the optimization of the choline chloride-malonate ionic liquid synthesized by the present invention;
图2为利用水力旋流器-离子液体-超声协同选择性浸出含锌尘泥中锌的方法的一种具体实施方式的工艺流程示意图。2 is a schematic process flow diagram of a specific embodiment of a method for selectively leaching zinc from zinc-containing dust sludge using a hydrocyclone-ionic liquid-ultrasonic synergy.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明中,若非特指,所有的份、百分比均为重量单位,所采用的设备和原料等均可从市场购得或是本领域常用的。下述实施例中的方法,如无特别说明,均为本领域的常规方法。In the present invention, unless otherwise specified, all parts and percentages are in units of weight, and the equipment and raw materials used can be purchased from the market or commonly used in the art. The methods in the following examples, unless otherwise specified, are conventional methods in the art.
一种利用旋流分级-离子液体-超声协同选择性浸锌方法,该方法包括如下步骤:A method for selective zinc leaching utilizing cyclone classification-ionic liquid-ultrasonic synergy, the method comprises the following steps:
(1)含锌尘泥预处理:利用异形水力旋流器对含锌尘泥分级富集,细粒与中间粒级高锌尘泥用于锌的浸出提取,粗粒低锌尘泥用于铁、碳等其它有价金属的提取。(1) Zinc-containing dust and sludge pretreatment: use special-shaped hydrocyclone to classify and enrich zinc-containing dust and sludge, fine-grained and intermediate-grade high-zinc dust and sludge are used for leaching and extraction of zinc, and coarse-grained low-zinc dust and sludge are used for zinc leaching and extraction. Extraction of other valuable metals such as iron and carbon.
(2)离子液体合成:将一定量的氯化胆碱与丙二酸置于真空干燥箱干燥处理,设置参数:353K、-0.05MPa、12h。取干燥后的氯化胆碱和丙二酸按摩尔比为1:2充分混合后放入烧杯中,置于真空干燥箱中真空干燥,得到均一透明溶液。(2) Synthesis of ionic liquid: a certain amount of choline chloride and malonic acid were placed in a vacuum drying oven for drying, and the parameters were set: 353K, -0.05MPa, 12h. Take the dried choline chloride and malonic acid in a molar ratio of 1:2 and fully mix them, put them into a beaker, and place them in a vacuum drying oven for vacuum drying to obtain a uniform and transparent solution.
(3)含锌尘泥选择性浸出:离子液体与含锌尘泥按一定液固比混合,进行超声处理,超声后在恒温水浴锅中进行浸出反应,反应后进行固液分离得到高纯度含锌浸出液;(3) Selective leaching of zinc-containing dust and sludge: the ionic liquid and zinc-containing dust and sludge are mixed according to a certain liquid-solid ratio, and subjected to ultrasonic treatment. After ultrasonication, the leaching reaction is carried out in a constant temperature water bath. Zinc leaching solution;
水力旋流器为异形旋流器,采用多段锥角设计,分级区域由圆筒段与两段锥角分别为45°与120°的圆锥段构成,采用同心双溢流管结构,内溢流管深度可调。The hydrocyclone is a special-shaped cyclone with a multi-section cone angle design. The grading area is composed of a cylindrical section and two cone sections with cone angles of 45° and 120° respectively. Tube depth is adjustable.
超声处理指对离子液体与含锌尘泥的混合物施加高能超声波,其中超声探头置于液面下1-2cm处,超声频率为20Khz,超声功率为300-600W,变幅杆为直径3-18mm。Ultrasonic treatment refers to applying high-energy ultrasonic waves to the mixture of ionic liquid and zinc-containing dust, where the ultrasonic probe is placed 1-2cm below the liquid surface, the ultrasonic frequency is 20Khz, the ultrasonic power is 300-600W, and the diameter of the horn is 3-18mm. .
本发明的超声处理可以改变反应物的物理化学性质,降低杂质对目标反应物的罩盖,有利于反应速率的提高;减少离子液体用量,提高含锌尘泥中锌浸出率。不同的超声参数对锌的浸出率影响不同,超声探头置于液固混合物液面下1.5cm,变幅杆直径10mm,超声功率450W,得到的锌浸出率最高。The ultrasonic treatment of the present invention can change the physical and chemical properties of the reactants, reduce the cover of impurities to the target reactants, and is beneficial to the improvement of the reaction rate; the dosage of ionic liquid is reduced, and the zinc leaching rate in the zinc-containing dust sludge is improved. Different ultrasonic parameters have different effects on the leaching rate of zinc. The ultrasonic probe is placed 1.5 cm below the liquid-solid mixture surface, the diameter of the horn is 10 mm, and the ultrasonic power is 450 W, and the zinc leaching rate is the highest.
本发明浸出分离中,将含有多种组分的含锌尘泥与离子液体充分混合后,经超声处理,液固两相充分混合反应,利用不同金属化合物在离子液体中溶解度的不同,实现含锌尘泥中锌的选择性浸出,从而提高了浸出液中锌的纯度。本发明方法中,离子液体合成制备过程简单、成本低、浸出选择性好、浸出过程绿色、高效无污染,适合工业化生产应用。In the leaching and separation of the present invention, after fully mixing the zinc-containing dust sludge containing various components with the ionic liquid, after ultrasonic treatment, the liquid-solid two phases are fully mixed and reacted. Selective leaching of zinc from zinc dust sludge, thereby increasing the purity of zinc in the leachate. In the method of the invention, the synthetic preparation process of the ionic liquid is simple, the cost is low, the leaching selectivity is good, the leaching process is green, efficient and pollution-free, and is suitable for industrial production and application.
本发明可应用于不同种类的含锌尘泥,多种除尘条件下得到的含锌尘泥,下述实施例中的含锌尘泥由于钢铁冶炼工艺及除尘条件的不同,其中的各组分金属含量有所差别。The present invention can be applied to different types of zinc-containing dusts and zinc-containing dusts obtained under various dust-removing conditions. The zinc-containing dusts in the following examples are different in iron and steel smelting processes and dust-removing conditions. Metal content varies.
以下实施例以钢铁冶金尘泥为对象,冶金尘泥中主要元素组分含量如下:The following examples take iron and steel metallurgical dust sludge as an object, and the content of main element components in the metallurgical dust sludge is as follows:
将上述含锌废料利用球磨机进行预处理,磨矿预处理后的粒度组成如下:The above-mentioned zinc-containing waste is pretreated with a ball mill, and the particle size composition after the grinding pretreatment is as follows:
实施例1:Example 1:
本实施例以氯化胆碱和丙二酸合成制备离子液体浸出提取含锌尘泥中的锌,具体步骤如下:The present embodiment uses choline chloride and malonic acid to synthesize and prepare ionic liquid leaching to extract the zinc in the zinc-containing dust sludge, and the concrete steps are as follows:
含锌尘泥分级富集:利用异形水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,分级产品中细粒与中间粒级产物中-300目占比95%。细粒与中间粒级产品经过滤脱水后用于浸出提锌。Zinc-containing dust and sludge classification and enrichment: the special-shaped hydrocyclone is used to classify and enrich the zinc-containing dust and sludge. The fine-grained and intermediate-grained products are used for leaching and zinc extraction after being filtered and dehydrated.
离子液体合成:对一定量的氯化胆碱与丙二酸进行干燥处理,将其放入真空干燥箱,设定干燥箱温度为353K,相对真空度为–0.05Mpa,干燥时间12h。称取干燥后的氯化胆碱与丙二酸按照摩尔比1:2加入到1L烧杯中充分混合,将烧杯放置于353K真空干燥箱中,静置12h,得到室温下透明均一的离子液体。Ionic liquid synthesis: Dry a certain amount of choline chloride and malonic acid, put it into a vacuum drying oven, set the drying oven temperature to 353K, the relative vacuum degree to -0.05Mpa, and the drying time to 12h. The dried choline chloride and malonic acid were weighed and added to a 1L beaker according to a molar ratio of 1:2 and fully mixed. The beaker was placed in a 353K vacuum drying oven, and allowed to stand for 12h to obtain a transparent and uniform ionic liquid at room temperature.
(3)锌的选择性浸出:取10g含锌尘泥样品于300ml锥形瓶中,按8:1液固比加入制备好的氯化胆碱-丙二酸离子液体。对液固两相混合物进行超声处理,超声探头置于页面下1.5cm处,变幅杆直径为6mm,超声功率为450w,超声时间为50min;超声处理后,将锥形瓶置于恒温水浴锅中,温度为80℃,浸出时间为1h,锌浸出率为98.5%,其它组分浸出率均在5%以下。(3) Selective leaching of zinc: take 10g of zinc-containing dust sludge sample into a 300ml conical flask, and add the prepared choline chloride-malonate ionic liquid at a liquid-solid ratio of 8:1. The liquid-solid two-phase mixture was ultrasonically treated, the ultrasonic probe was placed 1.5cm below the page, the diameter of the horn was 6mm, the ultrasonic power was 450w, and the ultrasonic time was 50min; after ultrasonication, the conical flask was placed in a constant temperature water bath. Among them, the temperature is 80℃, the leaching time is 1h, the zinc leaching rate is 98.5%, and the leaching rate of other components is below 5%.
实施例2Example 2
本实施例以氯化胆碱和尿素合成制备离子液体浸出提取含锌尘泥中的锌,具体步骤如下:The present embodiment uses choline chloride and urea to synthesize and prepare ionic liquid leaching to extract the zinc in the zinc-containing dust sludge, and the concrete steps are as follows:
(1)含锌尘泥分级富集:利用异形水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,分级产品中细粒与中间粒级产物中-300目占比97%。细粒与中间粒级产品经过滤脱水后用于浸出提锌。(1) Classification and enrichment of zinc-containing dust and sludge: the special-shaped hydrocyclone is used to classify and enrich the zinc-containing dust and sludge. . The fine-grained and intermediate-grained products are used for leaching and zinc extraction after being filtered and dehydrated.
(2)离子液体合成:对一定量的氯化胆碱与尿素进行干燥处理,将其放入真空干燥箱,设定干燥箱温度为353K,相对真空度为–0.05Mpa,干燥时间12h。称取干燥后的氯化胆碱与尿素按照摩尔比1:2加入到1L烧杯中充分混合,将烧杯放置于333K真空干燥箱中,静置12h,得到室温下透明均一的离子液体。(2) Synthesis of ionic liquid: a certain amount of choline chloride and urea were dried and put into a vacuum drying oven. The temperature of the drying oven was set to 353K, the relative vacuum degree was -0.05Mpa, and the drying time was 12h. Weigh the dried choline chloride and urea into a 1L beaker according to the molar ratio of 1:2, and mix them thoroughly, place the beaker in a 333K vacuum drying oven, and let it stand for 12 hours to obtain a transparent and uniform ionic liquid at room temperature.
(3)锌的选择性浸出:取10g含锌尘泥样品于300ml锥形瓶中,按5:1液固比加入制备好的氯化胆碱-丙二酸离子液体。对液固两相混合物进行超声处理,超声探头置于页面下1.5cm处,变幅杆直径为6mm,超声功率为350w,超声时间为30min;超声处理后,将锥形瓶置于恒温水浴锅中进行选择性浸出,温度为60℃,浸出时间为30min,锌浸出率是89.5%,其它组分浸出率在15%以下。(3) Selective leaching of zinc: Take 10g of zinc-containing dust sludge sample into a 300ml conical flask, and add the prepared choline chloride-malonate ionic liquid at a liquid-solid ratio of 5:1. The liquid-solid two-phase mixture was ultrasonically treated, the ultrasonic probe was placed 1.5 cm below the page, the diameter of the horn was 6 mm, the ultrasonic power was 350 W, and the ultrasonic time was 30 min; after ultrasonic treatment, the conical flask was placed in a constant temperature water bath. Selective leaching is carried out in the middle, the temperature is 60 ° C, the leaching time is 30 minutes, the zinc leaching rate is 89.5%, and the leaching rate of other components is below 15%.
实施例3Example 3
本实施例以氯化胆碱和丙二酸合成制备离子液体浸出提取含锌尘泥中的锌,具体步骤如下:The present embodiment uses choline chloride and malonic acid to synthesize and prepare ionic liquid leaching to extract the zinc in the zinc-containing dust sludge, and the concrete steps are as follows:
(1)含锌尘泥分级富集:利用异形水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,分级产品中细粒与中间粒级产物中-300目占比96%。细粒与中间粒级产品经过滤脱水后用于浸出提锌。(1) Classification and enrichment of zinc-containing dust and sludge: the special-shaped hydrocyclone is used to classify and enrich the zinc-containing dust and sludge. . The fine-grained and intermediate-grained products are used for leaching and zinc extraction after being filtered and dehydrated.
(2)离子液体合成:对一定量的氯化胆碱与丙二酸进行干燥处理,将其放入真空干燥箱,设定干燥箱温度为353K,相对真空度为–0.05Mpa,干燥时间12h。称取干燥后的氯化胆碱与丙二酸按照摩尔比1:2加入到1L烧杯中充分混合,将烧杯放置于353K真空干燥箱中,静置12h,得到室温下透明均一的离子液体。(2) Ionic liquid synthesis: dry a certain amount of choline chloride and malonic acid, put them into a vacuum drying oven, set the drying oven temperature to 353K, the relative vacuum degree to -0.05Mpa, and the drying time to 12h . The dried choline chloride and malonic acid were weighed and added to a 1L beaker according to a molar ratio of 1:2 and fully mixed. The beaker was placed in a 353K vacuum drying oven, and allowed to stand for 12h to obtain a transparent and uniform ionic liquid at room temperature.
(3)锌的选择性浸出:取10g含锌尘泥样品于300ml锥形瓶中,按8:1液固比加入制备好的氯化胆碱-丙二酸离子液体。对液固两相混合物进行超声处理,超声探头置于页面下1cm处,变幅杆直径为6mm,超声功率为500w,超声时间为50min;超声处理后,将锥形瓶置于恒温水浴锅中,温度为80℃,浸出反应时间为1h,锌浸出率为92.5%,其它组分浸出率均在5%以下。(3) Selective leaching of zinc: take 10g of zinc-containing dust sludge sample into a 300ml conical flask, and add the prepared choline chloride-malonate ionic liquid at a liquid-solid ratio of 8:1. The liquid-solid two-phase mixture was ultrasonically treated, the ultrasonic probe was placed 1 cm below the page, the diameter of the horn was 6 mm, the ultrasonic power was 500 W, and the ultrasonic time was 50 min; after ultrasonic treatment, the conical flask was placed in a constant temperature water bath. , the temperature is 80℃, the leaching reaction time is 1h, the zinc leaching rate is 92.5%, and the leaching rate of other components is below 5%.
实施例4Example 4
本实施例以氯化胆碱和丙二酸合成制备离子液体浸出提取含锌尘泥中的锌,具体步骤如下:The present embodiment uses choline chloride and malonic acid to synthesize and prepare ionic liquid leaching to extract the zinc in the zinc-containing dust sludge, and the concrete steps are as follows:
(1)含锌尘泥分级富集:利用异形水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,分级产品中细粒与中间粒级产物中-300目占比98%。细粒与中间粒级产品经过滤脱水后用于浸出提锌。(1) Classification and enrichment of zinc-containing dust and sludge: the special-shaped hydrocyclone is used to classify and enrich the zinc-containing dust and sludge. . The fine-grained and intermediate-grained products are used for leaching and zinc extraction after being filtered and dehydrated.
(2)离子液体合成:对一定量的氯化胆碱与丙二酸进行干燥处理,将其放入真空干燥箱,设定干燥箱温度为353K,相对真空度为–0.05Mpa,干燥时间12h。称取干燥后的氯化胆碱与丙二酸按照摩尔比1:2加入到1L烧杯中充分混合,将烧杯放置于353K真空干燥箱中,静置12h,得到室温下透明均一的离子液体。(2) Ionic liquid synthesis: dry a certain amount of choline chloride and malonic acid, put them into a vacuum drying oven, set the drying oven temperature to 353K, the relative vacuum degree to -0.05Mpa, and the drying time to 12h . The dried choline chloride and malonic acid were weighed and added to a 1L beaker according to a molar ratio of 1:2 and fully mixed. The beaker was placed in a 353K vacuum drying oven, and allowed to stand for 12h to obtain a transparent and uniform ionic liquid at room temperature.
(3)锌的选择性浸出:取10g含锌尘泥样品于300ml锥形瓶中,按15:1液固比加入制备好的氯化胆碱-丙二酸离子液体。对液固两相混合物进行超声处理,超声探头置于页面下1.5cm处,变幅杆直径为6mm,超声功率为450w,超声时间为50min;超声处理后,将锥形瓶置于恒温水浴锅中,温度为80℃,浸出反应时间为1h,锌浸出率为98.8%,其它组分浸出率均在5%以下。(3) Selective leaching of zinc: take 10g of zinc-containing dust sludge sample into a 300ml conical flask, and add the prepared choline chloride-malonate ionic liquid at a liquid-solid ratio of 15:1. The liquid-solid two-phase mixture was ultrasonically treated, the ultrasonic probe was placed 1.5cm below the page, the diameter of the horn was 6mm, the ultrasonic power was 450w, and the ultrasonic time was 50min; after ultrasonication, the conical flask was placed in a constant temperature water bath. The temperature is 80℃, the leaching reaction time is 1h, the zinc leaching rate is 98.8%, and the leaching rate of other components is below 5%.
实施例5Example 5
本实施例以氯化胆碱和乙二醇合成制备离子液体浸出提取含锌尘泥中的锌,具体步骤如下:The present embodiment uses choline chloride and ethylene glycol to synthesize and prepare ionic liquid leaching to extract zinc in the zinc-containing dust sludge, and the concrete steps are as follows:
(1)含锌尘泥分级富集:利用异形水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,分级产品中细粒与中间粒级产物中-300目占比96%。细粒与中间粒级产品经过滤脱水后用于浸出提锌。(1) Classification and enrichment of zinc-containing dust and sludge: the special-shaped hydrocyclone is used to classify and enrich the zinc-containing dust and sludge. . The fine-grained and intermediate-grained products are used for leaching and zinc extraction after being filtered and dehydrated.
(2)离子液体合成:对一定量的氯化胆碱与丙二酸进行干燥处理,将其放入真空干燥箱,设定干燥箱温度为353K,相对真空度为–0.05Mpa,干燥时间12h。称取干燥后的氯化胆碱与乙二醇按照摩尔比1:2加入到1L烧杯中充分混合,将烧杯放置于383K真空干燥箱中,静置12h,得到室温下透明均一的离子液体。(2) Ionic liquid synthesis: dry a certain amount of choline chloride and malonic acid, put them into a vacuum drying oven, set the drying oven temperature to 353K, the relative vacuum degree to -0.05Mpa, and the drying time to 12h . Weigh the dried choline chloride and ethylene glycol according to the molar ratio of 1:2 and add them to a 1L beaker and mix thoroughly, place the beaker in a 383K vacuum drying oven, and let it stand for 12h to obtain a transparent and uniform ionic liquid at room temperature.
(3)锌的选择性浸出:取10g含锌尘泥样品于300ml锥形瓶中,按10:1液固比加入制备好的氯化胆碱-乙二醇离子液体。对液固两相混合物进行超声处理,超声探头置于页面下1cm处,变幅杆直径为6mm,超声功率为400w,超声时间为45min;超声处理后,将锥形瓶置于恒温水浴锅中,温度为80℃,浸出反应时间为1h,锌浸出率为90.5%,其它组分浸出率在20%以下。(3) Selective leaching of zinc: take 10g of zinc-containing dust sludge sample into a 300ml conical flask, and add the prepared choline chloride-ethylene glycol ionic liquid at a liquid-solid ratio of 10:1. The liquid-solid two-phase mixture was ultrasonically treated, the ultrasonic probe was placed 1 cm below the page, the diameter of the horn was 6 mm, the ultrasonic power was 400 W, and the ultrasonic time was 45 min; after ultrasonic treatment, the conical flask was placed in a constant temperature water bath. , the temperature is 80℃, the leaching reaction time is 1h, the zinc leaching rate is 90.5%, and the leaching rate of other components is below 20%.
实施例6Example 6
本实施例以氯化胆碱和硫脲合成制备离子液体浸出提取含锌尘泥中的锌,具体步骤如下:The present embodiment uses choline chloride and thiourea to synthesize and prepare ionic liquid leaching to extract zinc in the zinc-containing dust sludge, and the concrete steps are as follows:
(1)含锌尘泥分级富集:利用异形水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,分级产品中细粒与中间粒级产物中-300目占比95%。细粒与中间粒级产品经过滤脱水后用于浸出提锌。(1) Classification and enrichment of zinc-containing dust and sludge: the special-shaped hydrocyclone is used to classify and enrich the zinc-containing dust and sludge. . The fine-grained and intermediate-grained products are used for leaching and zinc extraction after being filtered and dehydrated.
(2)离子液体合成:对一定量的氯化胆碱与硫脲进行干燥处理,将其放入真空干燥箱,设定干燥箱温度为353K,相对真空度为–0.05Mpa,干燥时间12h。称取干燥后的氯化胆碱与丙二酸按照摩尔比1:2加入到1L烧杯中充分混合,将烧杯放置于373K真空干燥箱中,静置12h,得到室温下透明均一的离子液体。(2) Synthesis of ionic liquid: A certain amount of choline chloride and thiourea were dried and put into a vacuum drying oven. The temperature of the drying oven was set to 353K, the relative vacuum degree was -0.05Mpa, and the drying time was 12h. The dried choline chloride and malonic acid were weighed and added into a 1L beaker according to the molar ratio of 1:2 and fully mixed.
(3)锌的选择性浸出:取10g含锌尘泥样品于300ml锥形瓶中,按8:1液固比加入制备好的氯化胆碱-丙二酸离子液体。对液固两相混合物进行超声处理,超声探头置于页面下1cm处,变幅杆直径为6mm,超声功率为500w,超声时间为50min;超声处理后,将锥形瓶置于恒温水浴锅中,温度为80℃,浸出反应时间为1h,锌浸出率为82.5%,其它组分浸出率均在20%以下。(3) Selective leaching of zinc: take 10g of zinc-containing dust sludge sample into a 300ml conical flask, and add the prepared choline chloride-malonate ionic liquid at a liquid-solid ratio of 8:1. The liquid-solid two-phase mixture was ultrasonically treated, the ultrasonic probe was placed 1 cm below the page, the diameter of the horn was 6 mm, the ultrasonic power was 500 W, and the ultrasonic time was 50 min; after ultrasonic treatment, the conical flask was placed in a constant temperature water bath. , the temperature is 80℃, the leaching reaction time is 1h, the zinc leaching rate is 82.5%, and the leaching rate of other components is below 20%.
实施例7Example 7
本实施例以氯化胆碱和丙二酸合成制备离子液体浸出提取含锌尘泥中的锌,具体步骤如下:The present embodiment uses choline chloride and malonic acid to synthesize and prepare ionic liquid leaching to extract the zinc in the zinc-containing dust sludge, and the concrete steps are as follows:
(1)含锌尘泥分级富集:利用异形水力旋流器对含锌尘泥分级富集,分级粒度为0.018mm,分级产品中细粒与中间粒级产物中-300目占比97%。细粒与中间粒级产品经过滤脱水后用于浸出提锌。(1) Classification and enrichment of zinc-containing dust and sludge: the special-shaped hydrocyclone is used to classify and enrich the zinc-containing dust and sludge. . The fine-grained and intermediate-grained products are used for leaching and zinc extraction after being filtered and dehydrated.
(2)离子液体合成:对一定量的氯化胆碱与丙二酸进行干燥处理,将其放入真空干燥箱,设定干燥箱温度为353K,相对真空度为–0.05Mpa,干燥时间12h。称取干燥后的氯化胆碱与丙二酸按照摩尔比1:2加入到1L烧杯中充分混合,将烧杯放置于353K真空干燥箱中,静置12h,得到室温下透明均一的离子液体。(2) Ionic liquid synthesis: dry a certain amount of choline chloride and malonic acid, put them into a vacuum drying oven, set the drying oven temperature to 353K, the relative vacuum degree to -0.05Mpa, and the drying time to 12h . The dried choline chloride and malonic acid were weighed and added to a 1L beaker according to a molar ratio of 1:2 and fully mixed. The beaker was placed in a 353K vacuum drying oven, and allowed to stand for 12h to obtain a transparent and uniform ionic liquid at room temperature.
(3)锌的选择性浸出:取10g含锌尘泥样品于300ml锥形瓶中,按8:1液固比加入制备好的氯化胆碱-丙二酸离子液体。对液固两相混合物进行超声处理,超声探头置于页面下1cm处,变幅杆直径为3mm,超声功率为350w,超声时间为40min;超声处理后,将锥形瓶置于恒温水浴锅中,温度为80℃,浸出时间为1h,锌浸出率为91.5%,其它组分浸出率均在5%以下。(3) Selective leaching of zinc: take 10g of zinc-containing dust sludge sample into a 300ml conical flask, and add the prepared choline chloride-malonate ionic liquid at a liquid-solid ratio of 8:1. The liquid-solid two-phase mixture was ultrasonically treated, the ultrasonic probe was placed 1 cm below the page, the diameter of the horn was 3 mm, the ultrasonic power was 350 W, and the ultrasonic time was 40 min; after ultrasonic treatment, the conical flask was placed in a constant temperature water bath. , the temperature is 80℃, the leaching time is 1h, the zinc leaching rate is 91.5%, and the leaching rate of other components is below 5%.
本发明结合Materials Studio软件对离子液体的氢键受体和氢键供体进行结构优化与模拟计算,经过试验验证。In the present invention, the structure optimization and simulation calculation of the hydrogen bond acceptor and the hydrogen bond donor of the ionic liquid are carried out in combination with the Materials Studio software, which is verified by experiments.
由实施例1,实施例3和实施例4的效果可知:相同的氢键受体与氢键供体以及摩尔比例合成的相同离子液体,采用不同的超声处理参数及不同的液固比得到的实验结果不同;From the effects of Example 1, Example 3 and Example 4, it can be known that the same ionic liquid synthesized by the same hydrogen bond acceptor and hydrogen bond donor and the molar ratio is obtained by using different ultrasonic treatment parameters and different liquid-solid ratios. The experimental results are different;
对比实施例3和实施例6的结果可知:在相同的超声与反应条件下,不同的氢键受体与氢键供体组成的低共熔溶,锌的选择性浸出效果与浸出率存在较大差异;Comparing the results of Example 3 and Example 6, it can be seen that under the same ultrasonic and reaction conditions, the eutectic solution composed of different hydrogen bond acceptors and hydrogen bond donors, the selective leaching effect of zinc is relatively different from the leaching rate. big difference;
对比实施例2和实施例7的结果可知:相同的氢键受体与氢键供体以及摩尔比例合成的相同离子液体,在相同的浸出反应条件下,锌的选择性效果相同,锌的浸出率存在较大差异。Comparing the results of Example 2 and Example 7, it can be seen that the same ionic liquid synthesized with the same hydrogen bond acceptor and hydrogen bond donor and the same molar ratio has the same selectivity effect of zinc under the same leaching reaction conditions, and the leaching effect of zinc is the same. There are big differences in rates.
经多次模拟计算与上述结果与表明,实施例1为最优条件,当氯化胆碱与丙二酸按摩尔比1:2合成时,在适当反应条件下,锌的选择性浸出效果最佳,浸出率最高。After many simulation calculations and the above results, it is shown that Example 1 is the optimal condition. When choline chloride and malonic acid are synthesized in a molar ratio of 1:2, under appropriate reaction conditions, the selective leaching effect of zinc is the best. good, with the highest leaching rate.
同时锌的选择性浸出效果与浸出率受离子液体组成与超声参参数以及反应条件多重因素综合影响,不同的氢键受体与氢键供体合成的离子液体,实验结果差异较大,而且在超声参数与浸出反应条件变化时,各因素之间也会产生交互影响。At the same time, the selective leaching effect and leaching rate of zinc are affected by the composition of ionic liquid, ultrasonic parameters and reaction conditions. The experimental results of ionic liquids synthesized by different hydrogen bond acceptors and hydrogen bond donors are quite different. When the ultrasonic parameters and the leaching reaction conditions change, there will also be interactive effects between the factors.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacements or changes to the inventive concept shall all fall within the protection scope of the present invention.
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