CN114316179B - Combined polyether for ultralow-temperature spray polyurethane and application thereof - Google Patents

Combined polyether for ultralow-temperature spray polyurethane and application thereof Download PDF

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CN114316179B
CN114316179B CN202111635254.7A CN202111635254A CN114316179B CN 114316179 B CN114316179 B CN 114316179B CN 202111635254 A CN202111635254 A CN 202111635254A CN 114316179 B CN114316179 B CN 114316179B
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polyether polyol
polyether
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flame retardant
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CN114316179A (en
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殷晓峰
李晓芳
李金伟
白维坤
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Shandong Inov New Material Co Ltd
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Abstract

The invention relates to a combined polyether for ultralow-temperature spray polyurethane and application thereof, and belongs to the technical field of combined polyether. The combined polyether disclosed by the invention comprises the following raw materials in percentage by mass: 10-35% of polyether polyol A, 5-30% of polyester polyol B, 5-20% of polyether polyol C, 2-10% of polyether polyol D, 0.2-1.5% of catalyst A, 3-9% of composite catalyst B, 15-40% of flame retardant, 2-8% of physical foaming agent, 0.5-2.5% of chemical foaming agent and 1-2% of foam stabilizer. The polyurethane foam prepared by the method has good milky white foaming capacity under the condition of low temperature (the construction environment temperature is lower than 0 ℃), better atomization, no crisp problem after foam molding and standard dimensional stability; the invention also provides a simple and easy application.

Description

Combined polyether for ultralow-temperature spray polyurethane and application thereof
Technical Field
The invention relates to a combined polyether for ultralow-temperature spray polyurethane and application thereof, and belongs to the technical field of combined polyether.
Background
Polyurethane foam has excellent heat preservation and cold preservation performance and is widely applied in various industries. With the promotion of national cold chain logistics engineering, the more widely the use of various cold storage warehouses and cold storage vehicles. Meanwhile, along with the use process, the damage and aging of the polyurethane foam are unavoidable, and the damage of the foam tends to lead to continuous rising of the refrigeration cost, so that when obvious cracking phenomenon of the foam occurs or the problem of condensation occurs on the outer wall, the foam needs to be repaired. According to the past repair experience, if the damaged part of the refrigeration house needs to be subjected to large-scale spraying repair, the refrigeration unit needs to be stopped, and meanwhile, the articles stored in the refrigeration unit need to be treated, so that great manpower and material resources are wasted; the small-scale repair needs to be performed on the substrate in the aspect of increasing the attaching force, and a wooden keel is added on the substrate, but the problem of the bonding force between the foam and the low-temperature substrate cannot be solved.
The 141b foaming agent used in the spraying industry at present is close to the eliminated tail sound, more alternatives are 245fa and pentane, 245fa is more fragile, pentane has the characteristic of inflammability and explosiveness, so that the two foaming agents are limited in the application of the refrigerator industry, and meanwhile, the two foaming agents have the characteristic of low-temperature brittleness, cannot be constructed in an environment below 0 ℃ and do not have low-temperature application conditions. Solves the problem of replacing the prior foaming agent, and simultaneously has better substrate binding force and dimensional change rate when the ambient temperature is lower than 0 ℃ and is the problem to be solved in an important way.
Disclosure of Invention
The invention aims to solve the technical problems of overcoming the defects in the prior art and providing the combined polyether for the ultralow-temperature spray polyurethane, wherein the polyurethane foam prepared by the combined polyether has good milky white foaming capacity under the low-temperature condition (the construction environment temperature is lower than 0 ℃), is better in atomization, has no crisp problem after foam molding, and has the dimension stability reaching the standard; the invention also provides a simple and easy application.
The invention relates to a combined polyether for ultralow-temperature spray polyurethane, which comprises the following raw materials in percentage by mass:
the polyether polyol A is sucrose polyether polyol, the functionality is 4-6, the hydroxyl value is 350-430 mgKOH/g, and the viscosity is 2000-4000mpas. INOVOL R4110B/R5110, a new material, nanopol, shandong is preferred.
The polyester polyol B is phthalic anhydride polyester polyol, the functionality is 2, and the hydroxyl value is 150-350 mgKOH/g. Preferably, either monoway polyurethane stock, inc. D504, or monoway polyurethane stock, inc. B175.
The polyether polyol C is epoxidized soybean oil modified polyether polyol, the functionality is 3-6, the hydroxyl value is 350-500 mgKOH/g, and the viscosity is 2000-4000mpas. INOVOL R9001, a new material limited of Nanopol, shandong is preferred.
The polyether polyol D is a polyether polyol taking glycerol as an initiator, the functionality is 2.5-3.5, and the hydroxyl value is 150-500 mgKOH/g. INOVOL C310, INOVOL C303, new material limited, monowan, shandong is preferred.
Preferably, catalyst a is formic acid. Reagent grade formic acid is preferred.
Preferably, the composite catalyst B is a mixture of tertiary amine hydrolysis-resistant catalyst and organic metal catalyst. Further preferred are mixtures of bis (dimethylaminoethyl) ether (A1), 33% triethylenediamine solution (A33), tris (dimethylaminopropyl) hexahydrotriazine (PC 41), quaternary ammonium salts (TMR-2), dibutyltin dilaurate (T12); the mass ratio is 2-4: 2 to 4: 0.5-1:0.1-0.5:0.5-1.
Preferably, the flame retardant is a compound of an additive type halogenated phosphate flame retardant. The preferable Zhejiang Wansheng TCPP and TEP are compounded according to the proportion of 15 to 25:5 to 15.
Preferably, the physical blowing agent is 245fa.
Preferably, the chemical blowing agent is water. Deionized water is further preferred.
The foam stabilizer is polyether modified organic silicon surfactant. L6950 (commercially available from Michaelis A.C.) is preferred.
The application of the combined polyether for the ultralow temperature spray polyurethane comprises the following steps:
(1) Preparation of component A polyether composition: sequentially mixing polyether polyol A, polyester polyol B, polyether polyol C, polyether polyol D, foam stabilizer, catalyst A, composite catalyst B, chemical foaming agent, physical foaming agent and flame retardant, and stirring at normal temperature for 0.3-0.5 hour; detecting qualified barrelling to obtain a component A;
(2) Component B is methyl polyphenyl isocyanate;
(3) When in use, the component A and the component B are mixed according to the weight ratio of 100:100, and the ultra-low temperature spray polyurethane can be prepared.
According to the combined polyether for the ultralow-temperature spray polyurethane, the low-temperature dimensional stability of foam is ensured through the proportion of the physical foaming agent and the chemical foaming agent, and the brittleness and the adhesive force of the foam are improved through the collocation of the main polyol, so that the adhesive force of materials on a low-temperature substrate is effectively improved; while guaranteeing the toughness and the cohesive force of the foam, selecting proper polyester polyol, improving the structural flame retardant property of the foam, and finally combining the flame retardant and the PIR conversion efficiency of the foam, and improving the flame retardance of the foam; the material has the characteristics of good atomization effect, quick foaming on the low-temperature base material, good foam toughness and good binding force with the base material in the construction environment below 0 ℃ by mixing and spraying the material on the base material through a spraying foaming machine for construction.
Compared with the prior art, the invention has the following beneficial effects:
(1) The combined polyether for ultralow-temperature spray polyurethane has good low-temperature foaming performance, the actual construction temperature can reach below 0 ℃, and the foaming speed can still reach the construction requirements of spray materials with 3s for starting and 8s for wire drawing when the actual test material temperature is 0 ℃;
(2) The combined polyether for the ultralow temperature spray polyurethane has the advantages that the foam is molded and cured quickly, the common foam has a crisp period of about 2 hours after a base material is constructed at a temperature lower than 0 ℃, and if the temperature is continuously low, the foam edge can be separated from the base material; the invention effectively solves the problem, after the foam spraying is finished for 30min, the bonding force between the foam and the base material is good, and the bonding strength of the cured foam can reach more than 180 KPa;
(3) The combined polyether disclosed by the invention is suitable for an ultralow-temperature spraying system, and the foam oxygen index can reach more than 26%.
Detailed Description
The present invention is further described below with reference to examples, but the scope of the present invention is not limited thereto, and modifications made by those skilled in the art to the technical scheme of the present invention should fall within the scope of the present invention.
Except for the special descriptions, all raw materials are commercial products.
Example 1
Preparing a component A in a 1-ton reaction vessel, and weighing respectively: polyether polyol R5110 (new material, norwegian, shandong): 25 parts; polyester polyol D504 (shandong monoowei polyurethane stock company): 50 parts; polyether polyol R9001 (new material limited of norwegian, shandong): 10 parts; polyether polyol C310:15 parts; silicone oil L6950 (michaux): 2 parts; chemical blowing agent H 2 O:3.5 parts; catalyst A:0.5 parts; a1:3 parts; a33 (33% solution of triethylenediamine): 2.7 parts, PC41:1.2 parts of TMR-2:0.4 parts; t12:1.2 parts; flame retardant TCPP:45 parts of flame retardant TEP:10 parts; 245fa:14 parts.
Sequentially adding the weighed polyether polyol A, polyester polyol B, polyether polyol C, polyether polyol D, foam stabilizer, catalyst A, composite catalyst B, chemical foaming agent, physical foaming agent and flame retardant into a reaction kettle, stirring for 0.2 hour at normal temperature, taking out for inspection, satisfying the process parameters, and sending out foam to obtain a qualified product of the component A, taking out from the reaction kettle, barrelling and warehousing.
The component B is polymethylene polyphenyl isocyanate.
And mixing A, B components according to the weight ratio of A to B=100 to 100 to prepare pentane spraying type combined polyether, and testing the quality index of the product. The component A is clear and transparent.
Example 2
Preparing a component A in a 1-ton reaction vessel, and weighing respectively: polyether polyol R4110B (new material, norwegian, shandong): 55 parts; polyester polyol D504 (shandong monoowei polyurethane stock company): 25 parts; polyether polyol R9001 (new material limited of norwegian, shandong): 20 parts; polyether polyol C310:10 parts; silicone oil L6950 (michaux): 2 parts; chemical blowing agent H 2 O:2.3 parts; catalyst A:1 part; a1:3.5 parts; a33 (33% solution of triethylenediamine): 3.1 parts, PC41:1.3 parts of TMR-2:0.5 parts; t12:1.3 parts; flame retardant TCPP:35 parts of flame retardant TEP:15 parts; 245fa:11 parts.
Sequentially adding the weighed polyether polyol A, polyester polyol B, polyether polyol C, polyether polyol D, foam stabilizer, catalyst A, composite catalyst B, chemical foaming agent, physical foaming agent and flame retardant into a reaction kettle, stirring for 0.2 hour at normal temperature, taking out for inspection, satisfying the process parameters, and sending out foam to obtain a qualified product of the component A, taking out from the reaction kettle, barrelling and warehousing.
The component B is polymethylene polyphenyl isocyanate.
And mixing A, B components according to the weight ratio of A to B=100 to 100 to prepare pentane spraying type combined polyether, and testing the quality index of the product. The component A is clear and transparent.
Example 3
Preparing a component A in a 1-ton reaction vessel, and weighing respectively: polyether polyol R4110B (new material, norwegian, shandong): 55 parts; polyester polyol B175 (shandong monoowei polyurethane stock, inc): 10 parts; polyether polyol R9001 (new material limited of norwegian, shandong): 30 parts; polyether polyol C310:5 parts; silicone oil L6950 (michaux): 2 parts; chemical blowing agent H 2 O:1.3 parts; catalyst A:2 parts; a1:5 parts; a33 (33% solution of triethylenediamine): 3.5 parts, PC41:1.5 parts of TMR-2:0.6 parts; t-12:1.4 parts; flame retardant TCPP:30 parts of flame retardant TEP:20 parts; 245fa:7 parts.
Sequentially adding the weighed polyether polyol A, polyester polyol B, polyether polyol C, polyether polyol D, foam stabilizer, catalyst A, composite catalyst B, chemical foaming agent, physical foaming agent and flame retardant into a reaction kettle, stirring for 0.5 hour at normal temperature, taking out for inspection, satisfying the technological parameters, and sending out foam to obtain a qualified product of the component A, taking out from the reaction kettle, and barreling and warehousing.
A, B components are mixed according to the weight ratio of A to B=100 to 100 to prepare the ultralow temperature spray-type combined polyether, and the quality index of the product is tested. The component A is clear and transparent.
The component B is polymethylene polyphenyl isocyanate.
Comparative example 1
Preparing a component A in a 1-ton reaction vessel, and weighing respectively: polyether polyolPolyol R5110 (new material, norwegian, shandong): 25 parts; polyester polyol D504 (shandong monoowei polyurethane stock company): 50 parts; polyether polyol R9001 (new material limited of norwegian, shandong): 10 parts; polyether polyol C310:15 parts; silicone oil L6950 (michaux): 2 parts; chemical blowing agent H 2 O:4.3 parts; catalyst A:0.5 parts; a1:3 parts; a33 (33% solution of triethylenediamine): 2.7 parts, PC41:1.2 parts of TMR-2:0.4 parts; t12:1.2 parts; flame retardant TCPP:45 parts of flame retardant TEP:10 parts; 245fa:6 parts.
Sequentially adding the weighed polyether polyol A, polyester polyol B, polyether polyol C, polyether polyol D, foam stabilizer, catalyst A, composite catalyst B, chemical foaming agent, physical foaming agent and flame retardant into a reaction kettle, stirring for 0.2 hour at normal temperature, taking out for inspection, satisfying the process parameters, and sending out foam to obtain a qualified product of the component A, taking out from the reaction kettle, barrelling and warehousing.
The component B is polymethylene polyphenyl isocyanate.
And mixing A, B components according to the weight ratio of A to B=100 to 100 to prepare pentane spraying type combined polyether, and testing the quality index of the product. The component A is clear and transparent.
Comparative example 2
Preparing a component A in a 1-ton reaction vessel, and weighing respectively: polyether polyol R4110B (new material, norwegian, shandong): 55 parts; polyester polyol D504 (shandong monoowei polyurethane stock company): 45 parts; polyether polyol R9001 (new material limited of norwegian, shandong): 0 parts; polyether polyol C310:10 parts; silicone oil L6950 (michaux): 2 parts; chemical blowing agent H 2 O:2.3 parts; catalyst A:1 part; a1:3.5 parts; a33 (33% solution of triethylenediamine): 3.1 parts, PC41:1.3 parts of TMR-2:0.5 parts; t12:1.3 parts; flame retardant TCPP:35 parts of flame retardant TEP:15 parts; 245fa:11 parts.
Sequentially adding the weighed polyether polyol A, polyester polyol B, polyether polyol C, polyether polyol D, foam stabilizer, catalyst A, composite catalyst B, chemical foaming agent, physical foaming agent and flame retardant into a reaction kettle, stirring for 0.2 hour at normal temperature, taking out for inspection, satisfying the process parameters, and sending out foam to obtain a qualified product of the component A, taking out from the reaction kettle, barrelling and warehousing.
The component B is polymethylene polyphenyl isocyanate.
And mixing A, B components according to the weight ratio of A to B=100 to 100 to prepare pentane spraying type combined polyether, and testing the quality index of the product. The component A is clear and transparent.
The quality test data of the polyether composition for ultra-low temperature spray polyurethane prepared in examples 1-3 and comparative examples 1-2 are shown in Table 1.
The combination polyethers for ultra-low temperature spray polyurethane prepared in examples 1 to 3 and comparative examples 1 to 2 can achieve the indexes shown in Table 2.
TABLE 1
Project Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2
Construction temperature (DEG C) Above-5 DEG C Above-15 DEG C Above-25 DEG C -5℃ -15℃
Spray coating temperature DEG C 5℃ 5℃ 5℃ 5℃ 5℃
Start s 3 2 2 3 3
Wire drawing s 8 6 5 8 6
TABLE 2
The foregoing is merely exemplary embodiments of the present invention, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (2)

1. A composite polyether for ultralow temperature spray polyurethane is characterized in that:
preparing a component A in a 1-ton reaction vessel, and weighing respectively: polyether polyol R4110B, new material limited of norwegian, shandong: 55 parts; polyester polyol D504, shandong mononoc polyurethane Co., ltd.): 25 parts; polyether polyol R9001, new material limited of norwegian, shandong: 20 parts; polyether polyol C310:10 parts; silicone oil L6950, michaux: 2 parts; chemical blowing agent H 2 O:2.3 parts; catalyst formic acid: 1 part;
composite catalyst B: a1 3.5 parts of A33, namely 3.1 parts of 33% triethylene diamine solution, 1.3 parts of PC41, 0.5 part of TMR-2 and 1.3 parts of T12;
flame retardant: 35 parts of flame retardant TCPP and 15 parts of flame retardant TEP;
245fa:11 parts;
weighing polyether polyol R4110B, polyester polyol D504, polyether polyol R9001, polyether polyol C310, foam stabilizer silicone oil L6950, catalyst formic acid, composite catalyst B and chemical foaming agent H 2 Sequentially adding O, a physical foaming agent 245fa and a flame retardant into a reaction kettle, stirring for 0.2 hour at normal temperature, taking out for inspection, satisfying technological parameters, and sending out foam to obtain a qualified product of the component A, taking out from the reaction kettle, barreling and warehousing;
the component B is polymethylene polyphenyl isocyanate;
and mixing A, B component materials according to the weight ratio of A to B=100 to 100 to prepare pentane spraying type combined polyether, testing the quality index of a product, and clarifying and transparentizing the component A.
2. A composite polyether for ultralow temperature spray polyurethane is characterized in that:
preparing a component A in a 1-ton reaction vessel, and weighing respectively: polyether polyol R4110B, new material limited of norwegian, shandong: 55 parts; polyester polyol B175, shandong monoowei polyurethane stock: 10 parts; polyether polyol R9001, new material limited of norwegian, shandong: 30 parts; polyether polyol C310:5 parts; silicone oil L6950, michaux: 2 parts; chemical blowing agent H 2 O:1.3 parts; catalyst formic acid: 2 parts;
composite catalyst B: a1 5 parts, 3.5 parts of A33, namely 33 percent of triethylene diamine solution, 1.5 parts of PC41, 0.6 part of TMR-2 and 1.4 parts of T-12;
flame retardant: 30 parts of flame retardant TCPP and 20 parts of flame retardant TEP;
245fa:7 parts;
weighing polyether polyol R4110B, polyester polyol B175, polyether polyol R9001, polyether polyol C310, foam stabilizer silicone oil L6950, catalyst formic acid, composite catalyst B and chemical foaming agent H 2 Sequentially adding O, a physical foaming agent 245fa and a flame retardant into a reaction kettle, stirring for 0.5 hour at normal temperature, taking out for inspection, satisfying technological parameters, and foaming to obtain a qualified product of the component A, taking out from the reaction kettle, barreling and warehousing;
mixing A, B component materials according to the weight ratio of A:B=100:100 to prepare ultralow-temperature spray-type combined polyether, testing the quality index of a product, and clarifying and transparentizing the component A;
the component B is polymethylene polyphenyl isocyanate.
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CN116254041B (en) * 2023-01-08 2024-04-19 烟台市顺达聚氨酯有限责任公司 Spray polyurethane material for ultralow temperature environment and preparation method thereof

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