CN116694064A - Preparation method of flame-retardant rigid polyurethane foam - Google Patents
Preparation method of flame-retardant rigid polyurethane foam Download PDFInfo
- Publication number
- CN116694064A CN116694064A CN202310819047.XA CN202310819047A CN116694064A CN 116694064 A CN116694064 A CN 116694064A CN 202310819047 A CN202310819047 A CN 202310819047A CN 116694064 A CN116694064 A CN 116694064A
- Authority
- CN
- China
- Prior art keywords
- parts
- flame retardant
- component
- modified lignin
- polyurethane foam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003063 flame retardant Substances 0.000 title claims abstract description 71
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 229920005830 Polyurethane Foam Polymers 0.000 title claims abstract description 39
- 239000011496 polyurethane foam Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title abstract description 10
- 229920005610 lignin Polymers 0.000 claims abstract description 63
- 239000006260 foam Substances 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 29
- 229920002635 polyurethane Polymers 0.000 claims abstract description 26
- 239000004814 polyurethane Substances 0.000 claims abstract description 26
- 239000003054 catalyst Substances 0.000 claims abstract description 24
- 239000012621 metal-organic framework Substances 0.000 claims abstract description 24
- 229920005862 polyol Polymers 0.000 claims abstract description 23
- 150000003077 polyols Chemical class 0.000 claims abstract description 23
- 239000004088 foaming agent Substances 0.000 claims abstract description 21
- 239000000654 additive Substances 0.000 claims abstract description 20
- 230000000996 additive effect Effects 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 9
- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical compound ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 claims abstract description 4
- -1 dichlorobenzyl phosphate Chemical compound 0.000 claims abstract description 3
- DWSWCPPGLRSPIT-UHFFFAOYSA-N benzo[c][2,1]benzoxaphosphinin-6-ium 6-oxide Chemical compound C1=CC=C2[P+](=O)OC3=CC=CC=C3C2=C1 DWSWCPPGLRSPIT-UHFFFAOYSA-N 0.000 claims abstract 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 42
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 23
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 23
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 23
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 16
- 229920000570 polyether Polymers 0.000 claims description 16
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 claims description 14
- 238000010097 foam moulding Methods 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 13
- 229920005906 polyester polyol Polymers 0.000 claims description 13
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 12
- 239000012948 isocyanate Substances 0.000 claims description 12
- 150000002513 isocyanates Chemical class 0.000 claims description 12
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 5
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- GTRSAMFYSUBAGN-UHFFFAOYSA-N tris(2-chloropropyl) phosphate Chemical group CC(Cl)COP(=O)(OCC(C)Cl)OCC(C)Cl GTRSAMFYSUBAGN-UHFFFAOYSA-N 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 4
- 239000013207 UiO-66 Substances 0.000 claims description 3
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 9
- 239000011574 phosphorus Substances 0.000 abstract description 9
- 230000002195 synergetic effect Effects 0.000 abstract description 5
- 239000006261 foam material Substances 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 22
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 description 10
- 239000012970 tertiary amine catalyst Substances 0.000 description 10
- KVMPUXDNESXNOH-UHFFFAOYSA-N tris(1-chloropropan-2-yl) phosphate Chemical compound ClCC(C)OP(=O)(OC(C)CCl)OC(C)CCl KVMPUXDNESXNOH-UHFFFAOYSA-N 0.000 description 10
- MFLKDEMTKSVIBK-UHFFFAOYSA-N zinc;2-methylimidazol-3-ide Chemical compound [Zn+2].CC1=NC=C[N-]1.CC1=NC=C[N-]1 MFLKDEMTKSVIBK-UHFFFAOYSA-N 0.000 description 10
- 239000013154 zeolitic imidazolate framework-8 Substances 0.000 description 9
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052723 transition metal Inorganic materials 0.000 description 4
- 150000003624 transition metals Chemical class 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- XCBZQRLQLSKCLQ-UHFFFAOYSA-N tris(2-hydroxypropyl) phosphate Chemical compound CC(O)COP(=O)(OCC(C)O)OCC(C)O XCBZQRLQLSKCLQ-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- ZCUFTCUMEDALHC-UHFFFAOYSA-N CC[K] Chemical compound CC[K] ZCUFTCUMEDALHC-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000056 polyoxyethylene ether Polymers 0.000 description 1
- 229940051841 polyoxyethylene ether Drugs 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/141—Hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2205/00—Foams characterised by their properties
- C08J2205/10—Rigid foams
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
- C08J2375/06—Polyurethanes from polyesters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
- C08J2375/08—Polyurethanes from polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2487/00—Characterised by the use of unspecified macromolecular compounds, obtained otherwise than by polymerisation reactions only involving unsaturated carbon-to-carbon bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2497/00—Characterised by the use of lignin-containing materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The application discloses a flame-retardant rigid polyurethane foam and a preparation method thereof, wherein the mass ratio of the flame-retardant rigid polyurethane foam to the preparation method is 100: the component A and the component B of (100-150) are prepared, wherein the component A comprises the following raw materials in parts by mass: 100 parts of polyol, 4-10 parts of modified lignin, 1-5 parts of metal organic framework material, 10-30 parts of flame retardant, 0.1-1.5 parts of water, 0.5-3 parts of polyurethane hard foam additive, 0.5-4 parts of catalyst and 10-25 parts of foaming agent; the component B is polymethylene polyphenyl isocyanate PM-400; the modified lignin is at least one of DOPO modified lignin, phosphorus oxychloride modified lignin and dichlorobenzyl phosphate modified lignin. According to the application, the modified lignin is compounded with the metal organic framework material and the phosphorus flame retardant, so that the flame retardance of the rigid foam material is improved through the synergistic effect of the modified lignin, the metal organic framework material and the phosphorus flame retardant, and the addition amount of the flame retardant is greatly reduced.
Description
Technical Field
The application belongs to the technical field of polyurethane foam, and particularly relates to a preparation method of flame-retardant rigid polyurethane foam.
Background
Polyurethane is known as the fifth largest plastic, polyurethane foam being a common form of application. The polyurethane foam can be classified into soft foam, hard foam and semi-hard foam according to the raw materials selected in the preparation of the polyurethane foam. The hard polyurethane foam is prepared by reacting hard foam polyether polyol with polymeric MDI and is classified into hard foam polyether polyol, wood-like polyether, cyclopentane system hard foam polyether polyol, all-water polyether, flame-retardant polyether and the like; has the characteristics of water resistance, heat preservation, corrosion resistance, convenient construction, reliable quality and the like, the coating is widely applied to the fields of refrigerators, cold storages, spraying, solar energy, heating pipelines, buildings and the like.
The flame-retardant polyurethane hard foam is prepared by adding a certain amount of flame retardant into raw materials, so that the flame retardant property of the foam is effectively improved. Traditional halogen-containing flame retardants are now severely limited by their environmental hazards. While inorganic additive flame retardants can have a certain flame retardant effect in foams, excessive amounts can lead to attenuation of the mechanical properties of the foams. Therefore, the halogen-free flame retardant has wide application prospect in the future.
Lignin is one of the renewable resources and the paper industry can produce about 5000 ten thousand tons of industrial lignin per year. The molecular structure of lignin contains a large number of active groups such as phenolic hydroxyl groups, alcoholic hydroxyl groups and the like, and flame-retardant elements are introduced into the lignin structure by modifying the lignin, so that the lignin can be prepared into an environment-friendly halogen-free flame retardant, and the added value of the environment-friendly halogen-free flame retardant is improved. In addition, a certain amount of transition metal such as Co, fe, cr and the like is introduced into the flame-retardant system, so that the formation of catalytic carbon in the flame-retardant system can be realized, and a small amount of transition metal and a halogen-free flame retardant are compounded and added into foam, so that a synergistic effect can be realized, and the flame-retardant effect is further improved.
For example: patent document CN113621124a discloses a bio-based green environment-friendly flame-retardant memory cotton and a preparation method thereof, wherein propylene carbonate is utilized to modify liquefied lignin, and then lignin-based polyol is prepared for preparing the environment-friendly flame-retardant memory cotton. However, since lignin has a complicated molecular structure and a low yield when liquefied with an alcohol solution, a large amount of bio-based raw materials are consumed in the process of preparing modified lignin.
Patent document CN111454465a discloses a modified lignin and its application in flame-retardant flexible polyurethane foam composition, which is prepared by uniformly mixing oligomer glycol and dipropylene glycol, adding neopentyl glycol to dissolve completely, adding lignin, castor oil polyoxyethylene ether, a composite dispersant under stirring, and preparing modified lignin in a microwave reactor at 200-250W and 150+ -5 ℃ for 5 min. However, the improvement of the flame retardance by the modified lignin is still not ideal, and if the flame retardance of the flexible polyurethane foam is further improved, more flame retardant needs to be added, and the performance of the foam is affected by excessive flame retardant.
Patent document CN112266463a discloses a flame retardant lignin-based polyurethane rigid foam for automotive interiors and a preparation method thereof, the raw materials comprise: polyether polyol, polymeric MDI and flame retardant; wherein the flame retardant is a mixture of nano titanium dioxide and tri (2-hydroxypropyl) phosphate; the mass ratio of the polyether polyol to the mixture of lignin-based polyether polyol, polyether polyol 4110 and polyether polyol 403 is (5-7): (2-4): 1. however, the lignin used in this document does not introduce certain flame retardant elements, so lignin provides a carbon source in the flame retardant system, while the acid source needs tris (2-hydroxypropyl) phosphate to provide.
Disclosure of Invention
The application aims to provide a preparation method of flame-retardant rigid polyurethane foam, which aims to solve the problems that biomass lignin resources are rich, the utilization rate is low, a large amount of flame retardants are required to be added to the flame-retardant rigid polyurethane foam if the flame retardance of the foam is required to be improved in the prior art.
In order to achieve the above object, the technical scheme of the present application is as follows:
the application discloses a flame-retardant rigid polyurethane foam which is characterized by comprising the following components in percentage by mass: the component A and the component B of (100-150) are prepared, wherein the component A comprises the following raw materials in parts by mass: 100 parts of polyol, 4-10 parts of modified lignin, 1-5 parts of metal organic framework material, 10-30 parts of flame retardant, 0.1-1.5 parts of water, 0.5-3 parts of polyurethane hard foam additive, 0.5-4 parts of catalyst and 10-25 parts of foaming agent; the component B is polymethylene polyphenyl isocyanate PM-400;
preferably, the flame-retardant rigid polyurethane foam comprises the following components in percentage by mass: 145 and a component B, wherein the component A comprises the following raw materials in parts by mass: 100 parts of polyol, 8 parts of modified lignin, 2 parts of metal organic framework material, 23 parts of flame retardant, 0.7 part of water, 2.5 parts of polyurethane hard foam additive, 1.3 parts of catalyst and 16 parts of foaming agent; the component B is polymethylene polyphenyl isocyanate PM-400;
at least one of an aromatic polyester polyol and a polyether polyol having a number average molecular weight of 200 to 700, for example, a polymer of phthalic anhydride and diethylene glycol, a polymer of phthalic anhydride and terephthalic acid and diethylene glycol, and a polyether polyol 4110; preferably aromatic polyester polyols, the structure of which contains a large number of aromatic rings, have relatively high flame retardant properties;
the modified lignin is at least one of DOPO modified lignin, phosphorus oxychloride modified lignin and dichlorobenzyl phosphate modified lignin; preferably DOPO modified lignin, wherein DOPO (9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide) is introduced into the structure, so that the flame retardant property is more excellent;
the metal organic framework Material (MOF) comprises at least one of zeolite imidazole framework-8 (ZIF-8, CAS number 59061-53-9), zeolite imidazole framework-67 (ZIF-67, CAS number 46201-07-4), UIO-66 (CAS number 1072413-89-8), preferably ZIF-8 and/or ZIF-67;
the flame retardant is tri (2-chloropropyl) phosphate (TCPP) and/or triethyl phosphate (TEP);
the polyurethane hard foam additive is an organosilicon copolymer (for example, michaelcone L-6900); the catalyst is one or more of amine catalysts and metal salt catalysts, such as PC8 (N, N-dimethylcyclohexylamine), K-15 (2-ethyl potassium caproate solution) and polyurethane catalyst A33 (solution prepared by 33% of triethylene diamine and 67% of dipropylene glycol); the foaming agent is one or more of alkane foaming agents n-pentane and isopentane.
The application relates to a preparation method of flame-retardant rigid polyurethane foam, which is characterized by comprising the following steps: s1, uniformly mixing the polyol, the modified lignin, the metal organic framework material, the flame retardant, the water, the polyurethane hard foam additive, the catalyst and the foaming agent to obtain a component A;
s2, pouring 100-150 parts of the component B into 100 parts of the component A, stirring at a high speed for 2-15S, pouring into a constant temperature container at 25-70 ℃, curing for 12-30 h after foam molding, and obtaining the rigid polyurethane foam.
Compared with the prior art, the application has the following beneficial effects:
according to the application, the halogen-free flame retardant modified lignin is compounded with the metal organic framework material and the phosphorus flame retardant, so that the flame retardance of the rigid foam material is improved through the synergistic effect of the halogen-free flame retardant modified lignin, the metal organic framework material and the phosphorus flame retardant, and the addition amount of the flame retardant is greatly reduced on the premise of achieving the same flame retardance effect; in addition, the utilization rate of lignin is improved, and the influence of the compressive strength of the rigid foam material is extremely small.
Detailed Description
The application will be further illustrated with reference to specific examples. It is understood that these examples are for the purpose of illustrating the present application only and are not to be construed as limiting the scope of the present application, and that various changes and modifications can be made therein by one skilled in the art after reading the disclosure of the present application, and that such equivalents are intended to fall within the scope of the present application as defined by the appended claims.
Example 1
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (polymerized by phthalic anhydride with Mn=450, terephthalic acid and diethylene glycol), 6 parts of DOPO modified lignin, 1 part of metal organic framework material ZIF-8 and 1 part of ZIF-67, 15 parts of flame retardant TCPP and 8 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 0.8 part of organic metal catalyst (K-15) and 16 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
145 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 8 seconds, poured into a constant temperature container at 60 ℃, and cured for 24 hours after foam molding, so that the rigid polyurethane foam is obtained.
Example 2
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (formed by polymerizing phthalic anhydride with diethylene glycol with Mn=600), 8 parts of DOPO modified lignin, 1.4 parts of metal organic framework material ZIF-8 and 1 part of ZIF-67, 8 parts of flame retardant TCPP and 13 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 0.8 part of organic metal catalyst (K-15) and 16 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
145 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 8 seconds, poured into a constant temperature container at 60 ℃, and cured for 24 hours after foam molding, so that the rigid polyurethane foam is obtained.
Example 3
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (polymerized by phthalic anhydride with Mn=680, terephthalic acid and diethylene glycol), 8 parts of DOPO modified lignin, 1.4 parts of metal organic framework material ZIF-8, 10 parts of flame retardant TCPP, 10 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.7 part of tertiary amine catalyst (PC-8), 0.7 part of organic metal catalyst (K-15) and 16 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
145 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 8 seconds, poured into a constant temperature container at 70 ℃, and cured for 18 hours after foam molding, thus obtaining the rigid polyurethane foam.
Example 4
And (3) a component A: 100 parts of polyether polyol 4110, 5 parts of DOPO modified lignin, 3 parts of metal organic framework material UIO-66, 10 parts of flame retardant TCPP, 17 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 1 part of organic metal catalyst (K-15) and 13 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
135 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 5 seconds, poured into a constant temperature container at 70 ℃, and cured for 20 hours after foam molding, thus obtaining the rigid polyurethane foam.
Example 5
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (formed by polymerizing phthalic anhydride with diethylene glycol with Mn=300), 8 parts of DOPO modified lignin, 1.8 parts of metal organic framework material ZIF-8, 8 parts of flame retardant TCPP, 15 parts of TEP, 0.5 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 0.7 part of organic metal catalyst (K-15) and 14 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
150 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 8 seconds, poured into a constant temperature container at 60 ℃, and cured for 24 hours after foam molding, so that the rigid polyurethane foam is obtained.
Example 6
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (polymerized by phthalic anhydride with Mn=350 and diethylene glycol), 5 parts of phosphorus oxychloride modified lignin, 2 parts of metal organic framework material ZIF-8, 15 parts of flame retardant TCPP, 9 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 1 part of polyurethane catalyst A33 and 16 parts of foaming agent (isopentane) are mixed and then uniformly dispersed by a high-speed dispersing machine;
150 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 10s, poured into a constant temperature container at 50 ℃, and subjected to foam molding after-ripening for 18 hours to obtain the rigid polyurethane foam.
Comparative example 1
Comparative example 1 is a comparative example of example 1, except that no modified lignin and metal framework material were added.
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (polymerized by phthalic anhydride with Mn=450, terephthalic acid and diethylene glycol), 15 parts of flame retardant TCPP, 8 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 0.8 part of organic metal catalyst (K-15) and 16 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
145 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 8 seconds, poured into a constant temperature container at 60 ℃, and cured for 24 hours after foam molding, so that the rigid polyurethane foam is obtained.
Comparative example 2
Comparative example 2 is a comparative example of example 1, except that no metal matrix material was added.
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (polymerized by phthalic anhydride with Mn=450, terephthalic acid and diethylene glycol), 6 parts of DOPO modified lignin, 15 parts of flame retardant TCPP, 8 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 0.8 part of organic metal catalyst (K-15) and 16 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
145 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 8 seconds, poured into a constant temperature container at 60 ℃, and cured for 24 hours after foam molding, so that the rigid polyurethane foam is obtained.
Comparative example 3
Comparative example 3 is the comparative example of example 1, except that no modified lignin was added.
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (polymerized by phthalic anhydride with Mn=450, terephthalic acid and diethylene glycol), 1 part of metal organic framework material ZIF-8 and 1 part of ZIF-67, 15 parts of flame retardant TCPP and 8 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 0.8 part of organic metal catalyst (K-15) and 16 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
100 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 5 seconds, poured into a constant temperature container at 55 ℃, and cured for 18 hours after foam molding, so as to obtain the rigid polyurethane foam.
Comparative example 4
Comparative example 4 is the comparative example of example 1, except that a different modified lignin was added.
And (3) a component A: 100 parts of phthalic anhydride polyester polyol (polymerized by phthalic anhydride with Mn=450, terephthalic acid and diethylene glycol), 6 parts of aminated lignin, 1 part of metal organic framework material ZIF-8 and 1 part of ZIF-67, 15 parts of flame retardant TCPP and 8 parts of TEP, 0.7 part of water, 2.5 parts of polyurethane hard foam additive (L-6900), 0.5 part of tertiary amine catalyst (PC-8), 0.8 part of organic metal catalyst (K-15) and 16 parts of foaming agent (n-pentane), and uniformly dispersing by a high-speed dispersing machine after mixing;
150 parts of the B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at a high speed for 5 seconds, poured into a constant temperature container at 70 ℃, and cured for 20 hours after foam molding, thus obtaining the rigid polyurethane foam.
Comparative example 5
Comparative example 1 is a comparative example of example 1, except that no modified lignin and metal framework material were added.
And (3) a component A: 100 parts of phthalic anhydride with Mn=450, polyester polyol formed by polymerizing terephthalic acid and diethylene glycol, 33 parts of TCPP, 15 parts of TEP, 0.6 part of water, 2.5 parts of L-6900, 0.5 part of PC-8, 1.2 parts of K15 and 16 parts of foaming agent n-pentane, and uniformly dispersing by a high-speed dispersing machine after mixing;
125 parts of B-component isocyanate PM400 is poured into 100 parts of the A-component, stirred at high speed for 9s, poured into a constant temperature container at 70 ℃, and cured for 24 hours after foam molding, thus obtaining the rigid polyurethane foam.
The rigid polyurethane foams of examples 1 to 6 and comparative examples 1 to 5 were tested, the limiting oxygen index LOI of the foam was measured in accordance with the specification of GB/T2406.2 standard, and the compressive strength was measured in accordance with the specification of ASTM D1621 standard, and the results are shown in Table 1.
Table 1 results of performance tests of examples 1 to 6 and comparative examples 1 to 5
As can be seen from table 1, by compounding the transition metal-containing MOF material with the phosphorus flame retardant, which was modified with the halogen-free flame retardant, excellent flame retardant performance was achieved in the polyurethane rigid foam, and the impact on the compression strength performance of the foam was low. The lignin itself contains a large amount of aromatic rings, and after acid source phosphorus is introduced through modification, the modified lignin serves as a carbon source and an acid source during combustion, transition metal contained in the MOF material can promote the formation of a carbon layer, and in the flame-retardant process, the high-quality carbon layer can play a role in isolating a heat source and isolating combustible gas from entering the system, so that better flame retardance is achieved.
Compared with example 1, comparative example 1 has no modified lignin and metal skeleton material added, and the limiting oxygen index is drastically reduced when the same amount of flame retardant is added; comparative example 2 without addition of metal framework material and comparative example 3 without addition of modified lignin, no synergistic effect was formed, resulting in a decrease in limiting oxygen index; in comparative example 4, although aminated lignin was added, since the aminated lignin did not contain phosphorus, a synergistic effect could not be formed with the metal skeleton material and the phosphorus flame retardant, resulting in a decrease in limiting oxygen index; in comparative example 5, modified lignin and a metal skeleton material were not added, and in order to achieve a limiting oxygen index equivalent to that of example 1, the amount of the phosphorus flame retardant added was drastically increased, and the compressive strength of the polyurethane rigid foam was greatly lowered due to the excessive amount of the flame retardant.
Claims (8)
1. A flame retardant rigid polyurethane foam characterized by comprising the following components in mass ratio of 100: the component A and the component B of (100-150) are prepared, wherein the component A comprises the following raw materials in parts by mass: 100 parts of polyol, 4-10 parts of modified lignin, 1-5 parts of metal organic framework material, 10-30 parts of flame retardant, 0.1-1.5 parts of water, 0.5-3 parts of polyurethane hard foam additive, 0.5-4 parts of catalyst and 10-25 parts of foaming agent; the component B is polymethylene polyphenyl isocyanate PM-400; the modified lignin is at least one of DOPO modified lignin, phosphorus oxychloride modified lignin and dichlorobenzyl phosphate modified lignin.
2. The flame retardant rigid polyurethane foam according to claim 1, characterized by consisting of a mass ratio of 100:145 and a component B, wherein the component A comprises the following raw materials in parts by mass: 100 parts of polyol, 8 parts of modified lignin, 2 parts of metal organic framework material, 23 parts of flame retardant, 0.7 part of water, 2.5 parts of polyurethane hard foam additive, 1.3 parts of catalyst and 16 parts of foaming agent; the component B is polymethylphenyl isocyanate PM-400.
3. The flame retardant rigid polyurethane foam according to claim 1, wherein the polyol is at least one of an aromatic polyester polyol and a polyether polyol having a number average molecular weight of 200 to 700.
4. The flame retardant rigid polyurethane foam according to claim 3, wherein the polyol is at least one of a polymer of phthalic anhydride and diethylene glycol, a polymer of phthalic anhydride and terephthalic acid and diethylene glycol, and a polyether polyol 4110.
5. The flame retardant rigid polyurethane foam according to claim 1, wherein the metal organic framework material is at least one of zeolite imidazole framework-8, zeolite imidazole framework-67, UIO-66.
6. The flame retardant rigid polyurethane foam according to claim 1, wherein the flame retardant is tris (2-chloropropyl) phosphate and/or triethyl phosphate.
7. The flame retardant rigid polyurethane foam according to claim 1, wherein the polyurethane rigid foam additive is a silicone-based copolymer; the catalyst is one or more of amine catalysts and metal salt catalysts; the foaming agent is one or more of alkane foaming agents n-pentane and isopentane.
8. The method for preparing a flame retardant rigid polyurethane foam according to claim 1, comprising the steps of: s1, uniformly mixing the polyol, the modified lignin, the metal organic framework material, the flame retardant, the water, the polyurethane hard foam additive, the catalyst and the foaming agent to obtain a component A;
s2, pouring 100-150 parts of the component B into 100 parts of the component A, stirring at a high speed for 2-15S, pouring into a constant temperature container at 25-70 ℃, curing for 12-30 h after foam molding, and obtaining the rigid polyurethane foam.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310819047.XA CN116694064A (en) | 2023-07-05 | 2023-07-05 | Preparation method of flame-retardant rigid polyurethane foam |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310819047.XA CN116694064A (en) | 2023-07-05 | 2023-07-05 | Preparation method of flame-retardant rigid polyurethane foam |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116694064A true CN116694064A (en) | 2023-09-05 |
Family
ID=87843302
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310819047.XA Pending CN116694064A (en) | 2023-07-05 | 2023-07-05 | Preparation method of flame-retardant rigid polyurethane foam |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116694064A (en) |
-
2023
- 2023-07-05 CN CN202310819047.XA patent/CN116694064A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103910850B (en) | A kind of fire-retardant enhancing hard polyurethane foam of phosphatization lignin-base and preparation method thereof | |
CA2725334C (en) | Process for preparing rigid polyisocyanurate foams using natural-oil polyols | |
CN101519485A (en) | Wide temperature domain damping polyurethane micropore elastomer material and preparation method thereof | |
CN102030977A (en) | Conjugate polyether, polyurethane raw material composition, polyurethane foams and applications thereof | |
CN101062997A (en) | Vegetable oil polyether polyatomic alcohol duromer polyurethane foam plastic pouring material | |
KR20040082548A (en) | Hard polyurethane foam composition and insulation for keeping coolness using it | |
EP3519492A1 (en) | Composite flame retardant and polyurethane materials comprising the same | |
CN112552474B (en) | Composite material for preparing low-density heat distribution pipeline by spray coating method | |
EP3710506A1 (en) | Polyurethane foam composite panel | |
CN107298748B (en) | Environment-friendly degradable flame-retardant polyurethane rapid packaging material and preparation method thereof | |
CN103817841B (en) | Method for producing anti-static floor and anti-static wallboard using macromolecule chemical material | |
CN109942774B (en) | Flame-retardant polyurethane foam with molecular chain hard segment | |
CN116694064A (en) | Preparation method of flame-retardant rigid polyurethane foam | |
CN110951022A (en) | Conjugate polyether for manufacturing glass fiber composite material and preparation method and application thereof | |
CN114316187B (en) | Low-density low-smoke-toxicity high-flame-retardance polyurethane rigid foam and preparation method thereof | |
CN107474209B (en) | Foam composition, polyurethane plastic, and preparation method and application of polyurethane plastic | |
CN112266463B (en) | Flame-retardant lignin-based rigid polyurethane foam for automotive interior and preparation method thereof | |
CN110003420B (en) | Polyisocyanurate foaming material and preparation method thereof | |
CN111454417A (en) | Full-water flame-retardant modified spraying polyurethane foam and preparation method thereof | |
CN109593176B (en) | Polyurethane foam prepared by using acid-terminated oligomer as foaming agent and preparation method thereof | |
CN113121775B (en) | High-temperature-resistant light high-strength heat-insulating material and preparation method thereof | |
CN111116893B (en) | Method for synthesizing flame-retardant melamine phenolic hard foam polyether polyol | |
CN115490915B (en) | Flame retardant, preparation method thereof and rigid polyurethane foam | |
CN115093553B (en) | Tetrabromobisphenol A polyether ester polyol, preparation method thereof, polyurethane rigid foam and preparation method thereof | |
CN114381111A (en) | Pentane type multicomponent high-flame-retardant polyurethane composite phenolic aldehyde continuous plate composite material and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |