CN114314059A - Vertical screw car unloader convenient to maintain - Google Patents
Vertical screw car unloader convenient to maintain Download PDFInfo
- Publication number
- CN114314059A CN114314059A CN202210087471.5A CN202210087471A CN114314059A CN 114314059 A CN114314059 A CN 114314059A CN 202210087471 A CN202210087471 A CN 202210087471A CN 114314059 A CN114314059 A CN 114314059A
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- Prior art keywords
- vertical screw
- maintain
- screw
- seat
- feeder
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- 239000000463 material Substances 0.000 claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims description 9
- 238000005728 strengthening Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 230000001050 lubricating effect Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 description 6
- 239000003245 coal Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 108010066278 cabin-4 Proteins 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses a vertical screw unloader convenient for maintenance, which belongs to the technical field of unloading equipment and comprises a portal frame, a horizontal screw mechanism, a sealed bin, a lifting mechanism and a vertical screw mechanism, wherein the vertical screw mechanism comprises a vertical screw conveyor, a feeder, a material collecting mechanism and a swinging mechanism, the swinging mechanism comprises a motor I, a driving gear, a driven gear, a transmission shaft, a connecting plate and a supporting seat, an output shaft of the motor I is connected with the driving gear, the driving gear is meshed with the driven gear, and the driven gear is connected with the connecting plate through the transmission shaft. The productivity is improved, and the unloading efficiency is improved simultaneously.
Description
Technical Field
The invention relates to the technical field of unloading equipment, in particular to a vertical screw unloader convenient to maintain.
Background
When the train carriage carries out material conveying, single conveying capacity is large and cost is low, but in working practice, loading and unloading of some bulk materials such as coal, sand and stone and the like not only has large labor intensity but also has very low work efficiency. The unloading equipment of bulk materials of trains, such as a tippler, a chain bucket type unloader, an excavator, a horizontal screw unloader, a vertical screw unloader and the like, has the problem of clearing the residual materials.
Compared with a tippler, the coal unloading device of the screw unloader basically has no damage to the wagon when the coal is unloaded, and has good adaptability to common vehicle types. The length of the unloading line, the coal receiving quantity and the output capacity can be flexibly selected according to different requirements, and the coal can be unloaded section by section.
The existing spiral unloading machine has the working mode that a cart continuously works, a material collector rotates while the cart runs along the length direction of a carriage, a first layer of materials are spirally unloaded, then a lifting mechanism drives the material collector to descend, the cart runs in the opposite direction, and then a second layer of materials are spirally unloaded.
Disclosure of Invention
The invention aims to provide a vertical screw unloader convenient to maintain, which solves the problems that only the front section of a material collector participates in unloading, the unloading is slow and the production rate is low in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a convenient perpendicular screw unloader who maintains, includes portal, horizontal screw mechanism, sealed storehouse, hoisting mechanism and perpendicular screw mechanism, perpendicular screw mechanism includes vertical screw conveyer, feeder, mechanism and the swing mechanism of gathering materials, swing mechanism includes motor one, driving gear, driven gear, transmission shaft, connecting plate, supporting seat, the output shaft and the driving gear connection of motor one, and driving gear and driven gear meshing, driven gear passes through the transmission shaft and is connected with the connecting plate, and the connecting plate articulates on perpendicular screw conveyer shell body, the bottom and the supporting seat connection of connecting plate.
Preferably, the mechanism that gathers materials includes motor two, dustproof seat, dust cover and loading head, and dustproof seat and supporting connection, motor two is established respectively on supporting seat, dustproof seat with the dust cover, the dustproof seat internal rotation is equipped with driven fluted disc, and driven fluted disc is connected with the loading head, be equipped with the drive fluted disc in the dust cover, and the output shaft of motor two runs through the dust cover and is connected with the drive fluted disc, all set up the movable groove that can hold the feeder activity in supporting seat and the dustproof seat, and the feeder passes the movable groove and establishes middle part in the loading head.
Preferably, the portal below is equipped with the strengthening rib, and the quantity of strengthening rib is no less than one, the strengthening rib is to alternately symmetrical setting, and is equipped with the spray pipe on the portal, the equidistance is equipped with a plurality of atomising heads on the spray pipe.
Preferably, a feeding trough is formed in the vertical screw conveyor and is communicated with the sealed bin, the other end of the feeder is located in the feeding trough, a through groove is formed in the horizontal screw mechanism and is communicated with the sealed bin, a feeding screw rod is arranged in the horizontal screw mechanism, a feeding pipe is arranged at a discharge port of the horizontal screw mechanism, and a discharge end of the feeding screw rod is located at the discharge port.
Preferably, the lifting mechanism is arranged on the outer wall of the sealed cabin, the lifting end of the lifting mechanism is connected with the vertical screw mechanism, and the horizontal screw mechanism is provided with a driving cabin body.
Preferably, the top of the portal frame is connected with the horizontal screw mechanism, and a shock absorption cushion seat is arranged at the joint of the portal frame and the horizontal screw mechanism.
Preferably, the direction of rotation of the feeder is opposite to the direction of rotation of the collector.
Preferably, the outer walls of the driving gear, the driven gear, the driving fluted disc and the driven fluted disc are all provided with a lubricating layer.
Compared with the prior art, the invention has the beneficial effects that:
1) according to the invention, the swing mechanism can drive the material collecting mechanism to rotate, so that the angle of the material collector in the material collecting mechanism can be controlled, when the cart runs, the cart runs along the length direction of the carriage, the material collector is controlled to rotate, the front section of the material collector is higher than the rear end of the material collector, and the spiral of the front section of the material collector and the spiral of the rear end of the material collector participate in discharging simultaneously, so that the production efficiency is improved, and the discharging efficiency is improved.
2) The invention adopts a mode that the motor drives the driving gear and the driving gear drives the driven gear to drive the connecting plate to rotate, and the mode has long service life, convenient maintenance, lower failure rate and more reliable operation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side view of the present invention;
FIG. 3 is a perspective view of the swing mechanism of the present invention;
FIG. 4 is an enlarged view of the position A in FIG. 1 according to the present invention.
In the figure: the device comprises a portal 1, a cockpit 2, a horizontal screw mechanism 3, a sealed cabin 4, a lifting mechanism 5, a vertical screw mechanism 6, a reinforcing rib 7, a motor I8, a driving gear 9, a driven gear 10, a supporting seat 11, a dust-proof seat 12, a material collector 13, a connecting plate 14, a feeder 15, a motor II 16 and a dust-proof cover 17.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example (b):
referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a convenient perpendicular screw car unloader who maintains, includes portal 1, horizontal screw mechanism 3, sealed storehouse 4, hoisting mechanism 5 and perpendicular screw mechanism 6, perpendicular screw mechanism 6 includes vertical screw conveyer, feeder 15, aggregate mechanism and swing mechanism, swing mechanism includes motor 8, driving gear 9, driven gear 10, transmission shaft, connecting plate 14, supporting seat 11, the output shaft and the driving gear 9 of motor 8 are connected, and driving gear 9 meshes with driven gear 10, driven gear 10 is connected with connecting plate 14 through the transmission shaft, and connecting plate 14 articulates on the vertical screw conveyer shell body, and motor 8 drives driving gear 9 and rotates, and driving gear 9 drives driven gear 10 and rotates, and driven gear 10 rotates and drive connecting plate 14 through the transmission shaft and rotate, and connecting plate 14 rotates and drive supporting seat 11, 11, The dust-proof seat 12 and the material collector 13 integrally rotate to enable the spiral of the front section of the material collector 13 to be higher than the spiral of the rear end of the material collector 13, the door frame 1 runs along the length direction of the carriage, the front section of the material collector 13 and the rear end spiral simultaneously participate in discharging, the bottom of the connecting plate 14 is connected with the supporting seat 11, the material collecting mechanism comprises a second motor 16, a dust-proof seat 12, a dust-proof cover 17 and the material collector 13, the dust-proof seat 12 is connected with the supporting seat 11, the second motor 16 and the dust-proof cover 17 are respectively arranged on the supporting seat 11 and the dust-proof seat 12, a driven fluted disc is rotatably arranged in the dust-proof seat 12 and is connected with the material collector 13, a driving fluted disc is arranged in the dust-proof cover 17, the dust-proof cover 17 can prevent dust from entering the dust-proof cover 17, the output shaft of the second motor 16 penetrates through the dust-proof cover 17 to be connected with the driving fluted disc, the second motor 16 works to drive the material collector 13 to rotate, movable grooves capable of accommodating the feeder 15 are respectively arranged in the supporting seat 11 and the dust-proof seat 12, and the feeder 15 passes through the movable trough and is arranged in the middle of the interior of the material collector 13, the material collector 13 collects the materials in the carriage, and the rotation direction of the feeder 15 is opposite to that of the material collector 13, so that the materials in the material collector 13 are rotationally conveyed into the feeding trough in the vertical screw conveyor.
1 below of portal is equipped with strengthening rib 7, and the quantity of strengthening rib 7 is no less than one, strengthening rib 7 sets up alternately the symmetry, can improve the holistic stability of portal 1, makes to connect more stably between two portals 1, and is equipped with the spray pipe on the portal 1, the equidistant a plurality of atomising heads that are equipped with of spray pipe have played dirt-proof effect.
The feeding device is characterized in that a feeding trough is arranged in the vertical screw conveyer and is communicated with a sealed bin 4, the other end of the feeder 15 is positioned in the feeding trough, a through groove is formed in the horizontal screw mechanism 3 and is communicated with the sealed bin 4, a feeding screw rod is arranged in the horizontal screw mechanism 3, a discharge hole of the horizontal screw mechanism 3 is provided with a conveying pipe, the discharge end of the feeding screw rod is positioned at the discharge hole, materials in the material collector 13 are rotationally fed into the feeding trough in the vertical screw conveyer, the materials in the feeding trough are ejected into the sealed bin 4 by the lower end materials, the feeding screw rod in the horizontal screw mechanism 3 works, and the materials in the sealed bin 4 are discharged from the discharge hole to finish discharging.
The working principle is as follows: when the portal frame 1 moves in operation and moves above a carriage, the hoisting mechanism 5 drives the vertical screw mechanism 6 to descend, meanwhile, the motor II 16 works to drive the material collector 13 to rotate, the motor I8 drives the driving gear 9 to rotate, the driving gear 9 drives the driven gear 10 to rotate, the driven gear 10 rotates to drive the connecting plate 14 to rotate through the transmission shaft, the connecting plate 14 rotates to drive the supporting seat 11, the dustproof seat 12 and the material collector 13 to integrally rotate, so that the screw at the front section of the material collector 13 is higher than the screw at the rear end of the material collector 13, the portal frame 1 runs along the length direction of the carriage, the front section of the material collector 13 and the rear end screw simultaneously participate in discharging, the material collector 13 collects materials in the carriage, the feeder 15 and the material collector 13 rotate in opposite directions, so that the materials in the material collector 13 are rotationally fed into the feeding trough in the vertical screw conveyor, the lower end materials push the materials in the feeding trough into the sealed bin 4, and a feeding screw in the horizontal screw mechanism 3 works to discharge the materials in the sealed bin 4 from the discharge hole to finish discharging.
While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a convenient vertical screw car unloader who maintains, includes portal (1), horizontal screw mechanism (3), sealed storehouse (4), hoisting mechanism (5) and vertical screw mechanism (6), its characterized in that: perpendicular screw mechanism (6) include vertical screw conveyer, feeder (15), gather materials mechanism and swing mechanism, swing mechanism includes motor (8), driving gear (9), driven gear (10), transmission shaft, connecting plate (14), supporting seat (11), the output shaft and the driving gear (9) of motor (8) are connected, and driving gear (9) and driven gear (10) meshing, driven gear (10) are connected with connecting plate (14) through the transmission shaft, and connecting plate (14) articulate on vertical screw conveyer shell body, the bottom and the supporting seat (11) of connecting plate (14) are connected, it is connected with swing mechanism to gather materials the mechanism.
2. The vertical screw unloader convenient to maintain of claim 1, which is characterized in that: the mechanism that gathers materials includes motor two (16), dustproof seat (12), dust cover (17) and loading head (13), and dustproof seat (12) are connected with supporting seat (11), establish respectively on supporting seat (11), dustproof seat (12) motor two (16) and dust cover (17), dustproof seat (12) internal rotation is equipped with driven fluted disc, and driven fluted disc is connected with loading head (13), be equipped with the drive fluted disc in dust cover (17), and the output shaft of motor two (16) runs through dust cover (17) and is connected with the drive fluted disc, all set up the movable groove that can hold feeder (15) activity in supporting seat (11) and dustproof seat (12), and feeder (15) pass the movable groove and establish middle part in loading head (13).
3. The vertical screw unloader convenient to maintain of claim 1, which is characterized in that: portal (1) below is equipped with strengthening rib (7), and the quantity of strengthening rib (7) is no less than one, strengthening rib (7) are to alternately symmetrical setting, and are equipped with the spray pipe on portal (1), the equidistance is equipped with a plurality of atomising heads on the spray pipe.
4. The vertical screw unloader convenient to maintain of claim 1, which is characterized in that: the feeding device is characterized in that a feeding trough is formed in the vertical screw conveyor and is communicated with the sealed bin (4), the other end of the feeder (15) is located in the feeding trough, a through groove is formed in the horizontal screw mechanism (3) and is communicated with the sealed bin (4), a feeding screw rod is arranged in the horizontal screw mechanism (3), a feeding pipe is arranged at a discharge port of the horizontal screw mechanism (3), and the discharge end of the feeding screw rod is located at the discharge port.
5. The vertical screw unloader convenient to maintain of claim 1, which is characterized in that: hoisting mechanism (5) are established on sealed storehouse (4) outer wall, and the lift end and the perpendicular screw mechanism (6) of hoisting mechanism (5) are connected, be equipped with the cockpit body (2) on horizontal screw mechanism (3).
6. The vertical screw unloader convenient to maintain of claim 1, which is characterized in that: the top of the portal frame (1) is connected with the horizontal screw mechanism (3), and a cushioning pad seat is arranged at the joint of the portal frame (1) and the horizontal screw mechanism (3).
7. The vertical screw unloader convenient to maintain according to claim 2, characterized in that: the rotating direction of the feeder (15) is opposite to that of the material collector (13).
8. The vertical screw unloader convenient to maintain according to claim 2, characterized in that: and the outer walls of the driving gear (9), the driven gear (10), the driving fluted disc and the driven fluted disc are all provided with lubricating layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210087471.5A CN114314059A (en) | 2022-01-25 | 2022-01-25 | Vertical screw car unloader convenient to maintain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210087471.5A CN114314059A (en) | 2022-01-25 | 2022-01-25 | Vertical screw car unloader convenient to maintain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114314059A true CN114314059A (en) | 2022-04-12 |
Family
ID=81027873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210087471.5A Pending CN114314059A (en) | 2022-01-25 | 2022-01-25 | Vertical screw car unloader convenient to maintain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114314059A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2044833A2 (en) * | 2007-10-04 | 2009-04-08 | Mus-Max GmbH | Supply unit for transporting created offcuts from a cutting machine |
| CN202729378U (en) * | 2012-08-20 | 2013-02-13 | 龚智 | Three-arm hydraulic spiral continuous ship unloader |
| CN103204392A (en) * | 2013-04-28 | 2013-07-17 | 杭州奥拓散料卸船装备有限公司 | Claw rotary tower type screw ship unloader |
| CN104003211A (en) * | 2014-04-26 | 2014-08-27 | 杭州奥拓散料卸船装备有限公司 | Rail transfer type double-vertical screw ship unloader |
| CN205471765U (en) * | 2016-03-29 | 2016-08-17 | 杭州三螺机械设备有限公司 | Many joints do not have intermediate support screw ship unloader |
| CN112960423A (en) * | 2021-04-16 | 2021-06-15 | 天府重工有限公司 | Single-material-collecting type vertical screw car unloader |
| CN113003250A (en) * | 2021-04-16 | 2021-06-22 | 天府重工有限公司 | Trolley moving type vertical screw car unloader |
| CN216785113U (en) * | 2022-01-25 | 2022-06-21 | 天府重工有限公司 | Vertical screw car unloader convenient to maintain |
-
2022
- 2022-01-25 CN CN202210087471.5A patent/CN114314059A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2044833A2 (en) * | 2007-10-04 | 2009-04-08 | Mus-Max GmbH | Supply unit for transporting created offcuts from a cutting machine |
| CN202729378U (en) * | 2012-08-20 | 2013-02-13 | 龚智 | Three-arm hydraulic spiral continuous ship unloader |
| CN103204392A (en) * | 2013-04-28 | 2013-07-17 | 杭州奥拓散料卸船装备有限公司 | Claw rotary tower type screw ship unloader |
| CN104003211A (en) * | 2014-04-26 | 2014-08-27 | 杭州奥拓散料卸船装备有限公司 | Rail transfer type double-vertical screw ship unloader |
| CN205471765U (en) * | 2016-03-29 | 2016-08-17 | 杭州三螺机械设备有限公司 | Many joints do not have intermediate support screw ship unloader |
| CN112960423A (en) * | 2021-04-16 | 2021-06-15 | 天府重工有限公司 | Single-material-collecting type vertical screw car unloader |
| CN113003250A (en) * | 2021-04-16 | 2021-06-22 | 天府重工有限公司 | Trolley moving type vertical screw car unloader |
| CN216785113U (en) * | 2022-01-25 | 2022-06-21 | 天府重工有限公司 | Vertical screw car unloader convenient to maintain |
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