CN114311262B - Aerated building block production device - Google Patents

Aerated building block production device Download PDF

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Publication number
CN114311262B
CN114311262B CN202210221057.9A CN202210221057A CN114311262B CN 114311262 B CN114311262 B CN 114311262B CN 202210221057 A CN202210221057 A CN 202210221057A CN 114311262 B CN114311262 B CN 114311262B
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stirring
pouring
feeding
rod piece
mixing
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CN114311262A (en
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朱伟
巴森
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Binzhou Zhanhua Kaili New Building Materials Co ltd
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Binzhou Zhanhua Kaili New Building Materials Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention belongs to the technical field of production machinery, and particularly relates to an aerated building block production device which comprises a horizontally placed pouring mechanism, a supporting mechanism vertically connected to the top surface of the pouring mechanism, a feeding mechanism movably connected to the top of the supporting mechanism, and a stirring mechanism connected to the bottom of the feeding mechanism; the pouring mechanism comprises a fixed base, a leveling platform connected to the top of the fixed base, at least two pouring templates arranged inside the leveling platform and a reinforcing back edge arranged on the periphery of the leveling platform.

Description

Aerated building block production device
Technical Field
The invention belongs to the technical field of production machinery, and particularly relates to an aerated building block production device.
Background
The aerated concrete block is a novel building material which takes fly ash, tailings, furnace slag, yellow sand and the like as main raw materials, is light and porous, has good heat preservation and insulation performance and fire resistance, can be nailed, sawed and planed, has certain shock resistance, and is widely used in high-rise frame structure buildings. Is an excellent novel building material and has the advantages of environmental protection and the like.
Chinese patent application No. CN201510334661.2 discloses a method for manufacturing aerated building blocks, comprising: adding the steel slag tailing slurry, the slag micro powder, the cement and the excitant into water according to a preset proportion, mixing and uniformly stirring to obtain dry mixed powder; adding aluminum powder into the mixed powder, continuously stirring, uniformly mixing, and injecting into a mold; statically maintaining and foaming for 2-3 hours at the room temperature of 20-40 ℃ to obtain an aerated block sample; cutting the aerated block sample into blocks by using a steel wire cutting machine to obtain an aerated block test block; and (4) carrying out autoclaved curing on the aerated block test block for 8-10 hours to obtain the aerated block. The invention not only can effectively solve the problems that a large amount of steel slag tail mud is accumulated to occupy a large amount of land and pollute the environment, but also the prepared aerated building block has lower cost and better product quality than the common aerated building block.
However, in the above prior art, the material is not sufficiently stirred in the production process, and the inner wall of the stirring device is easily hardened.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an aerated building block production device, which is used for solving the problems that materials are not sufficiently stirred in the existing production process, and the inner wall of a stirring device is easy to harden.
In order to solve the technical problems, the invention adopts the following technical scheme:
an aerated building block production device comprises a horizontally placed pouring mechanism, a supporting mechanism vertically connected to the top surface of the pouring mechanism, a feeding mechanism movably connected to the top of the supporting mechanism, and a stirring mechanism connected to the bottom of the feeding mechanism;
pour the mechanism and include unable adjustment base, connect the flattening platform at unable adjustment base top, two at least settings are at the inside template of pouring of flattening platform to and it is stupefied to set up the reinforcement back of the body in flattening platform periphery.
Furthermore, the supporting mechanism comprises a supporting rod piece vertically connected with the pouring mechanism, a connecting rod piece arranged on the inner side of the supporting rod piece, a moving motor arranged at the joint of the supporting rod piece and the connecting rod piece, and a moving pulley arranged on the inner side of the connecting rod piece.
Further, feed mechanism includes the feed base with supporting mechanism swing joint, and at least two settings are at the inside particle size screen cloth of feed base, connect at the feed motor and the feed bin at feed base both ends to and the ejection of compact hopper of being connected with feed base bottom.
Further, rabbling mechanism includes the subassembly of getting of being connected with feed mechanism bottom, and two at least connections are in getting the material agitator tank in the subassembly outside of getting, connect the material mixing box of getting the material subassembly bottom to and connect the transportation pipeline between material agitator tank and material mixing box.
Further, the material agitator tank includes that the additive stores the subassembly, connects gradually air compression subassembly, the stirring rod spare of subassembly below is stored to the additive, the upper end that the subassembly was stored to the additive still is connected with agitator motor, agitator motor's output is connected with the stirring rod spare, stirring rod spare periphery is connected with stirring cutter.
Furthermore, an adding hole groove is formed in the joint of the stirring cutter and the stirring rod piece, the tail end of the stirring cutter is connected with an adding nozzle, and an adding pipeline is arranged between the adding hole groove and the adding nozzle.
Further, the material mixing box comprises a mixing motor, a mixing rod piece connected to the output end of the mixing motor, and a mixing cutter arranged on the periphery of the mixing rod piece.
Further, a pouring mold is arranged on the inner side of the pouring template.
Furthermore, the periphery of the supporting mechanism is wrapped with a splash baffle.
Compared with the prior art, the invention has the following beneficial effects:
1. the movable pulley can slide on the inner side of the connecting rod piece to drive the feeding mechanism to move, so that the uniform pouring of materials in the pouring process of the aerated building block is guaranteed, the later-stage leveling is facilitated, the splash guard is wrapped on the periphery of the supporting mechanism, and the effect of reinforcing the supporting mechanism is achieved while the pollution caused by material sputtering is prevented;
2. pouring the materials into a feeding bin, driving a particle size screen to rotate by a feeding motor, and screening the materials according to different particle sizes;
3. in the stirring process, the tail end of the stirring cutter is attached to the inner wall of the material stirring box, so that materials adhered to the inner wall of the material stirring box can be scraped off, and then the materials are washed and mixed by the additive sprayed by the adding nozzle, and the effects of fully mixing the materials with the additive and fully reacting the materials are achieved while hardening caused by adhesion of the materials on the inner wall of the material stirring box is prevented;
4. the stirring motor drives the transmission turntable to rotate, the transmission gear meshed with the transmission turntable is driven by the transmission turntable to start to rotate together with the transmission rod piece, and the transmission impeller connected to the top of the transmission rod piece rotates to stir the material before the material enters the material taking assembly, so that the material accumulation is avoided.
Drawings
FIG. 1 is a schematic front view of an aerated block production device according to an embodiment of the present invention;
FIG. 2 is a schematic three-dimensional structure diagram of a pouring mechanism and a supporting mechanism in an embodiment of an aerated block production device of the invention;
FIG. 3 is a schematic perspective view of a feeding mechanism in an embodiment of an aerated block production device according to the present invention;
FIG. 4 is a schematic front view of a stirring mechanism in an embodiment of an aerated block production device according to the present invention;
FIG. 5 is a schematic view of the internal structure of a stirring mechanism in an embodiment of an aerated block production device according to the invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
reference numerals in the drawings of the specification include:
pouring mechanism 1, fixed base 101, leveling platform 102, pouring template 103, pouring mold 1031, reinforcing back ridge 104, splash guard 105, support mechanism 2, support rod 201, connecting rod 202, moving motor 203, moving pulley 204, feeding mechanism 3, feeding base 301, particle size screen 302, feeding motor 303, feeding bin 304, discharging hopper 305, stirring mechanism 4, material taking assembly 401, flow guide cavity 4011, material stirring box 402, limiting mounting rack 4020, additive storage assembly 4021, air compression assembly 4022, stirring motor 4023, stirring rod 4024, stirring cutter 4025, adding hole groove 4026, adding nozzle 4027, adding pipeline 4028, zigzag connecting rod 4029, material mixing box 403, stirring motor 4031, stirring rod 4032, stirring cutter 4033, conveying pipeline 404 and spiral pushing mechanism 6.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example (b):
as shown in fig. 1-6, the aerated building block production device of the invention comprises a horizontally placed pouring mechanism 1, a supporting mechanism 2 vertically connected to the top surface of the pouring mechanism 1, a feeding mechanism 3 movably connected to the top of the supporting mechanism 2, and a stirring mechanism 4 connected to the bottom of the feeding mechanism 3;
the pouring mechanism 1 comprises a fixed base 101, a leveling platform 102 connected to the top of the fixed base 101, at least two pouring templates 103 arranged inside the leveling platform 102, and reinforcing back ridges 104 arranged on the periphery of the leveling platform 102.
An experimental group and a control group can be set by arranging at least two pouring templates 103, the formula of the aerated building block is tested and improved, and the reinforcing back ridge 104 can ensure the stability of the leveling platform 102 in the pouring process.
Utilize outside smooth plank overlap joint of placing in advance on flattening platform 102, when the material of pouring arrived the biggest volume in pouring template 103, because upper end feed mechanism 3 is in the removal for the material appears the condition that local height differs in pouring template 103, adopts along flattening platform 102 promotion smooth plank, and the material that will pour template 103 the top is wiped smoothly, satisfies the product technological requirement.
The back ridge is one of common components in the field of building construction, in order to complete concrete pouring, various building templates are usually erected firstly, the templates are removed when the strength of the poured concrete reaches the design strength to obtain the required structural shape, and the various building templates cannot be reinforced by the various back ridges.
A casting mold 1031 is arranged inside the casting mold 103.
The use of the aerated building blocks in the engineering has various requirements, so that the pouring mold 1031 can be replaced according to the process requirements, and the aerated building blocks with various process structures can be produced in batch by matching with the leveling platform 102.
The supporting mechanism 2 comprises a supporting rod member 201 vertically connected with the pouring mechanism 1, a connecting rod member 202 arranged on the inner side of the supporting rod member 201, a moving motor 203 arranged at the joint of the supporting rod member 201 and the connecting rod member 202, and a moving pulley 204 arranged on the inner side of the connecting rod member 202.
This connecting rod piece 202 inboard is concave shape, forms the slide and slides with this removal pulley 204, and removal pulley 204 can slide in connecting rod piece 202 inboard, and removal pulley 204 removes as power supply drive feed mechanism 3 with mobile motor 203, and the guarantee is at the even pouring of pouring in-process material of aerated building block, makes things convenient for the later stage flattening.
The moving pulley 204 is connected to the feeding mechanism 3, and the feeding mechanism 3 can be connected to the moving motor 203 by a screw mechanism (not shown) in the prior art, so as to drive the feeding mechanism 3 to move transversely in the supporting mechanism 2.
The support mechanism 2 is peripherally wrapped with a splash guard 105.
Splash guard 105 wraps up in supporting mechanism 2 periphery, when preventing that the material from splashing to cause the pollution, can play the effect of consolidating supporting mechanism 2.
The feeding mechanism 3 comprises a feeding base 301 movably connected with the supporting mechanism 2, at least two particle size screens 302 arranged inside the feeding base 301, a feeding motor 303 and a feeding bin 304 connected to two ends of the feeding base 301, and a discharging hopper 305 connected with the bottom of the feeding base 301.
In pouring the material into material loading feed bin 304, material loading motor 303 drives particle size screen 302 and rotates, screens the material according to the difference of particle size, fills corresponding ejection of compact hopper 305 with the material of different particle sizes after the screening, pours rabbling mechanism 4 into by ejection of compact hopper 305, and this design is according to not equidimension material, and pertinence interpolation and stirring for follow-up material finished product inner structure is more even, has promoted the quality.
The stirring mechanism 4 comprises a material taking assembly 401 connected with the bottom of the feeding mechanism 3, at least two material stirring boxes 402 connected to the outer side of the material taking assembly 401, a material mixing box 403 connected to the bottom of the material taking assembly 401, and a conveying pipeline 404 connected between the material stirring boxes 402 and the material mixing box 403. The upper portion of this material agitator tank 402 is provided with a roll over shape connecting rod 4029, and material agitator tank 402 is connected with getting material subassembly 401 through this roll over shape connecting rod 4029.
For the stability of guaranteeing material agitator tank 402 structure and take place to rock when avoiding the stirring, adopt the shape connecting rod 4029 to be connected it with getting material subassembly 401, the shape connecting rod 4029 that rolls over plays and connects fixed effect.
The discharging hopper 305 fills materials with different particle sizes into the corresponding material stirring box 402 through the material taking assembly 401, the materials with different particle sizes are respectively preprocessed in the material stirring box 402, the material taking assembly 401 can adopt an inclined flow guide cavity 4011 mode, materials falling from the upper end are introduced into the corresponding material stirring box 402 through the flow guide cavity 4011, after preprocessing and stirring are completed, the materials are uniformly filled into the material mixing box 403, the respectively processed materials are mixed, and the mixture is used for final pouring after the mixing is completed.
The material stirring box 402 comprises an additive storage assembly 4021, an air compression assembly 4022 and a stirring rod member 4024 which are sequentially connected below the additive storage assembly 4021, the upper end of the additive storage assembly 4021 is also connected with a stirring motor 4023, the output end of the stirring motor 4023 is connected with the stirring rod member 4024, and the periphery of the stirring rod member 4024 is connected with a stirring cutter 4025. By adding the materials into the two material stirring boxes 402 in a classified manner, different amounts of aluminum powder can be added into the additive storage assembly 4021 according to actual requirements to perform targeted debugging reaction.
This material agitator tank 402's casing can adopt the bolt form to fix agitator motor 4023, and simultaneously, can adopt spacing mounting bracket 4020 in the inside of material agitator tank 402's casing, and it is fixed with agitator motor 4023, additive storage subassembly 4021, air compression subassembly 4022, prevents in the stirring work that material agitator tank 402 rocks the emergence.
An adding hole groove 4026 is formed at the joint of the stirring cutter 4025 and the stirring rod member 4024, an adding nozzle 4027 is connected to the tail end of the stirring cutter 4025, and an adding pipeline 4028 is arranged between the adding hole groove 4026 and the adding nozzle 4027.
After the materials enter the material stirring box 402, the stirring motor 4023 drives the stirring cutter 4025 to rotate to stir the materials, in the stirring process, the additives stored in the additive storage assembly 4021 enter the stirring rod 4024, the air compression assembly 4022 accelerates the additives, the additives with accelerated flow rate enter the adding pipeline 4028 from the adding hole groove 4026, and finally the additives are input into the materials through the adding nozzle 4027;
in the stirring process, the laminating of stirring cutter 4025 end and material agitator tank 402 inner wall can scrape the material of gluing on material agitator tank 402 inner wall down, washes the mixture by the additive that adds nozzle 4027 and spray again, prevents that material agitator tank 402 inner wall from gluing the material and leading to reaching material and additive intensive mixing, the effect of material intensive reaction when hardening.
The material mixing box 403 includes a mixing motor 4031 provided at the top of the material mixing box 403, a mixing bar 4032 connected to the output end of the mixing motor 4031, and a mixing cutter 4033 provided at the outer periphery of the mixing bar 4032.
After the materials are pretreated in the material stirring box 402, the materials enter the material mixing box 403, the mixing motor 4031 drives the mixing rod 4032 to rotate, and the mixing cutter 4033 arranged on the periphery of the mixing rod 4032 starts to mix the materials.
It should be noted that the transportation pipe 404 serves to guide the material to the material mixing box 403 through the bottom of the material mixing box 402, the transportation pipe 404 is made of metal pipe, and a conventional flow guiding device, specifically, a spiral pushing mechanism 6 shown in fig. 4, may be used inside the transportation pipe 404 at the lower end of each material mixing box 402 to provide power for guiding the material from the material mixing box 402 to the material mixing box 403.
In addition, the material taking assembly 401 can be divided into a left part and a right part, and the left part and the right part are separated by a partition plate to form two cavities which are mutually separated and are respectively communicated with the material discharging hopper 305 at the upper end, in order to guide the material from the material taking assembly 401 to the material stirring boxes 402 at the two sides, a rigid conduit can be adopted to connect the two parts, the rigid conduit is arranged in an inclined shape, the rigid conduit is provided with a flow guide cavity 4011, and the material falling from the upper end is guided into the corresponding material stirring box 402 through the flow guide cavity 4011.
The foregoing are merely exemplary embodiments of the present invention, and no attempt is made to show structural details of the invention in more detail than is necessary for the fundamental understanding of the art, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice with the teachings of the invention. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.

Claims (6)

1. The aerated building block production device is characterized in that: the device comprises a horizontally placed pouring mechanism (1), a supporting mechanism (2) vertically connected to the top surface of the pouring mechanism (1), a feeding mechanism (3) movably connected to the top of the supporting mechanism (2), and a stirring mechanism (4) connected to the bottom of the feeding mechanism (3);
the pouring mechanism (1) comprises a fixed base (101), a leveling platform (102) connected to the top of the fixed base (101), at least two pouring templates (103) arranged inside the leveling platform (102), and reinforcing back ridges (104) arranged on the periphery of the leveling platform (102);
the stirring mechanism (4) comprises a material taking assembly (401) connected with the bottom of the feeding mechanism (3), at least two material stirring boxes (402) connected to the outer side of the material taking assembly (401), a material mixing box (403) connected to the bottom of the material taking assembly (401), and a conveying pipeline (404) connected between the material stirring boxes (402) and the material mixing box (403);
the material stirring box (402) comprises an additive storage assembly (4021), an air compression assembly (4022) and a stirring rod member (4024) which are sequentially connected below the additive storage assembly (4021), wherein the upper end of the additive storage assembly (4021) is also connected with a stirring motor (4023), the output end of the stirring motor (4023) is connected with the stirring rod member (4024), the periphery of the stirring rod member (4024) is connected with a stirring cutter (4025), and the tail end of the stirring cutter (4025) is attached to the inner wall of the material stirring box (402);
the supporting mechanism (2) comprises a supporting rod piece (201) vertically connected with the pouring mechanism (1), a connecting rod piece (202) arranged on the inner side of the supporting rod piece (201), a moving motor (203) arranged at the joint of the supporting rod piece (201) and the connecting rod piece (202), and a moving pulley (204) arranged on the inner side of the connecting rod piece (202).
2. An aerated block production apparatus according to claim 1, wherein: the feeding mechanism (3) comprises a feeding base (301) movably connected with the supporting mechanism (2), at least two particle size screens (302) arranged inside the feeding base (301), a feeding motor (303) and a feeding bin (304) connected to two ends of the feeding base (301), and a discharging hopper (305) connected to the bottom of the feeding base (301).
3. An aerated block production apparatus according to claim 2, wherein: an adding hole groove (4026) is formed in the connecting position of the stirring cutter (4025) and the stirring rod piece (4024), an adding nozzle (4027) is connected to the tail end of the stirring cutter (4025), and an adding pipeline (4028) is arranged between the adding hole groove (4026) and the adding nozzle (4027).
4. An aerated block production apparatus according to claim 3, wherein: the material mixing box (403) comprises a mixing motor (4031), a mixing rod piece (4032) connected to the output end of the mixing motor (4031), and a mixing cutter (4033) arranged on the periphery of the mixing rod piece (4032).
5. An aerated block production apparatus according to claim 1, wherein: and a pouring mold (1031) is arranged on the inner side of the pouring template (103).
6. An aerated block production apparatus according to claim 1, wherein: the periphery of the supporting mechanism (2) is wrapped with a splash baffle (105).
CN202210221057.9A 2022-03-09 2022-03-09 Aerated building block production device Active CN114311262B (en)

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CN114311262B true CN114311262B (en) 2022-05-31

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010221449A (en) * 2009-03-23 2010-10-07 Tiger Machine Seisakusho:Kk Material supply box device
CN110014501A (en) * 2019-05-16 2019-07-16 秦兆明 A kind of concrete, which is rived, made of stones makees construction technology and its stock stirring device
CN110271097A (en) * 2018-03-15 2019-09-24 湖北乾奥建设工程有限公司 A kind of concrete segment blanking device
CN209552058U (en) * 2018-11-15 2019-10-29 茌平信源环保建材有限公司 Casting machine is used in building block production
CN213412405U (en) * 2020-07-25 2021-06-11 四川宏量基筑建材有限公司 Aerated brick pouring device
CN213593268U (en) * 2020-09-30 2021-07-02 嵊州市平隆新型墙体建材股份有限公司 Evaporate and press aerated concrete block pouring device
CN113119278A (en) * 2021-04-16 2021-07-16 湖州纬达建材科技有限公司 Aerated concrete block pouring device capable of achieving composite pouring
CN215202639U (en) * 2021-05-28 2021-12-17 曲靖市中泰新型墙材有限公司 Evaporate self-service pouring fermenting installation that presses aerated building block production line
CN215749979U (en) * 2021-08-30 2022-02-08 江门市锦辉纸品有限公司 Fixed pouring agitating unit is used in aerated concrete block production

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108327042B (en) * 2018-03-22 2023-09-15 昆明理工大学 Automatic preparation device for ceramic particle reinforced metal matrix composite preform

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010221449A (en) * 2009-03-23 2010-10-07 Tiger Machine Seisakusho:Kk Material supply box device
CN110271097A (en) * 2018-03-15 2019-09-24 湖北乾奥建设工程有限公司 A kind of concrete segment blanking device
CN209552058U (en) * 2018-11-15 2019-10-29 茌平信源环保建材有限公司 Casting machine is used in building block production
CN110014501A (en) * 2019-05-16 2019-07-16 秦兆明 A kind of concrete, which is rived, made of stones makees construction technology and its stock stirring device
CN213412405U (en) * 2020-07-25 2021-06-11 四川宏量基筑建材有限公司 Aerated brick pouring device
CN213593268U (en) * 2020-09-30 2021-07-02 嵊州市平隆新型墙体建材股份有限公司 Evaporate and press aerated concrete block pouring device
CN113119278A (en) * 2021-04-16 2021-07-16 湖州纬达建材科技有限公司 Aerated concrete block pouring device capable of achieving composite pouring
CN215202639U (en) * 2021-05-28 2021-12-17 曲靖市中泰新型墙材有限公司 Evaporate self-service pouring fermenting installation that presses aerated building block production line
CN215749979U (en) * 2021-08-30 2022-02-08 江门市锦辉纸品有限公司 Fixed pouring agitating unit is used in aerated concrete block production

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