CN114309332A - A stamping and forming device for tooth blanks - Google Patents
A stamping and forming device for tooth blanks Download PDFInfo
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Abstract
本发明涉及一种冲压成形装置,尤其涉及一种齿胚用冲压成形装置。主要是提供一种可简单取放齿胚,并带动模具对齿胚进行冲压,减少人手操作的齿胚用冲压成形装置。一种齿胚用冲压成形装置,包括有:安装架、安装板、安装台、放置板、第一限位板、调剂杆和第二限位板,安装架顶部设有安装板,安装板顶部一侧设有安装台,安装台顶部设有放置板,安装板顶部一侧对称开有通孔,放置板顶部一侧设有第一限位板,第一限位板上对称连接有调剂杆,调剂杆之间滑动式连接有第二限位板。冲压模具向下移动对齿胚的外侧形状进行冲压,同时压实块对齿胚的内侧形状进行冲压,增加齿胚中心稳固性的同时在一定程度上减少了后期加工。
The invention relates to a stamping and forming device, in particular to a stamping and forming device for tooth blanks. The main purpose is to provide a stamping and forming device for tooth blanks, which can simply take and place tooth blanks and drive a mold to stamp the tooth blanks, thereby reducing manual operations. A stamping and forming device for tooth blanks, comprising: an installation frame, an installation plate, an installation platform, a placement plate, a first limit plate, a adjusting rod and a second limit plate, the top of the installation frame is provided with a mounting plate, and the top of the installation plate One side is provided with an installation table, the top of the installation table is provided with a placement plate, one side of the top of the installation plate is provided with through holes symmetrically, one side of the top of the placement plate is provided with a first limit plate, and the first limit plate is symmetrically connected with a regulating rod , a second limit plate is slidably connected between the adjusting rods. The stamping die moves downward to stamp the outer shape of the tooth blank, and the compaction block punches the inner shape of the tooth blank, which increases the stability of the center of the tooth blank and reduces the post-processing to a certain extent.
Description
技术领域technical field
本发明涉及一种冲压成形装置,尤其涉及一种齿胚用冲压成形装置。The invention relates to a stamping and forming device, in particular to a stamping and forming device for tooth blanks.
背景技术Background technique
现有齿轮精整加工一般采用人工方式进行,加工时工作人员手动将齿胚放入齿腔内,随后启动压机带动冲头冲击齿胚的一端面,从而实现精整成形。Existing gear finishing is generally performed manually. During processing, the staff manually puts the tooth embryo into the tooth cavity, and then starts the press to drive the punch to impact one end face of the tooth embryo, thereby realizing the finishing and forming.
然而,精整过程中,因齿腔空间固定,工作人员在齿腔内取放齿胚极为不易,同时,齿胚冲压完毕的表面温度升高,齿胚发生形变可能会卡在齿腔内,给齿胚的取放进一步增加了难度,生产效率较低,另外,在触发冲压机工作时,双手在一个时间段内处于上下合模的空间内,存在一定安全隐患。However, during the finishing process, due to the fixed space of the tooth cavity, it is extremely difficult for the staff to pick and place the tooth embryo in the tooth cavity. At the same time, the surface temperature of the stamped tooth embryo increases, and the tooth embryo may be stuck in the tooth cavity due to deformation. It further increases the difficulty of picking and placing the tooth blank, and the production efficiency is low. In addition, when the stamping machine is triggered to work, the hands are in the upper and lower mold clamping space for a period of time, and there are certain safety hazards.
因此需要设计一种可简单取放齿胚,并带动模具对齿胚进行冲压,减少人手操作的齿胚用冲压成形装置。Therefore, it is necessary to design a stamping and forming device for tooth blanks that can simply take and place the tooth blanks, and drive the mold to stamp the tooth blanks, thereby reducing manual operations.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中人工操作过多,存在安全隐患,齿胚拿取不便的缺点,技术问题:提供一种可简单取放齿胚,并带动模具对齿胚进行冲压,减少人手操作的齿胚用冲压成形装置。In order to overcome the shortcomings of excessive manual operations, potential safety hazards, and inconvenience in taking tooth blanks in the prior art, the technical problem is to provide a tooth blank that can be simply taken and placed, and drives the mold to punch the tooth blank, reducing the number of teeth that are manually operated. Stamping and forming equipment for embryos.
技术方案如下:一种齿胚用冲压成形装置,包括有安装架、安装板、安装台、放置板、第一限位板、调剂杆、第二限位板、第一弹簧、冲压机构和压实机构,安装架顶部设有安装板,安装板顶部一侧设有安装台,安装台顶部设有放置板,安装板顶部一侧对称开有通孔,放置板顶部一侧设有第一限位板,第一限位板上对称连接有调剂杆,调剂杆之间滑动式连接有对齿胚进行夹紧的第二限位板,第二限位板与调剂杆之间均连接有第一弹簧,安装板顶部一侧设有对齿胚外侧形状进行冲压的冲压机构,冲压机构上连接有对齿胚内侧形状进行冲压的压实机构。The technical scheme is as follows: a stamping and forming device for tooth blanks, comprising a mounting frame, a mounting plate, a mounting table, a placing plate, a first limit plate, a adjusting rod, a second limit plate, a first spring, a stamping mechanism and a pressing mechanism. The actual mechanism, the top of the mounting frame is provided with a mounting plate, the top side of the mounting plate is provided with a mounting table, the top of the mounting table is provided with a placement plate, the top side of the mounting plate is symmetrically provided with through holes, and the top side of the placement plate is provided with a first limit. Positioning plate, the adjusting rod is symmetrically connected on the first limiting plate, the second limiting plate for clamping the tooth embryo is slidably connected between the adjusting rods, and the second limiting plate and the adjusting rod are both connected with a second limiting plate. A spring, the top side of the mounting plate is provided with a punching mechanism for punching the outer shape of the tooth blank, and the punching mechanism is connected with a compacting mechanism for punching the inner shape of the tooth blank.
可选地,冲压机构包括有冲压架、气缸、稳定架和冲压模具,安装板顶部一侧设有冲压架,冲压架上部设有气缸,气缸的伸缩杆上设有稳定架,稳定架底部设有冲压模具。Optionally, the punching mechanism includes a punching frame, an air cylinder, a stabilizing frame and a punching die, a punching frame is arranged on one side of the top of the mounting plate, a cylinder is arranged on the upper part of the punching frame, a stabilizing frame is arranged on the telescopic rod of the cylinder, and a stabilizing frame is arranged at the bottom of the stabilizing frame. There are stamping dies.
可选地,压实机构包括有丝杆、螺母、稳定块和压实块,稳定架内壁顶部设有丝杆,丝杆下部螺纹式设有螺母,螺母下部连接有稳定块,稳定块底部设有压实块。Optionally, the compaction mechanism includes a screw rod, a nut, a stabilization block and a compaction block, a screw rod is provided at the top of the inner wall of the stabilizer frame, a nut is threadedly provided at the lower part of the screw rod, a stabilization block is connected to the lower part of the nut, and a bottom of the stabilization block is provided. There are compacted blocks.
可选地,还包括有推送机构,推送机构包括有导向块、导向杆、第二弹簧、第一齿条、导向架、卡套、转换架、齿轮、导向滑杆、连接块、推杆、第三弹簧和第二齿条,安装板顶部对称设有导向块,导向块顶部均设有导向杆,导向杆上部均滑动式设有第一齿条,第一齿条底部与导向杆之间均连接有第二弹簧,第一齿条顶部之间连接有导向架,第一齿条上均滑动式设有卡套,安装板顶部对称设有转换架,转换架上均对称转动式设有齿轮,外侧齿轮均与同侧第一齿条配合,安装板顶部对称设有导向滑杆,导向滑杆上均滑动式设有连接块,连接块顶部均设有推杆,连接块均与导向滑杆之间连接有第三弹簧,连接块内侧均设有第二齿条。Optionally, a push mechanism is also included, and the push mechanism includes a guide block, a guide rod, a second spring, a first rack, a guide frame, a ferrule, a conversion frame, a gear, a guide slide rod, a connecting block, a push rod, The third spring and the second rack, the top of the mounting plate is symmetrically provided with a guide block, the top of the guide block is provided with a guide rod, the upper part of the guide rod is slidably provided with a first rack, and the bottom of the first rack and the guide rod are provided with a first rack. Both are connected with a second spring, a guide frame is connected between the tops of the first racks, the first racks are all slidably provided with clamping sleeves, the top of the mounting plate is symmetrically provided with a conversion frame, and the conversion frames are symmetrically rotated with The gears and the outer gears are all matched with the first rack on the same side. The top of the mounting plate is symmetrically provided with guide slide bars. The guide slide bars are all provided with sliding connection blocks, and the top of the connection blocks are provided with push rods. A third spring is connected between the sliding bars, and a second rack is arranged on the inner side of the connecting block.
可选地,还包括有退料机构,退料机构包括有退料架、退料环、退料导轨、滑块、退料板和第四弹簧,安装板对称设有退料架,退料架顶部之间连接有退料环,退料架上部均设有退料导轨,退料导轨上均滑动式设有滑块,滑块之间连接有退料板,滑块均与退料导轨之间连接有第四弹簧。Optionally, it also includes a feeding mechanism, the feeding mechanism includes a feeding rack, a feeding ring, a feeding guide rail, a slider, a feeding plate and a fourth spring, and the mounting plate is symmetrically provided with a feeding frame, and the feeding A return ring is connected between the tops of the racks, and the upper part of the return rack is provided with a return guide rail. The return guide rails are slidably provided with sliders, and a return plate is connected between the sliders. The sliders are connected to the return guide rail A fourth spring is connected therebetween.
可选地,还包括有限位机构,限位机构包括有限位套、第三限位板和螺杆,退料架一侧均设有限位套,限位套之间滑动式连接有第三限位板,第三限位板两侧均螺纹式安装有螺杆。Optionally, it also includes a limit mechanism, the limit mechanism includes a limit sleeve, a third limit plate and a screw rod, a limit sleeve is provided on one side of the return frame, and a third limit sleeve is slidably connected between the limit sleeves. A screw is installed on both sides of the third limit plate in a threaded manner.
可选地,还包括有导向机构,导向机构包括有竖板、L型杆和夹块,退料架顶部均对称设有L型杆,横向同侧的L型杆顶部之间均连接有竖板,竖板顶部均设有夹块。Optionally, it also includes a guide mechanism, the guide mechanism includes a vertical plate, an L-shaped rod and a clamping block, the top of the return rack is symmetrically provided with an L-shaped rod, and the tops of the L-shaped rods on the same lateral side are connected with vertical rods. The top of the vertical plate is provided with a clamping block.
可选地,压实块为铁制。Optionally, the compacted blocks are iron.
本发明的有益效果是:1、冲压模具向下移动对齿胚的外侧形状进行冲压,同时压实块对齿胚的内侧形状进行冲压,增加齿胚中心稳固性的同时在一定程度上减少了后期加工;The beneficial effects of the present invention are as follows: 1. The stamping die moves downward to stamp the outer shape of the tooth blank, and at the same time, the compacting block punches the inner shape of the tooth blank, which increases the stability of the center of the tooth blank and reduces to a certain extent. post-processing;
2、在冲压模具向下移动时带动第二限位板向左移动与第一限位板配合对齿胚进行夹紧限位,防止齿胚在冲压发生偏移;2. When the stamping die moves downward, it drives the second limit plate to move to the left and cooperates with the first limit plate to clamp and limit the tooth blank to prevent the tooth blank from shifting during stamping;
3、进行冲压时带动退料板向左移动,冲压后,退料板受第四弹簧的作用快速向右移动对冲压模具进行敲击,配合齿胚的脱料;3. During stamping, the stripping plate is driven to move to the left. After stamping, the stripping plate is rapidly moved to the right by the action of the fourth spring to strike the stamping die and cooperate with the stripping of the tooth blank;
4、第三限位板可避免第二限位板向左时施力过度将齿胚弹出,影响后续操作。4. The third limit plate can prevent the tooth embryo from being ejected by excessive force when the second limit plate is turned to the left, which will affect the subsequent operation.
附图说明Description of drawings
图1为本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的第一种部分立体结构示意图。FIG. 2 is a schematic diagram of a first partial three-dimensional structure of the present invention.
图3为本发明的第二种部分立体结构示意图。3 is a schematic diagram of a second partial three-dimensional structure of the present invention.
图4为本发明冲压机构的第一种立体结构示意图。FIG. 4 is a schematic diagram of the first three-dimensional structure of the punching mechanism of the present invention.
图5为本发明冲压机构的第二种立体结构示意图。FIG. 5 is a schematic diagram of a second three-dimensional structure of the punching mechanism of the present invention.
图6为本发明压实机构的第一种立体结构示意图。FIG. 6 is a schematic diagram of the first three-dimensional structure of the compaction mechanism of the present invention.
图7为本发明压实机构的第二种立体结构示意图。FIG. 7 is a schematic diagram of a second three-dimensional structure of the compaction mechanism of the present invention.
图8为本发明推送机构的第一种立体结构示意图。FIG. 8 is a schematic diagram of the first three-dimensional structure of the push mechanism of the present invention.
图9为本发明推送机构的第二种立体结构示意图。FIG. 9 is a schematic diagram of a second three-dimensional structure of the push mechanism of the present invention.
图10为本发明推送机构的第三种立体结构示意图。FIG. 10 is a schematic diagram of the third three-dimensional structure of the push mechanism of the present invention.
图11为本发明退料机构的第一种立体结构示意图。11 is a schematic diagram of the first three-dimensional structure of the material-removing mechanism of the present invention.
图12为本发明退料机构的第二种立体结构示意图。FIG. 12 is a schematic diagram of the second three-dimensional structure of the material-removing mechanism of the present invention.
图13为本发明限位机构的第一种立体结构示意图。FIG. 13 is a schematic diagram of the first three-dimensional structure of the limiting mechanism of the present invention.
图14为本发明限位机构的第二种立体结构示意图。FIG. 14 is a schematic diagram of a second three-dimensional structure of the limiting mechanism of the present invention.
图15为本发明导向机构的立体结构示意图。FIG. 15 is a schematic three-dimensional structure diagram of the guiding mechanism of the present invention.
附图标记说明:1_安装架,2_安装板,3_安装台,4_放置板,5_通孔,6_第一限位板,7_调剂杆,8_第二限位板,9_第一弹簧,11_冲压机构,111_冲压架,112_气缸,113_稳定架,114_冲压模具,12_压实机构,121_丝杆,122_螺母,123_稳定块,124_压实块,13_推送机构,131_导向块,132_导向杆,133_第二弹簧,134_第一齿条,135_导向架,136_卡套,137_转换架,138_齿轮,139_导向滑杆,1311_连接块,1312_推杆,1313_第三弹簧,1314_第二齿条,14_退料机构,141_退料架,142_退料环,143_退料导轨,144_滑块,145_退料板,146_第四弹簧,15_限位机构,151_限位套,152_第三限位板,153_螺杆,16_导向机构,161_竖板,162_L型杆,163_夹块。Description of reference numerals: 1_mounting frame, 2_mounting plate, 3_mounting table, 4_placement plate, 5_through hole, 6_first limit plate, 7_adjustment rod, 8_second limiter plate , 9_first spring, 11_stamping mechanism, 111_stamping frame, 112_cylinder, 113_stabilizing frame, 114_stamping die, 12_compacting mechanism, 121_screw, 122_nut, 123_stabilizing block , 124_ compaction block, 13_ push mechanism, 131_ guide block, 132_ guide rod, 133_ second spring, 134_ first rack, 135_ guide frame, 136_ ferrule, 137_ conversion frame, 138_gear, 139_guide slide rod, 1311_connecting block, 1312_push rod, 1313_third spring, 1314_second rack, 14_rejection mechanism, 141_rejection rack, 142_rejection ring , 143_ withdrawal guide rail, 144_ slider, 145_ withdrawal plate, 146_ fourth spring, 15_ limit mechanism, 151_ limit sleeve, 152_ third limit plate, 153_ screw, 16_ Guide mechanism, 161_Riser, 162_L-Rod, 163_Clamping block.
具体实施方式Detailed ways
以下所述仅为本发明的较佳实施例,并不因此而限定本发明的保护范围。The following descriptions are only preferred embodiments of the present invention, and therefore do not limit the protection scope of the present invention.
实施例1Example 1
一种齿胚用冲压成形装置,如图1-15所示,包括有安装架1、安装板2、安装台3、放置板4、第一限位板6、调剂杆7、第二限位板8、第一弹簧9、冲压机构11和压实机构12,安装架1顶部设有安装板2,安装板2顶部右侧设有安装台3,安装台3顶部设有放置板4,安装板2顶部左侧前后对称开有通孔5,放置板4顶部左侧设有第一限位板6,第一限位板6右侧前后对称连接有调剂杆7,调剂杆7右侧之间滑动式连接有第二限位板8,第二限位板8左侧与调剂杆7之间均连接有第一弹簧9,安装板2顶部左侧设有冲压机构11,冲压机构11上连接有压实机构12。A stamping and forming device for tooth blanks, as shown in Figure 1-15, includes an installation frame 1, an
冲压机构11包括有冲压架111、气缸112、稳定架113和冲压模具114,安装板2顶部左侧设有冲压架111,冲压架111上部设有气缸112,气缸112的伸缩杆底部设有稳定架113,稳定架113底部设有冲压模具114。The
压实机构12包括有丝杆121、螺母122、稳定块123和压实块124,稳定架113内壁顶部设有丝杆121,丝杆121下部螺纹式设有螺母122,螺母122下部连接有稳定块123,稳定块123底部设有压实块124。The
工作人员可根据齿胚内所需凹陷的深度对压实块124进行调整,转动螺母122带动稳定块123和压实块124进行上下移动,调整完毕,将齿胚放置于放置板4顶部,位于第一限位板6和第二限位板8之间,手动推动第二限位板8向左移动与第一限位板6配合对齿胚进行夹紧,第一弹簧9被压缩,随后启动气缸112,气缸112的伸缩杆伸长通过稳定架113带动冲压模具114向下移动,同时带动丝杆121及以上部件向下移动,由于压实块124的水平位置比冲压模具114低,因此压实块124会先对齿胚内侧进行冲压,随后冲压模具114向下移动对齿胚外侧形状进行冲压,气缸112的伸缩杆缩短带动稳定架113及以上的冲压模具114和压实块124向上移动复位,即冲压完毕,不再推动第二限位板8,第一弹簧9复位带动第二限位板8向右移动复位,再将成形的齿胚取出即可,全部制作完毕,停止气缸112运作。The staff can adjust the
还包括有推送机构13,推送机构13包括有导向块131、导向杆132、第二弹簧133、第一齿条134、导向架135、卡套136、转换架137、齿轮138、导向滑杆139、连接块1311、推杆1312、第三弹簧1313和第二齿条1314,安装板2顶部左侧前后对称设有导向块131,导向块131顶部均设有导向杆132,导向杆132上部右侧均滑动式设有第一齿条134,第一齿条134会与通孔5滑动式配合,第一齿条134底部与导向杆132之间均连接有第二弹簧133,第一齿条134顶部之间连接有导向架135,第一齿条134上均滑动式设有卡套136,卡套136顶部均与第二弹簧133连接,安装板2顶部左侧对称设有转换架137,转换架137均位于通孔5右侧,转换架137上均前后对称转动式设有齿轮138,外侧齿轮138均与同侧第一齿条134配合,安装板2顶部前后对称设有导向滑杆139,导向滑杆139上均滑动式设有连接块1311,连接块1311顶部均设有推杆1312,推杆1312卡住第二限位板8,连接块1311右侧均与导向滑杆139之间连接有第三弹簧1313,连接块1311内侧均设有第二齿条1314,第二齿条1314均与内侧齿轮138配合。Also includes a
还包括有退料机构14,退料机构14包括有退料架141、退料环142、退料导轨143、滑块144、退料板145和第四弹簧146,安装板2前后对称设有退料架141,退料架141顶部之间连接有退料环142,退料架141上部左侧均设有退料导轨143,退料导轨143上均滑动式设有滑块144,滑块144之间连接有退料板145,滑块144左侧均与退料导轨143之间连接有第四弹簧146。It also includes a
将齿胚放置完毕后,稳定架113向下移动会先挤压导向架135向下移动,进而带动第一齿条134向下移动与外侧齿轮138接触,第二弹簧133被压缩,外侧齿轮138通过转换架137带动内侧齿轮138转动与第二齿条1314配合,第二齿条1314向左移动通过连接块1311带动推杆1312向左移动,第三弹簧1313被拉伸,进而带动第二限位板8向左移动对齿胚进行夹紧,无需人手推动,成形完毕,稳定架113向上移动复位,导向架135不再受力,第二弹簧133复位带动第一齿条134向上移动复位,进而通过齿轮138带动第二齿条1314向右移动复位,进而带动连接块1311和推杆1312向右移动复位,第三弹簧1313复位,此时第二限位板8不再受力在第一弹簧9的作用下向右移动复位;期间退料环142可防止冲压期间齿胚变形,推杆1312向左移动时会挤压退料板145向左移动,进而通过滑块144带动第四弹簧146被压缩,当冲压完毕,推杆1312向右移动复位不再与退料板145施力,第四弹簧146复位通过滑块144带动退料板145快速向右移动对冲压模具114进行敲击,防止齿胚卡在冲压模具114内,不便下料。After the tooth embryo is placed, the downward movement of the
还包括有限位机构15,限位机构15包括有限位套151、第三限位板152和螺杆153,退料架141左侧均设有限位套151,限位套151位于退料导轨143上方,限位套151之间滑动式连接有第三限位板152,第三限位板152前后两侧均螺纹式安装有螺杆153。It also includes a
还包括有导向机构16,导向机构16包括有竖板161、L型杆162和夹块163,退料架141顶部均左右对称设有L型杆162,横向同侧的L型杆162顶部之间均连接有竖板161,竖板161顶部均设有夹块163,夹块163均与稳定架113滑动式连接。It also includes a
工作人员提前根据齿胚的形状对第三限位板152的位置进行调整,转动螺杆153脱离第三限位板152,带动第三限位板152左右移动进行调整,调整完毕,转动螺杆153复位对第三限位板152的位置进行固定即可,进而避免第二限位板8向左移动时将齿胚弹出;稳定架113可经夹块163的二次导向精准向下移动对齿胚进行冲压,避免冲压模具114在错误角度时向下移动损坏部件。The staff adjusts the position of the
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. within the range.
Claims (8)
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Application publication date: 20220412 |
