Sand separating equipment for factory
Technical Field
The application relates to separation equipment, in particular to sand separation equipment for factories.
Background
In the mill, there are many constructions, some places can need to use the sand, but the sand has thickness, then need to separate the sand thickness, make things convenient for coarse sand and the processing of thin sand, at present, most all are people and screen cloth cooperation with the sand thickness separate, need the staff to take the shovel with sand fall on the screen cloth, so the operation is more troublesome, and after coarse sand and thin sand all separate, still need the staff to collect coarse sand and thin sand, it is more laborious.
Therefore, it is necessary to design and develop a factory sand separating device which can replace manual work to separate the thickness of sand, is convenient to operate, can collect coarse sand and fine sand, and is labor-saving.
Disclosure of Invention
In order to overcome the defects that the sand is required to be poured onto the screen by taking the shovel by hands, the operation is troublesome, and after coarse sand and fine sand are separated, the coarse sand and the fine sand are required to be collected by the hands, and the operation is laborious, the technical problem is that: the factory sand separating equipment can replace manual work to separate the thickness of sand, is convenient to operate, can collect coarse sand and fine sand, and is labor-saving.
The technical scheme of the application is as follows: the utility model provides a mill uses sand splitter, including the base, a support frame, the fixed plate, the feeder hopper, the separation cabin, divide screening mechanism and discharge mechanism, the left rigid coupling of base top has the separation cabin, the middle part rigid coupling in separation cabin left side has the feeder hopper and communicates, be equipped with between separation cabin and the base and divide screening mechanism, divide screening mechanism and feeder hopper cooperation, be equipped with discharge mechanism between separation cabin and the base top, discharge mechanism and divide screening mechanism cooperation, both parts all rigid couplings have the support frame around the base top left side, the rigid coupling has the fixed plate between the support frame medial surface upper portion in front and back both sides.
Further, divide sieve mechanism including motor, drive assembly, the transmission shaft, special-shaped rod, sieve barrel and riser, the rigid coupling has the riser in the middle of base top right side, the cross-under of separation cabin right side centre of a circle position rotation has the transmission shaft, the transmission shaft right-hand member is connected with riser left surface upper portion rotation, the fixed cover in transmission shaft left side circumference is equipped with special-shaped rod, the rigid coupling has the sieve barrel between the special-shaped rod outer end, the sieve barrel is located separation cabin and cooperates rather than it, the sieve barrel still cooperates with discharge mechanism contact, the motor is installed at base top right side rear portion, be connected with drive assembly between the output shaft tip of motor and the transmission shaft right side circumference, drive assembly comprises two belt pulleys and flat belt, one of them belt pulley fixed cover is in transmission shaft right side circumference, the fixed cover in the output shaft tip of motor of another belt pulley, flat belt winding is between two belt pulleys.
Further, discharge mechanism is including keeping off the material ring, hopper and receiving bucket down, and the circumferential rigid coupling in the separation cabin has the material ring that keeps off, keeps off the outside right side circumference contact cooperation of material ring circumference and sieve barrel, and separation cabin bottom right side rigid coupling has two hopper down and communicates, and the hopper is located the material ring right side down on the right side, and receiving bucket has all been placed with the left side in the middle of the base top, and receiving bucket corresponds the cooperation with the hopper down.
Further, the device comprises a knocking mechanism, the knocking mechanism comprises an air cylinder, a movable frame, fixed sliding rails, guide rods, limiting blocks, column gears, racks, rotating shafts, u-shaped rods and sliding plates, the upper parts of the inner side surfaces of the front and rear side supporting frames are fixedly connected with the fixed sliding rails, the sliding plates are placed in the fixed sliding rails in a sliding mode, the movable frame is fixedly connected between the right sides of the inner side surfaces of the front and rear side sliding plates, the air cylinder is fixedly connected between the top parts of the fixed plates, the end parts of the telescopic rods of the air cylinder are fixedly connected with the middle parts of the inner sides of the movable frame, the guide rods are fixedly connected between the left parts of the front and rear side fixed sliding rails in a sliding mode in a penetrating manner, the guide rods penetrate through the left parts of the movable frame and are fixedly connected with the fixed rods, the limiting blocks are fixedly connected at the front and rear ends of the guide rods, the racks are fixedly connected with the rotating shafts at the left sides of the front and rear sides of the front and the rear sides of the movable frame, the column gears are fixedly connected at the front and rear sides of the rotating shafts, the column gears are meshed with the racks, the u-shaped rods are fixedly connected at the middle parts of the rotating shafts in the circumferential direction, and the middle parts of the rotating shafts are matched with the feed hopper.
Further, still including rocking mechanism, rocking mechanism is including connecting rod, layer board, u type slide rail, connecting block and first spring, the rigid coupling has u type slide rail in the middle of the base top, the rigid coupling has the connecting rod between the left side of both sides around in the u type slide rail, sliding type cross-under has the layer board between the both sides around the u type slide rail, the layer board top contacts the cooperation with receiving bucket outer bottom, evenly spaced is connected with three first springs between layer board left surface and the connecting block right side, layer board right side rigid coupling has the connecting rod, both ends respectively with the medial surface right side fixed connection of both sides sliding plate around the connecting rod upper portion.
Further, the filter mechanism comprises a mounting plate and a filter screen, wherein the mounting plate is fixedly connected to the upper portion of the feed hopper in a penetrating manner, the filter screen is fixedly connected to the middle portion of the mounting plate in a penetrating manner, and the filter screen is located in the feed hopper.
Further, the vibrating mechanism comprises a connecting column and a knocking wheel, four u-shaped guide blocks are fixedly connected to the left side of the transmission shaft at intervals in the circumferential direction, the connecting column is connected in a sliding mode in the u-shaped guide blocks, the knocking wheel is fixedly connected to two ends of the connecting column, and the knocking wheel is in contact fit with the inner wall of the sieve barrel.
Further, the U-shaped rod is further provided with a buffer mechanism, the buffer mechanism comprises a buffer plate, a rubber sleeve and second springs, two second springs are connected to the middle of the U-shaped rod in a sliding mode in a penetrating mode, the buffer plates are fixedly connected to the two ends of the second springs, the rubber sleeve is sleeved between the four buffer plates, and the rubber sleeve is matched with the feeding hopper.
The beneficial effects are that:
1. through starting screening mechanism, pour proper amount of sand into the feeder hopper again in, the sand in the feeder hopper drops to the separation cabin in with divide screening mechanism contact, divide screening mechanism operation then to separate the sand thickness, and the coarse sand that just separates then drops to discharge mechanism in with fine sand and collect, so, need not the manual separation to the sand thickness of people, it is more convenient, still laborsaving.
2. Through the effect of knocking material mechanism, can beat the vibrations to the feeder hopper, just vibrate the sand yet, so, can avoid the sand to pile up and lead to the jam in the feeder hopper.
3. Through the effect of rocking mechanism, can drive and connect the storage bucket and move about and rock, just so make coarse sand and fine sand rock, so, can make coarse sand and fine sand can be level and smooth place in receiving the storage bucket.
Drawings
Fig. 1 is a schematic perspective view of the present application.
Fig. 2 is a schematic perspective view of a first part of the present application.
FIG. 3 is an enlarged schematic view of part A of the present application.
Fig. 4 is a schematic perspective view of a second part of the present application.
Fig. 5 is an enlarged schematic view of section B of the present application.
Fig. 6 is a schematic perspective view of a third portion of the present application.
Fig. 7 is a schematic perspective view of a fourth part of the present application.
FIG. 8 is an enlarged schematic view of section C of the present application.
Fig. 9 is a schematic perspective view of a fifth part of the present application.
In the reference numerals: 1_base, 2_support frame, 21_fixed plate, 3_feed hopper, 4_separation bin, 5_screening mechanism, 51_motor, 52_drive assembly, 53_drive shaft, 54_profiled bar, 55_screen drum, 56_riser, 6_discharge mechanism, 61_stop ring, 62_lower hopper, 63_take-up drum, 7_knock-out mechanism, 71_cylinder, 72_movable frame, 73_fixed slide rail, 74_guide bar, 75_stopper, 76_column gear, 77_rack, 78_rotation shaft, 79_u-shaped bar, 710_slide plate, 8_shake mechanism, 81_connecting rod, 82_pallet, 83_u-shaped slide rail, 84_connecting block, 85_first spring, 9_filter mechanism, 91_mounting plate, 92_screen, 10_shake mechanism, 101_u-shaped guide block, 102_connecting column, 103_knock-out wheel, 11_buffer mechanism, 111_buffer plate, 112_rubber sleeve, 113_second spring.
Detailed Description
The above-described aspects are further described below in conjunction with specific embodiments. It should be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. The implementation conditions used in the examples may be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are generally those in routine experiments.
Examples: a sand separating device for factories.
Referring to fig. 1-3, including base 1, support frame 2, fixed plate 21, feeder hopper 3, separation cabin 4, screening mechanism 5 and discharge mechanism 6, the rigid coupling of base 1 top left side has separation cabin 4, separation cabin 4 left side middle part rigid coupling has feeder hopper 3 and intercommunication, be equipped with screening mechanism 5 between separation cabin 4 and the base 1, screening mechanism 5 cooperates with feeder hopper 3, be equipped with discharge mechanism 6 between separation cabin 4 and the base 1 top, discharge mechanism 6 cooperates with screening mechanism 5, both sides all rigid coupling have support frame 2 around the base 1 top left side, rigid coupling has fixed plate 21 between the medial surface upper portion of support frame 2 around.
The screening mechanism 5 comprises a motor 51, a transmission assembly 52, a transmission shaft 53, a special-shaped rod 54, a screening barrel 55 and a vertical plate 56, wherein the vertical plate 56 is fixedly connected in the middle of the right side of the top of the base 1, the transmission shaft 53 is rotatably connected with the right side of the separation cabin 4 in a penetrating manner, the right end of the transmission shaft 53 is rotatably connected with the upper part of the left side surface of the vertical plate 56, the special-shaped rod 54 is fixedly sleeved on the left side circumference of the transmission shaft 53, the screening barrel 55 is fixedly connected between the outer ends of the special-shaped rod 54, the screening barrel 55 is positioned in the separation cabin 4 and matched with the separation cabin, the screening barrel 55 is also matched with the discharging mechanism 6 in a contact manner, the motor 51 is installed at the rear part of the right side of the top of the base 1, the transmission assembly 52 is formed by two belt pulleys and a flat belt, one belt pulley is fixedly sleeved on the right side circumference of the transmission shaft 53, the other belt pulley is fixedly sleeved on the output shaft end of the motor 51, and the flat belt is wound between the two belt pulleys.
The discharging mechanism 6 comprises a material blocking ring 61, a discharging hopper 62 and a material receiving barrel 63, wherein the material blocking ring 61 is fixedly connected to the right side circumference in the separation cabin 4, the inner side circumference of the material blocking ring 61 is in contact fit with the outer right side circumference of the screen barrel 55, the two discharging hoppers 62 are fixedly connected to the right side of the bottom of the separation cabin 4 and are communicated, the right discharging hopper 62 is positioned on the right side of the material blocking ring 61, the material receiving barrel 63 is arranged in the middle of the top of the base 1 and on the left side, and the material receiving barrel 63 is correspondingly matched with the discharging hopper 62.
Firstly, an operator starts the screening mechanism 5, then a proper amount of sand is poured into the feed hopper 3, the sand in the feed hopper 3 flows into the separation cabin 4, the sand in the separation cabin 4 flows into the screening mechanism 5, the screening mechanism 5 operates to separate the thickness of the sand, and the separated coarse sand and fine sand flow into the discharging mechanism 6 to be collected, and the separation can be repeated to continuously separate the thickness of the sand. After all the sand is separated, the screening mechanism 5 is closed, and the separated coarse sand and fine sand are taken out from the discharging mechanism 6 for subsequent treatment.
Firstly, the motor 51 is started, the motor 51 rotates to drive the transmission assembly 52 to rotate, the transmission assembly 52 rotates to drive the transmission shaft 53 to rotate, the transmission shaft 53 rotates to drive the special-shaped rod 54 to rotate, the special-shaped rod 54 rotates to drive the screen drum 55 to rotate, operators can pour sand into the feed hopper 3, sand in the feed hopper 3 flows into the screen drum 55 through the separation cabin 4, the screen drum 55 rotates to drive the sand to rotate, the screen drum 55 also separates the thickness of the sand, fine sand is separated to be separated from the screen drum 55 and falls to the left part in the discharging mechanism 6, coarse sand is separated to the right part in the discharging mechanism 6, and the sand thickness can be separated continuously. After the sand thickness is completely separated, the motor 51 is turned off, the transmission assembly 52 stops driving the transmission shaft 53 to rotate, and the transmission shaft 53 stops driving the sieve barrel 55 to rotate through the special-shaped rod 54.
When the screening barrel 55 separates the sand thickness, fine sand falls into the left side charging basket 63 through the left side discharging hopper 62, coarse sand falls into the right side charging basket 63 through the right side discharging hopper 62, and the material blocking ring 61 can limit the fine sand so as to prevent the fine sand from falling into the right side charging basket 63. When all the sand is separated in size, the screen drum 55 stops rotating, the operator can pick up the receiving drums 63 to carry out subsequent treatment on coarse sand and fine sand, and after the coarse sand and the fine sand are poured out, the two receiving drums 63 are put back on the base 1.
Referring to fig. 1, fig. 4 and fig. 5, the device further comprises a knockout mechanism 7, the knockout mechanism 7 comprises an air cylinder 71, a movable frame 72, a fixed sliding rail 73, a guide rod 74, a limiting block 75, a column gear 76, a rack 77, a rotating shaft 78, a u-shaped rod 79 and a sliding plate 710, wherein the upper parts of the inner sides of the front and rear side supporting frames 2 are fixedly connected with the fixed sliding rail 73, the sliding plate 710 is slidably arranged in the fixed sliding rail 73, the movable frame 72 is fixedly connected between the right sides of the inner sides of the front and rear side sliding plates 710, the air cylinder 71 is fixedly connected in the middle of the top of the fixed plate 21, the end part of a telescopic rod of the air cylinder 71 is fixedly connected with the middle part of the inner side of the movable frame 72, a guide rod 74 is fixedly connected between the left parts of the front and rear side fixed sliding rails 73, the guide rod 74 penetrates through the left parts of the movable frame 72 and is fixedly connected with the guide rod 74, the front and rear ends of the guide rod 74 are fixedly connected with the limiting block 75, the left sides of the front and rear sides of the front and the rear sides of the movable frame 72 are fixedly connected with the rack 77, the rotating shaft 78 is rotatably connected between the left parts of the left sides of the front and rear sides of the fixed sliding rails 73, the front and the rear sides of the rotating shaft 78 are fixedly connected with the column gear 76, the column gear 77, the middle of the column gear 77 is meshed with the rotating shaft 78, the middle of the left and the left side 78 is meshed with the left side 78, the left and the guide 79 is matched with the left and the guide rod 79.
Still including rocking mechanism 8, rocking mechanism 8 is including connecting rod 81, layer board 82, u type slide rail 83, connecting block 84 and first spring 85, the rigid coupling has u type slide rail 83 in the middle of the base 1 top, the rigid coupling has connecting block 84 between the left side of the front and back both sides in the u type slide rail 83, sliding cross-under has layer board 82 between the front and back both sides of u type slide rail 83, the layer board 82 top is contacted with the bottom outside the receiving bucket 63 and is cooperated, evenly spaced is connected with three first springs 85 between layer board 82 left surface and the connecting block 84 right flank, layer board 82 right flank rigid coupling has connecting rod 81, both ends respectively with front and back both sides sliding plate 710 medial surface right side fixed connection around the connecting rod 81 upper portion.
When the screen drum 55 separates the thickness of sand, the cylinder 71 can be started, the telescopic rod of the cylinder 71 moves left and right to drive the movable frame 72 to move left and right, the movable frame 72 moves left and right to drive the sliding plate 710 and the guide rod 74 to move left and right, the guide rod 74 guides the movable frame 72, the movable frame 72 moves left and right to drive the rack 77 to move left and right, the rack 77 moves left and right to drive the column gear 76 to rotate positively and negatively, the column gear 76 rotates positively and negatively to drive the rotating shaft 78 to rotate positively and negatively alternately, the rotating shaft 78 rotates positively and negatively to drive the u-shaped rod 79 to rotate positively and negatively alternately, the u-shaped rod 79 rotates positively and negatively to beat and shake the feed hopper 3, and the vibration of the feed hopper 3 causes the sand to vibrate. When the sand is completely sorted, the screen drum 55 stops rotating, the cylinder 71 can be closed, the movable frame 72 stops driving the rack 77 to move left and right, and the u-shaped rod 79 stops rotating alternately in the forward and reverse directions. Thus, clogging caused by sand accumulation in the hopper 3 can be avoided.
When the cylinder 71 is started, the sliding plate 710 moves left and right to drive the connecting rod 81 to move left and right, the connecting rod 81 moves left and right to drive the supporting plate 82 to move left and right, the first spring 85 is stretched and reset continuously, the supporting plate 82 moves left and right to drive the receiving bucket 63 to move left and right, and the receiving bucket 63 moves left and right to drive the separated coarse sand and fine sand to move left and right, so that the coarse sand and the fine sand are rocked. When the thickness of the sand is completely separated, the sliding plate 710 stops driving the connecting rod 81 to move left and right, and the supporting plate 82 stops driving the receiving barrel 63 to move left and right. Thus, coarse sand and fine sand can be placed in the receiving bucket 63 smoothly.
Referring to fig. 4-9, the filter mechanism 9 is further included, the filter mechanism 9 includes a mounting plate 91 and a filter screen 92, the upper portion of the feed hopper 3 is fixedly connected with the mounting plate 91 in a penetrating manner, the middle portion of the mounting plate 91 is fixedly connected with the filter screen 92 in a penetrating manner, and the filter screen 92 is located in the feed hopper 3.
The vibrating mechanism 10 comprises a u-shaped guide block 101, a connecting column 102 and a knocking wheel 103, wherein four u-shaped guide blocks 101 are fixedly connected to the left side of a transmission shaft 53 at intervals in the circumferential direction, the connecting column 102 is connected to the u-shaped guide block 101 in a sliding type through manner, the knocking wheel 103 is fixedly connected to two ends of the connecting column 102, and the knocking wheel 103 is in contact fit with the inner wall of the screen drum 55.
The buffer mechanism 11 is further included, the buffer mechanism 11 comprises a buffer plate 111, a rubber sleeve 112 and a second spring 113, two second springs 113 are connected in a sliding mode in the middle of the u-shaped rod 79 in a penetrating mode, the buffer plates 111 are fixedly connected to two ends of the second springs 113, the rubber sleeve 112 is sleeved between the four buffer plates 111, and the rubber sleeve 112 is matched with the feed hopper 3.
When sand is poured into the hopper 3, the filter 92 filters stones in the sand, the filtered sand is coarsely separated by the screen drum 55, and the screened stones are left on the filter 92. When all the sand thickness is separated, the filtered stone blocks can be taken out for treatment.
When the transmission shaft 53 rotates, the transmission shaft 53 further drives the u-shaped guide block 101 to rotate, the u-shaped guide block 101 rotates to drive the connecting column 102 to rotate, the connecting column 102 rotates to drive the knocking wheel 103 to rotate, and the knocking wheel 103 rotates to continuously knock and vibrate the sieve barrel 55. When the transmission shaft 53 stops rotating, the u-shaped guide block 101 also stops driving the knockout wheel 103 to rotate through the connecting column 102. Thus, sand stuck on the screen drum 55 can be prevented from affecting the next separation.
When the u-shaped rod 79 rotates positively and negatively alternately, the u-shaped rod 79 drives the buffer plate 111 to rotate positively and negatively alternately through the second spring 113, the buffer plate 111 rotates positively and negatively alternately to drive the rubber sleeve 112 to rotate positively and negatively alternately, and the rubber sleeve 112 continuously rotates positively and negatively alternately to contact the feeding hopper 3 to knock the feeding hopper 3, so that the rubber sleeve 112 is tightly contacted with the feeding hopper 3 due to the action of the second spring 113. When the u-shaped rod 79 stops rotating alternately in the forward and reverse directions, the rubber sleeve 112 also stops rotating alternately in the forward and reverse directions. So, can be better make u type pole 79 beat vibrations to feeder hopper 3, avoid u type pole 79 to beat feeder hopper 3.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.