CN114308541A - Gluing system for new energy automobile parts - Google Patents
Gluing system for new energy automobile parts Download PDFInfo
- Publication number
- CN114308541A CN114308541A CN202111683401.8A CN202111683401A CN114308541A CN 114308541 A CN114308541 A CN 114308541A CN 202111683401 A CN202111683401 A CN 202111683401A CN 114308541 A CN114308541 A CN 114308541A
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- swinging boom
- glue
- gluing
- pivot
- mechanical arm
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 50
- 239000003292 glue Substances 0.000 claims abstract description 90
- 238000009434 installation Methods 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 19
- 230000000694 effects Effects 0.000 claims abstract description 11
- 238000003892 spreading Methods 0.000 claims abstract description 3
- 230000007480 spreading Effects 0.000 claims abstract description 3
- 239000007921 spray Substances 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Spray Control Apparatus (AREA)
Abstract
The invention relates to the technical field of gluing equipment, and discloses a gluing system for new energy automobile parts, which comprises a mechanical arm, a balance frame and a gluing mechanism, wherein the mechanical arm is arranged on the balance frame; the balance frame comprises a fixed frame, a sling and a hanging ring, the fixed frame is arranged on the mechanical arm, and the sling is respectively connected with the fixed frame and the hanging ring; the glue spreading mechanism comprises a glue gun, an installation part and a main body, the installation part is fixed on the main body, the glue gun is installed on the front side of the installation part, a plurality of hole sites are arranged on the front side of the installation part, the hole sites are distributed at intervals around the glue gun and form a circle, and cameras are arranged in the hole sites; the camera is fixed a position the spare part according to the image of shooing, and the arm removes according to location drive rubber coating mechanism, just the camera is used for detecting the effect after the spare part rubber coating. The camera is used for positioning the part to be glued, the glue gun is ensured to align the part to be glued, the error caused by gluing through manual operation is avoided, the part after being glued is detected through the camera, and the gluing effect is ensured.
Description
Technical Field
The invention relates to the technical field of gluing equipment, in particular to a gluing system for new energy automobile parts.
Background
The gluing equipment in the manufacturing industry is mostly in a semi-automatic level, and a servo driving system in the X, Y direction and an air cylinder driving system in the Z direction are adopted in many cases. The gluing mode without dead angles of 360 degrees is difficult to satisfy. Many equipment drive the glue gun through pneumatics or mechanical force, extrude glue from the packing element inside, then lean on the workman to carry out trajectory control, the product that utilizes this kind of manual rubber coating mode to obtain, the quality is good or bad depends on the height of operation workman's technique to a great extent, and when the condition that the product mass production appears, the uniformity of product quality is hardly guaranteed to manual rubber coating mode, and this kind of production mode not only greatly reduced productivity, and the work piece appears very easily because of the inhomogeneous bad phenomenon of leakproofness that leads to of rubber coating to increase the processing cost, cause the wasting of resources.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the problems of inconsistent product quality and low production efficiency caused by manual gluing are solved.
In order to solve the technical problem, the invention provides a gluing system for new energy automobile parts, which comprises a mechanical arm, a balance frame and a gluing mechanism, wherein the mechanical arm is connected with the balance frame; the balance frame comprises a fixed frame, a sling and a hanging ring, the fixed frame is arranged on the mechanical arm, and the sling is respectively connected with the fixed frame and the hanging ring; the glue spreading mechanism comprises a glue gun, an installation part and a main body, wherein the installation part is fixed on the main body, the glue gun is installed on the front side of the installation part, a plurality of hole sites are arranged on the front side of the installation part, the hole sites are distributed at intervals around the glue gun and form a circle in a surrounding mode, and cameras are arranged in the hole sites; the camera fixes a position spare part according to the image of shooting, the arm is according to the location drive rubber coating mechanism removes, just the camera is used for detecting the effect after the spare part rubber coating.
Further, the arm includes base, first swinging boom, second swinging boom, third swinging boom and installation arm, the one end of first swinging boom articulate in the base, the other end of first swinging boom with the second swinging boom is articulated mutually, the second swinging boom is kept away from the one end of first swinging boom with the third swinging boom is articulated mutually, the third swinging boom is kept away from the one end of second swinging boom with the installation arm is articulated mutually, the main part install in the installation arm.
Further, be equipped with the first pivot of horizontal extension on the base, first swinging boom articulate in first pivot, first swinging boom is equipped with the second pivot, the second pivot with first pivot is parallel mutually, the second swinging boom is equipped with the third pivot, the third swinging boom articulate in the third pivot, the third swinging boom is equipped with the fourth pivot, the fourth pivot with the third pivot is mutually perpendicular.
Further, the third swinging boom is close to the one end of second swinging boom is equipped with driving motor, be fixed with driven gear in the fourth pivot, driving motor passes through the chain and drives driven gear is rotatory, the fourth pivot is rotatory and is rotatory along with driven gear rotation.
Further, the balancing stand is mounted to the second rotating arm.
Furthermore, the mechanical arm is provided with an area sensor, the area sensor is used for monitoring the surrounding environment, and the mechanical arm adjusts the moving speed according to signals sent by the area sensor.
The spray gun comprises a mechanical arm, the mechanical arm drives the mounting seat to move, the gun head is mounted on the mounting seat, the material cylinder is located on one side of the mounting seat, and the material cylinder and the gun head are communicated through the material conveying pipe.
Further, the mechanical arm is provided with a mounting plate, the main body is fixed at one end of the mounting plate, the mounting seat is fixed at the other end of the mounting plate, the gun head and the glue gun are in the same orientation, the mounting plate is provided with a plurality of mounting holes, and the mounting holes are located between the mounting seat and the main body.
Furthermore, a plurality of collision sensors are arranged on the mechanical arm and the gluing mechanism, and the mechanical arm is selected to be static or move according to signals transmitted by the collision sensors.
Further, the effect of detecting gluing of the parts by the camera comprises the width of glue, the height of the glue and the cross-sectional area of the glue.
Compared with the prior art, the gluing system for the new energy automobile parts has the beneficial effects that: the camera is used for positioning the parts to be glued, so that the mechanical arm can accurately align the glue gun to the parts to be glued, the error caused by gluing through manual operation is avoided, the parts after being glued are detected through the camera, and the gluing effect is guaranteed.
Drawings
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
FIG. 2 is a schematic structural view of the gimbal;
FIG. 3 is a schematic view of the glue application mechanism;
FIG. 4 is an enlarged view of a portion of one embodiment of the present invention.
In the figure, 1, a mechanical arm; 11. a base; 12. a first rotating arm; 13. a second rotating arm; 14. a third rotating arm; 141. a drive motor; 15. mounting an arm; 16. mounting a plate; 161. mounting holes; 2. a balancing stand; 21. a fixed mount; 22. a sling; 23. a hoisting ring; 3. a gluing mechanism; 31. a glue gun; 32. an installation part; 321. hole site; 33. a main body; 4. a spray gun assembly; 41. a gun head; 42. a mounting seat; 43. a charging barrel; 44. a delivery pipe.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", etc., used herein to indicate the orientation or positional relationship, are based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1, the gluing system for new energy automobile parts, according to the preferred embodiment of the present invention, includes a mechanical arm 1, a balance frame 2 and a gluing mechanism 3, wherein the gluing mechanism 3 is mounted on the mechanical arm 1, the mechanical arm 1 is used for controlling the gluing mechanism 3 to move, the gluing mechanism 3 is used for spraying glue on a product, the balance frame 2 is mounted on the mechanical arm 1, and the balance frame 2 is used for adjusting the center of gravity of the whole mechanical arm 1 and the balance frame 2.
As shown in fig. 1-3, the balancing stand 2 includes a fixed frame 21, a sling 22 and a hanging ring 23, the fixed frame 21 is mounted on the robot arm 1, the sling 22 is respectively connected to the fixed frame 21 and the hanging ring 23, and the hanging ring 23 is used for being fixed on an external support frame or a ceiling. Because arm 1 is when control rubber coating mechanism 3 rubber coating, the moment of arm 1 probably can become elongated, and arm 1 receives the influence impaired easily, through increasing balancing stand 2 on arm 1, utilizes outside support frame to hoist arm 1 to support arm 1, reduce the burden that rubber coating mechanism 3 self weight brought arm 1, make rubber coating mechanism 3 more accurate when the rubber coating. Glue coating mechanism 3 is including gluing rifle 31, installation department 32 and main part 33, the pipeline of carrying glue is connected to main part 33, just main part 33 does glue rifle 31 and carries glue. The installation department 32 is fixed on the main part 33, glue gun 31 install in the front side of installation department 32, installation department 32 is the cylinder form, the front side of installation department 32 is equipped with a plurality of hole sites 321, the hole site 321 winds glue gun 31 interval distribution just encloses into the round, be equipped with the camera in the hole site 321, the orientation of camera with glue gun 31's orientation is the same. In this embodiment, there are three hole sites 321, and there are three cameras, and the positions of the parts to be glued are determined according to the images taken by the three cameras. In actual use, the camera positions the part according to the shot image, the mechanical arm 1 drives the glue coating mechanism 3 to move according to the positioned information, so that the glue outlet of the glue gun 31 moves to the position to be coated with glue, and the main body 33 conveys the glue to the glue gun 31. The camera can also be used for detecting the effect of the parts after being coated with glue, the glue is shot at multiple angles according to the camera, the processor simulates the shape of the glue according to the shot image, and whether the glue is coated successfully or not is judged according to the shape.
The working process of the invention is as follows: the camera is shot to the spare part of treating the rubber coating earlier, the image transmission who will shoot is to the treater, the treater is through calculating the position of treating the rubber coated spare part, send the order to arm 1, arm 1 drives rubber coating mechanism 3 and removes, make the play mouth of gluing rifle 31 aim at the position of treating the rubber coating, main part 33 is to gluing rifle 31 and carry glue, glue rifle 31 is the glue coating on the spare part, then arm 1 control is glued rifle 31 and is kept away from a distance of spare part, make the camera can clearly shoot the position of glue, arm 1 again controls to glue rifle 31 and moves around the spare part, shoot the rubber coated position from many angles, the camera is carried the result of shooting for the treater, the treater is judged according to the result of shooting whether qualified.
In summary, the embodiment of the invention provides a gluing system for new energy automobile parts, which positions the parts to be glued through a camera, ensures that a mechanical arm 1 can accurately align a glue gun 31 to the parts to be glued, avoids errors caused by gluing through manual operation, and ensures the gluing effect by detecting the glued parts through the camera.
As shown in fig. 1-3, the camera detects the gluing effect of the part, including the width of the glue, the height of the glue and the cross-sectional area of the glue, and after knowing the width of the glue, the height of the glue and the cross-sectional area of the glue, the shape and the size of the glue can be simulated, so as to know whether the glue is coated according with the standard, wherein the detected width of the glue, the height of the glue and the cross-sectional area of the glue can be displayed by an external computer, and whether the coating track of the glue is qualified can be seen from the detected width of the glue, the height of the glue and the cross-sectional area of the glue. Arm 1 includes base 11, first swinging boom 12, second swinging boom 13, third swinging boom 14 and installation arm 15, the one end of first swinging boom 12 articulate in base 11, the other end of first swinging boom 12 with second swinging boom 13 is articulated mutually, second swinging boom 13 is kept away from the one end of first swinging boom 12 with third swinging boom 14 is articulated mutually, third swinging boom 14 is kept away from the one end of second swinging boom 13 with installation arm 15 is articulated mutually. First swinging boom 12 can wind base 11 is rotatory, second swinging boom 13 can wind first swinging boom 12 is rotatory, third swinging boom 14 can wind second swinging boom 13 is rotatory, installation arm 15 can wind third swinging boom 14 is rotatory, main part 33 install in installation arm 15 through first swinging boom 12, second swinging boom 13, third swinging boom 14 and installation arm 15 mutual rotation for glue gun 31 home range is more nimble.
As shown in fig. 1-2, be equipped with the first pivot of horizontal extension on the base 11, first swinging boom 12 articulate in first pivot, first swinging boom 12 is equipped with the second pivot, the second pivot with first pivot is parallel mutually, second swinging boom 13 is equipped with the third pivot, third swinging boom 14 articulate in the third pivot, third swinging boom 14 is equipped with the fourth pivot, the fourth pivot with the third pivot is mutually perpendicular, and design so, the change that makes glue gun 31 can do 360 orientations is applicable to the rubber coating position of different spare parts, satisfies various demands.
As shown in fig. 1-4, the third rotating arm 14 is close to one end of the second rotating arm 13 is provided with a driving motor 141, a driven gear is fixed on the fourth rotating shaft, the driving motor 141 drives the driven gear through a chain, the fourth rotating shaft rotates along with the rotation of the driven gear, and the driving motor 141 is arranged at one end close to the second rotating arm 13, so that the whole gravity center of the mechanical arm 1 is deviated to the base 11, the burden of the weight of the glue coating mechanism 3 on the mechanical arm 1 is reduced, and the mechanical arm 1 is more stable in operation. The balance frame 2 is installed on the second rotating arm 13, and because the mechanical arm 1 is in actual work, the length direction of the second rotating arm 13 is more deviated to the horizontal direction, and the moving range of the second rotating arm 13 is relatively small, the fixing frame 21 is installed on the second rotating arm 13, so that the balance frame 2 can always keep the state of lifting the mechanical arm 1, and the stable work of the mechanical arm 1 is ensured.
As shown in fig. 1-3, a plurality of collision sensors are arranged on the mechanical arm 1 and the glue coating mechanism 3, the mechanical arm 1 is selected to be stationary or movable according to signals transmitted by the collision sensors, and when the collision force applied to the mechanical arm 1 is greater than or equal to 75N, the mechanical arm 1 and the glue coating mechanism 3 can stop working immediately, so that the safety of the mechanical arm 1 and the glue coating mechanism 3 is ensured. The mechanical arm 1 is provided with an area sensor, the area sensor is used for monitoring the surrounding environment, the mechanical arm 1 adjusts the moving speed according to signals sent by the area sensor, the area sensor can be an ultrasonic generator and a receiver, ultrasonic waves are sent outwards through the ultrasonic generator, and when an object approaches, the receiver can receive the reflected ultrasonic waves. When the staff is close to the mechanical arm 1, when the area sensor detects that someone is close to, the mechanical arm 1 can be automatically switched to the lower safe speed from high-speed operation, avoids the mechanical arm 1 to do people to the workman and endanger, when switching to be safe speed, also satisfies the requirement that the impact is less than 75N, has also protected the mechanical arm 1 equally.
As shown in fig. 1 to 3, the gluing system for new energy automobile parts further includes at least one spray gun assembly 4, in this embodiment, the number of the spray gun assemblies 4 is two, and in other embodiments, the number of the spray gun assemblies 4 may be more than three. The spray gun assembly 4 comprises a gun head 41, a mounting seat 42, a material cylinder 43 and a material conveying pipe 44, the mounting seat 42 is mounted on the mechanical arm 1, the mechanical arm 1 drives the mounting seat 42 to move, the gun head 41 is mounted on the mounting seat 42, the material cylinder 43 is positioned on one side of the mounting seat 42, the material cylinder 43 and the gun head 41 are communicated through the material conveying pipe 44, in actual use, the material cylinder 43 can be cleaning agent, the material cylinder 43 conveys the cleaning agent to the gun head 41 through the material conveying pipe 44, before the glue gun 31 coats the parts, the gun head 41 cleans the parts subjected to glue coating, and then the glue gun 31 coats the parts; the material cylinder 43 can also be glue, and when the camera detects that the part is unqualified in gluing, the gun head 41 can supplement the glue to the part.
As shown in fig. 2 to 3, the mounting plate 16 is disposed on the mechanical arm 1, the main body 33 is fixed to one end of the mounting plate 16, the mounting seat 42 is fixed to the other end of the mounting plate 16, the direction of the gun head 41 is the same as that of the glue gun 31, the mounting plate 16 is provided with a plurality of mounting holes 161, the mounting holes 161 are located 321 between the mounting seat 42 and the main body 33, the mounting holes 161 can be used for mounting various devices, such as a heater and a sensor for detection, according to actual requirements, and by respectively fixing the main body 33 and the mounting seat 42 to opposite sides of the mounting plate 16, the center of gravity of the whole of the mounting plate 16, the glue applying mechanism 3 and the spray gun assembly 4 can be maintained at the middle position of the mounting plate 16, so that the glue gun 31 can apply glue more stably.
The gluing system for the new energy automobile parts further comprises a glue supply device, wherein the glue supply device has a heating and heat preservation function and can control the temperature of glue within +/-2 ℃ of precision. Glue feeding device is including the gluey bucket that is used for saving glue, glues the bucket and has set up the incomplete glue and has examined the inspection function and empty bucket selective examination alarming function, through setting up pointer manometer in gluing the bucket to detect the volume of glue water in gluing the bucket, when gluing the bucket and being in empty bucket, glue feeding device can light up the demonstration.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a rubber coating system of new energy automobile spare part which characterized in that includes:
a mechanical arm;
the balance frame comprises a fixed frame, a sling and a hanging ring, the fixed frame is arranged on the mechanical arm, and the sling is respectively connected with the fixed frame and the hanging ring;
the glue spreading mechanism comprises a glue gun, an installation part and a main body, wherein the installation part is fixed on the main body, the glue gun is installed on the front side of the installation part, a plurality of hole sites are arranged on the front side of the installation part, the hole sites are distributed around the glue gun at intervals and form a circle, and cameras are arranged in the hole sites; and
the camera fixes a position spare part according to the image of shooting, the arm is according to the location drive rubber coating mechanism removes, just the camera is used for detecting the effect after the spare part rubber coating.
2. The gluing system of the new energy automobile part as claimed in claim 1, wherein: the arm includes base, first swinging boom, second swinging boom, third swinging boom and installation arm, the one end of first swinging boom articulate in the base, the other end of first swinging boom with the second swinging boom is articulated mutually, the second swinging boom is kept away from the one end of first swinging boom with the third swinging boom is articulated mutually, the third swinging boom is kept away from the one end of second swinging boom with the installation arm is articulated mutually, the main part install in the installation arm.
3. The gluing system of the new energy automobile part as claimed in claim 2, wherein: be equipped with the first pivot that the level extends on the base, first swinging boom articulate in first pivot, first swinging boom is equipped with the second pivot, the second pivot with first pivot is parallel mutually, the second swinging boom is equipped with the third pivot, the third swinging boom articulate in the third pivot, the third swinging boom is equipped with the fourth pivot, the fourth pivot with the third pivot is mutually perpendicular.
4. The gluing system of the new energy automobile part as claimed in claim 3, wherein: the third swinging boom is close to the one end of second swinging boom is equipped with driving motor, be fixed with driven gear in the fourth pivot, driving motor passes through the chain and drives driven gear is rotatory, the fourth pivot is rotatory along with driven gear rotation.
5. The gluing system of the new energy automobile part as claimed in claim 2, wherein: the balancing stand is mounted on the second rotating arm.
6. The gluing system of the new energy automobile part as claimed in claim 1, wherein: the mechanical arm is provided with an area sensor, the area sensor is used for monitoring the surrounding environment, and the mechanical arm adjusts the moving speed according to signals sent by the area sensor.
7. The gluing system of the new energy automobile part as claimed in claim 1, wherein: the spray gun assembly comprises a gun head, a mounting seat, a charging barrel and a conveying pipeline, the mounting seat is mounted on the mechanical arm, the mechanical arm drives the mounting seat to move, the gun head is mounted on the mounting seat, the charging barrel is located on one side of the mounting seat, and the charging barrel is communicated with the gun head through the conveying pipeline.
8. The gluing system of the new energy automobile part as claimed in claim 7, wherein: the glue gun is characterized in that an installation plate is arranged on the mechanical arm, the main body is fixed at one end of the installation plate, the installation seat is fixed at the other end of the installation plate, the direction of the gun head is the same as that of the glue gun, a plurality of installation holes are formed in the installation plate, and the installation holes are formed in the installation seat and between the main body.
9. The gluing system of the new energy automobile part as claimed in claim 1, wherein: the mechanical arm and the gluing mechanism are provided with a plurality of collision sensors, and the mechanical arm is static or movable according to signals transmitted by the collision sensors.
10. The gluing system of the new energy automobile part as claimed in claim 1, wherein: the camera detects the gluing effect of the parts and components, and the gluing effect comprises the width of glue, the height of the glue and the cross sectional area of the glue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111683401.8A CN114308541A (en) | 2021-12-31 | 2021-12-31 | Gluing system for new energy automobile parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111683401.8A CN114308541A (en) | 2021-12-31 | 2021-12-31 | Gluing system for new energy automobile parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114308541A true CN114308541A (en) | 2022-04-12 |
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ID=81023729
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111683401.8A Pending CN114308541A (en) | 2021-12-31 | 2021-12-31 | Gluing system for new energy automobile parts |
Country Status (1)
| Country | Link |
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| CN (1) | CN114308541A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115889079A (en) * | 2022-10-31 | 2023-04-04 | 中国电器科学研究院股份有限公司 | Double-arm gluing robot with humanoid working mode |
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