CN114307888A - Isocyanate microcapsule and preparation method thereof - Google Patents

Isocyanate microcapsule and preparation method thereof Download PDF

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Publication number
CN114307888A
CN114307888A CN202111653141.XA CN202111653141A CN114307888A CN 114307888 A CN114307888 A CN 114307888A CN 202111653141 A CN202111653141 A CN 202111653141A CN 114307888 A CN114307888 A CN 114307888A
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isocyanate
melting
low
organic matter
microcapsule
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马杨豹
王玉周
刘笑天
于翔
张彦华
顾继友
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Henan Institute of Engineering
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Henan Institute of Engineering
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Abstract

An isocyanate microcapsule and a preparation method thereof, which relate to the technical field of microcapsule composite materials; isocyanate is taken as a micro-core, a low-melting-point organic matter is taken as a capsule wall to coat the micro-core, and the isocyanate micro-capsule comprises the following raw material components in percentage by mass: 30-87% of a dispersion medium, 5-40% of isocyanate and 1-30% of a low-melting-point organic matter. The isocyanate microcapsule takes low-melting organic matter as a capsule wall and isocyanate as a micro-core; the isocyanate microcapsule can improve the stability of isocyanate, prolong the working life of the isocyanate, prevent the reaction with active ingredients, solidify liquid isocyanate, control and release the isocyanate and improve the added value of the isocyanate; meanwhile, the microcapsule has higher activity, is easy to break, can be controlled to release, and can be used as a repairing agent to endow the substrate with self-repairing capability.

Description

Isocyanate microcapsule and preparation method thereof
Technical Field
The invention relates to the technical field of microcapsule composite materials, in particular to an isocyanate microcapsule and a preparation method thereof.
Background
The isocyanate has high activity, the molecular structure of the isocyanate is easy to design, and the isocyanate is widely applied to various industries including the fields of adhesives, coatings, medicines, agriculture, composite materials and the like. However, the isocyanate is too high, and part of the isocyanate volatilizes and has certain toxicity, so that the isocyanate is not easy to store and transport; meanwhile, the liquid isocyanate is easy to volatilize, releases bad smell and is harmful to human bodies and the environment in the using process. Therefore, it is necessary to research an isocyanate microcapsule, which is coated with isocyanate through a wall material to improve stability.
Chinese patent No. CN201610423318.X, named functional cross-linking agent-isocyanate microcapsule and its preparation method, has prolonged shelf life and good stability by adding chain extender and compound emulsifier to coat isocyanate to form the functional cross-linking agent-isocyanate microcapsule. The patent No. CN201710826606.4, entitled isocyanate microcapsule and its preparation method, discloses an isocyanate microcapsule with gelatin-gum arabic as wall material, which has excellent stability on the premise of retaining a large amount of original active groups of isocyanate. The patent No. CN201910057948.3 is a Chinese patent named isocyanate microcapsule and a preparation method thereof, and the isocyanate microcapsule is prepared by taking a high molecular polymer as a capsule wall and taking isocyanate as a micro-core, and the problems of short aging period and poor stability of the isocyanate are solved. Although the three schemes enable isocyanate to keep high activity, the capsule wall structure of the isocyanate is too firm, the capsule is not easy to break, the application scenes are limited, and particularly the development of the isocyanate in the field of self-repairing materials is limited.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an isocyanate microcapsule, which can improve the stability of isocyanate, solidify liquid isocyanate, control the release of the microcapsule and be used as a repairing agent to endow self-repairing capability to a substrate.
The second object of the present invention is to provide a method for preparing isocyanate microcapsules, which can prepare isocyanate microcapsules having high stability, reduce the occurrence of side reactions, and easily control the particle size of the isocyanate microcapsules.
One of the purposes of the invention is realized by adopting the following technical scheme:
an isocyanate microcapsule takes isocyanate as a microcapsule core and takes a low-melting-point organic matter as a capsule wall to coat the microcapsule core, and comprises the following raw material components in percentage by mass:
30-87% of a dispersion medium, 5-40% of isocyanate and 1-30% of a low-melting-point organic matter.
Further, the dispersion medium is at least one of water, dimethyl silicone oil, liquid paraffin, C5-18-perfluoroalkyl, hexadecyl fluoro heptane and perfluorotributylamine.
Further, when the dispersion medium is water or a mixture of water and at least one of simethicone, liquid paraffin, C5-18-perfluoroalkyl, hexadecafluoroheptane and perfluorotributylamine, the isocyanate microcapsule further comprises an emulsifier and an acidic stabilizer, and the isocyanate microcapsule consists of the following raw material components in percentage by mass:
30-87% of a dispersion medium, 0.1-7% of an emulsifier, 5-40% of isocyanate, 1-30% of a low-melting-point organic matter and 0.1-3% of an acidic stabilizer.
Further, when the dispersion medium is at least one of simethicone, liquid paraffin, C5-18-perfluoroalkyl, hexadecafluoroheptane and perfluorotributylamine, the isocyanate microcapsule comprises the following raw material components in percentage by mass:
30-87% of a dispersion medium, 0-7% of an emulsifier, 5-40% of isocyanate, 1-30% of a low-melting-point organic matter and 0-3% of an acidic stabilizer.
Further, the isocyanate microcapsule consists of the following raw material components in percentage by mass:
30-87% of a dispersion medium, 5-40% of isocyanate and 1-30% of a low-melting-point organic matter.
Further, the emulsifier is at least one of castor oil polyoxyethylene ether, sodium dodecyl sulfate, sodium dodecyl benzene sulfonate, polyvinyl alcohol, sodium carboxymethyl cellulose, polyvinyl alcohol, tween and span;
the acidic stabilizer is at least one of formic acid, acetic acid, phosphoric acid, sulfuric acid, hydrochloric acid, ammonium chloride and ammonium sulfate.
Further, the low-melting-point organic matter is an organic matter with a melting point of 40-90 ℃, and the number of active functional groups contained in molecules of the low-melting-point organic matter is not more than 1; wherein the active functional group is one or more than two of amino, hydroxyl, carboxyl and carboxyl.
Further, the low-melting-point organic matter is at least one of solid wax, stearic acid, stearyl alcohol, glyceryl monostearate, glyceryl tristearate and solid alkane.
The second purpose of the invention is realized by adopting the following technical scheme:
a preparation method of isocyanate microcapsules comprises the following steps:
(1) heating and melting the low-melting-point organic matter, and then adding isocyanate and uniformly mixing to obtain a dispersed phase;
(2) uniformly mixing an emulsifier, a dispersion medium and an acid stabilizer, and heating to the melting temperature of the low-melting-point organic matter to obtain a continuous phase;
(3) adding the dispersed phase into the continuous phase, mixing, stirring and dispersing to obtain a mixed solution;
(4) and cooling the low-melting-point organic matter, filtering, washing and drying to obtain the isocyanate microcapsule.
Further, in the step (1), the heating temperature is the melting point temperature of the low-melting-point compound;
in the step (2), the pH value of the dispersion medium is 2-7;
in the step (3), the rotating speed of the stirring is 600-3000 rpm/min;
in the step (4), the temperature reduction rate of the temperature reduction treatment is 0.5-5 ℃/min, and the temperature is reduced to be below the freezing point of the low-melting-point organic matter. The cooling rate of the invention is properly controlled, the cooling rate is too fast, the molecular moving rate is less than the cooling rate, the microcapsule encapsulation condition is poor, the encapsulation efficiency is low, and the appearance is irregular; the preparation efficiency is reduced due to the excessively low cooling rate.
Compared with the prior art, the invention has the beneficial effects that:
the isocyanate microcapsule takes low-melting organic matter as a capsule wall and isocyanate as a micro-core; the isocyanate microcapsule can improve the stability of isocyanate, prolong the working life of the isocyanate, prevent the reaction with active ingredients, solidify liquid isocyanate, control and release the isocyanate and improve the added value of the isocyanate; meanwhile, the microcapsule has higher activity, is easy to break, can be controlled to release, and can be used as a repairing agent to endow the substrate with self-repairing capability.
The isocyanate microcapsule is prepared by melting, condensing and condensing low-melting-point organic matters in a dispersion medium, condensing and precipitating the low-melting-point organic matters after melting, coating isocyanate and condensing under an acidic environment, so that the isocyanate microcapsule can inhibit the side reaction of the isocyanate and active hydrogen.
Furthermore, the cyanate ester microcapsule of the present invention has high activity, and according to the data in the examples, it can be known that the isocyanate microcapsule of the present invention has a — NCO group content (active group) as high as 23% (when the — NCO content in the isocyanate used is 29%), is in the form of dispersed spherical particles, has a controllable particle size, and has the advantages of convenient use, transportation, storage, etc.
Drawings
FIG. 1 is a scanning electron microscope photograph of isocyanate microcapsules prepared in example 1 of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
Example 1
The isocyanate microcapsule is characterized in that isocyanate is used as a micro core, a low-melting-point organic matter is used as a capsule wall to coat the micro core, and the isocyanate microcapsule comprises the following raw material components in percentage by mass:
67% of dispersion medium, 12% of low-melting-point organic matter, 2% of emulsifier, 18% of isocyanate and 1% of acidic stabilizer.
Wherein the dispersion medium is water; the low-melting-point organic matter is stearic acid; the emulsifier is sodium carboxymethylcellulose; the isocyanate is polymethylene polyphenyl polyisocyanate (PAPI); the acidic stabilizer is hydrochloric acid.
The specific preparation method of the isocyanate microcapsule is as follows:
(1) heating stearic acid to be molten at 72 ℃, and then adding polymethylene polyphenyl polyisocyanate to be uniformly mixed to obtain a dispersed phase;
(2) uniformly mixing sodium carboxymethylcellulose, hydrochloric acid and water, and heating to 72 ℃ to obtain a continuous phase;
(3) adding the dispersed phase into the continuous phase, mixing, and mechanically stirring (1200rpm) to obtain emulsion;
(4) and (3) continuously stirring the emulsion, cooling (5 ℃/min), filtering when the temperature is reduced to be below the solidifying point of stearic acid, washing and drying to obtain the isocyanate microcapsule.
FIG. 1 is a scanning electron microscope photograph of isocyanate microcapsules prepared in example 1 of the present invention; as can be seen from the figure, the isocyanate microcapsules prepared by the invention present a spherical shape with smooth surface.
Example 2
The isocyanate microcapsule is characterized in that isocyanate is used as a micro core, a low-melting-point organic matter is used as a capsule wall to coat the micro core, and the isocyanate microcapsule comprises the following raw material components in percentage by mass:
60% of dispersion medium, 12% of low-melting-point organic matter, 2% of emulsifier, 25% of isocyanate and 1% of acid stabilizer.
Wherein the dispersion medium is dimethyl silicone oil; the low-melting-point organic matter is solid wax; the emulsifier is sodium dodecyl sulfate; the isocyanate is toluene-2, 4-diisocyanate; the acidic stabilizer is formic acid.
The specific preparation method of the isocyanate microcapsule is as follows:
(1) heating the solid wax to be molten at 70 ℃, and then adding toluene-2, 4-diisocyanate to be uniformly mixed to obtain a dispersed phase;
(2) mixing sodium dodecyl sulfate, formic acid and dimethyl silicone oil uniformly, and heating to 70 ℃ to obtain a continuous phase;
(3) adding the dispersed phase into the continuous phase, mixing, and mechanically stirring (1600rpm) to obtain emulsion;
(4) and (3) continuously stirring the emulsion, cooling (5 ℃/min), filtering when the temperature is reduced to be below the freezing point of the solid wax, washing and drying to obtain the isocyanate microcapsule.
Example 3
The isocyanate microcapsule is characterized in that isocyanate is used as a micro core, a low-melting-point organic matter is used as a capsule wall to coat the micro core, and the isocyanate microcapsule comprises the following raw material components in percentage by mass:
60% of dispersion medium, 12% of low-melting-point organic matter, 2% of emulsifier, 25% of isocyanate and 1% of acid stabilizer.
Wherein the dispersion medium is liquid paraffin; the low-melting-point organic substance is stearyl alcohol; the emulsifier is castor oil polyoxyethylene ether; the isocyanate is polymethylene polyphenyl polyisocyanate; the acidic stabilizer is phosphoric acid.
The specific preparation method of the isocyanate microcapsule is as follows:
(1) heating stearyl alcohol to melt at 60 ℃, and then adding polymethylene polyphenyl polyisocyanate to mix uniformly to obtain a dispersed phase;
(2) uniformly mixing polymethylene polyphenyl polyisocyanate, phosphoric acid and liquid paraffin, and heating to 60 ℃ to obtain a continuous phase;
(3) adding the dispersed phase into the continuous phase, mixing, and mechanically stirring (1600rpm) to obtain emulsion;
(4) and (3) continuously stirring the emulsion, cooling (3 ℃/min), filtering, washing and drying when the temperature is reduced to be below the solidifying point of the stearyl alcohol to obtain the isocyanate microcapsule.
Example 4
The isocyanate microcapsule is characterized in that isocyanate is used as a micro core, a low-melting-point organic matter is used as a capsule wall to coat the micro core, and the isocyanate microcapsule comprises the following raw material components in percentage by mass:
60% of dispersion medium, 12% of low-melting-point organic matter, 2% of emulsifier, 25% of isocyanate and 1% of acid stabilizer.
Wherein the dispersion medium is perfluorotributylamine; the low-melting-point organic matter is solid wax; the emulsifier is polyvinyl alcohol; the isocyanate is toluene-2, 4-diisocyanate; the acidic stabilizer is hydrochloric acid.
The specific preparation method of the isocyanate microcapsule is as follows:
(1) heating stearyl alcohol to melt at 70 ℃, then adding toluene-2, 4-diisocyanate and uniformly mixing to obtain a dispersed phase;
(2) uniformly mixing polyvinyl alcohol, hydrochloric acid and perfluorotributylamine, and heating to 70 ℃ to obtain a continuous phase;
(3) adding the dispersed phase into the continuous phase, mixing, and mechanically stirring (2000rpm) to obtain emulsion;
(4) and (3) continuously stirring the emulsion, cooling (3 ℃/min), filtering, washing and drying when the temperature is reduced to be below the freezing point of low stearyl alcohol to obtain the isocyanate microcapsule.
Example 5
The isocyanate microcapsule is characterized in that isocyanate is used as a micro core, a low-melting-point organic matter is used as a capsule wall to coat the micro core, and the isocyanate microcapsule comprises the following raw material components in percentage by mass:
60% of a dispersion medium, 14% of a low-melting-point organic matter and 26% of isocyanate.
Wherein the dispersion medium is perfluorotributylamine; the low-melting-point organic matter is solid wax; the isocyanate is toluene-2, 4-diisocyanate.
The specific preparation method of the isocyanate microcapsule is as follows:
(1) heating the solid wax to be molten at 70 ℃, and then adding toluene-2, 4-diisocyanate to be uniformly mixed to obtain a dispersed phase;
(2) heating perfluorotributylamine to 70 ℃ to obtain a continuous phase;
(3) adding the dispersed phase into the continuous phase, mixing, and mechanically stirring (1600rpm) to obtain emulsion;
(4) and (3) continuously stirring the emulsion, cooling (5 ℃/min), filtering, washing and drying when the temperature is reduced to be below the freezing point of the solid wax to obtain the isocyanate microcapsule.
As can be seen from the above examples, the isocyanate microcapsule of the present invention uses low-melting organic substance as the capsule wall and isocyanate as the capsule core, and is a low-melting organic substance-coated isocyanate microcapsule, which can improve the stability of isocyanate, prolong the pot life of isocyanate, block the reaction with active ingredients, solidify liquid isocyanate, and controllably release isocyanate, thereby improving the added value thereof; in addition, the wall used for preparing the microcapsule is prepared by melting, condensing and condensing, and different from other preparation methods, the method can be used for preparing the isocyanate microcapsule by using water as a dispersion medium or using a non-aqueous dispersion medium, has better stability, and can have good coating effect without adding an emulsifier or an acid stabilizer.
The isocyanate microcapsule prepared by adopting a melting condensation method has high activity, the-NCO% content is as high as 22.5% (when the-NCO% of the used isocyanate is 29%), the isocyanate microcapsule is basically odorless, is spherical particles which are dispersed and have smooth outer surfaces, the particle size is controllable, and the isocyanate microcapsule has the advantages of convenience in use, transportation and storage and the like.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (10)

1. The isocyanate microcapsule is characterized in that isocyanate is used as a micro core, a low-melting-point organic matter is used as a capsule wall to coat the micro core, and the isocyanate microcapsule comprises the following raw material components in percentage by mass:
30-87% of a dispersion medium, 5-40% of isocyanate and 1-30% of a low-melting-point organic matter.
2. An isocyanate microcapsule according to claim 1 wherein: the dispersion medium is at least one of water, dimethyl silicone oil, liquid paraffin, C5-18-perfluoroalkyl, hexadecyl fluoro heptane and perfluorotributylamine.
3. An isocyanate microcapsule according to claim 2 wherein: when the dispersion medium is water or a mixture of water and at least one of simethicone, liquid paraffin, C5-18-perfluoroalkyl, hexadecyl fluoro heptane and perfluorotributylamine, the isocyanate microcapsule further comprises an emulsifier and an acidic stabilizer, and the isocyanate microcapsule consists of the following raw material components in percentage by mass:
30-87% of a dispersion medium, 0.1-7% of an emulsifier, 5-40% of isocyanate, 1-30% of a low-melting-point organic matter and 0.1-3% of an acidic stabilizer.
4. An isocyanate microcapsule according to claim 2 wherein: when the dispersion medium is at least one of simethicone, liquid paraffin, C5-18-perfluoroalkyl, hexadecafluoroheptane and perfluorotributylamine, the isocyanate microcapsule comprises the following raw material components in percentage by mass:
30-87% of a dispersion medium, 0-7% of an emulsifier, 5-40% of isocyanate, 1-30% of a low-melting-point organic matter and 0-3% of an acidic stabilizer.
5. An isocyanate microcapsule according to claim 4 wherein: the isocyanate microcapsule comprises the following raw material components in percentage by mass:
30-87% of a dispersion medium, 5-40% of isocyanate and 1-30% of a low-melting-point organic matter.
6. An isocyanate microcapsule according to claim 3 or 4 wherein: the emulsifier is at least one of castor oil polyoxyethylene ether, sodium dodecyl sulfate, sodium dodecyl benzene sulfonate, polyvinyl alcohol, sodium carboxymethyl cellulose, polyvinyl alcohol, tween and span;
the acidic stabilizer is at least one of formic acid, acetic acid, phosphoric acid, sulfuric acid, hydrochloric acid, ammonium chloride and ammonium sulfate.
7. An isocyanate microcapsule according to any one of claims 1 to 5 wherein: the low-melting-point organic matter is an organic matter with a melting point of 40-90 ℃, and the number of active functional groups contained in molecules of the low-melting-point organic matter is not more than 1; wherein the active functional group is one or more than two of amino, hydroxyl, carboxyl and carboxyl.
8. An isocyanate microcapsule according to claim 7 wherein: the low-melting-point organic matter is at least one of solid wax, stearic acid, stearyl alcohol, glyceryl monostearate, glyceryl tristearate and solid alkane.
9. A process for the preparation of isocyanate microcapsules according to any one of claims 1 to 4, characterized in that it comprises the following steps:
(1) heating and melting the low-melting-point organic matter, and then adding isocyanate and uniformly mixing to obtain a dispersed phase;
(2) uniformly mixing an emulsifier, a dispersion medium and an acid stabilizer, and heating to the melting temperature of the low-melting-point organic matter to obtain a continuous phase;
(3) adding the dispersed phase into the continuous phase, mixing, stirring and dispersing to obtain a mixed solution;
(4) and cooling the low-melting-point organic matter, filtering, washing and drying to obtain the isocyanate microcapsule.
10. The method for preparing isocyanate microcapsules of claim 9, wherein: in the step (1), the heating temperature is the melting point temperature of the low-melting-point compound;
in the step (2), the pH value of the dispersion medium is 2-7;
in the step (3), the rotating speed of the stirring is 600-3000 rpm/min;
in the step (4), the cooling rate of the cooling treatment is 0.5-5 ℃/min.
CN202111653141.XA 2021-12-30 2021-12-30 Isocyanate microcapsule and preparation method thereof Pending CN114307888A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05310950A (en) * 1992-05-01 1993-11-22 Kyokuto Internatl Corp Isocyanate compound-including capsule and its production
JPH0724302A (en) * 1993-07-14 1995-01-27 Kyokuto Internatl Corp Capsule containing isocyanate-based compound and production thereof
JPH09249505A (en) * 1996-03-15 1997-09-22 Nippon Kayaku Co Ltd Microcapsule composition for harmful organism control
US20100297222A1 (en) * 2007-11-07 2010-11-25 Kaneka Corporation Method for production of microcapsules using solid fat
CN106637498A (en) * 2016-10-11 2017-05-10 漳州市鼎鑫电子科技有限公司 Preparation method of self-fragrance natural antibacterial and deodorizing fiber and application thereof
CN107072195A (en) * 2014-09-29 2017-08-18 博塔诺凯普有限公司 Non-woven fabric for the essential oil containing microencapsulation of the preservation of crop
CN109692635A (en) * 2019-01-22 2019-04-30 东北林业大学 A kind of isocyanate microcapsule and preparation method thereof
CN112226208A (en) * 2019-07-15 2021-01-15 北京态金科技有限公司 Low-melting-point metal phase change microcapsule and preparation method and application thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05310950A (en) * 1992-05-01 1993-11-22 Kyokuto Internatl Corp Isocyanate compound-including capsule and its production
JPH0724302A (en) * 1993-07-14 1995-01-27 Kyokuto Internatl Corp Capsule containing isocyanate-based compound and production thereof
JPH09249505A (en) * 1996-03-15 1997-09-22 Nippon Kayaku Co Ltd Microcapsule composition for harmful organism control
US20100297222A1 (en) * 2007-11-07 2010-11-25 Kaneka Corporation Method for production of microcapsules using solid fat
CN107072195A (en) * 2014-09-29 2017-08-18 博塔诺凯普有限公司 Non-woven fabric for the essential oil containing microencapsulation of the preservation of crop
CN106637498A (en) * 2016-10-11 2017-05-10 漳州市鼎鑫电子科技有限公司 Preparation method of self-fragrance natural antibacterial and deodorizing fiber and application thereof
CN109692635A (en) * 2019-01-22 2019-04-30 东北林业大学 A kind of isocyanate microcapsule and preparation method thereof
CN112226208A (en) * 2019-07-15 2021-01-15 北京态金科技有限公司 Low-melting-point metal phase change microcapsule and preparation method and application thereof

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Application publication date: 20220412