CN114304722A - Material assembling equipment - Google Patents
Material assembling equipment Download PDFInfo
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- CN114304722A CN114304722A CN202210017902.0A CN202210017902A CN114304722A CN 114304722 A CN114304722 A CN 114304722A CN 202210017902 A CN202210017902 A CN 202210017902A CN 114304722 A CN114304722 A CN 114304722A
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Abstract
The invention discloses material assembling equipment which comprises a paper tube conveying unit, a material conveying unit, an assembling unit, a detection waste discharge unit and a material loading unit, wherein the paper tube conveying unit and the material conveying unit are respectively used for conveying paper tubes and materials, the assembling unit is used for assembling the materials and the paper tubes, the detection waste discharge unit is used for detecting whether the material assembly is qualified and removing unqualified paper tubes, and the material loading unit is used for loading materials. The material accepting section and the paper tube accepting section are accepted to the design from top to bottom in this equipment assembly unit, and through the installation of the supplementary material of ejector pad pole, can not produce the radial positive pressure to the paper pipe fitting, also can not drive the paper pipe fitting and rotate, avoid china cypress paper fold or paper pipe fitting to break, packaging quality is high, and this equipment degree of automation is high simultaneously, can realize the high-speed equipment of material, improves production efficiency.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to material assembling equipment.
Background
The assembly of the filter section (barrier section) is an important function of the particle type cigarette heating assembly line equipment, and comprises the assembly of a filter piece and a barrier piece in the cigarette respectively. The existing cigarette assembly technology only needs to assemble a filter tip, and the assembly of the filter section mostly adopts a washboard type technology. In the twisting process, the twisting drum wheel not only can generate positive pressure acting on the cigarette in the radial direction, but also can generate friction force on the cigarette due to the rotation of the twisting drum wheel and drive the cigarette to roll, and has acting force in the direction opposite to the friction force on the tipping paper, so that the tipping paper and the cigarette can be separated, the tipping paper is easily folded, even the paper tube is broken, and the cigarette assembling quality is seriously influenced.
Disclosure of Invention
In order to solve the technical problem, the application provides a material assembling device.
According to a first aspect, there is provided in an embodiment a material assembly apparatus comprising: the device comprises a paper tube conveying unit, a material conveying unit, an assembling unit, a detection waste discharge unit and a material loading unit;
the paper tube conveying unit comprises a paper tube conveying turntable, and the paper tube conveying turntable is used for conveying paper tube pieces of unassembled materials to the assembling unit or conveying the paper tube pieces assembled by the materials to the detection waste discharge unit;
the material conveying unit comprises a material conveying turntable, and the material conveying turntable is used for conveying materials to the assembling unit;
the assembling unit comprises an assembling turntable, paper tube material assembling frames and pushing assemblies, wherein the paper tube material assembling frames are arranged on the lower side of the assembling turntable, and the pushing assemblies are arranged on the upper side of the assembling turntable corresponding to the paper tube material assembling frames; the paper tube material assembling frame comprises a paper tube bearing section and a material bearing section, the paper tube bearing section is used for bearing a paper tube, the material bearing section is used for bearing a material to be assembled, a through hole is formed between the material bearing section and the paper tube bearing section, and the material bearing section is arranged on the upper side of the paper tube bearing section; the material pushing assembly comprises a guide rod assembly and a material pushing rod, and the guide rod assembly drives the material pushing rod to push the material on the material receiving section into the paper pipe fitting on the paper pipe receiving section to complete material assembly;
the detection waste discharge unit comprises a height detection device and a paper tube waste discharge rotary table, wherein the height detection device is used for detecting the filling height of materials in the paper tube, judging whether the material assembly of the detected paper tube is qualified or not according to the filling height of the materials in the paper tube, and removing unqualified paper tubes on the paper tube waste discharge rotary table;
the material loading unit is used for loading the material conveying unit.
In one embodiment, the paper tube conveying turntable, the paper tube receiving section and the paper tube waste discharge turntable are provided with paper tube receiving grooves for receiving paper tube pieces;
the paper tube receiving groove is internally provided with an air hole which is communicated with vacuum suction equipment, so that the paper tube piece and the paper tube receiving groove are more stably matched.
In one embodiment, the material conveying turntable and the material receiving section are provided with material receiving grooves for receiving materials;
the material receiving groove is internally provided with an air hole which is communicated with vacuum suction equipment, so that the material and the material receiving groove are more stably matched.
In one embodiment, the material receiving section is provided with a guiding taper hole to assist material assembly.
In one embodiment, a paper tube limiting piece is installed at the lower end of the paper tube receiving section.
In an embodiment, the assembling unit further includes a cylindrical cam, the cylindrical cam is circumferentially provided with a driving chute, and one end of the pushing assembly is mounted in the driving chute.
In one embodiment, the guide rod assembly comprises an elastic displacement piece, and the height detection device obtains the filling height of the material in the paper tube piece by detecting the tail height of the elastic displacement piece.
In one embodiment, the detection waste discharge unit further comprises a blowing waste discharge device, and the blowing waste discharge device is arranged above the paper tube waste discharge turntable and used for blowing off unqualified paper tubes.
In one embodiment, the material loading unit comprises a centrifugal material loading bin, a material buffer bin and a material conveying device, wherein the centrifugal material loading bin conveys materials into the material buffer bin, and the material conveying device conveys the materials in the material buffer bin to the material conveying unit.
In one embodiment, the material conveying device comprises a first conveying disc and a plurality of second conveying discs; the first conveying disc is provided with a material receiving part for conveying the material conveyed by the material buffer bin to the second conveying disc; and the second conveying disc is provided with a material receiving groove and an air hole and is used for conveying materials to the material conveying unit.
According to the material equipment of above-mentioned embodiment, the material accepts the section and the paper tube accepts the section and uses and accept the design from top to bottom in the equipment unit, through the installation of the supplementary material of ejector pad pole, can not produce the radial normal pressure to the paper pipe fitting, also can not drive the paper pipe fitting and rotate, avoids the china cypress paper fold or the paper pipe fitting breaks, and the equipment quality is high, and this equipment degree of automation is high simultaneously, can realize the high-speed equipment of material, improves production efficiency.
Drawings
FIG. 1 is a schematic diagram of a material assembling apparatus according to an embodiment;
FIG. 2 is a schematic structural diagram of a paper tube conveying turntable of the material assembling apparatus in one embodiment;
FIG. 3 is a schematic diagram of a material transfer plate of the material assembling apparatus according to an embodiment;
FIG. 4 is a schematic structural diagram of an assembly unit of the material assembly apparatus according to an embodiment;
FIG. 5 is a schematic front view of an assembly unit of the material assembling apparatus according to an embodiment;
FIG. 6 is a schematic structural diagram of a paper tube material assembling rack of the material assembling apparatus according to an embodiment;
FIG. 7 is a schematic structural diagram of a pushing assembly of the material assembling apparatus in one embodiment;
FIG. 8 is a schematic structural view of a cylindrical cam of the material assembling apparatus according to an embodiment;
FIG. 9 is a schematic diagram of a material transfer device of the material assembly apparatus in one embodiment;
FIG. 10 is a schematic structural view of a guide taper hole of the material assembling apparatus in one embodiment;
FIG. 11 is a schematic structural view of a paper tube waste discharge turntable of the material assembling apparatus according to an embodiment.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings. Wherein like elements in different embodiments are numbered with like associated elements. In the following description, numerous details are set forth in order to provide a better understanding of the present application. However, those skilled in the art will readily recognize that some of the features may be omitted or replaced with other elements, materials, methods in different instances. In some instances, certain operations related to the present application have not been shown or described in detail in order to avoid obscuring the core of the present application from excessive description, and it is not necessary for those skilled in the art to describe these operations in detail, so that they may be fully understood from the description in the specification and the general knowledge in the art.
Furthermore, the features, operations, or characteristics described in the specification may be combined in any suitable manner to form various embodiments. Also, the various steps or actions in the method descriptions may be transposed or transposed in order, as will be apparent to one of ordinary skill in the art. Thus, the various sequences in the specification and drawings are for the purpose of describing certain embodiments only and are not intended to imply a required sequence unless otherwise indicated where such sequence must be followed.
The numbering of the components as such, e.g., "first", "second", etc., is used herein only to distinguish the objects as described, and does not have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings).
The existing cigarette assembly technology only needs to assemble a filter tip, and the assembly of the filter section mostly adopts a washboard type technology. In the twisting process, the twisting drum wheel not only can generate positive pressure acting on the cigarette in the radial direction, but also can generate friction force on the cigarette due to the rotation of the twisting drum wheel and drive the cigarette to roll, and has acting force in the direction opposite to the friction force on the tipping paper, so that the tipping paper and the cigarette can be separated, the tipping paper is easily folded, even the paper tube is broken, and the cigarette assembling quality is seriously influenced. The inventor deeply studies the filter tip switching principle in cigarette production, provides a new cigarette filter tip assembling method, improves the situation of needing to assemble the separation part in the novel particle type heating cigarette, and designs the material assembling equipment in the application so as to improve the assembling quality of the filter tip and the separation part of the cigarette.
In the embodiment of the invention, the material assembling equipment comprises a paper tube conveying unit, a material conveying unit, an assembling unit, a detection waste discharge unit and a material loading unit, wherein the material loading unit loads materials to the material conveying unit, the paper tube conveying unit and the material conveying unit respectively convey paper tubes and materials to the assembling unit, the assembling unit completes material assembling, and unqualified paper tubes are removed through the detection waste discharge unit.
The present application will be described below with reference to specific examples.
The first embodiment is as follows:
as shown in fig. 1 to 10, in an embodiment of the present application, a material assembling apparatus is provided, which includes a paper tube conveying unit 1, a material conveying unit 2, an assembling unit 3, a detection and waste discharge unit 4, and a material loading unit 5. The paper tube conveying unit 1 comprises a paper tube conveying turntable 11, and the paper tube conveying turntable 11 is used for conveying paper tubes of unassembled materials to the assembling unit 3 or conveying paper tubes of completed material assembly to the detection waste discharge unit 4. The material transfer unit 2 comprises a material transfer turntable 21, the material transfer turntable 21 transferring material to the assembly unit 3. The assembling unit 3 comprises an assembling turntable 31, a paper tube material assembling frame 32 and a pushing assembly 33, the paper tube material assembling frame 32 is arranged on the lower side of the assembling turntable 31, the pushing assembly 33 is arranged on the upper side of the assembling turntable 31 corresponding to the paper tube material assembling frame 32, the assembling turntable 31 drives the paper tube material assembling frame 32 and the pushing assembly 33 to rotate, the upper part and the lower part of the paper tube material assembling frame 32 respectively receive materials and paper tube pieces, and a through hole is formed in the middle of the paper tube material assembling frame for the materials to pass through. In one embodiment, the paper tube material assembling rack 32 includes a material receiving section 321 and a paper tube receiving section 322, the material receiving section 321 is used for receiving material, the paper tube receiving section 322 is used for receiving paper tubes, the material receiving section 321 is disposed on the upper side of the paper tube receiving section 322, and a through hole is disposed between the material receiving section 321 and the paper tube receiving section 322. The pushing assembly 33 includes a guide rod assembly 331 and a pushing rod 332, and the guide rod assembly 331 drives the pushing rod 332 to push the material into the paper tube, thereby completing material assembly. The detection waste discharge unit 4 comprises a height detection device 40 and a paper tube waste discharge rotary table 41, wherein the height detection device 40 is used for detecting the filling height of materials in the paper tube, judging whether the detected paper tube is qualified or not according to the filling height of the materials in the paper tube, and rejecting unqualified paper tubes on the paper tube waste discharge rotary table 41. The material loading unit 5 is used for loading the material conveying unit 2.
In one embodiment, the paper tube receiving slot 100 is disposed on the paper tube transferring turntable 11, the paper tube receiving section 322 and the paper tube waste discharging turntable 41, the paper tube receiving slot 100 is used for receiving paper tube components, and the outer wall of the paper tube components is matched with the paper tube receiving slot 100. In one embodiment, in order to make the paper tube member fit with the paper tube receiving slot 100 more stably, the paper tube receiving slot 100 is provided with an air hole 200 therein, the air hole 200 is communicated with a vacuum suction device, and when the paper tube member is conveyed, the vacuum suction device works to make the paper tube member tightly fit with the paper tube receiving slot 100. In one embodiment, when the paper tube needs to be transferred from one paper tube receiving slot 100 to another paper tube receiving slot 100, the air holes 200 in the paper tube receiving slot 100 of the original paper tube stop the vacuum suction operation, or, the air blowing operation is performed, and the air holes 200 in the paper tube receiving slot 100 of the new paper tube start the vacuum suction operation, so as to suck the paper tube into the paper tube receiving slot 100 of the new paper tube, and complete the transfer of the paper tube.
In one embodiment, the material transfer turntable 21 and the material receiving section 321 are provided with a material receiving groove 300, and the material receiving groove 300 is used for receiving materials. In one embodiment, the material receiving groove 300 is provided with an air hole 200 therein, the air hole 200 is communicated with a vacuum suction device, and the vacuum suction device works when the material is conveyed, so that the material and the material receiving groove are more stably matched. The work flow of material transfer is similar to the work flow of paper pipe transfer, and is not described herein again.
In one embodiment, since the material is cylindrical, the material receiving section 321 is provided with a guiding taper hole 400 for positioning and guiding the material to assist the material assembly.
In one embodiment, in order to make the paper tube more stable and less prone to tilt during the assembly process, a paper tube limiting member 323 is installed at the lower end of the paper tube receiving section 322, and the paper tube limiting member 323 contacts with the lower end surface of the paper tube, so that the paper tube is more stable during the assembly process.
In an embodiment, the assembling unit 3 further includes a cylindrical cam 34, the cylindrical cam 34 is provided with a driving chute 341 along the circumferential direction, one end of the pushing assembly 33 is provided with a protrusion 333, the protrusion is installed in the driving chute 341, when the assembling unit 3 works, the assembling turntable 31 drives the pushing assembly 33 to rotate, and the pushing assembly 33 does lifting motion along the driving chute in the vertical direction, so as to push the material into the paper tube to complete material assembling.
In one embodiment, the guide rod assembly 331 includes an elastic displacement member 3311, when the guide rod assembly 331 pushes the material pushing rod 332 to push the material into the paper tube, the elastic displacement member 3311 is upwardly displaced by a reaction force, and at this time, the height detecting device 40 is used to detect the height of the tail of the elastic displacement member 3311, so as to calculate the filling height of the material in the paper tube. Through the cooperation design of height detection device 40 and guide bar subassembly 331, can realize accomplishing the detection of equipment condition simultaneously in the assembly process, unqualified paper tube spare that detects is rejected when conveying paper tube waste discharge carousel 41.
In one embodiment, the detection and waste discharge unit 4 further comprises a blowing and waste discharge device, and the blowing and waste discharge device is arranged above the paper tube waste discharge turntable and used for blowing off unqualified paper tubes.
In an embodiment, the material loading unit 5 includes a material centrifugal loading bin 51, a material buffer bin 52 and a material conveying device 53, the material centrifugal loading bin 51 realizes high-speed loading to the material buffer bin 52 through a centrifugal disc, and the material buffer bin 52 is set to buffer the material because the loading speed of the centrifugal loading bin 51 is greater than the assembly speed of the assembly unit 3. And finally, conveying the materials in the material buffer bin to the material conveying unit 2 through the material conveying device 53. In one embodiment, the material conveying device 53 includes a first conveying plate 531 and a plurality of second conveying plates 532, the first conveying plate 531 is provided with a material receiving portion 500 for receiving the material from the material buffer bin 52 and conveying the material to the second conveying plate 532, the second conveying plate 532 is provided with a material receiving groove 300 and an air hole 200, and the plurality of second conveying plates 532 convey the material to the material conveying unit 2.
The work flow of the material assembling equipment in the embodiment is as follows:
the paper tube conveying turntable 11 and the material conveying turntable 21 respectively convey paper tube pieces and materials to a paper tube material assembling frame 32 on the assembling unit 3, the assembling turntable 31 drives the paper tube material assembling frame 32 and the pushing assembly 33 to rotate, the pushing assembly 33 moves downwards under the driving action of the cylindrical cam 34 to push the materials into the paper tube pieces, meanwhile, the height detection device 40 is used for detecting the height of the tail part of the elastic displacement piece 3311 to judge whether the state of the materials is qualified or not, then the pushing assembly 33 moves upwards under the driving action of the cylindrical cam 34 to enable the pushing rod 332 to withdraw from the paper tube pieces, then the paper tube pieces are conveyed to the other paper tube conveying disc 11 and then conveyed to the paper tube waste discharge turntable 41, and unqualified paper tube pieces are blown off on the paper tube waste discharge turntable 41 through the air blowing waste discharge device. The qualified paper tube is transferred to the next process equipment or product storage bin. The assembly speed of the material assembly equipment in the embodiment can reach 2400 pcs/min.
According to the material equipment of above-mentioned embodiment, through the orderly material loading of conveying unit and the equipment of cylinder cam drive, have high automation, high dynamic performance's characteristics, the material accepts the section and the paper tube accepts the section and adopts and accept the design from top to bottom in this equipment unit simultaneously, accepts the section and sets up the direction bell mouth in the material, and the equipment of supplementary material for material packaging efficiency and equipment quality improve greatly, have reached the function of anticipated high-speed equipment.
The present invention has been described in terms of specific examples, which are provided to aid understanding of the invention and are not intended to be limiting. For a person skilled in the art to which the invention pertains, several simple deductions, modifications or substitutions may be made according to the idea of the invention.
Claims (10)
1. A material assembling apparatus, comprising: the device comprises a paper tube conveying unit, a material conveying unit, an assembling unit, a detection waste discharge unit and a material loading unit;
the paper tube conveying unit comprises a paper tube conveying turntable, and the paper tube conveying turntable is used for conveying paper tube pieces of unassembled materials to the assembling unit or conveying the paper tube pieces assembled by the materials to the detection waste discharge unit;
the material conveying unit comprises a material conveying turntable, and the material conveying turntable is used for conveying materials to the assembling unit;
the assembling unit comprises an assembling turntable, paper tube material assembling frames and pushing assemblies, wherein the paper tube material assembling frames are arranged on the lower side of the assembling turntable, and the pushing assemblies are arranged on the upper side of the assembling turntable corresponding to the paper tube material assembling frames; the paper tube material assembling frame comprises a paper tube bearing section and a material bearing section, the paper tube bearing section is used for bearing a paper tube, the material bearing section is used for bearing a material to be assembled, a through hole is formed between the material bearing section and the paper tube bearing section, and the material bearing section is arranged on the upper side of the paper tube bearing section; the material pushing assembly comprises a guide rod assembly and a material pushing rod, and the guide rod assembly drives the material pushing rod to push the material on the material receiving section into the paper pipe fitting on the paper pipe receiving section to complete material assembly;
the detection waste discharge unit comprises a height detection device and a paper tube waste discharge rotary table, wherein the height detection device is used for detecting the filling height of materials in the paper tube, judging whether the material assembly of the detected paper tube is qualified or not according to the filling height of the materials in the paper tube, and removing unqualified paper tubes on the paper tube waste discharge rotary table;
the material loading unit is used for loading the material conveying unit.
2. The material assembling apparatus according to claim 1, wherein said paper tube conveying turntable, said paper tube receiving section and said paper tube waste discharging turntable are provided with paper tube receiving grooves for receiving paper tube members;
the paper tube receiving groove is internally provided with an air hole which is communicated with vacuum suction equipment, so that the paper tube piece and the paper tube receiving groove are more stably matched.
3. The material assembling equipment according to claim 1, wherein said material transfer turntable and said material receiving section are provided with material receiving grooves for receiving materials;
the material receiving groove is internally provided with an air hole which is communicated with vacuum suction equipment, so that the material and the material receiving groove are more stably matched.
4. The material assembling device as claimed in claim 1, wherein the material receiving section is provided with a guiding taper hole to assist material assembling.
5. The material assembling apparatus according to claim 1, wherein a paper tube retaining member is mounted to a lower end of said paper tube receiving section.
6. The material assembling device as recited in claim 1, wherein the assembling unit further comprises a cylindrical cam, the cylindrical cam is circumferentially provided with a driving chute, and one end of the pushing assembly is mounted in the driving chute.
7. The material assembling apparatus according to claim 1, wherein said guide rod assembly includes an elastic displacement member, and said height detecting means obtains a filling height of the material in said paper tube member by detecting a tail height of said elastic displacement member.
8. The material assembling apparatus as recited in claim 1, wherein said inspection waste discharging unit further comprises an air blowing waste discharging device disposed above said paper tube waste discharging turntable for blowing off the unqualified paper tube.
9. The material assembling equipment according to claim 1, wherein the material loading unit comprises a material centrifugal loading bin, a material buffer bin and a material conveying device, the material centrifugal loading bin conveys materials into the material buffer bin, and the material conveying device conveys the materials in the material buffer bin to the material conveying unit.
10. The material assembling apparatus of claim 9, wherein said material transfer device comprises a first transfer plate and a plurality of second transfer plates; the first conveying disc is provided with a material receiving part for conveying the material conveyed by the material buffer bin to the second conveying disc; and the second conveying disc is provided with a material receiving groove and an air hole and is used for conveying materials to the material conveying unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210017902.0A CN114304722B (en) | 2022-01-07 | 2022-01-07 | Material assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210017902.0A CN114304722B (en) | 2022-01-07 | 2022-01-07 | Material assembling equipment |
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| Publication Number | Publication Date |
|---|---|
| CN114304722A true CN114304722A (en) | 2022-04-12 |
| CN114304722B CN114304722B (en) | 2023-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210017902.0A Active CN114304722B (en) | 2022-01-07 | 2022-01-07 | Material assembling equipment |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110693073A (en) * | 2019-09-30 | 2020-01-17 | 深圳市舜宝科技有限公司 | Production equipment of tea cigarette bullet |
| CN113287778A (en) * | 2021-05-31 | 2021-08-24 | 东莞市沃德精密机械有限公司 | Vertical continuous filling device |
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2022
- 2022-01-07 CN CN202210017902.0A patent/CN114304722B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110693073A (en) * | 2019-09-30 | 2020-01-17 | 深圳市舜宝科技有限公司 | Production equipment of tea cigarette bullet |
| CN113287778A (en) * | 2021-05-31 | 2021-08-24 | 东莞市沃德精密机械有限公司 | Vertical continuous filling device |
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| Publication number | Publication date |
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| CN114304722B (en) | 2023-03-31 |
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