CN114304719A - Suaeda glauca tea rolling machine process - Google Patents
Suaeda glauca tea rolling machine process Download PDFInfo
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- CN114304719A CN114304719A CN202210160141.4A CN202210160141A CN114304719A CN 114304719 A CN114304719 A CN 114304719A CN 202210160141 A CN202210160141 A CN 202210160141A CN 114304719 A CN114304719 A CN 114304719A
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Abstract
The invention discloses a suaeda glauca tea rolling machine process, and relates to the technical field of tea rolling machines; in order to improve the quality of the tea roll; the tea rolling machine comprises tea rolling equipment and rolling equipment, wherein the tea rolling equipment is arranged on one side of the output end of the rolling equipment, a feeding hopper is arranged on the tea rolling equipment, a tea plugging mechanism is arranged at the bottom of the feeding hopper, and the tea plugging mechanism comprises a plug rod and a driving part for driving the plug rod to do reciprocating linear motion; the process comprises the following steps: selecting materials, namely selecting a rolled tea raw material; cleaning the raw material and steaming for 15-25 min; and (3) slicing the steamed raw material, and then making shreds to obtain the filiform tea material. According to the invention, through arranging the feed hopper, the rotating disc, the plug rod and other structures, the tea rolling paper to be stuffed with tea can be fixed on the fixing head, processed tea is added into the feed hopper, the tea is accumulated in the tea stuffing chamber through the feed hopper, and the tea in the tea stuffing chamber is pushed into the tea rolling paper through the linear motion of the plug rod to form a tea roll.
Description
Technical Field
The invention relates to the technical field of tea rolling machines, in particular to a suaeda glauca tea rolling machine process.
Background
The nicotine contained in the tobacco product is a natural substance widely existing in solanaceae plants, the nicotine is scientifically proved to be harmful to human bodies, direct smokers can be influenced by the nicotine, second-hand smoking can also have great influence on non-smokers, people are more and more conscious at present, part of smokers start to quit smoking spontaneously, but the habit of smoking the tobacco is difficult to change in a short time, so that a tobacco substitute is needed to be used for the process of quitting smoking; the tea cigarette is characterized in that the tea leaves are used for replacing tobacco shreds in the traditional cigarette, and the tea leaves are smoked after being ignited and have the shape of the traditional cigarette without the tobacco shreds; the tea cigarette does not contain nicotine, and is one of the substitute products favored by part of smokers.
In the preparation process of cigarettes and tea cigarettes, a cigarette making machine is mostly adopted for production, the cigarette making machine mainly has the functions of processing cigarette paper and tea rolling paper into a roll-shaped structure, and filling the processed tobacco leaves and tea cigarettes into the cigarette paper and the tea rolling paper; although the existing cigarette making machine can meet certain use requirements, in the process of filling tobacco leaves and tea leaves, the phenomenon of insufficient filling can be caused, and the quality of final products is influenced, so that improvement is needed.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a suaeda glauca tea rolling machine process.
In order to achieve the purpose, the invention adopts the following technical scheme:
a suaeda glauca tea rolling machine comprises tea rolling equipment and rolling equipment, wherein the tea rolling equipment is arranged on one side of the output end of the rolling equipment, a feeding hopper is installed on the tea rolling equipment, a tea plugging mechanism is arranged at the bottom of the feeding hopper and comprises a plug rod and a driving part for driving the plug rod to do reciprocating linear motion, a tea plugging chamber is integrally arranged at the bottom of the feeding hopper, a guide pipe is welded on the outer wall of one side of the tea plugging chamber, one end of the plug rod is slidably connected to the inner wall of the guide pipe, a fixing seat is fixed at the bottom of the tea plugging chamber through screws, stop blocks are installed on the inner walls of two sides of the fixing seat through springs and are respectively slidably connected to the inner walls of two sides of the tea plugging chamber, a first guide rod is fixed on one side, close to the fixing seat, of each stop block is slidably connected to the inner wall of the fixing seat through the first guide rod; one surface of the stop block positioned in the tea plugging chamber is matched with the top surface of the central position of the fixed seat to form a cylindrical cavity matched with the plug rod in size; the two sides of the guide pipe are provided with linkage parts, each linkage part comprises a wedge-shaped sliding block, a U-shaped communication pipe and a movable support, the U-shaped communication pipe is fixed on the outer wall of one side of the fixed seat through a screw, one end of the wedge-shaped sliding block is connected to the inner wall of the guide pipe in a sliding mode, the other end of the wedge-shaped sliding block is connected to the inner wall of one end of the U-shaped communication pipe in a sliding mode, one end of the movable support is fixed on the outer wall of one side of the stop block, and the other end of the movable support is connected to the inner wall of the other end of the U-shaped communication pipe in a sliding mode; the U-shaped communicating pipe is internally connected with compactly distributed balls in a rolling way; one end of the wedge-shaped sliding block, which is positioned in the guide pipe, is of an inclined surface structure, and the distance between the two wedge-shaped sliding blocks is gradually reduced towards the direction far away from the plug rod; one side of the tea plugging chamber, which is far away from the plug rod, is provided with a rotating disc, the rotating disc is provided with fixed heads distributed circumferentially, the inner side of each fixed head is provided with an exhaust hole, and one side of the rotating disc is provided with a first driving transmission mechanism for driving the rotating disc to rotate.
Preferably: the drive division is including filling in the tea motor, it is provided with the first support frame that is used for fixed stopper tea motor to fill in tea motor one side, and the output transmission of filling in the tea motor is connected with the rotating turret, and rotating turret one side outer wall has the drive bull stick through the screw fixation, and stopper rod one end outer wall has the carriage through the screw fixation, and the carriage forms T type structure with the stopper rod, drive bull stick sliding connection in carriage inner wall.
Further: the tea rolling equipment is provided with a tea roll pushing mechanism, the tea roll pushing mechanism comprises a pushing conveyor belt and a pushing channel, the pushing conveyor belt is mounted above the inner side of the pushing channel, an adjusting screw rod is adjustably mounted on the inner wall of the top of the pushing channel through threads, the bottom of the adjusting screw rod is rotatably connected with a guide plate, a second guide rod is fixed on the outer wall of the top of the guide plate through a screw, and the second guide rod is slidably connected to the inner wall of the top of the pushing channel; the guide plate is in a structure in a vertical direction; the pushing channel is obliquely arranged.
Further preferred is: a tea roll sorting mechanism is arranged on one side of the tea roll pushing mechanism and comprises a plurality of hollow rotary drums and a second support frame for fixing the hollow rotary drums, the hollow rotary drums are rotatably arranged on the second support frame through mounting shafts, and second driving transmission mechanisms for driving the hollow rotary drums to rotate are further arranged on the second support frame and the mounting shafts; the hollow rotary drums are positioned below the output end of the pushing channel, and the outer circumferential wall of each hollow rotary drum is provided with a tea roll groove matched with the outer circumferential wall of each hollow rotary drum; negative pressure holes are formed in the tea roll grooves, a negative pressure suction mechanism for providing negative pressure to the inner side of the hollow rotary drum is arranged on one side of the hollow rotary drum, and the positions of the tea roll grooves on the hollow rotary drums are mutually matched.
As a preferable aspect of the present invention: the negative pressure suction mechanism comprises a negative pressure generating device and a negative pressure pipe, a sealing baffle disc is fixed on the outer wall of one side of the second support frame, the sealing baffle disc is positioned on one side of the hollow rotary drum, and the hollow rotary drum rotates on the outer surface of one side of the sealing baffle disc; one end of the negative pressure pipe is fixed on the outer wall of one side of the sealing baffle disc, and the other end of the negative pressure pipe is arranged on the output end of the negative pressure generating device; a sealing baffle plate is bonded on the outer wall of one side of the sealing baffle disc, elastic sealing strips are bonded on two sides of the sealing baffle plate, arc-shaped bulges protruding inwards are formed at the negative pressure hole position of the circumferential inner wall of the hollow rotary drum, and a groove structure is formed between the two arc-shaped bulges; when the hollow rotary drum rotates, the elastic sealing strip slides on the surfaces of the arc-shaped bulge and groove structures in a sealing manner; a negative pressure cavity is formed between the elastic sealing strip and the sealing partition plate; and the position of the elastic sealing strip of the adjacent hollow rotary drum is matched.
Further preferred as the invention: the tea rolling equipment is further provided with a slag collecting mechanism, the slag collecting mechanism comprises a bearing hopper and a bearing box, the bearing hopper is located at the bottom of the hollow rotary drum, and the bottom of the bearing hopper is connected to the top end of the bearing box through a connecting pipe.
As a still further scheme of the invention: the tea rolling equipment is also provided with a discharging conveyor belt, and one end of the discharging conveyor belt is positioned under the tail end hollow rotary drum.
As a still further scheme of the invention: a shredding mechanism is arranged above the charging hopper through a third support frame and comprises a shredding chamber and a shredding motor, a sieve plate is detachably arranged in the shredding chamber, the shredding motor is arranged on the outer wall of the bottom of the sieve plate, a plurality of main cutters are arranged on an output shaft of the shredding motor, auxiliary cutters matched with the main cutters are arranged on the circumferential inner wall of the shredding chamber, and the main cutters and the auxiliary cutters are distributed in a staggered manner; the combined type wire cutting machine is characterized in that a mixed motor is installed at the bottom of the wire cutting chamber, a plurality of uniformly distributed wire feeding hoses are installed on the side wall of the bottom of the wire cutting chamber, an output end of the mixed motor is connected with a mixing frame in a transmission mode, one end of each wire feeding hose penetrates through and is fixed onto the mixing frame, a mixing hopper is fixed to the top of the feeding hopper through screws, and the position of the mixing hopper is matched with the wire feeding hoses.
As a still further scheme of the invention: will the tea book is processed into the shape that does not contain the filter tip, and the supporting use of tea book has a section of thick bamboo of inhaling, the inner wall integral type of inhaling the section of thick bamboo is provided with inhales a section of thick bamboo, and tea book one end joint is in neck ring one side in inhaling the section of thick bamboo, and neck ring opposite side detachable installs the change formula filter tip, a section of thick bamboo circumference inner wall integral type of inhaling is provided with the joint ring that is used for fixed tea book and change formula filter tip.
As a still further scheme of the invention: the outer wall of one side of the suction tube is connected with a sleeve through threads, the outer wall of one side of the sleeve is provided with evenly distributed scale marks, the top of the sleeve is provided with evenly distributed sockets, the sockets are matched with the scale marks in position, arc-shaped cutters are movably connected in the sockets, and the arc-shaped cutters are matched with the sleeve in shape.
A suaeda glauca tea rolling process comprises the following steps:
s1: selecting materials, namely selecting a rolled tea raw material;
s2: cleaning the raw material and steaming for 15-25 min;
s3: slicing the steamed raw material, and then shredding to obtain filamentous tea material;
s4: further drying the filamentous tea material;
s5: screening and removing filamentous tea materials with the size less than 2 mm;
s6: adding the screened filamentous tea material into a feeding hopper of a tea rolling machine to prepare tea rolls;
s7: and packaging and warehousing the finished tea rolls.
On the basis of the foregoing scheme, it is preferable that: the raw materials comprise 100-140 parts of suaeda salsa, 20-25 parts of honeysuckle, 10-15 parts of mint, 10-15 parts of liquorice, 10-15 parts of pennisetum sinese, 5-10 parts of purple perilla and 5-10 parts of white chrysanthemum.
It is further preferable on the basis of the foregoing scheme that: in S4, the drying process specifically includes:
s11: placing the filamentous tea material in an oven, baking for 10-20 min, and controlling the water content of the filamentous tea material not to be higher than 35%;
s12: frying the baked filamentous tea material;
s13: continuously drying the fried filiform tea material until the water content is lower than 10%.
The invention has the beneficial effects that:
1. according to the tea roll fixing device, the feeding hopper, the rotating disc, the plug rod and other structures are arranged, tea roll paper to be stuffed with tea can be fixed on the fixing head, processed tea is added into the feeding hopper, the tea is accumulated in the tea stuffing chamber through the feeding hopper, and the tea in the tea stuffing chamber is pushed into the tea roll paper through linear motion of the plug rod to form a tea roll; during the process, due to the arrangement of the structures such as the stop blocks, the wedge-shaped sliding blocks and the like, when the plug rod is inserted into the guide pipe, the wedge-shaped sliding blocks can be extruded towards two sides, one end of the wedge-shaped sliding block is used for pushing the ball in the U-shaped communication pipe, the ball is arranged in a U shape, the movable support can be reversely pushed by the ball, under the matching of spring deformation, the two stop blocks are closed towards the middle of the tea plugging chamber, and finally matched with the fixed seat to form a cylindrical cavity matched with the size of the plug rod, at the moment, tea leaves in the cylindrical cavity are limited, and can be completely sent into tea rolling paper under the pushing of the plug rod, so that the filling amount of the tea leaves in the tea roll is guaranteed; this mode can effectively avoid the gag lever post when the propelling movement, tealeaves is crowded to one side and can't send into the problem in rolling up tea paper smoothly, has promoted the reliability, has ensured product quality.
2. Through setting up structures such as stopper tea motor, drive bull stick and carriage, can turn into the reciprocating linear motion of stopper rod with circular motion, do benefit to the stopper tea action of accomplishing stopper rod periodic type, satisfied the technology demand.
3. Through setting up structures such as deflector, adjusting screw, can realize the transport to the tea book based on the gravity of tea book self and the cooperation of propelling movement conveyer belt, when the tea book is sent to deflector department, because the deflector is the structure of "vertical" shape, can be regular to the tea book for the tea book can be orderly carried, and the user can satisfy different processing demands through adjusting screw adjusting the interval of deflector and propelling movement passageway bottom inner wall, has promoted reliability and practicality.
4. Through setting up hollow rotary drum, tea book groove isotructure, can carry the tea book of tea book push mechanism output one by one, do benefit to and clear away the slag charge on tea book surface, conveniently reject the wastrel to do benefit to subsequent packing and handle, promoted the practicality.
5. Through setting up the negative pressure suction mechanism, can utilize the work of negative pressure generating device, form the negative pressure chamber between the sealed baffle in hollow rotary drum, thereby make the negative pressure hole department that corresponds produce the negative pressure, to the fixed effect of tea book when guaranteeing hollow rotary drum rotation, in addition, because the elastic sealing strip position adaptation of adjacent hollow rotary drum, the position that a hollow rotary drum negative pressure chamber ended is exactly another hollow rotary drum negative pressure chamber originated position, thereby can follow the tea book inslot of a hollow rotary drum with the tea book smoothly and reliably shift to the tea book inslot of another hollow rotary drum, the seamless connection of negative pressure rotation transport has been realized, the reliability has been promoted.
6. By arranging the receiving hopper and the receiving box, the slag falling off in the conveying process of the tea roll tidying mechanism can be collected and treated, and the environmental protection property is improved; through setting up exit conveyor, be convenient for accept the tea book that hollow rotary drum carried to carry out further transport, promoted the practicality.
7. Through setting up shredding room, shredding motor isotructure, can arrange the material that production tea was rolled up and is used in shredding the room, shred processing, promoted the practicality.
8. Through setting up a hose, hybrid electric machine and mixing frame, can be after shredding the processing, the material sieves through the sieve, by sending a hose output, the hybrid electric machine control mixing frame of period rotates, and then drives a plurality of hoses of sending and swings simultaneously for the material irregularly spill go into in the mixing bucket, with the purpose that reaches the mixture, and owing to send the whipping of a hose, can avoid sending the phenomenon that the putty appears in the hose, promoted the practicality.
9. Through setting up suction tube isotructure, can ensure that the abundant burning of tea book can not burn when finishing and change formula filter tip, realized the make full use of tea book, do benefit to the simplified process, and simple to operate, the practicality is strong.
10. Through setting up sleeve pipe, arc cutter isotructure, can utilize the arc cutter to peg graft in different sockets according to the actual demand, cut the processing to the tea book to change the tea book size, easily to accuse suction volume, promoted the practicality.
Drawings
Fig. 1 is a schematic structural diagram of an integral suaeda glauca tea rolling machine provided by the invention;
fig. 2 is a schematic structural diagram of a tea rolling device of a suaeda glauca tea rolling machine provided by the invention;
fig. 3 is a schematic structural view of another angle of the tea rolling equipment of the suaeda glauca tea rolling machine provided by the invention;
FIG. 4 is a schematic structural diagram of a tea roll arrangement mechanism of a suaeda glauca tea rolling machine according to the present invention;
FIG. 5 is a schematic structural view of a section view of a hollow rotary drum in a tea roll finishing mechanism of a suaeda glauca tea rolling machine according to the present invention;
FIG. 6 is a schematic structural view of a sectional view of a pushing channel in a tea roll piling and feeding mechanism of a suaeda glauca tea rolling machine according to the present invention;
fig. 7 is a schematic structural diagram of a tea plugging mechanism of a suaeda glauca tea rolling machine provided by the invention;
fig. 8 is a schematic structural view of a tea plugging mechanism of a suaeda glauca tea rolling machine according to another angle;
FIG. 9 is a schematic structural view of a tea plugging chamber and a stop block of the suaeda glauca tea rolling machine provided by the invention;
FIG. 10 is a schematic structural view of a sectional view of a U-shaped communicating tube and a guiding tube of a suaeda glauca tea rolling machine according to the present invention;
fig. 11 is a schematic structural view of a sectional view of a tea plugging chamber of a suaeda glauca tea rolling machine provided by the invention;
fig. 12 is a schematic structural diagram of an integral suaeda glauca tea rolling machine according to embodiment 3 of the present invention;
fig. 13 is a schematic structural diagram of a shredding mechanism of a suaeda glauca tea rolling machine according to embodiment 3 of the invention;
fig. 14 is a schematic structural view of a sectional view of a shredding chamber of the suaeda glauca tea rolling machine according to embodiment 3 of the invention;
fig. 15 is a schematic sectional structural view of a tea roll prepared by the suaeda glauca tea rolling machine in the use state according to the embodiment 4 of the invention;
fig. 16 is a schematic structural diagram of a tea roll prepared by the suaeda glauca tea rolling machine according to embodiment 5 of the present invention, in which a suction tube and a sleeve are detached in a use state;
FIG. 17 is a graph showing the relationship between the amount of suaeda salsa added and the effect of the product in the suaeda salsa tea rolling process according to the present invention;
FIG. 18 is a graph showing the relationship between the filling density of the filamentous tea material and the using effect of the product in the suaeda glauca tea rolling process;
fig. 19 is a graph showing the relationship between the filling density and the combustion fullness of the filamentous tea material in the suaeda glauca tea rolling process.
In the figure: 1 tea rolling device, 2 rolling device, 3 loading hopper, 4 tea rolling stacking mechanism, 5 tea rolling arrangement mechanism, 6 discharging conveyor belt, 7 receiving hopper, 8 receiving box, 9 negative pressure generating device, 10 first driving transmission mechanism, 11 rotating disc, 12 tea filling motor, 13 first supporting frame, 14 second driving transmission mechanism, 15 negative pressure pipe, 16 second supporting frame, 17 hollow rotating drum, 18 sealing blocking disc, 19 mounting shaft, 20 tea rolling groove, 21 negative pressure hole, 22 arc-shaped bulge, 23 sealing partition board, 24 elastic sealing strip, 25 guide plate, 26 pushing channel, 27 pushing conveyor belt, 28 adjusting screw rod, 29 second guide rod, 30 exhaust hole, 31 fixing head, 32 tea filling chamber, 33U-shaped communicating pipe, 34 driving rotating rod, 35 sliding frame, 36 rotating frame, 37 plug rod, 38 guide pipe, 39 fixing seat, 40 first guide rod, 41 movable support, 42, 43 wedge-shaped slide block, 43 wedge-shaped slide block, 44 balls, 45 springs, 46 third support frames, 47 shredding chambers, 48 wire feeding hoses, 49 mixing hoppers, 50 mixing frames, 51 mixing motors, 52 secondary cutters, 53 shredding motors, 54 main cutters, 55 sieve plates, 56 clamping rings, 57 replacement filters, 58 suction cylinders, 59 neck rings, 60 graduation lines, 61 sleeves, 62 arc cutters and 63 sockets.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
a suaeda glauca tea rolling machine has the overall function consistent with that of a cigarette making machine, and tea leaves are processed into tea rolls instead of tobacco leaves, as shown in figures 1-11, the suaeda glauca tea rolling machine comprises tea rolling equipment 1 and rolling equipment 2, wherein the rolling equipment 2 is used for processing tea rolling paper into a roll-shaped structure, so that subsequent tea leaf packing is facilitated; the tea rolling device 1 is used for filling tea leaves in rolled tea rolling paper and finally preparing tea rolling, the content of the invention mainly lies in the improvement of a filling step, a conveying step and a finishing step, and the rest of the unrecited concrete structures refer to the cigarette making machine which is already on the market; the tea rolling device 1 is arranged on one side of the output end of the rolling device 2, the feeding hopper 3 is installed on the tea rolling device 1, a tea plugging mechanism is arranged at the bottom of the feeding hopper 3 and comprises a plug rod 37 and a driving part for driving the plug rod 37 to reciprocate linearly, a tea plugging chamber 32 is integrally arranged at the bottom of the feeding hopper 3, a guide pipe 38 is welded on the outer wall of one side of the tea plugging chamber 32, one end of the plug rod 37 is slidably connected to the inner wall of the guide pipe 38, a fixing seat 39 is fixed at the bottom of the tea plugging chamber 32 through screws, stop blocks 42 are installed on the inner walls of two sides of the fixing seat 39 through springs 45, the two stop blocks 42 are respectively slidably connected to the inner walls of two sides of the tea plugging chamber 32, a first guide rod 40 is fixed on one side of each stop block 42 close to the fixing seat 39, and each stop block 42 is slidably connected to the inner wall of the fixing seat 39 through the first guide rod 40; one surface of the stop block 42 positioned in the tea plugging chamber 32 is matched with the top surface of the central position of the fixed seat 39 to form a cylindrical cavity matched with the size of the plug rod 37; the two sides of the guide pipe 38 are provided with linkage parts, each linkage part comprises a wedge-shaped sliding block 43, a U-shaped communication pipe 33 and a movable support 41, the U-shaped communication pipe 33 is fixed on the outer wall of one side of the fixed seat 39 through screws, one end of the wedge-shaped sliding block 43 is slidably connected to the inner wall of the guide pipe 38, the other end of the wedge-shaped sliding block 43 is slidably connected to the inner wall of one end of the U-shaped communication pipe 33, one end of the movable support 41 is fixed on the outer wall of one side of the stop block 42, and the other end of the movable support 41 is slidably connected to the inner wall of the other end of the U-shaped communication pipe 33; the U-shaped communicating pipe 33 is connected with balls 44 which are compactly distributed in a rolling way; one end of the wedge-shaped sliding block 43, which is positioned in the guide pipe 38, is in an inclined surface structure, and the distance between the two wedge-shaped sliding blocks 43 gradually decreases towards the direction away from the plug rod 37; a rotating disc 11 is arranged on one side of the tea plugging chamber 32, which is far away from the plug rod 37, a fixed head 31 distributed circumferentially is arranged on the rotating disc 11, an exhaust hole 30 is formed in the inner side of the fixed head 31, and a first driving transmission mechanism 10 for driving the rotating disc 11 to rotate is arranged on one side of the rotating disc 11; by arranging the feed hopper 3, the rotating disc 11, the plug rod 37 and other structures, tea rolling paper to be plugged with tea can be fixed on the fixing head 31, processed tea is added into the feed hopper 3, the tea is accumulated in the tea plugging chamber 32 through the feed hopper 3, and the tea in the tea plugging chamber 32 is pushed into the tea rolling paper through the linear motion of the plug rod 37 to form a tea roll; meanwhile, due to the arrangement of the structures such as the stop block 42 and the wedge-shaped slide block 43, when the plug rod 37 is inserted into the guide pipe 38, the wedge-shaped slide block 43 can be extruded towards two sides, one end of the wedge-shaped slide block 43 is further used for pushing the ball 44 in the U-shaped communication pipe 33, the ball 44 is arranged in a U shape, the movable support 41 can be reversely pushed by the ball 44, the two stop blocks 42 are closed towards the middle of the plug tea chamber 32 under the deformation matching of the spring 45, and finally the two stop blocks are matched with the fixed seat 39 to form a cylindrical cavity matched with the size of the plug rod 37, at the moment, tea leaves in the cylindrical cavity are limited, and can be completely sent into tea rolling paper under the pushing of the plug rod 37, so that the filling amount of the tea leaves in the tea roll is ensured; this mode can effectively avoid cock stem 37 when the propelling movement, and tealeaves is crowded to one side and can't send into the problem in rolling up tea paper smoothly, has promoted the reliability, has ensured product quality.
To facilitate the operation of the driving plug 37; as shown in fig. 7 and 8, the driving part includes a tea filling motor 12, a first supporting frame 13 for fixing the tea filling motor 12 is arranged on one side of the tea filling motor 12, the output end of the tea filling motor 12 is connected with a rotating frame 36 in a transmission manner, a driving rotating rod 34 is fixed on the outer wall of one side of the rotating frame 36 through a screw, a sliding frame 35 is fixed on the outer wall of one end of a plug rod 37 through a screw, the sliding frame 35 and the plug rod 37 form a T-shaped structure, and the driving rotating rod 34 is connected to the inner wall of the sliding frame 35 in a sliding manner; through setting up structures such as stopper tea motor 12, drive bull stick 34 and carriage 35, can convert circular motion into the reciprocal linear motion of stopper rod 37, do benefit to the stopper tea action of accomplishing stopper rod 37 periodic type, satisfied the technology demand.
To facilitate the orderly delivery of the tea rolls; as shown in fig. 6, a tea roll pushing mechanism 4 is arranged on the tea rolling device 1, the tea roll pushing mechanism 4 includes a pushing conveyor belt 27 and a pushing channel 26, the pushing conveyor belt 27 is installed above the inner side of the pushing channel 26, an adjusting screw 28 is installed on the inner wall of the top of the pushing channel 26 in an adjustable manner through a thread, the bottom of the adjusting screw 28 is rotatably connected with a guide plate 25, a second guide rod 29 is fixed on the outer wall of the top of the guide plate 25 through a screw, and the second guide rod 29 is slidably connected to the inner wall of the top of the pushing channel 26; the guide plate 25 is in a structure of vertical and horizontal; the pushing channel 26 is arranged obliquely; through setting up structures such as deflector 25, adjusting screw 28, can realize the transport to the tea book based on the gravity of tea book self and propelling movement conveyer belt 27 cooperation, when the tea book is sent to deflector 25 department, because deflector 25 is "horizontal" shape structure, can rule the tea book for the tea book can be orderly carried, the user can satisfy different processing demands through adjusting screw 28 adjustment deflector 25 and the interval of propelling movement 26 bottom inner wall, has promoted reliability and practicality.
To facilitate further transport; as shown in fig. 2-5, a tea roll sorting mechanism 5 is disposed on one side of the tea roll pushing mechanism 4, the tea roll sorting mechanism 5 includes a plurality of hollow drums 17 and a second support frame 16 for fixing the hollow drums 17, the hollow drums 17 are rotatably mounted on the second support frame 16 through mounting shafts 19, and a second driving transmission mechanism 14 for driving the hollow drums 17 to rotate is further mounted on the second support frame 16 and the mounting shafts 19; one hollow rotary drum 17 is positioned below the output end of the pushing channel 26, and the outer circumferential wall of each hollow rotary drum 17 is provided with a tea roll groove 20 matched with the outer circumferential wall; a negative pressure hole 21 is formed in the tea roll groove 20, a negative pressure suction mechanism for providing negative pressure to the inner side of the hollow rotary drum 17 is arranged on one side of the hollow rotary drum 17, and the positions of the tea roll grooves 20 on the hollow rotary drums 17 are mutually matched; through setting up hollow rotary drum 17, tea book groove 20 isotructures, can carry the tea book of 4 outputs of push mechanism to the tea book one by one, do benefit to and clear away the slag charge on tea book surface, conveniently reject the wastrel to do benefit to subsequent packing and handle, promoted the practicality.
In order to improve the reliability of adsorption; as shown in fig. 3-5, the negative pressure suction mechanism includes a negative pressure generating device 9 and a negative pressure pipe 15, a sealing baffle disc 18 is fixed on the outer wall of one side of the second supporting frame 16, the sealing baffle disc 18 is positioned on one side of a hollow rotating drum 17, and the hollow rotating drum 17 rotates on the outer surface of one side of the sealing baffle disc 18; one end of the negative pressure pipe 15 is fixed on the outer wall of one side of the sealing baffle disc 18, and the other end of the negative pressure pipe 15 is arranged on the output end of the negative pressure generating device 9; a sealing partition plate 23 is bonded on the outer wall of one side of the sealing baffle disc 18, elastic sealing strips 24 are bonded on two sides of the sealing partition plate 23, arc-shaped bulges 22 protruding inwards are formed at the negative pressure holes 21 on the inner wall of the circumference of the hollow rotary drum 17, and a groove structure is formed between the two arc-shaped bulges 22; when the hollow rotary drum 17 rotates, the elastic sealing strip 24 slides on the surfaces of the arc-shaped bulge 22 and the groove structure in a sealing manner; a negative pressure cavity is formed between the elastic sealing strip 24 and the sealing partition plate 23; and the position of the elastic sealing strip 24 of the adjacent hollow rotary drum 17 is matched; through setting up the negative pressure suction mechanism, can utilize negative pressure generating device 9 work, form the negative pressure chamber between the sealed baffle 23 in hollow rotary drum 17, thereby make corresponding negative pressure hole 21 department produce the negative pressure, to the fixed effect of tea book when guaranteeing hollow rotary drum 17 to rotate, in addition, because the elastic sealing strip 24 position adaptation of adjacent hollow rotary drum 17, the position that a hollow rotary drum 17 negative pressure chamber ended is exactly another hollow rotary drum 17 negative pressure chamber originated position, thereby can follow the tea book groove 20 of a hollow rotary drum 17 in smooth and reliable the transfer to another hollow rotary drum 17 in the tea book groove 20, realized the seamless connection of negative pressure rotation transport, the reliability has been promoted.
Example 2:
a suaeda glauca tea rolling machine, as shown in figure 2, in order to improve the environmental protection; the present embodiment is modified from embodiment 1 as follows: the tea rolling equipment 1 is also provided with a slag collecting mechanism, the slag collecting mechanism comprises a receiving hopper 7 and a receiving box 8, the receiving hopper 7 is positioned at the bottom of the hollow rotary drum 17, and the bottom of the receiving hopper 7 is connected to the top end of the receiving box 8 through a connecting pipe; through setting up and holding hopper 7 and holding case 8, can collect the processing to the dregs that falls down in 5 transportation processes of arrangement mechanism are rolled up to the tea, have promoted the feature of environmental protection.
For the convenience of subsequent delivery, as shown in fig. 1 and fig. 2, an outlet conveyor belt 6 is further installed on the tea rolling device 1, and one end of the outlet conveyor belt 6 is positioned right below the tail end hollow rotary drum 17; through setting up exit conveyor 6, be convenient for accept the tea book that hollow rotary drum 17 carried to carry out further, promoted the practicality.
Example 3:
a Suaeda glauca tea rolling machine is shown in figures 12-14, in order to improve the environmental protection; the present embodiment makes the following improvements on the basis of embodiment 2: a shredding mechanism is mounted above the feeding hopper 3 through a third supporting frame 46, the shredding mechanism comprises a shredding chamber 47 and a shredding motor 53, a sieve plate 55 is detachably mounted in the shredding chamber 47, the shredding motor 53 is mounted on the outer wall of the bottom of the sieve plate 55, a plurality of main cutters 54 are mounted on an output shaft of the shredding motor 53, auxiliary cutters 52 matched with the main cutters 54 are mounted on the inner circumferential wall of the shredding chamber 47, and the main cutters 54 and the auxiliary cutters 52 are arranged in a staggered manner; through setting up shredding room 47, shredding motor 53 isotructure, can arrange the material that production tea was rolled up and is used in shredding room 47, shred processing, promoted the practicality.
In order to mix materials conveniently, as shown in fig. 13 and 14, a mixing motor 51 is installed at the bottom of the shredding chamber 47, a plurality of uniformly distributed wire feeding hoses 48 are installed on the side wall of the bottom of the shredding chamber 47, an output end of the mixing motor 51 is in transmission connection with a mixing frame 50, one end of each wire feeding hose 48 penetrates through and is fixed on the mixing frame 50, a mixing hopper 49 is fixed at the top of the hopper 3 through screws, and the position of the mixing hopper 49 is matched with the wire feeding hoses 48; through setting up a hose 48, hybrid motor 51 and mixing frame 50, can be after shredding the processing, the material sieves through sieve 55, by sending a hose 48 output, mixing motor 51 control during mixes frame 50 and rotates, and then drives a plurality of hoses 48 swings simultaneously of sending a, make in the material irregularly spills into mixing hopper 49, in order to reach the purpose of mixing, and because send a hose 48's whipping, can avoid sending the phenomenon that appears the putty in the hose 48, the practicality has been promoted.
Example 4:
a suaeda glauca tea rolling machine is characterized in that in order to fully use a tea roll, the tea roll is processed into a shape without a filter tip, a suction tube 58 is matched with the tea roll, the inner wall of the suction tube 58 is integrally provided with the suction tube 58, one end of the tea roll is clamped on one side of a neck reducing ring 59 in the suction tube 58, the other side of the neck reducing ring 59 is detachably provided with a replaceable filter tip 57, and the inner wall of the circumference of the suction tube 58 is integrally provided with a clamping ring 56 for fixing the tea roll and the replaceable filter tip 57; through setting up suction tube 58 isotructure, can ensure that tea book can not burn when fully burning finishes and change formula filter tip 57, realized the make full use of tea book, do benefit to the simplified process, and simple to operate, the practicality is strong.
Example 5:
in order to adjust the size of the tea roll, the embodiment is modified from the embodiment 4 as shown in fig. 16: the outer wall of one side of the suction tube 58 is connected with a sleeve 61 through threads, the outer wall of one side of the sleeve 61 is provided with evenly distributed scale marks 60, the top of the sleeve 61 is provided with evenly distributed inserting ports 63, the inserting ports 63 are matched with the scale marks 60 in position, an arc-shaped cutter 62 is movably connected in the inserting ports 63, and the arc-shaped cutter 62 is matched with the sleeve 61 in shape; through setting up sleeve pipe 61, arc cutter 62 isotructures, can utilize arc cutter 62 to peg graft in different sockets 63 according to actual demand, cut the processing to the tea book to change the tea book size, easily to accuse suction volume, promoted the practicality.
Example 6:
a Suaeda glauca roll tea process is shown in figures 1-11 and comprises the following steps:
s1: selecting materials, namely selecting a rolled tea raw material;
s2: cleaning the raw material and steaming for 15-25 min;
s3: slicing the steamed raw material, and then shredding to obtain filamentous tea material;
s4: further drying the filamentous tea material;
s5: screening and removing filamentous tea materials with the size less than 2 mm;
s6: adding the screened filamentous tea material into a feeding hopper 3 of a tea rolling machine to prepare tea rolls;
s7: and packaging and warehousing the finished tea rolls.
The raw materials comprise 100-140 parts of suaeda salsa, 20-25 parts of honeysuckle, 10-15 parts of mint, 10-15 parts of liquorice, 10-15 parts of pennisetum sinese, 5-10 parts of purple perilla and 5-10 parts of white chrysanthemum.
In order to improve the drying effect and ensure the product quality; in S4, the drying process specifically includes:
s11: placing the filamentous tea material in an oven, baking for 10-20 min, and controlling the water content of the filamentous tea material not to be higher than 35%;
s12: frying the baked filamentous tea material;
s13: continuously drying the fried filiform tea material until the water content is lower than 10%.
Wherein, because the addition amount suaeda salsa, suaeda salsa has certain anti-inflammatory effect, and in the process of smoking, the discomfort of throat can be eliminated to a certain extent by helping smokers, and the smoking experience is improved.
Experiment one:
in order to guarantee the taste of the product and improve the efficacy of the product, the addition of the suaeda salsa is changed and the preparation is carried out under the control that other components and conditions are unchanged, and the prepared product is evaluated to obtain the following conclusion:
| adding amount of |
100 portions of | 110 portions of | 120 portions of | 130 portions of | 140 portions of |
| Taste of the product | 70.5 | 76.9 | 79.6 | 78.1 | 72.3 |
| Effect of relieving tobacco addiction | 54.3 | 56.2 | 57.1 | 57.3 | 57.2 |
| Anti-inflammatory effect | 43.4 | 51.8 | 57.3 | 61.4 | 62.7 |
From the above, the addition amount of the suaeda salsa has a certain relation with the smoking taste, the effect of relieving the smoking addiction and the anti-inflammatory effect, wherein when the addition amount of the suaeda salsa is 110-130 parts, the smoking taste of the product is better; when the addition amount of the suaeda salsa is 120-140 parts, the effect of relieving the smoking addiction of the product is good; when the addition amount of the suaeda salsa is 130-140 parts, the anti-inflammatory effect of the product is good; in view of the above, the addition amount of the suaeda salsa should be controlled to 130 parts.
Experiment two:
in order to guarantee the taste of the product, improve the efficacy of the product, control other components and conditions to be unchanged, change the filling density of the filamentous tea material in the tea roll, carry out preparation for multiple times, evaluate the prepared product and obtain the following conclusion:
according to the above, the filling density of the filamentous tea material has a certain relation with the taste and the effect of relieving the smoking addiction, and when the filling density is 240-250 mg/cm3The product has good taste and a filling density of 245-260 mg/cm3The effect of relieving the tobacco addiction is good, so that the preferred filling density is controlled to be 245-250 mg/cm3。
Experiment three:
in order to ensure the sufficient combustion of the filamentous tea material, the other components and conditions are controlled to be unchanged, the filling density of the filamentous tea material in the tea roll is changed, the preparation is carried out for a plurality of times, and the prepared product is evaluated to obtain the following conclusion:
according to the above, the filling density of the filamentous tea material has a certain relation with the combustion fullness, and when the filling density is 240-245 g/cm3When the tobacco is burnt sufficiently, the taste and the effect of relieving the tobacco addiction are comprehensively considered, and preferably, the filling density is controlled to be 245mg/cm3。
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, which is defined by the claims and their equivalents, and all changes which come within the meaning and range of equivalency of the art are therefore intended to be embraced therein.
Claims (3)
1. A suaeda glauca tea rolling process is characterized by comprising the following steps:
s1: selecting materials, namely selecting a rolled tea raw material;
s2: cleaning the raw material and steaming for 15-25 min;
s3: slicing the steamed raw material, and then shredding to obtain filamentous tea material;
s4: further drying the filamentous tea material;
s5: screening and removing filamentous tea materials with the size less than 2 mm;
s6: adding the screened filamentous tea material into a feeding hopper (3) of a tea rolling machine to prepare tea rolls;
s7: and packaging and warehousing the finished tea rolls.
2. The suaeda roll tea process according to claim 1, wherein the raw materials comprise 100-140 parts of suaeda glauca, 20-25 parts of honeysuckle, 10-15 parts of mint, 10-15 parts of liquorice, 10-15 parts of pennisetum sinese roxb, 5-10 parts of perilla and 5-10 parts of white chrysanthemum.
3. The suaeda glauca roll tea process according to claim 2, wherein in the step S4, the drying treatment is specifically as follows:
s11: placing the filamentous tea material in an oven, baking for 10-20 min, and controlling the water content of the filamentous tea material not to be higher than 35%;
s12: frying the baked filamentous tea material;
s13: continuously drying the fried filiform tea material until the water content is lower than 10%.
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Effective date of registration: 20221208 Address after: 710075 Room 505, Building A, Chuangye Plaza, No. 48, Keji Road, High tech Zone, Xi'an, Shaanxi Applicant after: Shaanxi Zhonghe Dao Biotechnology Co.,Ltd. Address before: 124000 Room 203, 2nd floor, science and technology incubator, high tech Industrial Development Zone, 30 Xingye street, Xinglongtai District, Panjin City, Liaoning Province Applicant before: Suaeda salsa xianchuang Technology (Panjin) Co.,Ltd. |
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