CN114303643A - Automatic grabbing system based on machine vision recognition - Google Patents
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Abstract
本发明公开了一种基于机器视觉识别的自动抓取系统,包括车架,车架两侧设有移动装置,车架上还设有控制中心、夹持装置以及收集装置。夹持装置包括夹持爪以及用于调整夹持爪位置的水平旋转机构、高度调节机构以及长度调节机构,高度调节机构和长度调节机构统一安装在水平旋转机构上。夹持装置上设有视觉识别装置。移动装置、视觉识别装置、夹持装置和控制中心之间采用电性连接。该抓取系统可用于采摘,其反应速度、运转时长为人力所不能及,大大地提高了采摘效率。此外,水平旋转机构、高度调节机构和长度调节机构能够多角度精密调整夹持爪的位置,从而能够灵活避开果树枝叶,最小化果树因采摘而受到的损伤。
The invention discloses an automatic grabbing system based on machine vision recognition, which comprises a vehicle frame, two sides of the vehicle frame are provided with moving devices, and the vehicle frame is further provided with a control center, a clamping device and a collection device. The clamping device includes a clamping claw, a horizontal rotation mechanism for adjusting the position of the clamping claw, a height adjustment mechanism and a length adjustment mechanism, and the height adjustment mechanism and the length adjustment mechanism are uniformly installed on the horizontal rotation mechanism. A visual recognition device is provided on the clamping device. Electrical connections are used between the mobile device, the visual identification device, the holding device and the control center. The grabbing system can be used for picking, and its response speed and operation time are beyond the reach of manpower, which greatly improves the picking efficiency. In addition, the horizontal rotation mechanism, the height adjustment mechanism and the length adjustment mechanism can precisely adjust the position of the clamping claws from multiple angles, so that the fruit branches and leaves can be flexibly avoided and the damage to the fruit trees caused by picking is minimized.
Description
技术领域technical field
本发明涉及自动化系统,具体涉及一种基于机器视觉识别的自动抓取系统。The invention relates to an automation system, in particular to an automatic grasping system based on machine vision recognition.
背景技术Background technique
目前种植业中采摘和拾取的方式单一,多为人工采摘,如果可以使用机械采摘和拾取,将会大大的提高效率、减少成本、降低漏采、增加产量、保证品质。当前出现并应用的农业类机械已经较为全面,但大多体型较大,成本较高,对树木本身损伤较大。而小型自动化抓取采摘类机械,只摘取果实,无需人力干预,空间占用小、采摘灵活,且采用电力等清洁能源,对环境影响较小,将会是一个新的发展方向。At present, the picking and picking methods in the planting industry are single, mostly manual picking. If mechanical picking and picking can be used, it will greatly improve efficiency, reduce costs, reduce missed picking, increase yield, and ensure quality. At present, the agricultural machinery that has appeared and applied has been relatively comprehensive, but most of them are large in size, high in cost, and cause great damage to the trees themselves. Small-scale automatic grabbing and picking machines, which only pick fruits without human intervention, take up less space, are flexible in picking, and use clean energy such as electricity, have less impact on the environment, and will be a new development direction.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种基于机器视觉识别的自动抓取系统,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide an automatic grasping system based on machine vision recognition, which can effectively solve the problems in the background technology.
为实现上述目的,本发明采取的技术方案为:一种基于机器视觉识别的自动抓取系统,其特征在于,包括车架,所述车架两侧设有移动装置,所述车架上还设有控制中心、夹持装置以及收集装置。所述夹持装置包括夹持爪以及用于调整夹持爪位置的水平旋转机构、高度调节机构以及长度调节机构,所述高度调节机构和长度调节机构统一安装在水平旋转机构上。所述夹持装置上设有视觉识别装置;所述移动装置、视觉识别装置、夹持装置和控制中心之间采用电性连接。采用以上系统进行抓取的方法包括以下步骤:一、通过视觉识别装置对待抓取物块进行识别定位,然后将该物块的位置信息传输到控制中心;二、控制中心获取到待抓取物块的位置信息后,首先通过控制移动装置将自动抓取系统移动到夹持装置的抓取范围之内,然后夹持装置上的水平旋转机构、高度调节机构以及长度调节机构通过调整夹持爪位置,从而对待抓取物块进行抓取;三、控制中心通过夹持爪的状态判断是否成功抓取待抓取物块,若判断抓取失败,则通过控制水平旋转机构、高度调节机构以及长度调节机构使得夹持爪返回初始位置,然后通过视觉识别装置对待抓取物块进行重新定位,进一步地控制移动装置进行移动,然后再控制夹持装置进行重新抓取;若判断抓取物块成功,则控制中心通过控制水平旋转机构、高度调节机构以及长度调节机构使得夹持爪将物块移动至收集装置内。In order to achieve the above object, the technical solution adopted in the present invention is: an automatic grasping system based on machine vision recognition, which is characterized in that it includes a vehicle frame, the two sides of the vehicle frame are provided with moving devices, and the vehicle frame is also Equipped with a control center, a clamping device and a collection device. The clamping device includes a clamping claw, a horizontal rotation mechanism for adjusting the position of the clamping claw, a height adjustment mechanism and a length adjustment mechanism, and the height adjustment mechanism and the length adjustment mechanism are uniformly installed on the horizontal rotation mechanism. The clamping device is provided with a visual identification device; the moving device, the visual identification device, the clamping device and the control center are electrically connected. The method for grasping by using the above system includes the following steps: 1. Identify and locate the object to be grasped by the visual recognition device, and then transmit the position information of the object to the control center; 2. The control center obtains the object to be grasped After the position information of the block, the automatic grasping system is first moved to the grasping range of the clamping device by controlling the moving device, and then the horizontal rotation mechanism, height adjustment mechanism and length adjustment mechanism on the clamping device are adjusted by adjusting the clamping jaws. 3. The control center judges whether the block to be grasped is successfully grasped by the state of the clamping claw, if it is judged that the grasping fails, it controls the horizontal rotation mechanism, height adjustment mechanism and The length adjustment mechanism makes the gripping claw return to the initial position, and then repositions the object to be grasped through the visual recognition device, further controls the moving device to move, and then controls the gripping device to re-grip; If successful, the control center controls the horizontal rotation mechanism, the height adjustment mechanism and the length adjustment mechanism to make the gripping claw move the object block into the collecting device.
进一步地,所述水平旋转机构包括固定在车架上的第一舵机支架,所述第一舵机支架内部安装有竖直放置的第一舵机,所述第一舵机的转轴向上穿过第一舵机支架顶面并连接有旋转平台。Further, the horizontal rotation mechanism includes a first steering gear bracket fixed on the vehicle frame, a vertically placed first steering gear is installed inside the first steering gear bracket, and the rotating shaft of the first steering gear passes upward. It passes through the top surface of the first steering gear bracket and is connected with a rotating platform.
进一步地,所述高度调节机构包括固定在旋转平台上的第二舵机支架,所述第二舵机支架侧面固定有水平转轴,所述水平转轴上转动连接有机械后臂。所述第二舵机支架侧面还安装有第二舵机,所述第二舵机转轴垂直穿过第二舵机支架侧壁并连接有后臂连杆,所述后臂连杆的前端转动连接在三角块的第一个角,三角块的第二个角则转动连接在机械后臂的前端。Further, the height adjustment mechanism includes a second steering gear bracket fixed on the rotating platform, a horizontal rotating shaft is fixed on the side of the second steering gear bracket, and a mechanical rear arm is rotatably connected to the horizontal rotating shaft. A second steering gear is also installed on the side of the second steering gear bracket, and the second steering gear rotating shaft vertically passes through the side wall of the second steering gear bracket and is connected with a rear arm link, and the front end of the rear arm link rotates It is connected to the first corner of the triangular block, and the second corner of the triangular block is rotatably connected to the front end of the mechanical rear arm.
进一步地,所述长度调节机构包括固定在旋转平台上的第三舵机支架,所述第三舵机支架侧面安装有第三舵机,所述第三舵机转轴垂直穿过第三舵机支架侧壁并连接有旋转连杆,所述旋转连杆末端转动连接有前臂连杆的末端,所述前臂连杆的前端与机械前臂转动连接,所述机械前臂的中部与机械后臂的前端转动连接,所述前臂连杆与所述机械前臂的连接点和所述机械后臂与所述机械前臂的连接点不重合。所述三角块的第三个角上转动连接从动连杆的末端,所述从动连杆的前端与所述机械前臂前端转动连接。Further, the length adjustment mechanism includes a third steering gear bracket fixed on the rotating platform, a third steering gear is installed on the side of the third steering gear bracket, and the rotation axis of the third steering gear vertically passes through the third steering gear. The side wall of the bracket is connected with a rotating link, the end of the rotating link is rotatably connected with the end of the forearm link, the front end of the forearm link is rotatably connected with the mechanical forearm, and the middle part of the mechanical forearm is connected with the front end of the mechanical rear arm. In rotational connection, the connection point between the forearm link and the mechanical forearm and the connection point between the mechanical rear arm and the mechanical forearm are not coincident. The third corner of the triangular block is rotatably connected to the end of the driven link, and the front end of the driven link is rotatably connected to the front end of the mechanical forearm.
进一步地,所述夹持爪包括固定在所述高度调节机构或长度调节机构任一机构上的夹持支架,所述夹持支架顶面固定有夹持舵机,底面则安装有彼此啮合的两个旋转齿轮,所述夹持舵机转轴垂直穿过夹持支架后与其中一个旋转齿轮同轴相连,各所述旋转齿轮的一侧分别转动连接有爪臂,各所述爪臂分别通过夹持连杆与夹持支架转动连接。Further, the clamping claw includes a clamping bracket fixed on either the height adjustment mechanism or the length adjustment mechanism. Two rotating gears, the rotating shaft of the holding steering gear vertically passes through the holding bracket and is coaxially connected to one of the rotating gears, one side of each rotating gear is respectively connected with a claw arm, and each claw arm passes through the two rotating gears. The clamping link is rotatably connected with the clamping bracket.
进一步地,所述视觉识别装置为安装在夹持装置上的单目相机。Further, the visual recognition device is a monocular camera mounted on the clamping device.
进一步地,所述收集装置为固定在车架上的收集斗。Further, the collection device is a collection bucket fixed on the frame.
进一步地,所述移动装置包括安装在车架两侧的移动轮以及套设在移动轮上的履带,所述移动轮由设在车架中的电机驱动。Further, the moving device includes moving wheels installed on both sides of the vehicle frame and crawler tracks sleeved on the moving wheels, and the moving wheels are driven by a motor provided in the vehicle frame.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
一、本发明中包括车架,车架两侧设有移动装置,此外车架上还设有夹持装置,夹持装置上还设有视觉识别装置,以上三种装置都与控制中心电性连接,控制中心通过对视觉识别装置传输回的信号进行分析,继而向移动装置和夹持装置发送信号,从而将待抓取物体精确地移动到收集装置内,这一系列过程均为自动进行,人工只需要将收集装置内的物体定时清理即可,有效地节省了人力资源。此外,机器的反应速度、运转时长也是人力所不能及,大大地提高了采摘效率。1. The present invention includes a frame with moving devices on both sides of the frame. In addition, the frame is also provided with a clamping device, and the clamping device is also provided with a visual recognition device. The above three devices are all electrically connected to the control center. Connection, the control center analyzes the signal transmitted by the visual recognition device, and then sends a signal to the moving device and the clamping device, so as to accurately move the object to be grasped into the collecting device. This series of processes are all automatic. Only the objects in the collection device need to be cleaned regularly manually, which effectively saves human resources. In addition, the response speed and operation time of the machine are beyond the reach of manpower, which greatly improves the picking efficiency.
二、本发明中,夹持装置包括夹持爪以及用于调整夹持爪位置的水平旋转机构、高度调节机构以及长度调节机构,高度调节机构和长度调节机构统一安装在水平旋转机构上,夹持爪安装在高度调节机构或长度调节机构任一机构上,能够实现对夹持爪的多角度精密调整,灵活避开果树枝叶,最小化果树因采摘而受到的损伤。2. In the present invention, the clamping device includes a clamping claw and a horizontal rotation mechanism for adjusting the position of the clamping claw, a height adjustment mechanism and a length adjustment mechanism. The height adjustment mechanism and the length adjustment mechanism are uniformly installed on the horizontal rotation mechanism. The holding claw is installed on either the height adjustment mechanism or the length adjustment mechanism, which can realize the multi-angle precise adjustment of the clamping claw, flexibly avoid the fruit branches and leaves, and minimize the damage to the fruit tree due to picking.
三、本发明中的自动抓取系统,均由价格比较低廉的组件所构成,包括舵机、单目相机等,便于使用者大量采购,减少其成本支出,从而最大化生产效益。3. The automatic grabbing system in the present invention is composed of relatively low-priced components, including steering gear, monocular camera, etc., which is convenient for users to purchase in large quantities, reduces their cost expenditure, and maximizes production efficiency.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明正面结构示意图;Fig. 2 is the front structure schematic diagram of the present invention;
图3为本发明夹持装置右侧结构示意图;Figure 3 is a schematic diagram of the structure of the right side of the clamping device of the present invention;
图4为本发明夹持装置左侧结构示意图;4 is a schematic diagram of the left side structure of the clamping device of the present invention;
图5为本发明夹持爪结构示意图。FIG. 5 is a schematic view of the structure of the clamping claw of the present invention.
图中:1、移动轮;2、履带;3、收集斗;4、车架;5、控制中心;6、第一舵机支架;7、第一舵机;8、单目相机模块;9、夹持舵机;10、三角块;11、从动连杆;12、机械前臂;13、后臂连杆;14、机械后臂;15、第二舵机;16、前臂连杆;17、旋转连杆;18、第三舵机;19、夹持支架;20、旋转齿轮;21、夹持连杆;22、爪臂。In the figure: 1. Moving wheel; 2. Track; 3. Collecting bucket; 4. Frame; 5. Control center; 6. First steering gear bracket; 7. First steering gear; 8. Monocular camera module; 9 , clamping steering gear; 10, triangle block; 11, driven link; 12, mechanical front arm; 13, rear arm link; 14, mechanical rear arm; 15, second steering gear; 16, forearm link; 17 , rotating connecting rod; 18, the third steering gear; 19, clamping bracket; 20, rotating gear; 21, clamping connecting rod; 22, claw arm.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.
如图1-5所示,一种基于机器视觉识别的自动抓取系统,包括车架4,车架4两侧设有移动装置,移动装置包括安装在车架4两侧的移动轮1以及套设在移动轮1上的履带2,所述移动轮1由设在车架4中的电机驱动。As shown in Figures 1-5, an automatic grasping system based on machine vision recognition includes a
车架4上还设有控制中心5、夹持装置以及收集装置,收集装置为固定在车架4上的收集斗3。夹持装置包括夹持爪以及用于调整夹持爪位置的水平旋转机构、高度调节机构以及长度调节机构,高度调节机构和长度调节机构统一安装在水平旋转机构上。水平旋转机构包括固定在车架4上的第一舵机支架6,第一舵机支架6内部安装有竖直放置的第一舵机7,第一舵机7的转轴向上穿过第一舵机支架6顶面并连接有旋转平台。高度调节机构包括固定在旋转平台上的第二舵机支架,第二舵机支架侧面固定有水平转轴,水平转轴上转动连接有机械后臂14。第二舵机支架侧面还安装有第二舵机15,第二舵机15转轴垂直穿过第二舵机支架侧壁并连接有后臂连杆13,后臂连杆13的前端转动连接在三角块10的第一个角,三角块10的第二个角则转动连接在机械后臂14的前端。长度调节机构包括固定在旋转平台上的第三舵机支架,第三舵机支架侧面安装有第三舵机18,第三舵机18转轴垂直穿过第三舵机支架侧壁并连接有旋转连杆17,旋转连杆17末端转动连接有前臂连杆16的末端,前臂连杆16的前端与机械前臂12转动连接,机械前臂12的中部与机械后臂14的前端转动连接,前臂连杆16与机械前臂12的连接点和机械后臂14与机械前臂12的连接点不重合。三角块10的第三个角上转动连接从动连杆11的末端,从动连杆11的前端与机械前臂12前端转动连接。夹持爪包括固定在机械前臂12前端的夹持支架19,夹持支架19顶面固定有夹持舵机9,底面则安装有彼此啮合的两个旋转齿轮20,夹持舵机9转轴垂直穿过夹持支架19后与其中一个旋转齿轮20同轴相连,各旋转齿轮20的一侧分别转动连接有爪臂22,各爪臂22分别通过夹持连杆21与夹持支架19转动连接。夹持爪上设有视觉识别装置,视觉识别装置为安装在夹持支架19顶面上的单目相机8。其中,移动装置中的电机、单目相机8以及夹持装置中的一系列舵机与控制中心5之间采用电性连接。The
需要说明的是,本发明一种基于机器视觉识别的自动抓取系统的工作原理包括以下步骤:It should be noted that the working principle of an automatic grasping system based on machine vision recognition of the present invention includes the following steps:
一、通过单目相机8对待抓取物块进行识别定位,然后将该物块的位置信息传输到控制中心(5);1. Identify and locate the object to be grasped through the
二、控制中心(5)获取到待抓取物块的位置信息后,首先通过控制设在车架中的电机驱动移动轮1,移动轮1将自动抓取系统移动到夹持装置的抓取范围之内。其中,移动轮1上视地面环境可选择性地套设有履带2。随后,根据控制中心(5)的位置调整命令,第一舵机7带动旋转平台开始转动,旋转平台带动高度调节机构以及长度调节机构进行水平方向的调整。水平方向调整完毕后,第二舵机15带动后壁连杆13转动,后臂连杆13通过三角块10带动机械后臂14一同转动,进而可以使得机械后臂14前端的高度得以调整。高度调整完毕后,第三舵机18通过旋转连杆17带动前臂连杆16进行往复运动,前臂连杆16的前端与机械前臂12转动连接,机械前臂12的中部与机械后臂14的前端转动连接,当前臂连杆16推拉机械前臂12时,机械前臂12会以前后臂的连接点为支点进行伸展与收缩,从而起到调整机械臂整体长度的效果。当水平、该高度与长度调节完毕,夹持爪正好移动到待抓物品的位置,此时夹持舵机9带动旋转齿轮20转动,旋转齿轮20带动两侧的爪臂22运动,爪臂22以与夹持支架19转动连接的夹持连杆21为支撑杆进行夹持运动。2. After the control center (5) obtains the position information of the object to be grasped, it first drives the moving
三、控制中心(5)通过夹持爪的状态判断是否成功抓取待抓取物块,若判断抓取失败,则通过控制上述的水平旋转机构、高度调节机构以及长度调节机构使得夹持爪返回初始位置,然后通过单目相机8对待抓取物块进行重新定位,进一步地控制移动轮1进行移动,然后再控制夹持装置进行重新抓取;若判断抓取物块成功,则控制中心(5)通过控制水平旋转机构、高度调节机构以及长度调节机构使得夹持爪将物块移动至收集斗3内。3. The control center (5) judges whether the block to be grasped is successfully grasped by the state of the clamping claw. If it is judged that the grasping fails, the clamping claw is controlled by the above-mentioned horizontal rotation mechanism, height adjustment mechanism and length adjustment mechanism. Return to the initial position, and then use the
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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