CN114302638B - Screen plate for processing LED luminous glass and use method - Google Patents
Screen plate for processing LED luminous glass and use method Download PDFInfo
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- CN114302638B CN114302638B CN202111454594.XA CN202111454594A CN114302638B CN 114302638 B CN114302638 B CN 114302638B CN 202111454594 A CN202111454594 A CN 202111454594A CN 114302638 B CN114302638 B CN 114302638B
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Abstract
The invention discloses a screen plate for processing LED luminescent glass, which mainly comprises: screen a, screen b, backing plate, sealing plate, etc.; the screen plate a comprises a steel plate provided with square holes at intervals, single-sided transparent gummed paper is stuck at the square holes, a frame is fixed on the periphery of the steel plate, a transparent sealing plate is fixed on the frame, and air charging holes are formed in the side edges of the frame; the screen plate b comprises a steel plate provided with hole units which are fixed at intervals, the number of the small holes of the hole units is the same as that of the LED lamp bead welding discs, and frames are fixed on the periphery of the steel plate; the backing plate is stuck on the screen plate a and arranged between the screen plate a and the screen plate b. Through the mutual cooperation of otter board a, otter board b, backing plate, closing plate, can realize that LED lamp pearl welds the quotation and glue fast, fixed welding, improved production efficiency, and LED lamp pearl arranges evenly, unanimously.
Description
Technical field:
the invention relates to the technical field of luminous glass production, in particular to a use method of a screen plate for processing LED luminous glass.
The background technology is as follows:
electro-optical glass, that is, an organic combination of light, electricity and glass. The photoelectric glass is widely applied, is widely used in the aspects of display, building brightening, landscape brightening and the like, is widely used in various display occasions, can be customized according to the requirements of customers, and has adjustable color, brightness and patterns, rich and various changes and good appearance display effect.
The LED photoelectric glass has the characteristics of permeability, riot resistance, water resistance, ultraviolet resistance, designability and the like, is a safety glass, has the effects of ultraviolet resistance and partial infrared rays, can be widely applied to the indoor and outdoor, is energy-saving and environment-friendly, is widely applied to various design and application end fields, and can be designed to change display patterns, colors, brightness and the like.
When the existing LED photoelectric glass is produced, the surfaces of LED lamp beads are required to be coated with glue, then the LED lamp beads are uniformly arranged on the surfaces of the glass, the LED lamp beads are high in density and large in quantity, the glue coating and the installation are manually carried out on the photoelectric glass, the production efficiency is low, the lamp bead arrangement consistency is poor, the qualification rate fluctuation is high, and the use is affected.
The invention comprises the following steps:
aiming at the defects of the prior art, the invention provides a use method of a screen plate for processing LED luminescent glass.
The technical problems to be solved by the invention are realized by adopting the following technical scheme: a screen for processing LED luminescent glass, comprising: the screen plate a, the screen plate b, single-sided gummed paper, double-sided adhesive tape, a lining plate and a sealing cover;
the screen plate a comprises a steel plate provided with square holes which are fixed at intervals, a frame is fixed on the periphery of the steel plate, transparent single-sided gummed paper is stuck on the steel plate, the square holes are stuck and covered by the single-sided gummed paper, a transparent sealing cover is fixed on the frame, and air filling holes are arranged on the side edges of the frame; the size of the square hole is 0.1-0.3 mm larger than that of the corresponding LED lamp bead, and the LED lamp bead can be adhered to single-sided gummed paper through the square hole;
the screen plate b comprises a steel plate provided with hole units fixed at intervals, and a frame is fixed on the periphery of the steel plate; the number of the small holes of the hole unit is the same as the number of the bonding pads corresponding to the LED lamp beads, and the lamp bead bonding pads can penetrate through the small holes of the hole unit.
A backing plate is fixedly arranged between the screen plate a and the screen plate b, the thickness of the backing plate is smaller than the thickness of the LED lamp beads by 0.2-0.4 mm, holes corresponding to square holes of the screen plate a are formed in the backing plate, the size of the holes is larger than that of the square holes by 1-2 mm, and the backing plate is adhered to the screen plate a through double-sided adhesive paper;
the screen plate for processing the LED luminous glass is characterized in that the screen plate a and the screen plate b are matched for use, and the use method comprises the following steps:
s1, sticking LED lamp beads on single-sided gummed paper at the positions corresponding to square holes of a screen plate a, wherein bonding pads of the LED lamp beads protrude out of the outer surface of the backing plate stuck by the screen plate a, sticking the LED lamp beads one by one on the single-sided gummed paper at the positions of the square holes of a steel plate of the screen plate a, and then placing the screen plate a upwards with the bonding pads of the LED lamp beads;
s2, adhering the screen plate b to the screen plate a, enabling the LED lamp bead welding discs to protrude out of the surface of the steel plate through hole units of the steel plate of the screen plate b, brushing conductive adhesive on the upper surface of the steel plate, enabling the conductive adhesive to be uniformly coated on each LED lamp bead welding disc, and removing the screen plate b;
s3, spot LED lamp bead bonding glue at the center of the LED lamp bead position of the glass to be bonded with the LED lamp beads, then buckle the screen plate a on the glass, and inflate the inner cavity of the screen plate a through inflation holes on the frame of the screen plate a to enable the LED lamp bead welding disc to be tightly bonded with the surface of the glass, and take down the screen plate a after the LED lamp bead bonding glue is solidified, so that the LED lamp beads are bonded on the surface of the glass;
and S5, heating the glass adhered with the LED lamp beads to a set temperature range and keeping the temperature range for a set time, and melting and adhering the conductive adhesive adhered to the bonding pad to realize the welding and installation of the LED lamp beads.
The invention has the beneficial effects that: compared with the prior art, the device is ingenious in design, through the mutual cooperation of the screen plate a, the screen plate b, the backing plate and the sealing cover, the accurate positioning of the LED lamp beads can be realized, the surface of the welding disc of the LED lamp beads is coated with conductive adhesive rapidly, the installation efficiency is improved by welding, and the lamp beads are uniformly, consistently and stably arranged.
Description of the drawings:
FIG. 1 is an exploded view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the screen a of the present invention above;
FIG. 3 is a schematic view showing the structure of the screen b of the present invention in a state of brushing conductive adhesive thereon;
FIG. 4 is an enlarged view of A in FIG. 3;
reference numerals in the drawings: 1. a screen plate a; 101. a steel plate b; 102. square holes; 103. a frame; 104. an air filling hole; 2. a screen b; 201. a steel plate; 202. a hole unit; 203. a frame; 3. single-sided gummed paper; 4. double-sided offset paper; 5. a backing plate; 501. a hole; 6. a sealing plate; 7. LED lamp beads; 701. and a bonding pad.
The specific embodiment is as follows:
the invention is further described with reference to the following detailed drawings in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the implementation of the invention easy to understand.
It will be understood that when an element is referred to as being "fixed to" another element, it can be on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Example 1
As shown in fig. 1-4, the present invention provides a screen for processing LED luminescent glass and a method of use, comprising: the screen plate a1, the screen plate b2, the single-sided offset paper 3, the double-sided offset 4, the lining plate 5, the sealing plate 6 and the like;
the screen plate a1 comprises a steel plate 101, square holes 102 are formed in the steel plate 101 at intervals, a frame 103 is fixed on the periphery of the steel plate 101, transparent single-sided adhesive paper 3 is adhered to the steel plate 101, the single-sided adhesive paper 3 is adhered to cover the square holes 102, a transparent sealing plate 6 is fixed on the frame 103, and an air charging hole 104 is formed in the side edge of the frame 103;
the screen b2 comprises a steel plate 201, hole units 202 fixed at intervals are formed in the steel plate 201, and a frame 203 is fixed on the periphery of the steel plate 201;
the size of the square hole 102 is 0.1-0.3 mm larger than the corresponding size of the LED lamp bead 7, and the LED lamp bead 7 can be adhered to the single-sided offset paper 3 through the square hole 102;
the number of the holes of the hole unit 203 is the same as the number of the bonding pads 701 corresponding to the LED lamp beads 7, and the bonding pads 701 can penetrate through the holes of the hole unit 202.
A backing plate 5 is arranged between the screen plate a1 and the screen plate b2, the thickness of the backing plate 5 is smaller than the thickness of the LED lamp beads 7 by 0.2-0.4 mm, holes 501 corresponding to the square holes 102 are formed in the backing plate 5, the size of the holes 501 is larger than the size of the square holes 102 by 1-2 mm, and the backing plate 5 and the screen plate a1 are adhered together by double-sided adhesive paper 4;
the screen plate for processing the LED luminous glass is characterized in that the screen plate a and the screen plate b are matched for use, and the use method comprises the following steps:
s1, sticking LED lamp beads 7 on single-sided adhesive paper 3 at the position, corresponding to square holes 102, of a screen plate a1, enabling bonding pads 701 of the LED lamp beads 7 to protrude out of the outer surface of a backing plate 5 stuck with the screen plate a1, sticking the LED lamp beads 7 on the single-sided adhesive paper 3 at the position, corresponding to the square holes 102, of a steel plate 101 one by one, and then placing the screen plate a1 with the bonding pads 701 facing upwards;
s2, adhering the screen plate b2 to the screen plate a1, enabling the bonding pads 701 to protrude out of the upper surface of the steel plate 201 through the hole units 202, brushing conductive adhesive on the upper surface of the steel plate 201, enabling the conductive adhesive to be uniformly adhered to each bonding pad 701, and removing the screen plate b2;
s3, spot LED lamp bead bonding glue at the center of the LED lamp bead position of the glass to be adhered with the LED lamp bead 7, then buckle the screen plate a1 on the glass, inflate the inner cavity of the screen plate a1 through the inflation holes 104 to enable the bonding pad 701 to be tightly adhered to the surface of the glass, and take down the screen plate a1 after the LED lamp bead bonding glue is solidified, so that the LED lamp bead 7 is adhered on the surface of the glass;
and S5, heating the glass adhered with the LED lamp beads 7 to a set temperature range and keeping the temperature for a set time, and melting and adhering the conductive adhesive adhered to the bonding pad 701 to realize the installation of the LED lamp beads 7.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. A screen for processing LED luminescent glass, comprising: the screen plate a (1), the screen plate b (2), the single-sided offset paper (3), the double-sided offset paper (4), the lining plate (5) and the sealing plate (6);
the screen plate a (1) comprises a steel plate (101), square holes (102) are formed in the steel plate (101) at intervals, a frame (103) is fixed around the steel plate (101), transparent single-sided adhesive paper (3) is adhered to the steel plate (101), the single-sided adhesive paper (3) covers the square holes (102), a transparent sealing plate (6) is fixed on the frame (103), and air charging holes (104) are formed in the side edges of the frame;
the screen plate b (2) comprises a steel plate (201), hole units (202) fixed at intervals are formed in the steel plate (201), and a frame (203) is fixed around the steel plate (201);
the size of the square hole (102) is 0.1 mm-0.3 mm larger than the corresponding LED lamp bead (7), and the LED lamp bead (7) can be adhered to the single-sided offset paper (3) through the square hole (102);
the number of the small holes of the hole unit (202) is the same as the number of the bonding pads (701) corresponding to the LED lamp beads (7), and the bonding pads (701) can penetrate through the small holes of the hole unit (202);
the LED screen is characterized in that a base plate (5) is arranged between the screen plate a (1) and the screen plate b (2), the thickness of the base plate (5) is smaller than the thickness of the LED lamp beads (7) by 0.2-0.4 mm, holes (501) corresponding to the square holes (102) are formed in the base plate (5), the size of each hole (501) is larger than that of each square hole (102) by 1-2 mm, and the base plate (5) and the screen plate a (1) are adhered together by double-sided adhesive paper (4).
2. A screen for processing LED luminescent glass according to claim 1, wherein the screen a (1) is used in combination with the screen b (2).
3. A method of using a screen for processing LED luminescent glass according to claim 1 or 2, comprising the steps of:
s1, sticking LED lamp beads (7) on single-sided adhesive paper (3) at the position corresponding to square holes (102) of a screen plate a (1), enabling bonding pads (701) of the LED lamp beads (7) to protrude out of the outer surface of a backing plate (5) stuck with the screen plate a (1), sticking the LED lamp beads one by one on the single-sided adhesive paper (3) at the position corresponding to the square holes (102) of a steel plate (101), and then placing the screen plate a (1) upwards at the positions of the bonding pads (701);
s2, adhering the screen plate b (2) to the screen plate a (1), enabling the bonding pads (701) to protrude out of the upper surface of the steel plate (201) through the hole units (202), then brushing conductive adhesive on the upper surface of the steel plate (201), enabling the conductive adhesive to be uniformly adhered to each bonding pad (701), and then removing the screen plate b (2);
s3, an LED lamp bead bonding glue is dotted at the center of the LED lamp bead position of the glass to be bonded with the LED lamp bead (7), then the screen plate a (1) is buckled on the glass, the inner cavity of the screen plate a (1) is inflated through the inflation holes (104) to enable the bonding pad (701) to be tightly bonded with the surface of the glass, and after the LED lamp bead bonding glue is solidified, the screen plate a (1) is taken down to realize that the LED lamp bead (7) is bonded on the surface of the glass;
and S5, heating the glass adhered with the LED lamp beads (7) to a set temperature range and keeping the temperature for a set time, and melting and adhering the conductive adhesive adhered to the bonding pad (701) to realize the installation of the LED lamp beads (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111454594.XA CN114302638B (en) | 2021-12-01 | 2021-12-01 | Screen plate for processing LED luminous glass and use method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111454594.XA CN114302638B (en) | 2021-12-01 | 2021-12-01 | Screen plate for processing LED luminous glass and use method |
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| CN114302638A CN114302638A (en) | 2022-04-08 |
| CN114302638B true CN114302638B (en) | 2023-05-26 |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114801433B (en) * | 2022-04-19 | 2023-07-25 | 利晶微电子技术(江苏)有限公司 | Special jig for micro LED lamp bead tin coating and tin coating method |
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| CN113129775A (en) * | 2021-04-23 | 2021-07-16 | 大连集思特科技有限公司 | LED intelligent glass display based on laminating method and manufacturing method thereof |
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2021
- 2021-12-01 CN CN202111454594.XA patent/CN114302638B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004241509A (en) * | 2003-02-04 | 2004-08-26 | Matsushita Electric Ind Co Ltd | Led optical source, led illumination device and led display device |
| JP2011009789A (en) * | 2003-03-10 | 2011-01-13 | Toyoda Gosei Co Ltd | Solid element device |
| CN202884865U (en) * | 2012-11-20 | 2013-04-17 | 凌广 | Ultraviolet light emitting diode lamp holder and cold water heat-radiating ultraviolet light emitting diode lamp adopting same |
| KR101484185B1 (en) * | 2014-04-09 | 2015-01-21 | (주) 씨앤씨라이트웨이 | Glass led display |
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