CN114295857A - A swing arm measuring device and method for a grain hulling machine - Google Patents

A swing arm measuring device and method for a grain hulling machine Download PDF

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CN114295857A
CN114295857A CN202111364985.2A CN202111364985A CN114295857A CN 114295857 A CN114295857 A CN 114295857A CN 202111364985 A CN202111364985 A CN 202111364985A CN 114295857 A CN114295857 A CN 114295857A
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swing arm
rubber roller
speed
steering gear
hulling machine
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余南辉
张永林
曹梅丽
万志华
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Wuhan Polytechnic University
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Wuhan Polytechnic University
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Abstract

本发明提出了一种用于砻谷机的摆臂测量装置及方法。该摆臂测量装置包括,横向移动轴,与胶辊平行设置;舵机,设置在所述横向移动轴上,能够沿着横向移动轴移动;摆臂,一端可转动地设置在所述舵机上;角度传感器,安装在所述摆臂与舵机之间,用于测量摆臂相对于舵机的转动角度;测速轮,安装在所述摆臂的另一端,用于测量胶辊的转速;控制单元,与所述角度传感器和测速轮通信连接,基于测量的角度信号和转速信号计算。本发明的方法和装置,可以利用角度传感器测出胶辊半径的减少量,利用测速电机测出胶辊的实时速度,而且可以对胶辊不同位置处进行测量。

Figure 202111364985

The invention provides a swing arm measuring device and method for a grain hulling machine. The swing arm measuring device includes a lateral movement shaft, which is arranged parallel to the rubber roller; a steering gear, which is arranged on the lateral movement shaft and can move along the lateral movement shaft; a swing arm, one end of which is rotatably arranged on the steering gear ; Angle sensor, installed between the swing arm and the steering gear, used to measure the rotation angle of the swing arm relative to the steering gear; Tachometer wheel, installed at the other end of the swing arm, used to measure the rotational speed of the rubber roller; A control unit, connected in communication with the angle sensor and the tachometer, calculates based on the measured angle signal and the rotational speed signal. The method and device of the present invention can use the angle sensor to measure the reduction of the radius of the rubber roller, use the speed measuring motor to measure the real-time speed of the rubber roller, and can measure the different positions of the rubber roller.

Figure 202111364985

Description

一种用于砻谷机的摆臂测量装置及方法A kind of swing arm measuring device and method for grain hulling machine

技术领域technical field

本发明属于砻谷机领域,涉及测量技术,尤其是运用角度传感器测出胶辊半径的减少量和用测速电机测出胶辊的实时速度。具体地,涉及一种用于砻谷机的摆臂测量装置及测量方法。The invention belongs to the field of hulling machines, and relates to measurement technology, in particular to measuring the reduction of the radius of the rubber roller by using an angle sensor and measuring the real-time speed of the rubber roller by using a speed measuring motor. Specifically, it relates to a swing arm measuring device and a measuring method for a grain hulling machine.

背景技术Background technique

随着目前人口数量上升,粮食的供应需求越来越大。大米是由稻谷脱壳再经过一些处理而得来,其中脱壳是一道非常重要的一步。脱壳通常需要使用砻谷机,因此砻谷机的应用越来越广泛。根据实地调查以及粮食厂人员反应,目前用于去壳的关键构件为两个初始半径一致的大型橡胶辊,两个胶辊中有一个胶辊是定胶辊,另一个是动胶辊,谷物进入两者的间隙脱壳。砻谷机长时间使用后,两个胶辊与谷物长时间磨擦,导致两胶辊之间的间隙变大,严重的影响了脱壳的质量。With the current population increase, the demand for food supply is increasing. Rice is obtained from rice husks and then some processing, among which hulling is a very important step. Hulling usually requires the use of a grain husker, so the application of grain husker is more and more extensive. According to the on-site investigation and the feedback of grain factory personnel, the key components currently used for shelling are two large rubber rollers with the same initial radius. One of the two rubber rollers is a fixed rubber roller, and the other is a moving rubber roller. Enter the gap between the two to shell out. After the husker has been used for a long time, the two rubber rollers rubbed against the grain for a long time, resulting in a larger gap between the two rubber rollers, which seriously affected the quality of shelling.

因此,需要检测胶辊表面的磨损程度,尤其是检测胶辊直径的减少量。因此,需要设计一种用于砻谷机的测量装置,用于测量胶辊直径的减少量。Therefore, it is necessary to detect the degree of wear on the surface of the rubber roller, especially the reduction in the diameter of the rubber roller. Therefore, there is a need to design a measuring device for a grain huller to measure the reduction in the diameter of the rubber roller.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于通过角度传感器测量砻谷机胶辊在与稻谷摩擦过程中直径的减少量,同时运用测速电机测量胶辊运转过程中的速度,测量这些参数有利于砻谷机更加精准的调整胶辊,提高脱壳效率和脱壳质量。The purpose of the present invention is to measure the reduction of the diameter of the rubber roller of the rice hulling machine in the process of rubbing with the paddy through the angle sensor, and use the speed measuring motor to measure the speed of the rubber roller during the operation process. Cots, improve shelling efficiency and shelling quality.

根据本发明的一个方面,提供一种用于砻谷机的摆臂测量装置,该摆臂测量装置包括:According to one aspect of the present invention, there is provided a swing arm measuring device for a grain hulling machine, the swing arm measuring device comprising:

横向移动轴,与胶辊平行设置;The lateral movement axis is set parallel to the rubber roller;

舵机,设置在所述横向移动轴上,能够沿着横向移动轴移动;The steering gear is arranged on the lateral movement axis and can move along the lateral movement axis;

摆臂,一端可转动地设置在所述舵机上;a swing arm, one end of which is rotatably arranged on the steering gear;

角度传感器,安装在所述摆臂与舵机之间,用于测量摆臂相对于舵机的转动角度;an angle sensor, installed between the swing arm and the steering gear, for measuring the rotation angle of the swing arm relative to the steering gear;

测速轮,安装在所述摆臂的另一端,用于测量胶辊的转速;A tachometer wheel, installed at the other end of the swing arm, is used to measure the rotational speed of the rubber roller;

控制单元,与所述角度传感器和测速轮通信连接,基于测量的角度信号和转速信号计算。A control unit, connected in communication with the angle sensor and the tachometer wheel, calculates based on the measured angle signal and the rotational speed signal.

进一步地,所述舵机包括摆臂驱动装置和电磁离合器,所述摆臂驱动装置通过电磁离合器驱动所述摆臂正向摆动或反向摆动。Further, the steering gear includes a swing arm driving device and an electromagnetic clutch, and the swing arm driving device drives the swing arm to swing forward or reversely through the electromagnetic clutch.

进一步地,所述测速轮表面设置有接触传感器,与所述控制单元通信连接;Further, the surface of the speed measuring wheel is provided with a contact sensor, which is connected in communication with the control unit;

所述电磁离合器与所述控制单元通信连接,所述控制单元基于接触传感器检测的信号控制所述电磁离合器的分离与闭合。The electromagnetic clutch is connected in communication with the control unit, and the control unit controls the opening and closing of the electromagnetic clutch based on the signal detected by the contact sensor.

进一步地,所述测速轮包括:Further, the speed measuring wheel includes:

测速轮体,内部为中空结构,设置有两块对称分布的弧形磁铁;The speed measuring wheel body has a hollow structure inside, and is provided with two symmetrically distributed arc magnets;

动生电金属网,安装在所述测速轮体的内部,所述动生电金属网为圆筒形,两端设置有集流金属圈,集流金属圈通过导线连接到外部电流表。The motional electric metal mesh is installed inside the tachometer wheel body, the motional electric metal mesh is cylindrical, and both ends are provided with a current collecting metal ring, and the current collecting metal ring is connected to an external ammeter through a wire.

进一步地,所述测速轮体可转动地安装在所述摆臂的另一端,所述动生电金属网固定地安装在所述摆臂的另一端。Further, the speed-measuring wheel body is rotatably mounted on the other end of the swing arm, and the motional electric metal mesh is fixedly mounted on the other end of the swing arm.

进一步地,还包括挡板,用于对所述摆臂的反向摆动进行限位。Further, a baffle plate is also included for limiting the reverse swing of the swing arm.

进一步地,所述舵机具有驱动机构,用于驱动舵机沿着横向移动轴移动。Further, the steering gear has a driving mechanism for driving the steering gear to move along the lateral movement axis.

进一步地,所述摆臂的另一端具有支架,所述测速轮体通过轴承安装在所述支架上。Further, the other end of the swing arm has a bracket, and the speed measuring wheel body is mounted on the bracket through a bearing.

根据本发明的另一个方面,提供一种用于砻谷机的摆臂测量方法,其特征在于,该方法包括:According to another aspect of the present invention, there is provided a swing arm measurement method for a grain hulling machine, characterized in that the method comprises:

步骤1:舵机驱动摆臂偏转,使得测速轮体的表面接触胶辊;Step 1: The steering gear drives the swing arm to deflect, so that the surface of the speed measuring wheel body contacts the rubber roller;

步骤2:控制电磁离合器分离,使得摆臂与胶辊保持接触状态;Step 2: Control the separation of the electromagnetic clutch to keep the swing arm and the rubber roller in contact;

步骤3:利用角度传感器测出摆臂的转动角度;Step 3: Use the angle sensor to measure the rotation angle of the swing arm;

步骤4:利用测速轮的测速电机测出测速轮体的速度;Step 4: Use the tachometer motor of the tachometer wheel to measure the speed of the tachometer wheel body;

步骤5:控制单元根据摆臂的转动角度计算出接触位置处的胶辊直径,根据测速轮体的速度计算出胶辊速度。Step 5: The control unit calculates the diameter of the rubber roller at the contact position according to the rotation angle of the swing arm, and calculates the speed of the rubber roller according to the speed of the speed measuring wheel body.

进一步地,该方法还包括:Further, the method also includes:

步骤6:控制电磁离合器闭合,使得摆臂反转,测速轮体的表面脱离胶辊;Step 6: Control the electromagnetic clutch to close, so that the swing arm is reversed, and the surface of the speed measuring wheel body is separated from the rubber roller;

步骤7:控制舵机沿横向移动轴移动到不同位置,重复步骤1-5。Step 7: Control the servo to move to different positions along the lateral movement axis, repeat steps 1-5.

本发明的方法和装置,可以利用角度传感器测出胶辊半径的减少量,利用测速电机测出胶辊的实时速度,而且可以对胶辊不同位置处进行测量。The method and device of the present invention can use the angle sensor to measure the reduction of the radius of the rubber roller, use the speed measuring motor to measure the real-time speed of the rubber roller, and can measure the different positions of the rubber roller.

附图说明Description of drawings

通过结合附图对本公开示例性实施方式进行更详细的描述,本公开的上述以及其它目的、特征和优势将变得更加明显,其中,在本公开示例性实施方式中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present disclosure will become more apparent from the more detailed description of the exemplary embodiments of the present disclosure taken in conjunction with the accompanying drawings, wherein the same reference numerals generally refer to the exemplary embodiments of the present disclosure. same parts.

图1为本发明实施例的舵机中心点和胶辊和测速轮体的二维示意图。FIG. 1 is a two-dimensional schematic diagram of a steering gear center point, a rubber roller and a speed measuring wheel body according to an embodiment of the present invention.

图2为本发明实施例的砻谷机内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the grain hulling machine according to the embodiment of the present invention.

图3为本发明实施例的测速轮体与胶辊接触的示意图。FIG. 3 is a schematic diagram of the contact between the speed measuring wheel body and the rubber roller according to the embodiment of the present invention.

图4为本发明实施例的摆臂放大图。FIG. 4 is an enlarged view of a swing arm according to an embodiment of the present invention.

图5为本发明实施例的舵机结构示意图。FIG. 5 is a schematic structural diagram of a steering gear according to an embodiment of the present invention.

图6为本发明实施例的测速电机内部结构示意图。FIG. 6 is a schematic diagram of the internal structure of the tachometer motor according to the embodiment of the present invention.

图7为本发明实施例的工作流程图。FIG. 7 is a working flowchart of an embodiment of the present invention.

附图标记:Reference number:

1、挡板,2、测速轮,3、摆臂,4、舵机,5、横向移动轴,6、胶辊,7、角度传感器,8、动生电金属网,9、导线及导线外壳固定装置,10、集流金属圈,11、测速轮体,12、轴承,13、弧形磁铁。1. Baffle plate, 2. Tachometer wheel, 3. Swing arm, 4. Steering gear, 5. Lateral moving shaft, 6. Rubber roller, 7. Angle sensor, 8. Dynamic metal mesh, 9. Conductor and conductor shell Fixing device, 10, current collecting metal ring, 11, tachometer wheel body, 12, bearing, 13, arc magnet.

具体实施方式Detailed ways

下面将参照附图更详细地描述本公开的优选实施方式。虽然附图中显示了本公开的优选实施方式,然而应该理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本公开更加透彻和完整,并且能够将本公开的范围完整地传达给本领域的技术人员。Preferred embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While preferred embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

本发明的提供一种用于砻谷机的摆臂测量装置,该摆臂测量装置包括,横向移动轴,与胶辊平行设置;The invention provides a swing arm measuring device for a grain hulling machine. The swing arm measuring device includes a lateral movement shaft, which is arranged in parallel with the rubber roller;

舵机,设置在所述横向移动轴上,能够沿着横向移动轴移动;The steering gear is arranged on the lateral movement axis and can move along the lateral movement axis;

摆臂,一端可转动地设置在所述舵机上;a swing arm, one end of which is rotatably arranged on the steering gear;

角度传感器,安装在所述摆臂与舵机之间,用于测量摆臂相对于舵机的转动角度;an angle sensor, installed between the swing arm and the steering gear, for measuring the rotation angle of the swing arm relative to the steering gear;

测速轮,安装在所述摆臂的另一端,用于测量胶辊的转速;A tachometer wheel, installed at the other end of the swing arm, is used to measure the rotational speed of the rubber roller;

控制单元,与所述角度传感器和测速轮通信连接,基于测量的角度信号和转速信号计算。A control unit, connected in communication with the angle sensor and the tachometer wheel, calculates based on the measured angle signal and the rotational speed signal.

如图1所示,可以通过角度传感器测量出摆臂的转动角度α,O1为摆臂的转轴中心,O2为测速轮的转轴中心,O3为胶辊的转轴中心。O1与O2之间的距离时固定的,O1与O3之间的距离时固定的,O3与O2之间的距离由于胶辊磨损所以是未知的。测量出摆臂的转动角度α后,可以通过Sinα,计算出O3与O2之间的距离,减去测速轮体的半径,获得胶辊此位置处的半径,与胶辊标准半径相减,能够计算出胶辊的半径减少量。As shown in Figure 1, the rotation angle α of the swing arm can be measured by the angle sensor, O 1 is the center of the swing arm's rotation axis, O 2 is the center of the rotation axis of the tachometer wheel, and O 3 is the center of the rotation axis of the rubber roller. The distance between O 1 and O 2 is fixed, the distance between O 1 and O 3 is fixed, and the distance between O 3 and O 2 is unknown due to rubber roller wear. After measuring the rotation angle α of the swing arm, you can calculate the distance between O 3 and O 2 through Sinα, subtract the radius of the tachometer wheel body, and obtain the radius of the rubber roller at this position, which is subtracted from the standard radius of the rubber roller. , the radius reduction of the rubber roller can be calculated.

进一步地,舵机在横向移动轴上运动(通过控制单元控制舵机左右运行),测量不同位置处的摆臂转动角度,计算出该位置处的胶辊的直径减少量。这样就可以测出胶辊纵向每一位置的直径减少量。Further, the steering gear moves on the lateral movement axis (the steering gear is controlled by the control unit to run left and right), the rotation angle of the swing arm at different positions is measured, and the diameter reduction of the rubber roller at the position is calculated. In this way, the diameter reduction of each position in the longitudinal direction of the rubber roller can be measured.

进一步地,所述舵机包括摆臂驱动装置和电磁离合器,所述摆臂驱动装置通过电磁离合器驱动所述摆臂正向摆动或反向摆动。所述测速轮表面设置有接触传感器,与所述控制单元通信连接;所述电磁离合器与所述控制单元通信连接,所述控制单元基于接触传感器检测的信号控制所述电磁离合器的分离与闭合。Further, the steering gear includes a swing arm driving device and an electromagnetic clutch, and the swing arm driving device drives the swing arm to swing forward or reversely through the electromagnetic clutch. The surface of the speed measuring wheel is provided with a contact sensor, which is communicatively connected to the control unit; the electromagnetic clutch is communicatively connected to the control unit, and the control unit controls the separation and closing of the electromagnetic clutch based on the signal detected by the contact sensor.

进一步地,所述测速轮包括:测速轮体,内部为中空结构,设置有两块对称分布的弧形磁铁;动生电金属网,安装在所述测速轮体的内部,所述动生电金属网为圆筒形,两端设置有集流金属圈,集流金属圈通过导线连接到外部电流表。所述测速轮体可转动地安装在所述摆臂的另一端,所述动生电金属网固定地安装在所述摆臂的另一端。Further, the speed measuring wheel includes: a speed measuring wheel body, the interior is a hollow structure, and two symmetrically distributed arc-shaped magnets are arranged; The metal mesh is cylindrical, and the current collecting metal rings are arranged at both ends, and the current collecting metal rings are connected to the external ammeter through wires. The speed-measuring wheel body is rotatably mounted on the other end of the swing arm, and the motion-generated electric metal mesh is fixedly mounted on the other end of the swing arm.

测速轮体部分与胶辊接触时,测速轮体与胶辊达到线速度同步状态。测速轮体带动弧形磁铁转动,内部的动生电金属网固定不动,因而动生电金属网的金属线相对两块弧形磁铁产生的磁感线发生切割运动,产生电动势进而从两端的导线与外部电流表形成通路,根据已知的磁感应强度大小,切割金属线的长度,可以计算出测速轮的转速。根据测速轮体半径计算得出测速轮体的线速度,由于测速轮体与胶辊的线速度相同,因此可以得到胶辊的线速度,根据胶辊的半径可计算出胶辊的转速。When the speed-measuring wheel body is in contact with the rubber roller, the speed-measuring wheel body and the rubber roller reach the state of line speed synchronization. The tachometer wheel drives the arc-shaped magnet to rotate, and the internal dynamic electric metal mesh is fixed, so the metal wire of the dynamic electric metal mesh cuts relative to the magnetic field lines generated by the two arc-shaped magnets, generating electromotive force and then from the two ends. The wire forms a path with the external ammeter, and the speed of the tachometer wheel can be calculated according to the known magnetic induction intensity and the length of the cut metal wire. According to the radius of the tachometer wheel body, the linear speed of the tachometer wheel body is calculated. Since the tachometer wheel body and the rubber roller have the same linear speed, the linear speed of the rubber roller can be obtained, and the rotation speed of the rubber roller can be calculated according to the radius of the rubber roller.

根据本发明的另一个方面,提供一种用于砻谷机的摆臂测量方法,其特征在于,该方法包括:According to another aspect of the present invention, there is provided a swing arm measurement method for a grain hulling machine, characterized in that the method comprises:

步骤1:舵机驱动摆臂偏转,使得测速轮体的表面接触胶辊;Step 1: The steering gear drives the swing arm to deflect, so that the surface of the speed measuring wheel body contacts the rubber roller;

步骤2:控制电磁离合器分离,使得摆臂与胶辊保持接触状态;Step 2: Control the separation of the electromagnetic clutch to keep the swing arm and the rubber roller in contact;

步骤3:利用角度传感器测出摆臂的转动角度;Step 3: Use the angle sensor to measure the rotation angle of the swing arm;

步骤4:利用测速轮的测速电机测出测速轮体的速度;Step 4: Use the tachometer motor of the tachometer wheel to measure the speed of the tachometer wheel body;

步骤5:控制单元根据摆臂的转动角度计算出接触位置处的胶辊直径,根据测速轮体的速度计算出胶辊速度。Step 5: The control unit calculates the diameter of the rubber roller at the contact position according to the rotation angle of the swing arm, and calculates the speed of the rubber roller according to the speed of the speed measuring wheel body.

进一步地,该方法还包括:Further, the method also includes:

步骤6:控制电磁离合器闭合,使得摆臂反转,测速轮体的表面脱离胶辊;Step 6: Control the electromagnetic clutch to close, so that the swing arm is reversed, and the surface of the speed measuring wheel body is separated from the rubber roller;

步骤7:控制舵机沿横向移动轴移动到不同位置,重复步骤1-5。Step 7: Control the servo to move to different positions along the lateral movement axis, repeat steps 1-5.

在舵机中有电磁离合器,此电磁离合器受控制单元控制,摆臂的一端与舵机转动连接,另一端与测速轮体转动连接,测速轮体的内部是测速电机,测速轮体的表面有接触传感器。当电源打开时舵机开始工作,驱动摆臂偏转,当测速轮体表面的接触传感器接触胶辊后,控制单元控制电磁离合器分离,此时摆臂保持此状态不动,角度传感器测出摆臂的转动角度,测速电机测出此时胶辊的速度,并将此信息反馈给控制单元进行计算。之后,舵机逆转,控制电磁离合器闭合,驱动摆臂反转,(可设置挡板防止摆臂回转过大),测速轮体脱离胶辊。然后舵机沿着横向移动轴移动到另一位置,控制单元重复上述测量操作,角度传感器测出角度,测速电机测出速度,并将此信息反馈给控制单元,反复执行上述过程可以得到胶辊每个位置的直径减少量。There is an electromagnetic clutch in the steering gear. This electromagnetic clutch is controlled by the control unit. One end of the swing arm is rotationally connected to the steering gear, and the other end is rotationally connected to the tachometer wheel body. The inside of the tachometer wheel body is a tachometer motor. touch sensor. When the power is turned on, the steering gear starts to work and drives the swing arm to deflect. When the contact sensor on the surface of the speed measuring wheel body contacts the rubber roller, the control unit controls the electromagnetic clutch to separate. At this time, the swing arm remains in this state, and the angle sensor detects the swing arm. The speed of the rubber roller at this time is measured by the speed measuring motor, and this information is fed back to the control unit for calculation. After that, the steering gear is reversed, the electromagnetic clutch is controlled to close, the swing arm is driven to reverse, (a baffle can be set to prevent the swing arm from turning too much), and the speed measuring wheel body is separated from the rubber roller. Then the steering gear moves to another position along the lateral movement axis, the control unit repeats the above measurement operation, the angle sensor measures the angle, the speed measuring motor measures the speed, and feeds this information to the control unit, and repeating the above process can get the rubber roller Diameter reduction at each location.

为便于理解本发明实施例的方案及其效果,以下给出一个具体应用示例。本领域技术人员应理解,该示例仅为了便于理解本发明,其任何具体细节并非意在以任何方式限制本发明。To facilitate understanding of the solutions and effects of the embodiments of the present invention, a specific application example is given below. It will be understood by those skilled in the art that this example is provided only to facilitate understanding of the invention and that any specific details thereof are not intended to limit the invention in any way.

接下来,参照附图详细描述本发明的实施例。如图2-6所示,本实施例的用于砻谷机的摆臂测量装置,包括:横向移动轴5,与胶辊6平行设置;舵机4,设置在所述横向移动轴5上,能够沿着横向移动轴5移动;摆臂3,一端可转动地设置在所述舵机4上;角度传感器7,安装在所述摆臂3与舵机4之间,用于测量摆臂3相对于舵机4的转动角度;测速轮2,安装在所述摆臂3的另一端,用于测量胶辊6的转速;控制单元(未示出),与所述角度传感器7和测速轮2通信连接,基于测量的角度信号和转速信号计算。Next, embodiments of the present invention are described in detail with reference to the accompanying drawings. As shown in Figures 2-6, the swing arm measuring device for a grain huller in this embodiment includes: a lateral movement shaft 5, which is arranged in parallel with the rubber roller 6; a steering gear 4, which is arranged on the lateral movement shaft 5 , can move along the lateral movement axis 5; the swing arm 3, one end is rotatably arranged on the steering gear 4; the angle sensor 7 is installed between the swing arm 3 and the steering gear 4 for measuring the swing arm 3 relative to the rotation angle of the steering gear 4; the speed measuring wheel 2, installed on the other end of the swing arm 3, used to measure the rotation speed of the rubber roller 6; the control unit (not shown), with the angle sensor 7 and the speed measuring Wheel 2 communication connection, calculation based on measured angle signal and rotational speed signal.

具体地,测速轮2包括:测速轮体11,内部为中空结构,设置有两块对称分布的弧形磁铁13;动生电金属网8,安装在所述测速轮体11的内部,所述动生电金属网8为圆筒形,两端设置有集流金属圈10,集流金属圈10通过导线及导线外壳固定装置9连接到外部电流表。测速轮体11可转动地安装在所述摆臂3的另一端,所述动生电金属网8固定地安装在所述摆臂3的另一端。Specifically, the speed-measuring wheel 2 includes: a speed-measuring wheel body 11, which is a hollow structure inside and is provided with two symmetrically distributed arc-shaped magnets 13; The motional electric metal mesh 8 is cylindrical, and both ends are provided with a current-collecting metal ring 10 , and the current-collecting metal ring 10 is connected to an external ammeter through a wire and a wire casing fixing device 9 . The speed-measuring wheel body 11 is rotatably mounted on the other end of the swing arm 3 , and the motional electric metal mesh 8 is fixedly mounted on the other end of the swing arm 3 .

舵机4包括摆臂驱动装置和电磁离合器(图中未示出),所述摆臂驱动装置通过电磁离合器驱动所述摆臂3正向摆动或反向摆动。测速轮2表面设置有接触传感器,与所述控制单元通信连接;所述电磁离合器与所述控制单元通信连接,所述控制单元基于接触传感器检测的信号控制所述电磁离合器的分离与闭合。The steering gear 4 includes a swing arm driving device and an electromagnetic clutch (not shown in the figure), and the swing arm driving device drives the swing arm 3 to swing forward or backward through the electromagnetic clutch. The surface of the speed measuring wheel 2 is provided with a contact sensor, which is communicatively connected to the control unit; the electromagnetic clutch is communicatively connected to the control unit, and the control unit controls the separation and closing of the electromagnetic clutch based on the signal detected by the contact sensor.

此外,还包括挡板1,用于对所述摆臂的反向摆动进行限位。摆臂3的另一端具有支架,测速轮体11通过轴承12安装在支架上。In addition, a baffle plate 1 is also included for limiting the reverse swing of the swing arm. The other end of the swing arm 3 has a bracket, and the speed measuring wheel body 11 is mounted on the bracket through the bearing 12 .

图7所示,本发明的另一个实施例,为用于砻谷机的摆臂测量方法,该方法包括:As shown in Figure 7, another embodiment of the present invention is a swing arm measurement method for a grain hulling machine, the method comprising:

首先,打开砻谷机开始工作。First, turn on the grain husker and start working.

控制单元启动控制过程。The control unit starts the control process.

接下来,控制舵机驱动摆臂偏转;Next, control the steering gear to drive the swing arm to deflect;

当测速轮体的表面接触胶辊时,控制电磁离合器分离,使得摆臂与胶辊保持接触状态,利用角度传感器测出摆臂的转动角度,利用测速轮的测速电机测出测速轮体的速度,控制单元根据摆臂的转动角度计算出接触位置处的胶辊直径,根据测速轮体的速度计算出胶辊速度;When the surface of the tachometer wheel body contacts the rubber roller, the electromagnetic clutch is controlled to separate, so that the swing arm and the rubber roller are kept in contact, the rotation angle of the swing arm is measured by the angle sensor, and the speed of the tachometer wheel body is measured by the tachometer motor of the tachometer wheel. , the control unit calculates the diameter of the rubber roller at the contact position according to the rotation angle of the swing arm, and calculates the speed of the rubber roller according to the speed of the speed measuring wheel;

接下来,控制电磁离合器闭合,使得摆臂反转,测速轮体的表面脱离胶辊;Next, the electromagnetic clutch is controlled to close, so that the swing arm is reversed, and the surface of the speed measuring wheel body is separated from the rubber roller;

控制舵机沿横向移动轴移动到不同位置,重复之前的测量步骤,控制单元再次启动控制过程,由此测量胶辊各个位置处的直径和速度。The steering gear is controlled to move to different positions along the lateral movement axis, the previous measurement steps are repeated, and the control unit starts the control process again, thereby measuring the diameter and speed of the rubber roller at each position.

最后,测量完成,关闭砻谷机。Finally, when the measurement is completed, the grain husker is turned off.

以上已经描述了本公开的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。Various embodiments of the present disclosure have been described above, and the foregoing descriptions are exemplary, not exhaustive, and not limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.

Claims (10)

1.一种用于砻谷机的摆臂测量装置,其特征在于,该摆臂测量装置包括:1. a swing arm measuring device for grain hulling machine, is characterized in that, this swing arm measuring device comprises: 横向移动轴,与胶辊平行设置;The lateral movement axis is set parallel to the rubber roller; 舵机,设置在所述横向移动轴上,能够沿着横向移动轴移动;The steering gear is arranged on the lateral movement axis and can move along the lateral movement axis; 摆臂,一端可转动地设置在所述舵机上;a swing arm, one end of which is rotatably arranged on the steering gear; 角度传感器,安装在所述摆臂与舵机之间,用于测量摆臂相对于舵机的转动角度;an angle sensor, installed between the swing arm and the steering gear, for measuring the rotation angle of the swing arm relative to the steering gear; 测速轮,安装在所述摆臂的另一端,用于测量胶辊的转速;A tachometer wheel, installed at the other end of the swing arm, is used to measure the rotational speed of the rubber roller; 控制单元,与所述角度传感器和测速轮通信连接,基于测量的角度信号和转速信号计算。A control unit, connected in communication with the angle sensor and the tachometer wheel, calculates based on the measured angle signal and the rotational speed signal. 2.根据权利要求1所述的用于砻谷机的摆臂测量装置,其特征在于,所述舵机包括摆臂驱动装置和电磁离合器,所述摆臂驱动装置通过电磁离合器驱动所述摆臂正向摆动或反向摆动。2 . The swing arm measuring device for a grain hulling machine according to claim 1 , wherein the steering gear comprises a swing arm drive device and an electromagnetic clutch, and the swing arm drive device drives the swing arm through an electromagnetic clutch. 3 . The arm swings forward or reverse. 3.根据权利要求2所述的用于砻谷机的摆臂测量装置,其特征在于,所述测速轮表面设置有接触传感器,与所述控制单元通信连接;3. The swing arm measuring device for a grain hulling machine according to claim 2, wherein the surface of the speed measuring wheel is provided with a contact sensor, which is communicatively connected with the control unit; 所述电磁离合器与所述控制单元通信连接,所述控制单元基于接触传感器检测的信号控制所述电磁离合器的分离与闭合。The electromagnetic clutch is connected in communication with the control unit, and the control unit controls the opening and closing of the electromagnetic clutch based on the signal detected by the contact sensor. 4.根据权利要求1所述的用于砻谷机的摆臂测量装置,其特征在于,所述测速轮包括:4. the swing arm measuring device for grain hulling machine according to claim 1, is characterized in that, described tachometer wheel comprises: 测速轮体,内部为中空结构,设置有两块对称分布的弧形磁铁;The speed measuring wheel body has a hollow structure inside, and is provided with two symmetrically distributed arc magnets; 动生电金属网,安装在所述测速轮体的内部,所述动生电金属网为圆筒形,两端设置有集流金属圈,集流金属圈通过导线连接到外部电流表。The motional electric metal mesh is installed inside the tachometer wheel body, the motional electric metal mesh is cylindrical, and both ends are provided with a current collecting metal ring, and the current collecting metal ring is connected to an external ammeter through a wire. 5.根据权利要求4所述的用于砻谷机的摆臂测量装置,其特征在于,所述测速轮体可转动地安装在所述摆臂的另一端,所述动生电金属网固定地安装在所述摆臂的另一端。5 . The swing arm measuring device for a grain hulling machine according to claim 4 , wherein the speed measuring wheel body is rotatably installed on the other end of the swing arm, and the motion-generated electric metal mesh is fixed. 5 . installed on the other end of the swing arm. 6.根据权利要求1所述的用于砻谷机的摆臂测量装置,其特征在于,还包括挡板,用于对所述摆臂的反向摆动进行限位。6 . The swing arm measuring device for a grain hulling machine according to claim 1 , further comprising a baffle plate for limiting the reverse swing of the swing arm. 7 . 7.根据权利要求1所述的用于砻谷机的摆臂测量装置,其特征在于,所述舵机具有驱动机构,用于驱动舵机沿着横向移动轴移动。7 . The swing arm measuring device for a grain hulling machine according to claim 1 , wherein the steering gear has a driving mechanism for driving the steering gear to move along the lateral movement axis. 8 . 8.根据权利要求4所述的用于砻谷机的摆臂测量装置,其特征在于,所述摆臂的另一端具有支架,所述测速轮体通过轴承安装在所述支架上。8 . The swing arm measuring device for a grain hulling machine according to claim 4 , wherein the other end of the swing arm has a bracket, and the speed measuring wheel body is mounted on the bracket through a bearing. 9 . 9.一种用于砻谷机的摆臂测量方法,其特征在于,该方法包括:9. A swing arm measurement method for a grain hulling machine, characterized in that the method comprises: 步骤1:舵机驱动摆臂偏转,使得测速轮体的表面接触胶辊;Step 1: The steering gear drives the swing arm to deflect, so that the surface of the speed measuring wheel body contacts the rubber roller; 步骤2:控制电磁离合器分离,使得摆臂与胶辊保持接触状态;Step 2: Control the separation of the electromagnetic clutch to keep the swing arm and the rubber roller in contact; 步骤3:利用角度传感器测出摆臂的转动角度;Step 3: Use the angle sensor to measure the rotation angle of the swing arm; 步骤4:利用测速轮的测速电机测出测速轮体的速度;Step 4: Use the tachometer motor of the tachometer wheel to measure the speed of the tachometer wheel body; 步骤5:控制单元根据摆臂的转动角度计算出接触位置处的胶辊直径,根据测速轮体的速度计算出胶辊速度。Step 5: The control unit calculates the diameter of the rubber roller at the contact position according to the rotation angle of the swing arm, and calculates the speed of the rubber roller according to the speed of the speed measuring wheel body. 10.根据权利要求9所述的用于砻谷机的摆臂测量方法,其特征在于,该方法还包括:10. The method for measuring the swing arm of a grain hulling machine according to claim 9, wherein the method further comprises: 步骤6:控制电磁离合器闭合,使得摆臂反转,测速轮体的表面脱离胶辊;Step 6: Control the electromagnetic clutch to close, so that the swing arm is reversed, and the surface of the speed measuring wheel body is separated from the rubber roller; 步骤7:控制舵机沿横向移动轴移动到不同位置,重复步骤1-5。Step 7: Control the servo to move to different positions along the lateral movement axis, repeat steps 1-5.
CN202111364985.2A 2021-11-17 2021-11-17 A swing arm measuring device and method for a grain hulling machine Pending CN114295857A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000176382A (en) * 1998-10-08 2000-06-27 Yamamoto Co Ltd Rice husking and sorting apparatus
TW456267U (en) * 2000-01-07 2001-09-21 Yau Gau Huei Structure for automatic grain grinding machine
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CN109798859A (en) * 2019-04-02 2019-05-24 福建远创喷码系统科技有限公司 A kind of steel pipe automatic measurement system and steel pipe measurement method
CN213481286U (en) * 2020-11-20 2021-06-18 益海嘉里(武汉)粮油工业有限公司 Rubber roll thickness alarm device of full-automatic rice huller and corresponding full-automatic rice huller

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000176382A (en) * 1998-10-08 2000-06-27 Yamamoto Co Ltd Rice husking and sorting apparatus
TW456267U (en) * 2000-01-07 2001-09-21 Yau Gau Huei Structure for automatic grain grinding machine
JP2004305793A (en) * 2003-04-02 2004-11-04 Kubota Corp Roll gap adjusting device and roll gap adjusting method for huller
CN103759697A (en) * 2014-01-27 2014-04-30 国家电网公司 Surveying instrument for turbine runner blade shape
CN108355740A (en) * 2018-04-17 2018-08-03 武汉轻工大学 The hulling machine system of self feed back automation compensation
CN108746251A (en) * 2018-07-13 2018-11-06 中铝瑞闽股份有限公司 A kind of method and device measuring aluminium coiled material coil diameter based on gyro sensor
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