CN114293978B - Drill bit with data monitoring function - Google Patents

Drill bit with data monitoring function Download PDF

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Publication number
CN114293978B
CN114293978B CN202111629640.5A CN202111629640A CN114293978B CN 114293978 B CN114293978 B CN 114293978B CN 202111629640 A CN202111629640 A CN 202111629640A CN 114293978 B CN114293978 B CN 114293978B
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China
Prior art keywords
drill bit
mounting groove
monitoring function
data monitoring
nipple
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CN202111629640.5A
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Chinese (zh)
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CN114293978A (en
Inventor
张涛
李玉梅
刘岱轩
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Beijing Information Science and Technology University
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Beijing Information Science and Technology University
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Abstract

The invention provides a drill bit with a data monitoring function, and relates to underground measuring tool equipment in the petroleum drilling process. The drill bit with the data monitoring function provided by the invention can effectively measure engineering parameters near the drill bit.

Description

Drill bit with data monitoring function
Technical Field
The invention relates to underground measuring tool equipment in the petroleum drilling process, in particular to a drill bit with a data monitoring function.
Background
Petroleum is an important energy source, and as petroleum exploration continues to go deep, the stratum structure is more and more complex. In the drilling process, the application of downhole drilling engineering parameters has important engineering value for downhole fault diagnosis, stratum analysis, safety prediction and evaluation and basic research of drilling technology. Therefore, in order to effectively prevent underground engineering accidents, the drilling efficiency and economic benefit are improved, and the requirements on measurement instruments while drilling in the drilling process are higher and higher.
Daily drilling dynamic measurements rely on measurement while drilling tools to acquire data, which only provide data of the position of the measurement while drilling tool at the bottom hole assembly, but not of the drill bit for downhole operations, and the measurement position is at a distance from the drill bit, and vibration signals at the drill bit position can be severely attenuated, resulting in missing or invalid recorded data.
With the increase of well depth, the occurrence rate of drilling accidents and complex faults is higher and higher, drilling accidents such as stuck drilling, tooth falling and the like can occur to different degrees, and the occurrence of the accidents is closely related to engineering parameters at the position close to a drill bit. Meanwhile, with the development of downhole measuring tools, near-bit engineering parameters are becoming aware that the near-bit engineering parameters contain a great deal of information that reflects the most effective downhole bit operation.
The design of the near-bit measurement tool is therefore better suited for a clearer understanding of downhole dynamics. In particular, the closer the measuring point is to the drill bit, the better, and in order to obtain an accurate drill bit movement state, the measuring tool needs to be as close to the drill bit as possible. However, at present, the domestic measuring tool mainly comprises a drill collar, the measuring tool is arranged on the drill collar and far away from the drill bit, and meanwhile, the length of a near-bit pup joint which is arranged above the drill bit and positioned below a drill rod cannot be overlong due to the restriction of the dogleg degree during drilling. The structural design of the near-bit measuring pup joint is greatly limited, so that the measured information cannot effectively reflect the working state and the working performance of the bit in the drilling process
Therefore, the inventor has put forward a drill bit with a data monitoring function by virtue of experience and practice of related industries for many years, so as to overcome the defects of the prior art.
Disclosure of Invention
The invention aims to provide a drill bit with a data monitoring function, which can effectively measure engineering parameters near the drill bit.
In order to achieve the above purpose, the invention provides a drill bit with a data monitoring function, wherein the drill bit comprises a drill bit body and a drill bit nipple, the drill bit body is fixedly connected to one end of the drill bit nipple, an installation groove is formed in the outer wall of the drill bit nipple, and a measuring device is arranged in the installation groove.
The drill bit with the data monitoring function comprises a circuit board and a pressure sensor, wherein at least two mounting grooves are formed in the outer wall of the short joint of the drill bit, the two mounting grooves are respectively first mounting groove and second mounting grooves, the circuit board and the pressure sensor are electrically connected and are respectively arranged in the first mounting grooves and the second mounting grooves, a first cover plate for sealing the first mounting grooves is covered at the notch of the first mounting grooves, and the first cover plate is connected with the drill bit in a short and energy-saving detachable mode.
The drill bit with the data monitoring function is characterized in that the pressure sensor is a temperature and pressure integrated sensor.
The drill bit with the data monitoring function is characterized in that the drill bit nipple is provided with the flow guiding cavity which is axially communicated, the bottom surface of the second mounting groove is provided with the flow guiding hole which is communicated with the flow guiding cavity, and the pressure sensor can simultaneously measure the pressure in the flow guiding cavity and the pressure outside the drill bit nipple.
The drill bit with the data monitoring function comprises the first check ring, the sensor gland, the second check ring, the sensor pressing block, the external pressure sensor, the wire harness fixing ring and the internal pressure sensor which are sequentially arranged from outside to inside along the radial direction of the drill bit pup joint.
The drill bit with the data monitoring function comprises a microprocessor, a temperature sensor, a vibration sensor, a rotating speed sensor and a memory.
The drill bit with the data monitoring function is characterized in that the circuit board is sleeved with the circuit board box.
The drill bit with the data monitoring function, wherein the measuring device further comprises at least one battery, two third mounting grooves for mounting the battery are further formed in the outer wall of the short bit section, each battery is correspondingly arranged in each third mounting groove and is electrically connected with the circuit board and the pressure sensor, a third cover plate for sealing the third mounting groove is covered at the notch of each third mounting groove, and each third cover plate is connected with the drill bit in a short and energy-saving detachable mode.
The drill bit with the data monitoring function is characterized in that the battery is sleeved with the battery box.
The drill bit with data monitoring function as described above, wherein,
the measuring device further comprises at least three strain gauge groups, and the strain gauge groups are respectively arranged in the first mounting groove and the two third mounting grooves and are electrically connected with the circuit board.
Compared with the prior art, the invention has the following characteristics and advantages:
according to the drill bit with the data monitoring function, the measuring device is arranged in the side wall of the drill bit nipple, the drill bit nipple is fixedly welded on the drill bit body, the distance between the measuring tool and the drill bit is effectively shortened, the measuring device is enabled to be closer to the drill bit body, more effective engineering parameters in the work of the drill bit are measured, and further the working state and the working performance of the drill bit in the drilling process are accurately reflected.
Drawings
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes, proportional sizes, and the like of the respective components in the drawings are merely illustrative for aiding in understanding the present invention, and are not particularly limited. Those skilled in the art with access to the teachings of the present invention can select a variety of possible shapes and scale sizes to practice the present invention as the case may be.
Fig. 1 is a schematic diagram of a drill bit with data monitoring function according to the present invention.
Fig. 2 is a schematic view of a bit sub according to the present invention.
Fig. 3 is a cross-sectional view of a bit sub according to the present invention.
Fig. 4 is an exploded view of the circuit board case of the present invention.
Fig. 5 is an exploded view of a battery case in an embodiment of the present invention.
Fig. 6 is an exploded view of a pressure sensor of the present invention.
Reference numerals illustrate:
100. a drill bit; 10. A bit body;
20. a bit nipple; 21. A diversion cavity;
31. a first mounting groove; 32. A second mounting groove;
33. a third mounting groove; 41. A first cover plate;
43. a third cover plate;
51. a circuit board; 52. A pressure sensor;
521. a first retainer ring; 522. A sensor gland;
523. the second check ring; 524. A sensor briquetting;
525. an external pressure sensor; 526. A harness fixing ring;
527. an internal pressure sensor; 53. A battery;
54. a battery case; 541. A battery case;
542. a battery positioning support; 543. A battery fixing cover;
544. a plug fixing cover; 55. A circuit board box;
56. and a plug fixing ring.
Detailed Description
The details of the invention will be more clearly understood in conjunction with the accompanying drawings and description of specific embodiments of the invention. However, the specific embodiments of the invention described herein are for the purpose of illustration only and are not to be construed as limiting the invention in any way. Given the teachings of the present invention, one of ordinary skill in the related art will contemplate any possible modification based on the present invention, and such should be considered to be within the scope of the present invention.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or intervening elements may be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may be present.
The invention provides a drill bit 100 with a data monitoring function, as shown in fig. 1 to 6, the drill bit 100 comprises a drill bit body 10 and a drill bit nipple 20, wherein the drill bit body 10 is fixedly connected to one end of the drill bit nipple 20, an installation groove is formed in the outer wall of the drill bit nipple 20, and a measuring device is arranged in the installation groove.
According to the drill bit 100 with the data monitoring function, the measuring device is arranged in the side wall of the drill bit nipple 20 and is used for measuring various engineering parameters, and the drill bit nipple 20 is fixedly welded on the drill bit body 10, so that the measuring device is closer to the drill bit body 10, more effective engineering parameters in the working process of the drill bit are measured, and further the working state and the working performance of the drill bit in the drilling process are more accurately reflected.
According to the drill bit 100 with the data monitoring function, the drill bit nipple 20 with the measuring device is directly welded on the drill bit body 10 by utilizing the replaceability of the original joint part above the drill bit body 10, and the measuring device is arranged on the outer wall of the drill bit nipple 20 in a slotting mode, so that the drill bit is more stable and firm.
The drill bit 100 with the data monitoring function provided by the invention has the advantages that the measuring device can effectively obtain engineering parameters of a near drill bit, and the power consumption is low and the service life is long.
The drill bit 100 with the data monitoring function can achieve the design of optimizing a drilling scheme by monitoring various engineering parameters underground, and improves the drilling efficiency.
In an alternative embodiment of the invention, the measuring device comprises a circuit board 51 and a pressure sensor 52, at least two mounting grooves are formed on the outer wall of the bit nipple 20, the two mounting grooves are respectively a first mounting groove 31 and a second mounting groove 32, the circuit board 51 and the pressure sensor 52 are electrically connected and respectively arranged in the first mounting groove 31 and the second mounting groove 32, a first cover plate 41 for closing the first mounting groove is covered at the notch of the first mounting groove 31, and the first cover plate 41 is detachably connected with the bit nipple 20.
In an alternative embodiment of the present invention, the pressure sensor 52 is a temperature and pressure integrated sensor, which can measure pressure and temperature simultaneously, thus effectively saving the sensor arrangement space.
In an alternative example of this embodiment, the nipple 20 has a diversion cavity 21 passing through axially, and the bottom surface of the second mounting groove 32 is provided with a diversion hole communicating with the diversion cavity 21, with the above structure, the pressure sensor 52 can measure the pressure inside the diversion cavity 21 and outside the nipple 20 (i.e. the pressure inside the drill bit and the annular pressure). The internal and external pressure difference is utilized to correct the bit pressure, so that the bit pressure measurement is more accurate, and meanwhile, the internal and external pressure change can monitor the phenomenon of bit water hole blockage.
In an alternative embodiment of the present invention, the pressure sensor 52 includes a first collar 521, a sensor gland 522, a second collar 523, a sensor press block 524, an external pressure sensor 525, a harness fixing ring 526, and an internal pressure sensor 527 that are disposed in this order from the outside to the inside in the radial direction of the bit sub 20. Specifically, the internal pressure sensor 527 is disposed at the bottom of the second mounting groove 32, the external pressure sensor 525 is mounted above the internal pressure sensor 527, and the data connection lines of the internal pressure sensor 527 and the external pressure sensor 525 are fixed by the harness fixing ring 526. The top of the external pressure sensor 525 is fixed with the second retainer ring 523 by a sensor pressing block 524, so that the external pressure sensor 525 is fixed and non-rotatable. The top of the second installation groove is tightly pressed and sealed by a sensor gland 522 through a first check ring 521, the sensor gland 522 is provided with a communication aperture for measuring the ring control pressure by an external pressure sensor 525, and the first check ring 521 is used for fixing the whole pressure sensor. The stable sensor mounting structure and the special sensor structure enable the drill bit nipple 20 to measure accurate and effective internal and external pressure and temperature parameters underground, correct the weight on bit, improve the measurement accuracy of the weight on bit and monitor the phenomenon of water hole blockage of the drill bit.
In an alternative embodiment of the present invention, the circuit board 51 includes a microprocessor, a temperature sensor, a vibration sensor, a rotational speed sensor, and a memory. The microprocessor may be configured in different sampling modes and processes and stores signals from at least one of the temperature sensor, vibration sensor, rotational speed sensor, and weight on bit, torque, internal and external temperature and pressure as a function of time to enable the drill bit 100 to extract recorded data including a time stamp after tripping.
In an alternative example of this embodiment, the microprocessor may implement the measurement and storage of the various sensor parameters with a high sampling rate.
In an alternative example of this embodiment, circuit board 51 is externally provided with a circuit board cartridge 55. The circuit board box 55 is used for installing and fixing the circuit board 51, so that the installation structure of the circuit board 51 is more stable, and further, the circuit board is more protected and engineering parameters are more effectively measured. The circuit board 51 is also provided with a plug fixing ring 56 for fixing the plug switch.
In an alternative embodiment of the present invention, the measuring device further includes at least two batteries 53, two third mounting grooves 33 for mounting the batteries 53 are further provided on the outer wall of the bit sub 20, the two batteries 53 are respectively and correspondingly provided in the two third mounting grooves 33, a third cover plate 43 for closing the third mounting grooves 33 is covered at the notch of each third mounting groove 33, each third cover plate 43 is detachably connected with the bit sub 20, and each battery 53 is respectively and electrically connected with the circuit board 51 and the pressure sensor 52 to supply longer time for the measuring device to operate.
In an alternative example of this embodiment, battery 53 is sheathed with a battery compartment 54.
In an alternative example, the battery case 54 includes a battery case body 541, a battery positioning bracket 542, a battery fixing cover 543, and a plug fixing cover 544. The battery box 54 is used for carrying a battery; the battery positioning bracket 542 is arranged in the battery box 541 and is used for fixing the installation position of the battery 53; the battery fixing cover 543 is used for fixing the battery 53 in the battery box 541 so as to prevent the battery 53 from falling off, slipping and short-circuiting; the plug-fixing cover 544 is used to fix the battery lead plug and the circuit board lead plug, which is convenient for replacing the battery 53. The battery case 54 is integrally fixed in the third mounting groove 33 and sealed with the third cover plate 43.
In an alternative embodiment of the invention, the measuring device further comprises at least three strain gauge sets (not shown in the figures) arranged in the first mounting groove 31 and the two third mounting grooves 33, respectively, and electrically connected to the circuit board 51, respectively. The three strain gauges form a set of bridge for measuring parameters such as weight on bit, torque load and the like in the drilling process. In addition, the strain gauge group is mounted in the first mounting groove 31 or the third mounting groove 33, so that no additional grooving is needed, and the space is fully utilized.
In an alternative example of this embodiment, each strain gauge group includes a plurality of strain gauges, specifically, four strain gauges are provided on the bottom surface of the first mounting groove 31 for torque load measurement; the 4 strain gages, which are also evenly distributed on the side wall of the first mounting groove 31, are used for weight-on-bit measurements.
In an alternative example, the strain gage sets within the third mounting channel 33 are configured and arranged in the same manner as the strain gage sets within the first mounting channel 31. With the above structure, three groups of strain gauges are mounted in the first mounting groove 31 and the two third mounting grooves 33, and the three groups of strain gauges form two sets of bridges for measuring weight on bit and torque load respectively.
According to the drill bit 100 with the data monitoring function, on one hand, the drill bit pup joint 20 with the measuring device is welded and fixed above the drill bit body 10 to replace an original joint of the drill bit, so that the measuring device is closer to the drill bit, the slope of the drilling process is not affected, and engineering parameters of the drill bit can be effectively obtained to reflect the working state and the working performance of the drill bit in the drilling process. On the other hand, the measuring device comprises a plurality of sensors, so that the whole measuring system can measure more process parameters. On the other hand, the arrangement mode of the circuit board 51 and the arrangement mode of the battery 53 on the drill bit nipple 20 also enables the measurement process to be more stable and accurate, and the working time is long and the service life is long.
The detailed explanation of the embodiments described above is only for the purpose of explaining the present invention so as to enable a better understanding of the present invention, but the descriptions should not be construed as limiting the present invention in any way, and in particular, the respective features described in the different embodiments may be arbitrarily combined with each other to constitute other embodiments, and these features should be understood as being applicable to any one embodiment, except for the explicitly contrary descriptions.

Claims (8)

1. The drill bit with the data monitoring function is characterized by comprising a drill bit body and a drill bit nipple, wherein the drill bit nipple replaces a drill bit original joint, the drill bit body is fixedly connected to one end of the drill bit nipple, an installation groove is formed in the outer wall of the drill bit nipple, and a measuring device is arranged in the installation groove;
at least two mounting grooves are formed in the outer wall of the drill bit nipple, and the two mounting grooves are respectively a first mounting groove and a second mounting groove;
the measuring device comprises a circuit board, a pressure sensor and a strain gauge set;
the circuit board is electrically connected with the pressure sensor and is respectively arranged in the first mounting groove and the second mounting groove, and the strain gauge group is electrically connected with the circuit board and is arranged in the first mounting groove;
the drill bit nipple is provided with an axially-through flow guide cavity, the bottom surface of the second mounting groove is provided with a flow guide hole communicated with the flow guide cavity, and the pressure sensor can simultaneously measure the pressure in the flow guide cavity and the pressure outside the drill bit nipple;
the pressure sensor comprises a first check ring, a sensor gland, a second check ring, a sensor pressing block, an external pressure sensor, a wire harness fixing ring and an internal pressure sensor which are sequentially arranged along the radial direction of the drill bit nipple from outside to inside; the top of the external pressure sensor is communicated with the outer space of the drill bit nipple through a communication aperture formed in the sensor gland.
2. The drill bit with data monitoring function according to claim 1, wherein a first cover plate for closing the first mounting groove is covered at the notch of the first mounting groove, and the first cover plate is connected with the drill bit in a short and energy-saving detachable mode.
3. The drill bit with data monitoring function of claim 2, wherein the pressure sensor is a temperature and pressure integrated sensor.
4. The drill bit with data monitoring function of claim 2, wherein the circuit board comprises a microprocessor, a temperature sensor, a vibration sensor, a rotational speed sensor, and a memory.
5. The drill bit with data monitoring function of claim 4, wherein the circuit board is sleeved with a circuit board box.
6. The drill bit with the data monitoring function according to claim 2, wherein the measuring device further comprises at least two batteries, two third mounting grooves for mounting the batteries are further formed in the outer wall of the drill bit nipple, each battery is correspondingly arranged in each third mounting groove and is electrically connected with the circuit board and the pressure sensor, a third cover plate for sealing the third mounting groove is covered at the notch of each third mounting groove, and each third cover plate is connected with the drill bit in a short and energy-saving detachable mode.
7. The drill bit with data monitoring function of claim 6, wherein the battery housing is provided with a battery compartment.
8. The drill bit with data monitoring function according to claim 7, wherein the measuring device comprises three strain gauge sets respectively disposed in the first mounting groove and the two third mounting grooves and electrically connected to the circuit board.
CN202111629640.5A 2021-12-28 2021-12-28 Drill bit with data monitoring function Active CN114293978B (en)

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CN114293978B true CN114293978B (en) 2023-09-15

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