Temperature-control tempering container for wear-resistant steel balls
Technical Field
The invention relates to a wear-resistant steel ball tempering container, in particular to a temperature-control tempering container for wear-resistant steel balls.
Background
The tempering of the wear-resistant steel ball is an essential link in the processing process, the tempering of the wear-resistant steel ball is to heat the quenched wear-resistant steel ball to a proper temperature, keep the temperature for a period of time and then cool down, the traditional tempering of the wear-resistant steel ball is to directly place the wear-resistant steel ball in a box, then place the box in a furnace and place the wear-resistant steel balls together, and the tempering mode can not lead the wear-resistant steel ball to be fully heated.
Patent application: CN209906847U, publication day 20200107 discloses a wear-resisting steel ball tempering treatment facility, put the thing groove through putting the thing box on can make things convenient for the steel ball to carry out ordered arrangement and place, the setting of access pipe and heating pipe can be with the high temperature steam leading-in box inside of inserting carry out the heating tempering work to the steel ball, the device is through setting up the heating pipe in the box downside, put the thing box top-down of wear-resisting steel ball and be provided with the three-layer, will make wear-resisting steel ball be heated unevenly like this to the device needs artifical manual unloading, just so has expended the manpower.
Therefore, it is particularly necessary to design a temperature-controlled tempering container for wear-resistant steel balls, which is heated uniformly and automatically and is fed, so as to solve the problems in the prior art.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a temperature-controlled tempering container for a wear-resistant steel ball, which is heated uniformly and automatically and is used for discharging, so as to overcome the defects of uneven heating and manual discharging of the existing tempering device.
In order to achieve the above object, the present invention is realized by the following scheme: the utility model provides a wear-resisting steel ball accuse temperature tempering container, including mounting box, mounting tube, spiral frame, heating pipe, temperature control mechanism and discharge mechanism, the mounting box divide into upper and lower two-layer, is equipped with the mounting tube in the middle of the mounting box, and the rotation is equipped with the spiral frame on the mounting tube, is equipped with the heating pipe that heats wear-resisting steel ball on the mounting tube, is equipped with the temperature control mechanism of control mounting box inside temperature between mounting tube, spiral frame and the mounting box, is equipped with the discharge mechanism that carries out the unloading to wear-resisting steel ball automatically between mounting tube and the spiral frame.
As the improvement of above-mentioned scheme, temperature control mechanism is equipped with the start key including start key, left key, right key, LCD display screen, temperature sensor and air pump, the anterior downside of mounting box, and the anterior downside of mounting box is close to the left side and is equipped with left key, and the anterior downside of mounting box is close to the right side and is equipped with right key, and the anterior downside of mounting box is equipped with the LCD display screen, and top front side is equipped with temperature sensor in the spiral frame, and the mounting tube upside is equipped with the air pump, evenly opens on the mounting tube has a plurality of gas pockets.
As the improvement of above-mentioned scheme, discharge mechanism is equipped with first electric putter including gag lever post, first electric putter, first distance sensor and ejection of compact slide bottom rear side in the spiral frame, and be connected with the gag lever post that restricts the wear-resisting steel ball roll on the first electric putter telescopic link, bottom rear side is equipped with first distance sensor in the spiral frame, is equipped with ejection of compact slide on the lower floor bottom in the installation box.
As the improvement of above-mentioned scheme, still including the drive spiral frame and make wear-resisting steel ball be heated even rotary mechanism, rotary mechanism is equipped with ring gear including first mounting bracket, first driving motor, transfer line, spur gear and ring gear, spiral frame downside, lower floor bottom front side is equipped with first mounting bracket in the installation case, installs first driving motor in the first mounting bracket, is connected with the transfer line on the first driving motor output shaft, and the transfer line is connected with first mounting bracket rotation, is connected with the spur gear on the transfer line, spur gear and ring gear meshing.
As the improvement of above-mentioned scheme, still including the ration unloading mechanism of control material loading, ration unloading mechanism is including the second mounting bracket, first spring, the unloading case, the installation piece, the conical plate, the baffle, second electric putter and second distance sensor, install case upper portion and be equipped with the second mounting bracket, the last slidingtype of second mounting bracket is equipped with the unloading case, be connected with four first springs between unloading case and the second mounting bracket, first spring winds on the second mounting bracket, unloading case upside is equipped with the installation piece, be equipped with the conical plate in the middle of the installation piece lower part, the second electric putter is all installed to both sides around the unloading case, be connected with the baffle between two second electric putter telescopic links, the baffle contacts with the conical plate, baffle and unloading case slidingtype are connected, installation case upper portion front side is equipped with second distance sensor.
As the improvement of above-mentioned scheme, still including realizing automatic feeding's feed mechanism, feed mechanism is including the material loading pipe, the connecting block, the connecting rod, first belt pulley, the second belt pulley, feeding belt and second driving motor, install the bottom left side and be equipped with the connecting block on the case, install case upper portion left side and be equipped with the connecting rod, be connected with the material loading pipe between connecting block and the connecting rod, open there is the feed inlet at material loading pipe left side downside, open there is the discharge gate on material loading pipe right part upside, install the second driving motor on the left side front side of bottom on the installation case, be connected with first belt pulley on the second driving motor output shaft, first belt pulley is connected with the material loading pipe rotation type, the rotation is equipped with the second belt pulley on the connecting rod, second belt pulley is connected with the material loading rotation type with the feeding belt that is used for transporting wear-resisting steel ball around between second belt pulley and the first belt pulley.
As the improvement of above-mentioned scheme, still including being used for strengthening the extrusion mechanism of wear-resisting steel ball even effect of being heated, extrusion mechanism is including movable block, second spring, annular slider and third electric putter, evenly be equipped with multiunit second spring in the installation case, every two second springs are a set of, be connected with the movable block between two second springs, the movable block is connected with the installation case slidingtype, third electric putter is installed to upper bottom front side in the installation case, be connected with annular slider on the third electric putter telescopic link, annular slider is connected with movable block and installation case slidingtype.
As the improvement of above-mentioned scheme, still including the control box, the control box is installed to mounting box left side downside, install switching power supply in the control box, power module and control module, switching power supply is this wear-resisting steel ball accuse temperature tempering container power supply, switching power supply's output passes through electric connection with power module, there is the total switch of power through line connection on the power module, control module and power module pass through electric connection, be connected with DS1302 clock circuit and 24C02 circuit on the control module, the start key, the left side key, the right side key, first distance sensor, the second distance sensor, temperature sensor and LCD display screen all pass through electric connection with control module, first electric putter, the second electric putter, the third electric putter, first driving motor, second driving motor and air pump all pass through relay control module with control module and are connected.
Compared with the prior art, the invention has the advantages that: 1. according to the invention, the wear-resistant steel balls are placed on the spiral frame by people, so that the wear-resistant steel balls are orderly arranged on the spiral frame, and then the heating pipe heats the wear-resistant steel balls on the spiral frame, and the spiral frame is spirally arranged, so that the wear-resistant steel balls are uniformly heated;
2. after the air pump is closed, the first electric push rod telescopic rod moves upwards to drive the limiting rod to move upwards, so that the wear-resistant steel balls subjected to cooling roll out orderly from the spiral frame through the discharging slideway, and people collect the wear-resistant steel balls on the right side of the discharging slideway, thereby realizing the effect of automatic discharging and saving manpower;
3. through placing the wear-resisting steel ball at the feed inlet, the second driving motor output shaft rotates and drives first belt pulley rotation to make feeding belt and second belt pulley rotate, make feeding belt drive wear-resisting steel ball upward movement, wear-resisting steel ball falls into the unloading incasement from the discharge gate afterwards, with this effect that has realized automatic feeding.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a cross-sectional view of a first partial perspective structure of the present invention.
Fig. 3 is a cross-sectional view of a second partial perspective structure of the present invention.
Fig. 4 is a cross-sectional view of a third partial perspective structure of the present invention.
Fig. 5 is a perspective sectional view of the temperature control mechanism of the present invention.
Fig. 6 is a partial perspective sectional view of the temperature control mechanism of the present invention.
Fig. 7 is a perspective sectional view of the discharging mechanism of the present invention.
Fig. 8 is a partial perspective sectional view of the discharge mechanism of the present invention.
Fig. 9 is a perspective sectional view of the rotary mechanism of the present invention.
Fig. 10 is a perspective structural sectional view of the quantitative discharging mechanism of the present invention.
FIG. 11 is a partial perspective sectional view of the quantitative discharging mechanism of the present invention.
Fig. 12 is a schematic perspective view of a feeding mechanism according to the present invention.
Fig. 13 is a perspective structural sectional view of the feeding mechanism of the present invention.
Fig. 14 is a perspective view of the extrusion mechanism of the present invention.
Fig. 15 is a partial perspective view in cross-section of the extrusion mechanism of the present invention.
Fig. 16 is a circuit block diagram of the present invention.
Fig. 17 is a schematic circuit diagram of the present invention.
The reference symbols in the drawings: 1: mounting box, 2: control box, 3: mounting a tube, 4: spiral frame, 5: heating pipe, 6: temperature control mechanism, 61: start key, 62: left key, 63: right key, 64: LCD display screen, 65: temperature sensor, 66: air pump, 67: air holes, 7: discharge mechanism, 71: stop lever, 72: first electric putter, 73: first distance sensor, 74: discharge slideway, 8: rotation mechanism, 81: first mount, 82: first driving motor, 83: drive rod, 84: spur gear, 85: ring gear, 9: quantitative blanking mechanism, 91: second mount, 92: first spring, 93: blanking box, 94: mounting block, 941: conical plate, 95: baffle, 96: second electric putter, 97: second distance sensor, 10: feeding mechanism, 101: feeding pipe, 1011: feed inlet, 1012: discharge gate, 102: connecting block, 103: connecting rod, 104: first pulley, 105: second pulley, 106: feeding belt, 107: second driving motor, 11: extrusion mechanism, 111: movable block, 112: second spring, 113: annular slider, 114: and a third electric push rod.
Detailed Description
The invention will be further described with reference to the accompanying drawings and detailed description below:
example 1
The utility model provides a wear-resisting steel ball accuse temperature tempering container, refer now to fig. 1-4, including mounting box 1, mounting tube 3, spiral frame 4, heating pipe 5, temperature control mechanism 6 and discharge mechanism 7, mounting box 1 divide into upper and lower two-layer, be equipped with mounting tube 3 in the middle of the mounting box 1, the last rotation of mounting tube 3 is equipped with spiral frame 4, be equipped with heating pipe 5 on the mounting tube 3, heating pipe 5 is used for heating wear-resisting steel ball, be equipped with temperature control mechanism 6 between mounting tube 3, spiral frame 4 and the mounting box 1, be equipped with discharge mechanism 7 between mounting tube 3 and the spiral frame 4.
Referring now to fig. 5-6, temperature control mechanism 6 includes start key 61, left key 62, right key 63, LCD display 64, temperature sensor 65, air pump 66 and air vent 67, and the front downside of install bin 1 is equipped with start key 61, and the front downside of install bin 1 is close to the left side and is equipped with left key 62, and the front downside of install bin 1 is close to the right side and is equipped with right key 63, and the front downside of install bin 1 is equipped with LCD display 64, and the top front side is equipped with temperature sensor 65 in the spiral frame 4, and install tube 3 upside is equipped with air pump 66, evenly opens a plurality of gas pockets 67 on the install tube 3, and gas pockets 67 are used for discharging hot gas.
Referring to fig. 7, 8 and 12, the discharging mechanism 7 includes a stop lever 71, a first electric push rod 72, a first distance sensor 73 and a discharging slide 74, the rear side of the inner bottom of the spiral frame 4 is fixedly connected with the first electric push rod 72 through a bolt, the telescopic rod of the first electric push rod 72 is connected with the stop lever 71, the rear side of the inner bottom of the spiral frame 4 is provided with the first distance sensor 73, and the bottom of the lower layer of the installation box 1 is provided with the discharging slide 74.
When people need to temper steel balls under controlled temperature, people can use the temperature-controlled tempering container with the wear-resistant steel balls, firstly, people manually press a power supply main switch to electrify the device, then people put the wear-resistant steel balls into the installation box 1, the first wear-resistant steel ball put on the installation box slides along the spiral frame 4 to be contacted with the limiting rod 71, then the wear-resistant steel balls put on the spiral frame 4 are orderly arranged, when the spiral frame 4 is fully filled with the wear-resistant steel balls, people can manually press the left key 62 or the right key 63 as required, when the temperature displayed on the LCD display screen 64 reaches the temperature required by people, people stop pressing the left key 62 or the right key 63, then people manually press the starting key 61, so that the control module controls the heating pipe 5 to start, the heating pipe 5 starts to heat the wear-resistant steel balls, thereby realizing the heating effect, when the temperature sensor 65 senses that the temperature in the installation box 1 reaches a preset value, the control module controls the air pump 66 to be started for twenty minutes and then to be closed, meanwhile, the control module controls the heating pipe 5 to be closed after delaying for ten minutes, so that hot air in the installation box 1 is led out through the air hole 67 and the air pump 66, the cooling effect is achieved, twenty minutes later, the control module controls the telescopic rod of the first electric push rod 72 to be closed after being stretched upwards for two seconds, the telescopic rod of the first electric push rod 72 drives the limiting rod 71 to move upwards, at the moment, the wear-resistant steel ball is not blocked, the wear-resistant steel ball rolls out from the spiral frame 4 through the discharging slideway 74, people collect the wear-resistant steel ball on the right side of the discharging slideway 74, when the first distance sensor 73 senses the distance between the wear-resistant steel ball for two seconds continuously, the wear-resistant steel ball is not arranged on the spiral frame 4, at the moment, the control module controls the telescopic rod of the first electric push rod 72 to be closed after being shortened downwards for two seconds, then people manually press the main switch of the power supply again to power off the device.
Example 2
On the basis of embodiment 1, referring to fig. 9, the rotary mechanism 8 further comprises a rotary mechanism 8, the rotary mechanism 8 comprises a first mounting frame 81, a first driving motor 82, a transmission rod 83, a spur gear 84 and a ring gear 85, the ring gear 85 is arranged on the lower side of the spiral frame 4, the first mounting frame 81 is welded on the front side of the bottom of the lower layer in the mounting box 1, the first driving motor 82 is fixedly connected in the first mounting frame 81 through bolts, the transmission rod 83 is connected on an output shaft of the first driving motor 82, the transmission rod 83 is rotationally connected with the first mounting frame 81, the spur gear 84 is connected on the transmission rod 83, and the spur gear 84 is meshed with the ring gear 85.
Referring now to fig. 10-13, still including ration unloading mechanism 9, ration unloading mechanism 9 is including second mounting bracket 91, first spring 92, unloading case 93, installation piece 94, conical plate 941, baffle 95, second electric putter 96 and second distance sensor 97, install case 1 upper portion is equipped with second mounting bracket 91, be connected with four first springs 92 on the second mounting bracket 91, first spring 92 winds on second mounting bracket 91, unloading case 93 upside has installation piece 94 through the bolt rigid coupling, the welding has conical plate 941 in the middle of the installation piece 94 lower part, both sides all have second electric putter 96 through the bolt rigid coupling around unloading case 93, be connected with baffle 95 between two second electric putter 96 telescopic links, baffle 95 and conical plate 941 contact, baffle 95 is connected with unloading case 93 sliding, install case 1 upper portion front side is equipped with second distance sensor 97.
Referring now to fig. 12-13, further including feed mechanism 10, feed mechanism 10 is including material loading pipe 101, the feed inlet 1011, the discharge gate 1012, connecting block 102, connecting rod 103, first belt pulley 104, second belt pulley 105, feeding belt 106 and second driving motor 107, install box 1 upper bottom left side is equipped with connecting block 102, install box 1 upper portion left side welding has connecting rod 103, be connected with material loading pipe 101 between connecting block 102 and the connecting rod 103, open the left side downside of material loading pipe 101 has the feed inlet 1011, open the right side upside of material loading pipe 101 has the discharge gate 1012, install second driving motor 107 on the upper bottom left side front side of install box 1, be connected with first belt pulley 104 on the second driving motor 107 output shaft, first belt pulley 104 is connected with material loading pipe 101 rotation, be equipped with second belt pulley 105 on the connecting rod 103 rotation, second belt pulley 105 is connected with material loading pipe 101 rotation, around there is feeding belt 106 between second belt pulley 105 and the first belt pulley 104, feeding belt 106 is used for transporting wear-resisting.
Referring to fig. 14-15, the extruding mechanism 11 is further included, the extruding mechanism 11 includes a movable block 111, a second spring 112, an annular sliding block 113 and a third electric push rod 114, a plurality of groups of second springs 112 are uniformly arranged in the installation box 1, every two second springs 112 are in a group, the movable block 111 is connected between the two second springs 112 through a hook, the movable block 111 is slidably connected with the installation box 1, the third electric push rod 114 is fixedly connected to the front side of the bottom of the upper layer in the installation box 1 through a bolt, the annular sliding block 113 is connected to the telescopic rod of the third electric push rod 114, and the annular sliding block 113 is slidably connected with the movable block 111 and the installation box 1.
Referring to fig. 16-17, the temperature control tempering container further comprises a control box 2, the control box 2 is installed at the lower left side of the installation box 1, a switch power supply, a power supply module and a control module are installed in the control box 2, the switch power supply supplies power to the temperature control tempering container of the wear-resistant steel ball, the output end of the switch power supply is electrically connected with the power supply module, a power supply main switch is connected to the power supply module through a circuit, the control module and the power supply module are electrically connected, a DS1302 clock circuit and a 24C02 circuit are connected to the control module, a start key 61, a left key 62, a right key 63, a first distance sensor 73, a second distance sensor 97, a temperature sensor 65 and an LCD display screen 64 are electrically connected with the control module, and a first electric push rod 72, a second electric push rod 96, a third electric push rod 114, a first driving motor 82, a second driving motor 107 and an air pump 66 are connected with the control module through a relay control module.
When the temperature sensor 65 senses that the temperature in the installation box 1 reaches a preset value, the control module controls the output shaft of the first driving motor 82 to rotate for twenty seconds and then to be closed, and the output shaft of the first driving motor 82 drives the transmission rod 83 to rotate, so that the spur gear 84 rotates, the ring gear 85 rotates, the spiral frame 4 rotates, and the abrasion-resistant steel balls on the spiral frame 4 are heated more uniformly.
When people need to temper the wear-resistant steel balls, people put the wear-resistant steel balls to be tempered into the blanking box 93, the wear-resistant steel balls fall on the conical plate 941 and the baffle 95, when the wear-resistant steel balls in the blanking box 93 are accumulated more and more, the blanking box 93 moves downwards under the action of gravity, so that the first spring 92 is compressed, the second distance sensor 97 is preset to be provided with a first preset value and a second preset value, when the second distance sensor 97 senses that the distance between the wear-resistant steel balls and the blanking box 93 reaches the first preset value, the control module controls the second electric push rod 96 to be closed after the telescopic rod is shortened upwards for three seconds, the second electric push rod 96 drives the baffle 95 to move upwards, so that the wear-resistant steel balls in the blanking box 93 fall on the mounting box 1, then roll into the spiral frame 4 along the track on the spiral frame 4 orderly, then the wear-resistant steel balls roll in the spiral frame 4, the first steel balls roll to the rear side of the limiting rod 71, the rear wear-resistant steel balls are sequentially arranged on the spiral frame 4, when the second distance sensor 97 senses that the distance between the second electric push rod 96 and the first electric push rod 93 is shortened for three seconds, and the second electric push rod 96 is driven to move upwards when the second electric push rod 96 is reset to reach the second preset value, and the second electric push rod 93 is driven to move upwards after the telescopic rod is reset to reach the second preset value.
After people press the start key 61, the control module controls the output shaft of the second driving motor 107 to rotate, the output shaft of the second driving motor 107 rotates to drive the first belt pulley 104 to rotate, so that the feeding belt 106 rotates, the second belt pulley 105 rotates, people put the wear-resistant steel ball on the feeding port 1011 at the moment, so that the wear-resistant steel ball slides onto the feeding belt 106, the rotating feeding belt 106 drives the wear-resistant steel ball to move upwards, when the rotating feeding belt 106 drives the wear-resistant steel ball to move to the uppermost side, the rotating feeding belt 106 pushes the wear-resistant steel ball to fall into the blanking box 93 from the discharging port 1012, the automatic feeding effect is achieved, and when the second distance sensor 97 senses that the distance between the second driving motor and the blanking box 93 reaches a first preset value, the control module controls the second driving motor 107 to be closed.
When the second distance sensor 97 senses that the distance between the second distance sensor 97 and the blanking box 93 reaches a second preset value, the control module controls the third electric push rod 114 to be closed after being prolonged upwards for three seconds by delaying ten seconds, the third electric push rod 114 drives the annular slide block 113 to move upwards, when the annular slide block 113 contacts the protruding portion of the movable block 111, the annular slide block 113 drives the movable block 111 to move inwards, so that the second spring 112 is stretched, the movable block 111 moves inwards to contact with the wear-resistant steel ball, when the spiral frame 4 drives the wear-resistant steel ball to rotate, the wear-resistant steel ball rotates under the contact of the movable block 111, the effect of even heating is further enhanced, when the temperature sensor 65 senses that the temperature reaches the preset value, the control module controls the third electric push rod 114 to be closed after being shortened downwards for three seconds by delaying twenty minutes, the third electric push rod 114 drives the annular slide block 113 to move downwards, and when the annular slide block 113 is far away from the protruding portion of the movable block 111, the second spring 112 resets to drive the movable block 111 to reset.
It will be apparent to those skilled in the art from this disclosure that various other changes and modifications can be made which are within the scope of the invention as defined in the appended claims.