CN114292486A - No-post-treatment wood-grain-like pipe or board and preparation method thereof - Google Patents

No-post-treatment wood-grain-like pipe or board and preparation method thereof Download PDF

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Publication number
CN114292486A
CN114292486A CN202210015354.8A CN202210015354A CN114292486A CN 114292486 A CN114292486 A CN 114292486A CN 202210015354 A CN202210015354 A CN 202210015354A CN 114292486 A CN114292486 A CN 114292486A
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Prior art keywords
pipe
master batch
parts
plate
wood grain
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CN114292486B (en
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韩鹏峰
陈梦洁
李东坡
钱功海
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Zhejiang Tongzheng Pipe Technology Co ltd
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Zhejiang Tongzheng Pipe Technology Co ltd
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Abstract

The invention belongs to a new material and a processing method, and particularly relates to a wood grain-like pipe or plate without post-treatment and a preparation method thereof, wherein the wood grain-like pipe or plate comprises a master batch and a final material, the master batch comprises a carrier resin and a filler, the final material comprises a matrix resin, the master batch, the filler and a toner, the carrier resin and the matrix resin are both PPB or HDPE, the filler is CaCO3, the mass ratio of the PPB or HDPE to the CaCO3 in the master batch is 100 parts to 60 parts, and the mass ratio of the PPB or HDPE, the CaCO3 to the toner in the final material is 100 parts to 2-5 parts to 5 parts. The invention provides the cooling water tank with the wood grain-like shape and the material with cooling shrinkage sensitivity, so that the prepared wood grain-like pipe or plate does not need post-treatment, the production efficiency is greatly improved, the production cost is reduced, and meanwhile, the wood grain-like pipe or plate is safe and environment-friendly and does not pollute the environment.

Description

No-post-treatment wood-grain-like pipe or board and preparation method thereof
Technical Field
The invention belongs to a new material and a processing method, and particularly relates to a wood-grain-like pipe or plate without post-treatment and a preparation method thereof.
Background
The wood board furniture product made of the ecological wood is taken as a building decoration material which is popular with consumers all the time, the material is natural, safe and nontoxic, the characteristic natural texture characteristics of the made decoration material are achieved, and the wood board furniture product is used for home decoration and is extremely attractive. However, the ecological wood has poor waterproof and sun-proof performances, limited ecological wood resources and high processing cost, and is not suitable for large-scale outdoor decoration.
The plastic pipe and the plate are convenient to process and produce, have good plasticity and are convenient to process into architectural ornament articles with various shapes. Therefore, the plastic is used for processing the pipes and the plates with the wood grain imitation into a more economical and efficient mode. However, because of the limitation of the texture of the plastic material, how to achieve realistic appearance and texture of wood-like texture becomes a difficult point, so after the plastic pipe and plate are molded, various post-treatments are generally required to simulate the texture of wood grain, and the common methods are as follows: the method has high processing cost, needs an adhesive in the veneer and has poor environmental protection. The wood grain is also firstly polished by a polishing machine and then pressed by a knurling machine, but the mode has the disadvantages of complex operation, high processing cost, more dust generation and ecological environment pollution.
In view of this, the present invention is proposed.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides a wood grain-like pipe or plate without post-treatment and a preparation method thereof, two materials of PPB and HDPE with better cooling shrinkage sensitivity are used as carrier resin and matrix resin, and are cooled and fixed with filler and toner in a shaping device to form the pipe or the section with the wood grain-like shape, and the specific scheme is as follows:
the wood-like pipe or plate without post-treatment comprises a master batch and a final material, wherein the master batch comprises a carrier resin and a filler, the final material comprises a matrix resin, the master batch, the filler and a toner, the carrier resin and the matrix resin are both PPB or HDPE, the filler is CaCO3, the mass ratio of the PPB or HDPE to CaCO3 in the master batch is 100 parts to 60 parts, and the mass ratio of the PPB or HDPE, CaCO3 to the toner in the final material is 100 parts to 2-5 parts to 5 parts.
The mass ratio of the PPB or HDPE, CaCO3 to the toner in the final material is 100 parts to 2 parts to 5 parts, and in practical application, the texture of the wood grain pattern formed by the pipe or the plate prepared according to the ratio is more real and beautiful.
The carrier resin and the matrix resin comprise a plurality of materials, but the PPB and the HDPE which are selected in the application have cooling shrinkage sensitivity under different cooling conditions, and the surface of a blank melt can form a high-low shrinkage line.
The CaCO3 filler can improve the thermal deformation and mechanical properties of the pipe or plate, and the CaCO3 is added in an excessive amount when the master batch is prepared (because the prepared master batch is a concentrated body prepared by carrying the CaCO3 in an excessive amount in resin, the CaCO3 does not need to be added when the pipe or plate is manufactured, and only the corresponding master batch needs to be added), so that the CaCO3 and the master batch are mixed with the matrix resin for the second time after being mixed with the master batch for the first time, the dispersion degree and the mixing degree between the CaCO3 and the raw materials (carrier resin, matrix resin and toner) are improved, and the molecular gaps among the raw materials are filled by the CaCO3 better, thereby improving the rigidity and the strength of the pipe or plate.
And finally adding toner to ensure that the mass ratio of the final materials is PPB or HDPE (namely the total amount of the carrier resin and the matrix resin): CaCO3 (added only at the time of masterbatch preparation): the toner is equal to 100 parts: 2-5 parts of: 5 parts of (A).
A preparation method of a wood-grain-like pipe or plate without post-treatment comprises the following specific operation steps:
(1) preparing a master batch:
putting the carrier resin and the filler into a high-speed mixer according to the formula proportion, mixing at a high speed to 75 ℃, and then drawing, cooling by water, and dicing to finish the manufacture of the master batch;
(2) preparation of the final material:
mixing the master batch obtained in the step (1), matrix resin and toner according to a formula ratio to obtain a final material;
(3) extruding a pipe or a plate:
extruding the final material obtained in the step (2) through a single-screw extruder, and performing primary molding through an extrusion die to form a plastic molten blank;
(4) shaping process:
introducing the plastic molten blank obtained in the step (3) into a shaping device, wherein the shaping device comprises a shaping sleeve with a water bath environment, the shaping contour of the shaping sleeve is matched with the structure of the needed wood grain-like pipe or plate, and a cooling water tank in the wood grain-like shape is arranged on the corresponding surface of the shaping sleeve for shaping the wood grain texture;
(5) and (3) cooling:
introducing the plastic molten blank out of the shaping device into a cooling water tank, and cooling, fixing and shaping the molten blank to form a pipe or a plate;
(6) cutting process:
and cutting the formed pipe or plate into sections by a cutting machine to finish the whole preparation process.
The shaping device in the step (4) comprises an acrylic housing, and the cooling shaping condition of the pipe or the plate in the cooling water tank can be conveniently observed through the transparent acrylic housing.
Be equipped with apopore and inlet opening on the ya keli housing, be equipped with water swivel on inlet opening and the apopore, be equipped with the leather hose on the water swivel, be equipped with the control valve on the leather hose, through the rivers exchange rate in the control valve water bath environment, discharge is big more, and rivers exchange rate is just higher more, and cooling efficiency is high more, and the imitative grain line of formation is just darker.
And the water outlet hole and the water inlet hole are provided with two water outlet holes and two water inlet holes and are used for controlling the water flow.
The invention has the following beneficial effects:
1. the invention takes block copolymerization polypropylene (PPB) or High Density Polyethylene (HDPE), calcium carbonate (CaCO 3) and toner as raw materials, the raw materials are mixed in different proportions, then a molten blank is formed by an extrusion die, and then a special shaping device with a cooling water tank with a wood grain-like shape is used, the PPB and HDPE materials have cooling shrinkage sensitivity under different cooling conditions, the surface of the molten blank can form high-low fluctuating shrinkage grains, the shrinkage grains can be distributed on the surface of the molten blank in a wood grain-like shape by matching with the cooling water tank with the wood grain-like shape, and then the molten blank enters an equipment cooling water tank for further cooling and shaping the formed wood grain-like grains, and then enters a cutting machine for cutting wood grain-like pipes or plates into sections according to certain length, thereby completing the whole preparation process without post-treatment;
2. the wood grain-like cooling water tank refers to real wood grain color distribution during design, and wood grain-like cooling water tanks with different colors can be arranged according to actual needs, so that the contraction prints with different heights and depths are distributed on the surface of a pipe or a plate melting blank, and the texture of wood grains is more real and beautiful;
3. the preparation method provided by the invention is simple to operate and convenient to use, the prepared wood-grain-like pipe or plate does not need post-treatment steps of polishing by a polishing machine or making wood grains by a knurling machine, the production automation is convenient to realize, the processing cost is lower, a large amount of dust is not generated in the production process, the pollution to the ecological environment is avoided, the safety and the environmental protection are realized, and the healthy, clean and civilized production of workers is facilitated.
Drawings
FIG. 1 is a schematic view of a wood grain-like pipe or board without post-treatment according to the present invention;
wherein the reference numbers: 1 is a melting blank, 2 is an extrusion die, 4 is a shaping sleeve, 11 is a leather hose, 15 is an acrylic housing, 16 is a cooling water tank, 19 is a cooling water tank, and 20 is a control valve.
Detailed Description
The present invention will be further described with reference to the following embodiments.
Example 1
(1) Preparing a master batch:
putting carrier resin (PPB) and filler (CaCO 3) into a high-speed mixer according to the mass ratio of 100 parts to 60 parts, mixing at a high speed to 75 ℃, drawing wires, cooling by water, and granulating to complete master batch manufacturing;
(2) preparation of the final material:
mixing the master batch obtained in the step (1), matrix resin (selected PPB) and toner according to the mass ratio of PPB (total amount of carrier resin and matrix resin) to CaCO3 to toner of 100 parts to 2 parts to 5 parts to obtain a final material;
(3) extruding a pipe or a plate:
extruding the final material obtained in the step (2) through a single-screw extruder, and primarily forming through an extrusion die 1 to form a plastic molten blank 2;
(4) shaping process:
introducing the plastic molten blank 2 obtained in the step (3) into a shaping device, wherein the shaping device comprises a shaping sleeve 4 with a water bath environment, the shaping contour of the shaping sleeve 4 is matched with the structure of the needed wood grain-like pipe or plate, and a cooling water tank 19 in a wood grain-like form is arranged on the corresponding surface of the shaping sleeve for shaping the wood grain texture;
(5) and (3) cooling:
introducing the plastic molten blank 2 out of the shaping device into a cooling water tank 16, and cooling, fixing and forming the molten blank 2 to form a pipe or a plate;
(6) cutting process:
and cutting the formed pipe or plate into sections by a cutting machine to finish the whole preparation process.
And finally observing and recording the formation condition of the wood grain patterns.
Example 2
The other operation steps are the same as the example 1, wherein the carrier resin (HDPE is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60 in the step (1); and (3) mixing the master batch, the matrix resin (HDPE) and the toner in the step (2) according to the mass ratio of the total amount of the HDPE (the carrier resin and the matrix resin), CaCO3 and 100 parts of the toner to 2 parts of the toner to 5 parts of the toner, and finally observing and recording the formation condition of wood grain patterns.
Example 3
The other operation steps are the same as the example 1, wherein in the step (1), the carrier resin (PPB is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60; and (3) mixing the master batch, the matrix resin (HDPE) and the toner in the step (2) according to the mass ratio of the PPB to the HDPE (the total amount of the carrier resin and the matrix resin), the CaCO3 and the toner being 100 parts to 2 parts to 5 parts, and finally observing and recording the formation condition of wood grain patterns.
Example 4
The other operation steps are the same as the example 1, wherein in the step (1), the carrier resin (PPR is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60; and (3) mixing the master batch, the matrix resin (HDPE) and the toner in the step (2) according to the mass ratio of the PPR to the HDPE (the total amount of the carrier resin and the matrix resin), the CaCO3 and the toner being 100 parts to 2 parts to 5 parts, and finally observing and recording the formation condition of wood grain patterns.
Example 5
The other operation steps are the same as the example 1, wherein in the step (1), the carrier resin (PPR is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60; in the step (2), the master batch, the matrix resin (PPR is selected) and the toner are mixed according to the mass ratio of PPR (total amount of the carrier resin and the matrix resin), CaCO3 and toner being 100 parts to 2 parts to 5 parts, and finally, the formation condition of the wood grain pattern is observed and recorded.
Example 6
The other operation steps are the same as the example 1, wherein the carrier resin (HDPE is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60 in the step (1); and (3) mixing the master batch, the matrix resin (HDPE) and the toner in the step (2) according to the mass ratio of the total amount of the HDPE (the carrier resin and the matrix resin), CaCO3 and the toner being 100 parts to 3 parts to 5 parts, and finally observing and recording the formation condition of the wood grain patterns.
Example 7
The other operation steps are the same as the example 1, wherein the carrier resin (HDPE is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60 in the step (1); and (3) mixing the master batch, the matrix resin (HDPE) and the toner in the step (2) according to the mass ratio of the total amount of the HDPE (the carrier resin and the matrix resin), CaCO3 and 100 parts of the toner to 5 parts of the toner, and finally observing and recording the formation condition of the wood grain patterns.
Example 8
The other operation steps are the same as the example 1, wherein the carrier resin (HDPE is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60 in the step (1); and (3) mixing the master batch, the matrix resin (HDPE) and the toner in the step (2) according to the mass ratio of the total amount of the HDPE (the carrier resin and the matrix resin), CaCO3 and 100 parts of the toner to 1 part to 5 parts, and finally observing and recording the formation condition of the wood grain patterns.
Example 9
The other operation steps are the same as the example 1, wherein the carrier resin (HDPE is selected) and the filler (CaCO 3) are put into a high-speed mixer according to the mass ratio of 100 to 60 in the step (1); and (3) mixing the master batch, the matrix resin (HDPE) and the toner in the step (2) according to the mass ratio of the total amount of the HDPE (the carrier resin and the matrix resin), CaCO3 and 100 parts of the toner to 6 parts of the toner to 5 parts of the toner, and finally observing and recording the formation condition of wood grain patterns.
Table 1: wood grain formation in examples 1 to 9
Formation of wood grain pattern
Example 1 Forming the wood grain patterns with real and beautiful texture
Example 2 Forming the wood grain patterns with real and beautiful texture
Example 3 The pipe or the plate cannot be formed
Example 4 The pipe or the plate cannot be formed
Example 5 Can not form wood grain pattern
Example 6 Forming a slightly deep wood grain pattern
Example 7 Forming deeper wood grain patterns
Example 8 The texture is soft, and the prepared pipe or plate is not suitable for use
Example 9 The pipe or the plate cannot be formed
In the invention, because the material of the pipe or plate fused blank 1 has contraction sensitivity when meeting water, the surface of the pipe or plate fused blank 1 can form contraction marks with different heights and depths under different cooling water circulation speeds, thereby simulating the texture of wood grains. In addition, the wood grain imitating cooling water tank 19 refers to the real wood grain color distribution during the design, and the wood grain imitating cooling water tanks 19 with different colors can be arranged according to the actual requirement, so that the contraction prints with different heights and depths are distributed on the surface of the pipe or plate melting blank 1, and the texture of the wood grain is more real and beautiful; the amount of the added toner is expressed as the shade of the color of the plate and the pipe, and the color of the toner is selected according to the product requirements.
The depth of the wood grain is mainly determined by the cooling efficiency in the setting device and the cooling water tank, and although the addition amount of the resin also affects the depth of the wood grain, if the mass ratio of the resin is not in accordance with the ratio of PPB or HDPE: CaCO 3: toner =100 parts: 2-5 parts of: if the amount of 5 parts is larger or smaller, the amount of CaCO3 is too large or too small, which affects the molding of the final product.
Meanwhile, the process of preparing the wood grain-like pipe or plate is efficient, environment-friendly and stable, and compared with the traditional wood grain-like texture post-treatment process, the production efficiency is greatly improved, the production cost is reduced, and meanwhile, the process is safe, environment-friendly and free of environment pollution.
The above embodiments are only for illustrating the inventive concept of the present invention, and not for limiting the protection of the claims of the present invention, and the insubstantial modifications of the invention using this concept fall within the protection scope of the present invention.

Claims (6)

1. A wood-grain-like pipe or plate without post-treatment is characterized in that: the master batch comprises a master batch and a final material, wherein the master batch comprises a carrier resin and a filler, the final material comprises a matrix resin, the master batch, the filler and a toner, the carrier resin and the matrix resin are both PPB or HDPE, the filler is CaCO3, the mass ratio of the PPB or HDPE to the CaCO3 in the master batch is 100 parts to 60 parts, and the mass ratio of the PPB or HDPE, the CaCO3 to the toner in the final material is 100 parts to 2-5 parts to 5 parts.
2. The wood grain-like pipe or board without post-treatment as claimed in claim 1, wherein: the mass ratio of PPB or HDPE, CaCO3 to toner in the final material is 100: 2: 5.
3. A method for preparing the wood-grain-like pipe or plate without post-treatment as claimed in claim 1, characterized in that the specific operating steps are as follows:
(1) preparing a master batch:
putting the carrier resin and the filler into a high-speed mixer according to the formula proportion, mixing at a high speed to 75 ℃, and then drawing, cooling by water, and dicing to finish the manufacture of the master batch;
(2) preparation of the final material:
mixing the master batch obtained in the step (1), matrix resin and toner according to a formula ratio to obtain a final material;
(3) extruding a pipe or a plate:
extruding the final material obtained in the step (2) through a single-screw extruder, and performing primary molding through an extrusion die to form a plastic molten blank;
(4) shaping process:
introducing the plastic molten blank obtained in the step (3) into a shaping device, wherein the shaping device comprises a shaping sleeve with a water bath environment, the shaping contour of the shaping sleeve is matched with the structure of the needed wood grain-like pipe or plate, and a cooling water tank in the wood grain-like shape is arranged on the corresponding surface of the shaping sleeve for shaping the wood grain texture;
(5) and (3) cooling:
introducing the plastic molten blank out of the shaping device into a cooling water tank, and cooling, fixing and shaping the molten blank to form a pipe or a plate;
(6) cutting process:
and cutting the formed pipe or plate into sections by a cutting machine to finish the whole preparation process.
4. A no post-treatment wood grain-like pipe or panel as claimed in claim 3, wherein: the shaping device in the step (4) comprises an acrylic housing.
5. The method for preparing wood-grain-like tube or plate according to claim 4, wherein the acrylic housing is provided with water outlet holes and water inlet holes, the water inlet holes and the water outlet holes are provided with water connectors, the water connectors are provided with leather pipes, and the leather pipes are provided with control valves.
6. The method for preparing wood-grain-like tube or plate according to claim 5, wherein there are two water outlets and two water inlets.
CN202210015354.8A 2022-01-07 2022-01-07 Post-treatment-free wood grain-like pipe or plate and preparation method thereof Active CN114292486B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000327801A (en) * 1999-05-24 2000-11-28 Bando Chem Ind Ltd Substrate film for decorative material using high density polyethylene as substrate and its production
WO2002103113A2 (en) * 2001-06-15 2002-12-27 International Paper Company Cellulose-polymer composites and related manufacturing methods
CN104744955A (en) * 2013-12-25 2015-07-01 深圳市格林美高新技术股份有限公司 Full-body graining polyethylene plastic wood composite and preparation method thereof
CN111410800A (en) * 2020-02-24 2020-07-14 苏州绿萃筑新材料科技有限公司 Wood-grain-like decorative line and preparation method thereof
US20210095106A1 (en) * 2019-09-30 2021-04-01 The Procter & Gamble Company Molded article having a wood grain-like appearance

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000327801A (en) * 1999-05-24 2000-11-28 Bando Chem Ind Ltd Substrate film for decorative material using high density polyethylene as substrate and its production
WO2002103113A2 (en) * 2001-06-15 2002-12-27 International Paper Company Cellulose-polymer composites and related manufacturing methods
CN104744955A (en) * 2013-12-25 2015-07-01 深圳市格林美高新技术股份有限公司 Full-body graining polyethylene plastic wood composite and preparation method thereof
US20210095106A1 (en) * 2019-09-30 2021-04-01 The Procter & Gamble Company Molded article having a wood grain-like appearance
CN111410800A (en) * 2020-02-24 2020-07-14 苏州绿萃筑新材料科技有限公司 Wood-grain-like decorative line and preparation method thereof

Non-Patent Citations (1)

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