CN114292062A - Special leveling mortar powder for low-carbon environment-friendly anti-cracking mildew-proof real stone texture coating and preparation method thereof - Google Patents
Special leveling mortar powder for low-carbon environment-friendly anti-cracking mildew-proof real stone texture coating and preparation method thereof Download PDFInfo
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- CN114292062A CN114292062A CN202111664309.7A CN202111664309A CN114292062A CN 114292062 A CN114292062 A CN 114292062A CN 202111664309 A CN202111664309 A CN 202111664309A CN 114292062 A CN114292062 A CN 114292062A
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- 239000000843 powder Substances 0.000 title claims abstract description 75
- 238000005336 cracking Methods 0.000 title claims abstract description 23
- 239000011248 coating agent Substances 0.000 title claims abstract description 21
- 238000000576 coating method Methods 0.000 title claims abstract description 21
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 20
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 19
- 239000004575 stone Substances 0.000 title claims abstract description 12
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 26
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims abstract description 23
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 21
- 239000004576 sand Substances 0.000 claims abstract description 17
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 14
- 239000004568 cement Substances 0.000 claims abstract description 14
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 14
- 239000010445 mica Substances 0.000 claims abstract description 11
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 11
- 229920002472 Starch Polymers 0.000 claims abstract description 9
- 229910021485 fumed silica Inorganic materials 0.000 claims abstract description 9
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 claims abstract description 9
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims abstract description 9
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims abstract description 9
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000008107 starch Substances 0.000 claims abstract description 9
- 235000019698 starch Nutrition 0.000 claims abstract description 9
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 8
- 239000011707 mineral Substances 0.000 claims abstract description 8
- 230000003449 preventive effect Effects 0.000 claims abstract description 7
- 230000001954 sterilising effect Effects 0.000 claims abstract description 7
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 6
- 241000276489 Merlangius merlangus Species 0.000 claims abstract description 6
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 11
- 229910052791 calcium Inorganic materials 0.000 claims description 11
- 239000011575 calcium Substances 0.000 claims description 11
- 239000000654 additive Substances 0.000 claims description 10
- 230000000996 additive effect Effects 0.000 claims description 10
- 239000004816 latex Substances 0.000 claims description 7
- 229920000126 latex Polymers 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 239000011083 cement mortar Substances 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 239000003112 inhibitor Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000839 emulsion Substances 0.000 abstract 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention relates to a special leveling mortar powder for a low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating and a preparation method thereof, wherein the special leveling mortar powder mainly comprises the following components in parts by mass: the mortar comprises cement ash, coarse whiting powder, river sand of 40-70 meshes, river sand of 70-140 meshes, mica powder, barium sulfate powder, fumed silica, acrylic acid modified polyvinyl alcohol, S95 mineral powder, emulsion powder, hydroxypropyl methyl cellulose ether, a sterilization mildew preventive, lignocellulose and starch ether. The special leveling mortar powder for the low-carbon environment-friendly anti-cracking mildew-proof real stone texture coating has the mildew-proof and antibacterial functions and better cracking resistance, can reach 1cm directly in thickness, has no cracking phenomenon, is low in production cost, and is low-carbon, energy-saving and emission-reducing.
Description
Technical Field
The invention relates to a special leveling mortar powder for a low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating and a preparation method thereof.
Background
In recent years, the real stone texture coating has strong decoration and natural color and luster and the texture of natural stone, can provide pattern structures with various three-dimensional shapes, and can show the elegance and the solemn beauty of the whole building visually, so that the real stone texture coating can replace external wall stone to be applied to the external facade of the building in a large amount.
The existing exterior wall rough bottom putty matched with the putty has poor leveling capability on a base layer of an exterior wall, the situation that the putty layer is easy to crack when being scraped by more than 3 millimeters in one-pass construction thickness is avoided, and the putty layer has no functions of mildew resistance, antibiosis and environmental protection. When the coating is matched with the real stone texture coating, the rough bottom is usually constructed for 2 times so as to reach the flatness of the base layer required by the real texture coating. And a large amount of cement is used in the exterior wall putty, and the preparation of the cement needs a large amount of energy consumption, which is not beneficial to the low-carbon, energy-saving and environment-friendly policy put forward by the state.
Disclosure of Invention
The leveling mortar powder special for the low-carbon, environment-friendly, anti-cracking, mildew-proof and real stone texture coating has the mildew-proof and antibacterial functions and better cracking resistance (the thickness can reach 1cm directly without cracking phenomenon), and has the advantages of low production cost, low carbon, energy conservation and emission reduction.
The invention is realized by the following technical scheme:
the special leveling mortar powder for the low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating mainly comprises the following components in parts by mass:
further, the coarse whiting powder is 100-200 mesh coarse whiting powder.
Further, the barium sulfate powder is 100-200-mesh barium sulfate powder.
A preparation method of special leveling mortar powder for a low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating comprises the following steps:
(1) sequentially adding the cement, part of 200-mesh heavy calcium powder, 40-70-mesh river sand and 70-140-mesh river sand at 500 revolutions per minute of 300-;
(2) adding mica powder, superfine barium sulfate, fumed silica, modified polyvinyl alcohol and S95 mineral powder into a grinding machine, heating to 70-80 ℃, fully stirring for 30-60 minutes, adding water after the modified polyvinyl alcohol is completely melted, evaporating the liquid to dryness at the temperature of 100-120 ℃ to obtain mixed additive powder,
(3) and (3) adding the mixed additive powder prepared in the step (2) into the mixture prepared in the step (1), then adding the latex powder, the hydroxypropyl methyl cellulose ether, the sterilization and mildew preventive, the lignocellulose, the starch ether and the residual 200-mesh heavy calcium powder, and then dispersing for 10-20 minutes at the speed of 1000 revolutions per minute of 700-.
When in use, 25-30% of water can be added into the product, and then the product is uniformly stirred to carry out batch scraping construction.
Compared with the prior art, the invention has the following beneficial effects: the mica powder, the superfine barium sulfate and other modified materials are added and matched with the powder with different particle diameters, so that the drying time of wall putty layer thickness batch (direct batch scraping of 1 cm) can be improved, the weather resistance of the product can be improved, and the cracking of the putty layer caused by the high-temperature irradiation of the wall surface can be avoided. The environment-friendly, anti-cracking and mildew-proof special leveling mortar powder with real stone texture is prepared by matching sand sources of different grades, and simultaneously, mineral powder waste generated in steel plant production is added to replace part of cement, so that the production cost is reduced, the national low-carbon, energy-saving and emission-reduction policy is met, the use of cement can be reduced (the energy consumption for preparing cement is higher), and in addition, due to the addition of the mildew-proof auxiliary agent, the prepared putty has the mildew-proof and antibacterial functions and better cracking resistance (the thickness can reach 1cm directly and no cracking phenomenon exists).
Detailed Description
The invention will be further elucidated with reference to the embodiments described hereinafter
Example 1
A preparation method of special leveling mortar powder for a low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating comprises the following steps:
(1) sequentially adding the cement, part of 200-mesh heavy calcium powder, 40-70-mesh river sand and 70-140-mesh river sand at 300 revolutions per minute, and dispersing for 10 minutes;
(2) adding mica powder, superfine barium sulfate, fumed silica, modified polyvinyl alcohol and S95 mineral powder into a grinding machine, heating to 70 ℃, fully stirring for 60 minutes, adding water after the modified polyvinyl alcohol is completely melted, evaporating the liquid to dryness at 100 ℃ to obtain mixed additive powder,
(3) and (3) adding the mixed additive powder prepared in the step (2) into the mixture prepared in the step (1), then adding the latex powder, hydroxypropyl methyl cellulose ether, the sterilization and mildew preventive, the lignocellulose, the starch ether and the residual 100-mesh heavy calcium powder, and then dispersing for 20 minutes at 700 revolutions per minute to obtain the composite material.
Example 2
A preparation method of special leveling mortar powder for a low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating comprises the following steps:
(1) sequentially adding the cement, part of 200-mesh heavy calcium powder, 40-70-mesh river sand and 70-140-mesh river sand at 500 revolutions per minute, and dispersing for 5 minutes;
(2) adding mica powder, superfine barium sulfate, fumed silica, modified polyvinyl alcohol and S95 mineral powder into a grinding machine, heating to 80 ℃, fully stirring for 30 minutes, adding water after the modified polyvinyl alcohol is completely melted, evaporating the liquid to dryness at 120 ℃ to obtain mixed additive powder,
(3) and (3) adding the mixed additive powder prepared in the step (2) into the mixture prepared in the step (1), then adding the latex powder, hydroxypropyl methyl cellulose ether, the sterilization and mildew preventive, the lignocellulose, the starch ether and the residual 200-mesh heavy calcium powder, and then dispersing for 10 minutes at 1000 revolutions per minute to obtain the nano calcium carbonate.
Example 3
A preparation method of special leveling mortar powder for a low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating comprises the following steps:
(1) sequentially adding the cement, part of 200-mesh heavy calcium powder, 40-70-mesh river sand and 70-140-mesh river sand at 400 r/min, and dispersing for 8 min;
(2) adding mica powder, superfine barium sulfate, fumed silica, modified polyvinyl alcohol and S95 mineral powder into a grinding machine, heating to 75 ℃, fully stirring for 40 minutes, adding water after the modified polyvinyl alcohol is completely melted, evaporating the liquid to dryness at 1120 ℃ to obtain mixed additive powder,
(3) and (3) adding the mixed additive powder prepared in the step (2) into the mixture prepared in the step (1), then adding the latex powder, hydroxypropyl methyl cellulose ether, the sterilization and mildew preventive, the lignocellulose, the starch ether and the residual 200-mesh heavy calcium powder, and dispersing for 15 minutes at 800 revolutions per minute to obtain the nano calcium carbonate.
The paint disclosed by the invention not only meets the standard of P type in JG/T157-containing 2009 of exterior wall putty, but also meets the 0 grade in the standard of 'paint film resistance' in JB/T1741-2020. When the product is used for leveling the base layer of the outer wall of the building, the product can also have antibacterial and mildewproof protection on the base layer, and the construction process is accelerated by multiple effects.
The three formulas of the examples 1, 2 and 3 are respectively selected according to the reference formula and the high, medium and low of the addition range of the raw materials for carrying out the example tests.
| Serial number | Name of Material | Example 1 | Example 2 | Example 3 |
| 1 | Cement mortar | 21 | 25 | 28 |
| 2 | 200 mesh coarse whiting powder | 47.18 | 40.26 | 20 |
| 3 | River sand of 40-70 meshes | 15 | 18 | 20 |
| 4 | 70-140 mesh river sand | 4 | 7 | 9 |
| 5 | Mica powder | 3 | 5 | 6 |
| 6 | Superfine barium sulfate | 3 | 4 | 5 |
| 7 | Fumed silica | 0.1 | 0.3 | 0.5 |
| 8 | Acrylic acid modified polyvinyl alcohol | 0.2 | 0.4 | 0.6 |
| 9 | S95 powdered ore | 5 | 8 | 10 |
| 10 | Latex powder | 1 | 1.5 | 2 |
| 11 | Hydroxypropyl methyl cellulose ether | 0.3 | 0.4 | 0.45 |
| 12 | Bactericidal mildew inhibitor | 0.1 | 0.3 | 0.5 |
| 13 | Lignocellulose | 0.1 | 0.3 | 0.5 |
| 14 | Starch ethers | 0.02 | 0.06 | 0.08 |
Examples 1-3 detection methods: the performance indexes of the above examples were tested according to the P-type standard in JG/T157-2009 and the class 0 in the "mold resistance of paint film" standard in JB/T1741-2020, and the limited substances in GB18582-2020, and the results are shown in the following tables 1 and 2, wherein the thick batches of examples 1-3 had no cracks at both 0.5cm and 1 cm.
TABLE 1
TABLE 2
What has been described above is merely a preferred embodiment of the present invention. It should be noted that a person skilled in the art could make several modifications and variations without departing from the principle of the present invention, which should also be regarded as the protection scope of the present invention.
The lime cement is produced by southwest cement factories, and the product type is 42.5 strength lime cement.
The hydroxypropyl methyl cellulose ether manufacturer in the invention is Shanghai Hui Guang fine chemical industry Co., Ltd, and the model is PMK-40Z.
The rubber powder manufacturer in the invention is Wake, and the model is 5010.
The manufacturer of the sterilization mildew preventive is Guangzhou Dimei.
The lignocellulose manufacturer in the invention is a watt model ZZC 500.
The starch ether used in the invention is Ivy, which is produced by 301 manufacturers.
The mineral powder used in the invention is an Emei mountain macrogenesis building material produced by a manufacturer with the model number of S95.
The mica powder used in the invention provides 180-mesh mica powder for the Haiyang powder.
The fumed silica used in the invention is produced by a manufacturer in a universal manner.
The acrylic acid modified polyvinyl alcohol manufacturer used in the invention is gorgeous.
The superfine barium sulfate manufacturer used in the invention is Qingdao red butterfly new material Co.
The raw materials mentioned above are the preferred materials in the formulation, and the materials can be produced by selecting other materials meeting the requirements in the implementation, and are not limited to the preferred materials.
Claims (4)
1. The utility model provides a special mortar powder of making level of mould proof real stone feel coating of low carbon environmental protection fracture resistance which characterized in that: the composition comprises the following components in parts by mass:
2. The special leveling mortar powder for the low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating according to claim 1, which is characterized in that: the coarse whiting powder is 100-200 mesh coarse whiting powder.
3. The special leveling mortar powder for the low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating according to claim 1, which is characterized in that: the barium sulfate powder is 100-200-mesh barium sulfate powder.
4. A preparation method of leveling mortar powder special for low-carbon, environment-friendly, anti-cracking, mildew-proof and stone-like coating is characterized by comprising the following steps: the method comprises the following steps:
(1) adding cement, partial heavy calcium powder, 40-70 mesh river sand and 70-140 mesh river sand at 500 revolutions per minute of 300-;
(2) adding mica powder, barium sulfate powder, fumed silica, acrylic acid modified polyvinyl alcohol and S95 mineral powder into a grinding machine, heating to 70-80 ℃, fully stirring for 30-60 minutes, adding water after the acrylic acid modified polyvinyl alcohol is completely melted, and evaporating the liquid to dryness at the temperature of 100-120 ℃ to obtain mixed additive powder;
(3) and (3) adding the mixed additive powder prepared in the step (2) into the mixture prepared in the step (1), then adding the latex powder, the hydroxypropyl methyl cellulose ether, the sterilization and mildew preventive, the lignocellulose, the starch ether and the rest heavy calcium powder, and then dispersing for 10-20 minutes at the speed of 700 plus materials per minute to obtain the special leveling mortar powder for the low-carbon environment-friendly anti-cracking mildew-proof real stone texture coating.
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|---|---|---|---|
| CN202111664309.7A CN114292062A (en) | 2021-12-31 | 2021-12-31 | Special leveling mortar powder for low-carbon environment-friendly anti-cracking mildew-proof real stone texture coating and preparation method thereof |
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| CN202111664309.7A CN114292062A (en) | 2021-12-31 | 2021-12-31 | Special leveling mortar powder for low-carbon environment-friendly anti-cracking mildew-proof real stone texture coating and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115849780A (en) * | 2022-12-02 | 2023-03-28 | 福建省三棵树新材料有限公司 | Special leveling sand material for renovating low-carbon environment-friendly anti-cracking mildew-proof outer wall base and preparation method thereof |
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| CN102241906A (en) * | 2010-05-14 | 2011-11-16 | 武汉市丰达建筑节能材料有限公司 | Multifunctional putty for building external walls |
| CN102992720A (en) * | 2012-12-15 | 2013-03-27 | 中国地质大学（武汉） | External wall waterproof cracking-prevention flexible putty and preparation method thereof |
| CN107446405A (en) * | 2017-09-15 | 2017-12-08 | 江西亿彩涂料有限公司 | A kind of Super-high Thickness metope batch Puttying powder |
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2021
- 2021-12-31 CN CN202111664309.7A patent/CN114292062A/en active Pending
Patent Citations (3)
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| CN102241906A (en) * | 2010-05-14 | 2011-11-16 | 武汉市丰达建筑节能材料有限公司 | Multifunctional putty for building external walls |
| CN102992720A (en) * | 2012-12-15 | 2013-03-27 | 中国地质大学（武汉） | External wall waterproof cracking-prevention flexible putty and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115849780A (en) * | 2022-12-02 | 2023-03-28 | 福建省三棵树新材料有限公司 | Special leveling sand material for renovating low-carbon environment-friendly anti-cracking mildew-proof outer wall base and preparation method thereof |
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