CN114288739B

CN114288739B - Water sand separation buffer gear is used in processing of high-purity quartz sand

Info

Publication number: CN114288739B
Application number: CN202111598151.8A
Authority: CN
Inventors: 何书辉
Original assignee: JIANGSU ZHONGTENG QUARTZ MATERIAL TECHNOLOGY CO LTD
Current assignee: JIANGSU ZHONGTENG QUARTZ MATERIAL TECHNOLOGY CO LTD
Priority date: 2021-12-24
Filing date: 2021-12-24
Publication date: 2023-04-28
Anticipated expiration: 2041-12-24
Also published as: CN114288739A

Abstract

The invention discloses a water sand separation buffer mechanism for high-purity quartz sand processing, which comprises water sand separation equipment, wherein the water sand separation equipment comprises a mounting frame and a water sand separation chamber fixed on the mounting frame, an inlet pipeline is obliquely arranged below the water sand separation chamber, a separation opening is formed in the middle of the inlet pipeline, a speed reducing plate is formed at the upper end of the inlet pipeline in a processing mode, a filter screen is movably arranged at the separation opening, two groups of force unloading buffer plates are uniformly arranged at the right end of the filter screen, the two groups of force unloading buffer plates are positioned at the joint of the inlet pipeline and the water sand separation chamber, a protective outer cover is arranged on the surface of the filter screen, a reset piece is arranged at the top of the protective outer cover, and a buffer hanging mechanism is arranged at the left end of the protective outer cover. The invention designs a mechanism special for buffering quartz sand, water and sand separation equipment, and the buffering mechanism mainly comprises a force-unloading buffering plate and a buffering hanging mechanism, so that the service life of a filter screen can be effectively prolonged in an omnibearing buffering mode.

Description

Water sand separation buffer gear is used in processing of high-purity quartz sand

Technical Field

The invention relates to the technical field of quartz sand processing equipment, in particular to a water sand separation buffer mechanism for high-purity quartz sand processing.

Background

The quartz sand is quartz particles formed by crushing and processing quartz stone. Quartz stone is a nonmetallic mineral, is a silicate mineral with hardness, wear resistance and stable chemical property, and the main mineral component is SiO2. The quartz sand is milky white or colorless semitransparent, has the Mohs hardness of 7, is an important industrial mineral raw material and is a non-chemical dangerous article, and is widely used in industries of glass, casting, ceramics and fireproof materials, smelting ferrosilicon, metallurgical flux, metallurgy, construction, chemical industry, plastics, rubber, abrasive materials, filter materials and the like. The unique physical and chemical properties of quartz sand make quartz sand possess important roles in aviation, aerospace, electronics, machinery and today's fast developing IT industry, especially the inherent molecular chain structure, crystal shape and lattice change rule, so that the quartz sand has the advantages of high temperature resistance, small thermal expansion coefficient, high insulation, corrosion resistance, piezoelectric effect, resonance effect and unique optical properties, and plays an increasingly important role in a plurality of high-tech products. During quartz sand processing production, after the quartz stone is crushed, grinding and separation are carried out through a series of procedures, and then corresponding cleaning is carried out, and after the quartz sand is cleaned after processing, water and sand are usually discharged simultaneously, and water and quartz sand are separated through special quartz sand water and sand separation equipment.

However, the existing quartz sand water sand separation equipment has the following problems in the use process: (1) Because the water and the sand have larger impact force in the process of leading in, the impact force impacts the surface of the filter screen for a long time, the filter screen is easy to damage, and the existing water-sand separation equipment lacks a special mechanism for buffering the filter screen; (2) In the process of impacting the filter screen, large-particle sand in water easily causes external jumping when contacting the filter screen due to impact force, and the generated noise is large and the inside of the machine body is easily damaged. For this purpose, a corresponding technical solution is required to be designed to solve the existing technical problems.

Disclosure of Invention

The invention aims to provide a water-sand separation buffer mechanism for high-purity quartz sand processing, which solves the technical problem that the existing water-sand separation equipment is lack of a special mechanism for buffering a filter screen because the surface of the filter screen is impacted by large impact force of water and sand in the process of introduction for a long time, so that the filter screen is easy to damage.

In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a water sand separation buffer gear for high-purity quartz sand processing, includes water sand splitter, water sand splitter includes the mounting bracket and is fixed in the water sand splitter on the mounting bracket, water sand splitter's below is the slope form and installs the ingress pipe, the separating mouth has been seted up at ingress pipe's middle part, ingress pipe upper end processing shaping has the speed reducer, separating mouth department movable mounting has the filter screen, two sets of force buffer plates that unload are evenly installed to the right-hand member on the filter screen, two sets of force buffer plates are located ingress pipe and water sand splitter's junction, the surface mounting of filter screen has the protection dustcoat, the reset piece is installed at the top of protection dustcoat, the protection dustcoat left end is provided with the buffering and hangs down the mechanism, the upper end of reset piece is connected with the inner chamber of water sand splitter, the buffering hangs down the mechanism and is including the pull rod that is fixed in the filter screen both sides and install in the rotation gear at the pull rod top, install the horizontal pole between the rotation gear, rotation gear surface fixed connection post, the upper end of pull rod and the rotation gear are connected with the driven cylinder, install the driven cylinder, the driven cylinder is connected with the inside and is connected with the end, the main sleeve is connected with the torsion, the inside is connected with the main sleeve is fixed with, the torsion is connected with the inside, the main sleeve is connected with the end of the inside, the main sleeve is connected with the torsion, the water and sand separation equipment is connected with a control console through a circuit.

In a preferred embodiment of the present invention, the surface of the speed reducing plate is shaped into a high-low undulating structure and the end of the speed reducing plate is inclined downward.

As a preferred embodiment of the invention, the filter screen comprises a filter screen body and a main board fixed at the right end of the filter screen body, wherein two groups of side boards are symmetrically arranged on the peripheries of the filter screen body and the main board, two groups of storage ports are symmetrically arranged on the main board, two groups of force-unloading buffer boards are respectively positioned in the two groups of storage ports, and two groups of buffer pieces are symmetrically arranged on two sides of the force-unloading buffer boards.

As a preferred implementation mode of the invention, the buffer piece comprises a push rod and a push rod which is fixed on the push rod in an inclined mode, a sliding groove is formed in the side plate, the push rod is movably arranged in the sliding groove, a first spring is connected between the tail end of the push rod and the inner wall of the sliding groove, and the upper end of the push rod is connected with a force unloading buffer plate.

As a preferred implementation mode of the invention, the protective outer cover consists of an arc-surface outer cover and a sound insulation pad, wherein two sides of the arc-surface outer cover are fixedly connected with the side plates, and the sound insulation pad is attached to the inner wall of the arc-surface outer cover and is made of rubber materials.

As a preferred implementation mode of the invention, the reset piece comprises a vertical rod fixed on the protective housing and an inclined rod fixed on the vertical rod in an inclined mode, a second spring is connected above the inclined rod, the upper end of the second spring is connected with a stop rod, and the stop rod is fixed on the inner wall of the water-sand separation chamber.

As a preferred embodiment of the invention, the end of the filter screen is positioned in the main cylinder and the end is higher than the inner wall of the main cylinder.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention designs a mechanism special for buffering quartz sand water sand separating equipment, the buffering mechanism mainly comprises a force-unloading buffer plate and a buffering hanging mechanism, the water sand inlet and the filter screen body can be respectively buffered, the outer guiding treatment of refined sand is facilitated through a spiral pushing mechanism at the tail end, in addition, the inner wall structure of an ingress pipe is optimally designed, the inner wall of the ingress pipe is designed into a wavy structure, so that the flow velocity of water sand can be reduced, the impact force on the filter screen is reduced, and the service life of the filter screen can be effectively prolonged through the omnibearing buffering mode.

2. According to the invention, the protective outer cover is arranged at the position of the filter screen, when the inner quartz sand is in contact with the filter screen and splashes, the purpose of blocking can be achieved, the quartz sand is prevented from damaging the inner cavity of the equipment, and in addition, the sound insulation pad is paved on the inner wall of the protective outer cover, so that the noise pollution of the quartz sand in the collision process can be effectively reduced.

Drawings

FIG. 1 is an overall block diagram of the present invention;

FIG. 2 is a diagram showing the construction of the inside of a water-sand separation chamber according to the present invention;

FIG. 3 is a diagram of a filter screen according to the present invention;

fig. 4 is a top view of the buffering hanging mechanism of the present invention.

In the figure, 1, a mounting rack; 2. a water sand separation chamber; 3. an inlet pipe; 4. a separation port; 5. a speed reducing plate; 6. a filter screen; 7. a force-unloading buffer plate; 8. a protective outer cover; 9. a reset member; 10. a pull rod; 11. rotating the gear; 12. a cross bar; 13. a connecting column; 14. a driven gear; 15. a cross beam; 16. a connecting cylinder; 17. a torsion spring; 18. a fixed sleeve; 19. a main barrel; 20. a screw; 21. a sand discharge port; 22. a water outlet; 23. a console; 24. a filter screen body; 25. a main board; 26. a side plate; 27. a storage port; 28. a push rod; 29. a push rod; 30. a chute; 31. a first spring; 32. a cambered surface outer cover; 33. a sound insulation pad; 34. a vertical rod; 35. a diagonal rod; 36. a second spring; 37. a stop lever.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a water sand separation buffer gear for high-purity quartz sand processing, water sand separation buffer gear includes water sand separation equipment, water sand separation equipment includes mounting bracket 1 and water sand separation room 2 that is fixed in on mounting bracket 1, inlet pipe 3 is installed to water sand separation room 2's below in the slope form, separating mouth 4 has been seted up at inlet pipe 3's middle part, inlet pipe 3 upper end machine-shaping has speed reducer plate 5, separating mouth 4 department movable mounting has filter screen 6, two sets of force buffer plates 7 that unload of right-hand member on filter screen 6 are evenly installed, two sets of force buffer plates 7 that unload are located the junction of inlet pipe 3 and water sand separation room 2, the surface mounting of filter screen 6 has protection dustcoat 8, reset piece 9 is installed at the top of protection dustcoat 8, protection dustcoat 8 left end is provided with buffering hanging mechanism, reset piece 9's upper end is connected with water sand separation room 2's inner chamber, the buffering hanging mechanism comprises a pull rod 10 fixed on two sides of a filter screen 6 through bolts and a rotary gear 11 arranged on the top of the pull rod 10, a cross rod 12 is arranged between the two groups of rotary gears 11, a connecting column 13 is fixedly arranged on the surface of the rotary gear 11, the upper end of the pull rod 10 is movably connected with the connecting column 13, one side of the rotary gear 11 is in meshed connection with a driven gear 14, a cross beam 15 is arranged between the two groups of driven gears 14, a connecting cylinder 16 is fixedly arranged at the inner end of the driven gear 14, the connecting cylinder 16 is sleeved on the cross beam 15, a torsion spring 17 is connected at the inner side of the connecting cylinder 16, a fixed sleeve 18 is fixedly arranged at the inner end of the torsion spring 17, the fixed sleeve 18 is fixedly arranged on the cross beam 15, a main cylinder 19 is further arranged at the tail end of the filter screen 6, a screw rod 20 is arranged in the main cylinder 19, a sand discharge port 21 is arranged at the tail end of the main cylinder 19, a water and sand separating device is further provided with a water discharge port 22 through a circuit connection with a control console 23, through unloading power buffer board 7 and buffering hanging mechanism, can carry out buffer treatment to water sand import and filter screen body respectively, and through terminal spiral pushing equipment, be convenient for concentrate outer guide treatment, the inner wall structure at ingress pipe 3 has carried out optimal design in addition, design into the velocity of flow that the water sand can be reduced to the relief structure on ingress pipe 3's the inner wall, thereby reduce the impact force to filter screen 6, through the omnidirectional buffering mode like this, can effectually improve filter screen life, install protective housing 8 on filter screen 6 position, when the condition that splashes appears when inside quartz sand and filter screen 6 contact, can reach the purpose of separation, avoid quartz sand to damage the equipment inner chamber, in addition, lay the sound insulation pad 33 on protective housing 8's inner wall, can effectually reduce the noise pollution of quartz sand in the collision in-process.

Further improved, as shown in fig. 2: the surface of the speed reducing plate 5 is processed and formed into a high-low fluctuation structure, and the tail end of the speed reducing plate is of a downward inclined structure, so that the design mode can reduce the flow speed of water sand flowing downwards.

Further improved, as shown in fig. 3: the filter screen 6 includes filter screen body 24 and is fixed in the mainboard 25 of filter screen body 24 right-hand member, and two sets of curb plates 26 are installed to the peripheral symmetry of filter screen body 24 and mainboard 25, and two sets of mouths 27 are accomodate to the symmetry of having seted up on the mainboard 25, and two sets of force buffer board 7 are located two sets of mouths 27 of accomodating respectively, and force buffer board 7 both sides symmetry is provided with two sets of cushioning members, can reach the purpose to the grit buffering through installing the force buffer board 7 that unloads in the junction of ingress pipe 3 and water sand separation chamber 2.

Further improved, as shown in fig. 3: the buffer piece comprises a push rod 28 and a push rod 29 which is fixed on the push rod 28 in an inclined mode, a sliding groove 30 is formed in the side plate 26, the push rod 28 is movably arranged in the sliding groove 30, a first spring 31 is connected between the tail end of the push rod 28 and the inner wall of the sliding groove 30, the upper end of the push rod 29 is connected with the force unloading buffer plate 7, the force unloading buffer plate 7 can be supported conveniently through the design mode, and the self-adaptive angle adjustment can be achieved when impact force is received.

Further improved, as shown in fig. 2: the protection dustcoat 8 comprises cambered surface dustcoat 32 and sound insulation pad 33, and cambered surface dustcoat 32's both sides and curb plate 26 fixed connection, the sound insulation pad 33 is attached on cambered surface dustcoat 32's inner wall and adopts rubber materials, can avoid quartz sand to splash and can reach the purpose of making an uproar falls through the sound insulation pad 33 through the protection dustcoat 8.

Further improved, as shown in fig. 2: the reset piece 9 comprises a vertical rod 34 fixed on the protective outer cover 8 and an inclined rod 35 fixed on the vertical rod 34 in an inclined mode, a second spring 36 is connected above the inclined rod 35, a stop rod 37 is connected to the upper end of the second spring 36, the stop rod 37 is fixed on the inner wall of the water-sand separation chamber 2, and the purpose of pulling the filter screen 6 back through the reset piece 9 can be achieved.

Specifically, the tail end of the filter screen 6 is positioned in the main cylinder 19, and the tail end is higher than the inner wall of the main cylinder 19, and a certain height distance difference exists between the filter screen 6 and the main cylinder 19, so that the filter screen 6 can conveniently descend in a buffering way.

And (3) notes: the filter screen 6 is in a horizontal state in a normal state, and when receiving an impact force, the filter screen 6 is inclined.

When in use: according to the invention, water sand is led into the water sand separation chamber 2 through the inlet pipeline 3, the purpose of buffering water flow can be achieved through the wavy structure on the surface of the speed reducing plate 5 in the process of flowing down, when the water sand flows into the position of the force-unloading buffer plate 7, the force-unloading buffer plate 7 is used for carrying out secondary force-unloading treatment on the water sand, when the water sand enters the filter screen 6, water is left from the filter screen 6 and discharged outside through the water outlet 22, quartz sand is reserved on the filter screen 6, the filter screen 6 is downwards pulled by the pull rod 10 under the pressure of the quartz sand, the pull rod 10 pulls the rotating gear 11 to reversely rotate and drive the driven gear 14 to synchronously rotate, the descending speed of the filter screen 6 is slowed down through the torsion spring 17 on the inner side, the collision between the filter screen 6 and the water sand separation chamber 2 is avoided, in addition, the purposes of avoiding splashing of the quartz sand and reducing noise through the protective cover 8 are achieved through the sound insulation pad 33, the sand is led into the main cylinder 19 through the filter screen 6 in an inclined state and is outwards guided through the screw 20, and the purpose of discharging sand is achieved through the sand outlet 21.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a water sand separation buffer gear for high-purity quartz sand processing, includes water sand separation equipment, its characterized in that: the water sand separating equipment comprises a mounting frame (1) and a water sand separating chamber (2) fixed on the mounting frame (1), an inlet pipeline (3) is obliquely arranged below the water sand separating chamber (2), a separating opening (4) is formed in the middle of the inlet pipeline (3), a reducing plate (5) is formed at the upper end of the inlet pipeline (3), a filter screen (6) is movably arranged at the separating opening (4), two groups of force-unloading buffer plates (7) are uniformly arranged at the right end of the filter screen (6), two groups of force-unloading buffer plates (7) are positioned at the joint of the inlet pipeline (3) and the water sand separating chamber (2), a protective outer cover (8) is arranged on the surface of the filter screen (6), a reset piece (9) is arranged at the top of the protective outer cover (8), a buffering hanging mechanism is arranged at the left end of the protective outer cover (8), the upper end of the reset piece (9) is connected with the inner cavity of the water sand separating chamber (2), the buffering hanging mechanism comprises a gear (10) fixed on two sides of the filter screen (10) through a bolt, a rotary gear (11) is arranged on the rotary gear (11) and a rotary gear (11) arranged on the rotary gear (11), the utility model discloses a sand removal device, including pull rod (10), connecting column (13), driven gear (14) are connected with in the upper end and spliced pole (13) swing joint of pull rod (10), one side meshing of rotation gear (11) is connected with driven gear (14), two sets of install crossbeam (15) between driven gear (14), driven gear (14) inner is fixed with connecting cylinder (16), connecting cylinder (16) cover inlays on crossbeam (15), connecting cylinder (16) inboard is connected with torsion spring (17), torsion spring (17)'s inner is fixed with fixed sleeve (18), fixed sleeve (18) are fixed in on crossbeam (15), the end of filter screen (6) still is provided with main section of thick bamboo (19), install screw rod (20) in main section of thick bamboo (19), sand discharge opening (21) have been seted up to main section of thick bamboo (19) end, outlet (22) are still installed to the end of ingress pipe way (3), water sand separation equipment has control cabinet (23) through the line connection.

2. The water sand separation buffer mechanism for processing high-purity quartz sand according to claim 1, wherein: the surface of the speed reducing plate (5) is processed and formed into a high-low fluctuation structure, and the tail end of the speed reducing plate is of a downward inclined structure.

3. The water sand separation buffer mechanism for processing high-purity quartz sand according to claim 1, wherein: the filter screen (6) comprises a filter screen body (24) and a main board (25) fixed at the right end of the filter screen body (24), two groups of side boards (26) are symmetrically arranged on the peripheries of the filter screen body (24) and the main board (25), two groups of storage ports (27) are symmetrically arranged on the main board (25), two groups of force-unloading buffer boards (7) are respectively positioned in the two groups of storage ports (27), and two groups of buffer pieces are symmetrically arranged on two sides of the force-unloading buffer boards (7).

4. The water sand separation buffer mechanism for processing high-purity quartz sand according to claim 3, wherein: the buffer piece comprises a push rod (28) and a push rod (29) which is obliquely fixed on the push rod (28), a sliding groove (30) is formed in the side plate (26), the push rod (28) is movably arranged in the sliding groove (30), a first spring (31) is connected between the tail end of the push rod (28) and the inner wall of the sliding groove (30), and the upper end of the push rod (29) is connected with the force-unloading buffer plate (7).

5. The water sand separation buffer mechanism for processing high-purity quartz sand according to claim 1, wherein: the protection dustcoat (8) comprises cambered surface dustcoat (32) and sound insulation pad (33), the both sides and the curb plate (26) fixed connection of cambered surface dustcoat (32), sound insulation pad (33) are attached on the inner wall of cambered surface dustcoat (32) and adopt rubber material.

6. The water sand separation buffer mechanism for processing high-purity quartz sand according to claim 1, wherein: the reset piece (9) comprises a vertical rod (34) fixed on the protective outer cover (8) and an inclined rod (35) fixed on the vertical rod (34) in an inclined mode, a second spring (36) is connected above the inclined rod (35), a stop lever (37) is connected to the upper end of the second spring (36), and the stop lever (37) is fixed on the inner wall of the water-sand separation chamber (2).

7. The water sand separation buffer mechanism for processing high-purity quartz sand according to claim 3, wherein: the tail end of the filter screen (6) is positioned in the main cylinder (19) and the tail end is higher than the inner wall of the main cylinder (19).