CN114276619A - Preparation process of wear-resistant and corrosion-resistant anti-static material - Google Patents

Preparation process of wear-resistant and corrosion-resistant anti-static material Download PDF

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Publication number
CN114276619A
CN114276619A CN202210060350.1A CN202210060350A CN114276619A CN 114276619 A CN114276619 A CN 114276619A CN 202210060350 A CN202210060350 A CN 202210060350A CN 114276619 A CN114276619 A CN 114276619A
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resistant
wear
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preparation process
corrosion
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吴高国
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Wuhan Dingshengda Purification Technology Co ltd
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Wuhan Dingshengda Purification Technology Co ltd
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Abstract

The invention discloses a preparation process of a wear-resistant and corrosion-resistant anti-static material, which specifically comprises the following steps: s1, blending, S2, crushing, S3, mixing, S4 and extrusion forming, and the invention relates to the technical field of material processing. This wear-resisting corrosion-resistant antistatic material preparation technology, can realize through increasing wear-resisting corrosion resistant material in preventing the static material, make prevent that the static material has better wear-resisting corrosion resistant effect, fine reached can enough realize wear-resisting, corrosion-resistant and static protection can also the long-term purpose, the life of preventing the static material has been prolonged greatly, it is good to prevent that the static material is wear-resisting and corrosion resisting property, even long-term use also be difficult for leading to preventing that the static material surface is seriously worn and torn, thereby guaranteed the normal use of preventing the static material, prevent simultaneously when the static material has the article that corrosivity is strong in some operating mode environment, also difficult lead to its surface to be corroded the damage and can not normally use.

Description

Preparation process of wear-resistant and corrosion-resistant anti-static material
Technical Field
The invention relates to the technical field of material processing, in particular to a preparation process of a wear-resistant and corrosion-resistant anti-static material.
Background
Static electricity is a charge in a static state. Static electricity is formed when charges are accumulated on an object or a surface, and the charges are classified into two kinds of positive charges and negative charges, that is, the static electricity phenomenon is also classified into two kinds, i.e., positive static electricity and negative static electricity. Positive static electricity is formed when positive charges are gathered on a certain object, negative static electricity is formed when negative charges are gathered on the certain object, however, no matter the positive static electricity or the negative static electricity, the charge transfer can occur when an object with static electricity contacts a zero potential object (a grounding object) or an object with potential difference with the zero potential object, namely, a spark static discharge phenomenon is seen in daily life, in the times of the electronic industry which is developed day by day, various microelectronic and optoelectronic elements are widely applied, and the static discharge can destroy electronic elements, change the electrical property of semiconductor elements and destroy electronic systems, so that the whole equipment is in failure or malfunction; meanwhile, when the electrostatic charges are released, electrostatic sparks are generated, and flammable and explosive materials are easily ignited, so that great danger and economic loss are caused; therefore, antistatic materials are needed to be used for antistatic and dustproof treatment in the production process of electronic components or other equipment.
The current anti-static material is poor in wear resistance and corrosion resistance, because long-term use easily leads to the surface of the anti-static material being seriously worn, thereby affecting the normal use of the anti-static material, and meanwhile, when the anti-static material has strong corrosivity in some working condition environments, the surface of the anti-static material cannot be normally used due to corrosion damage, the anti-static material cannot be used by adding the wear-resistant and corrosion-resistant material in the anti-static material, so that the anti-static material has better wear-resistant and corrosion-resistant effects, the purposes of realizing wear resistance, corrosion resistance, static protection and long-term use cannot be achieved, the service life of the anti-static material is greatly shortened, and great inconvenience is brought to the use of people.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a preparation process of a wear-resistant corrosion-resistant anti-static material, which solves the problems that the existing anti-static material has poor wear resistance and corrosion resistance, the surface of the anti-static material is easily seriously worn due to long-term use, so that the normal use of the anti-static material is influenced, meanwhile, when the anti-static material has objects with strong corrosiveness in some working condition environments, the surface of the anti-static material is corroded and damaged, the anti-static material cannot be normally used, the anti-static material has better wear-resistant corrosion-resistant effect by adding the wear-resistant corrosion-resistant material in the anti-static material, the purposes of realizing wear resistance, corrosion resistance, static protection and long-term use cannot be achieved, and the service life of the anti-static material is greatly shortened.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a preparation process of a wear-resistant and corrosion-resistant antistatic material specifically comprises the following steps:
s1, batching: firstly, respectively measuring polypropylene, nylon 66, polystyrene, polytetrafluoroethylene, conductive fibers, glass fibers, nano ATO slurry, polyether ester amide, wear-resistant filler, conductive materials, platinum fibers, a compatilizer, an antioxidant and a release agent in required weight parts by using batching equipment;
s2, crushing: pouring the polypropylene, the nylon 66, the polystyrene, the polytetrafluoroethylene, the wear-resistant filler and the conductive material measured in the step S1 into crushing equipment in sequence for crushing for 20-30min, screening by using a screen with the screen hole size of 150-200 meshes, and collecting the screened powder;
s3, mixing: pouring the powder crushed in the step S2 into a mixing and stirring device, adding the nano ATO slurry, the compatilizer, the antioxidant and the release agent weighed in the step S1 into the mixing and stirring device, and mixing and stirring for 1-2 hours at the rotation speed of 800-;
s4, extrusion molding: and (4) transferring the mixed material prepared in the step S4 to a double-screw extrusion device, melting and mixing again, adding the glass fiber, the conductive fiber and the platinum fiber weighed in the step S1 into the double-screw extrusion device from a side feeding port, and setting the double-screw extrusion device to extrude and granulate under required conditions to obtain the wear-resistant and corrosion-resistant antistatic material.
Preferably, the antistatic material in the step S1 comprises the following raw materials in parts by weight: 5-10 parts of polypropylene, 665-10 parts of nylon, 5-10 parts of polystyrene, 5-10 parts of polytetrafluoroethylene, 5-10 parts of conductive fiber, 3-5 parts of glass fiber, 5-10 parts of nano ATO slurry, 3-5 parts of polyether ester amide, 3-5 parts of wear-resistant filler, 3-5 parts of conductive material, 3-5 parts of platinum fiber, 3-5 parts of compatilizer, 3-5 parts of antioxidant and 3-5 parts of mold release agent.
Preferably, the compatibilizer in the step S1 is one of POE maleic anhydride graft modifier, tetrafluoroethylene perfluoromethyl vinyl ether copolymer, or acetylated triethyl citrate.
Preferably, in step S1, the conductive fiber is a combination of one or more of polypyrrole, polyphenylene sulfide, or polyaniline.
Preferably, the wear-resistant filler in step S1 is one or more of calcium carbonate, talc powder and mica powder.
Preferably, the conductive material in step S1 is one or more of carbon black, metal powder or carbon fiber.
Preferably, the antioxidant in step S1 is one of trioctyl ester and tridecyl ester.
Preferably, the release agent in step S1 is one of silicone oil, silicone ester, or polyethylene glycol.
(III) advantageous effects
The invention provides a preparation process of a wear-resistant and corrosion-resistant anti-static material. Compared with the prior art, the method has the following beneficial effects: the preparation process of the wear-resistant corrosion-resistant antistatic material specifically comprises the following steps: s1, batching: firstly, respectively measuring polypropylene, nylon 66, polystyrene, polytetrafluoroethylene, conductive fibers, glass fibers, nano ATO slurry, polyether ester amide, wear-resistant filler, conductive materials, platinum fibers, a compatilizer, an antioxidant and a release agent in required weight parts by using batching equipment; s2, crushing: pouring the polypropylene, the nylon 66, the polystyrene, the polytetrafluoroethylene, the wear-resistant filler and the conductive material measured in the step S1 into crushing equipment in sequence for crushing for 20-30min, screening by using a screen with the screen hole size of 150-200 meshes, and collecting the screened powder; s3, mixing: pouring the powder crushed in the step S2 into a mixing and stirring device, adding the nano ATO slurry, the compatilizer, the antioxidant and the release agent weighed in the step S1 into the mixing and stirring device, and mixing and stirring for 1-2 hours at the rotation speed of 800-; s4, extrusion molding: transferring the mixed material prepared in the step S4 into a double-screw extrusion device, melting and mixing again, adding the glass fiber, the conductive fiber and the platinum fiber weighed in the step S1 into the double-screw extrusion device from a side feeding port, setting the double-screw extrusion device to extrude and granulate under required conditions, and obtaining the wear-resistant and corrosion-resistant anti-static material, wherein the wear-resistant and corrosion-resistant material is added into the anti-static material, so that the anti-static material has better wear-resistant and corrosion-resistant effects, the purposes of wear resistance, corrosion resistance, static protection and long-term use can be well achieved, the service life of the anti-static material is greatly prolonged, the wear resistance and corrosion resistance of the anti-static material are good, and the surface of the anti-static material is not easy to be seriously worn even if the anti-static material is used for a long time, thereby ensuring the normal use of the anti-static material, and when the anti-static material has articles with strong corrosivity in some working condition environments, the surface of the glass is not easy to be corroded and damaged, and the glass cannot be normally used, so that the glass is greatly convenient for people to use.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the embodiment of the present invention provides three technical solutions: a preparation process of a wear-resistant and corrosion-resistant antistatic material specifically comprises the following steps:
example 1
S1, batching: firstly, respectively measuring polypropylene, nylon 66, polystyrene, polytetrafluoroethylene, conductive fibers, glass fibers, nano ATO slurry, polyether ester amide, wear-resistant filler, conductive materials, platinum fibers, compatilizer, antioxidant and mold release agent in required parts by weight through batching equipment, wherein the antistatic material comprises the following raw materials in parts by weight: 7 parts of polypropylene, 667 parts of nylon, 7 parts of polystyrene, 7 parts of polytetrafluoroethylene, 7 parts of conductive fiber, 4 parts of glass fiber, 7 parts of nano ATO slurry, 4 parts of polyether ester amide, 4 parts of wear-resistant filler, 4 parts of conductive material, 4 parts of platinum fiber, 4 parts of compatilizer, 4 parts of antioxidant and 4 parts of release agent, wherein the compatilizer is POE maleic anhydride graft modifier, the conductive fiber is a composition of polypyrrole, polyphenylene sulfide and polyaniline, the wear-resistant filler is a composition of calcium carbonate, talcum powder and mica powder, the conductive material is a composition of carbon black, metal powder and carbon fiber, the antioxidant is trioctyl, and the release agent is silicone oil;
s2, crushing: pouring the polypropylene, the nylon 66, the polystyrene, the polytetrafluoroethylene, the wear-resistant filler and the conductive material measured in the step S1 into crushing equipment in sequence for crushing for 25min, then screening by using a screen with 170-mesh screen holes, and then collecting the screened powder;
s3, mixing: pouring the powder crushed in the step S2 into a mixing and stirring device, adding the nano ATO slurry, the compatilizer, the antioxidant and the release agent weighed in the step S1 into the mixing and stirring device, and mixing and stirring for 1.5 hours at the rotating speed of 1000r/min and the temperature of 150 ℃, thereby positioning the mixed materials;
s4, extrusion molding: and (4) transferring the mixed material prepared in the step S4 to a double-screw extrusion device, melting and mixing again, adding the glass fiber, the conductive fiber and the platinum fiber weighed in the step S1 into the double-screw extrusion device from a side feeding port, and setting the double-screw extrusion device to extrude and granulate under required conditions to obtain the wear-resistant and corrosion-resistant antistatic material.
Example 2
S1, batching: firstly, respectively measuring polypropylene, nylon 66, polystyrene, polytetrafluoroethylene, conductive fibers, glass fibers, nano ATO slurry, polyether ester amide, wear-resistant filler, conductive materials, platinum fibers, compatilizer, antioxidant and mold release agent in required parts by weight through batching equipment, wherein the antistatic material comprises the following raw materials in parts by weight: 5 parts of polypropylene, 665 parts of nylon, 5 parts of polystyrene, 5 parts of polytetrafluoroethylene, 5 parts of conductive fiber, 3 parts of glass fiber, 5 parts of nano ATO slurry, 3 parts of polyether ester amide, 3 parts of wear-resistant filler, 3 parts of conductive material, 3 parts of platinum fiber, 3 parts of compatilizer, 3 parts of antioxidant and 3 parts of release agent, wherein the compatilizer is tetrafluoroethylene perfluoromethyl vinyl ether copolymer, the conductive fiber is polypyrrole, the wear-resistant filler is calcium carbonate, the conductive material is carbon black, the antioxidant is tridecyl ester, and the release agent is silicon ester;
s2, crushing: pouring the polypropylene, the nylon 66, the polystyrene, the polytetrafluoroethylene, the wear-resistant filler and the conductive material measured in the step S1 into crushing equipment in sequence for crushing for 20min, then screening by using a screen with 150-mesh screen holes, and then collecting the screened powder;
s3, mixing: pouring the powder crushed in the step S2 into a mixing and stirring device, adding the nano ATO slurry, the compatilizer, the antioxidant and the release agent weighed in the step S1 into the mixing and stirring device, and mixing and stirring for 1h at the rotating speed of 800r/min and the temperature of 130 ℃, thereby positioning the mixed materials;
s4, extrusion molding: and (4) transferring the mixed material prepared in the step S4 to a double-screw extrusion device, melting and mixing again, adding the glass fiber, the conductive fiber and the platinum fiber weighed in the step S1 into the double-screw extrusion device from a side feeding port, and setting the double-screw extrusion device to extrude and granulate under required conditions to obtain the wear-resistant and corrosion-resistant antistatic material.
Example 3
S1, batching: firstly, respectively measuring polypropylene, nylon 66, polystyrene, polytetrafluoroethylene, conductive fibers, glass fibers, nano ATO slurry, polyether ester amide, wear-resistant filler, conductive materials, platinum fibers, compatilizer, antioxidant and mold release agent in required parts by weight through batching equipment, wherein the antistatic material comprises the following raw materials in parts by weight: 10 parts of polypropylene, 6610 parts of nylon, 10 parts of polystyrene, 10 parts of polytetrafluoroethylene, 10 parts of conductive fibers, 5 parts of glass fibers, 10 parts of nano ATO slurry, 5 parts of polyether ester amide, 5 parts of wear-resistant filler, 5 parts of conductive material, 5 parts of platinum fibers, 5 parts of compatilizer, 5 parts of antioxidant and 5 parts of release agent, wherein the compatilizer is acetylated triethyl citrate, the conductive fibers are polyaniline, the wear-resistant filler is mica powder, the conductive material in the step S1 is carbon fibers, the antioxidant is trioctyl, and the release agent is polyethylene glycol;
s2, crushing: pouring the polypropylene, the nylon 66, the polystyrene, the polytetrafluoroethylene, the wear-resistant filler and the conductive material measured in the step S1 into crushing equipment in sequence for crushing for 30min, screening by using a screen with 200-mesh screen holes, and collecting screened powder;
s3, mixing: pouring the powder crushed in the step S2 into a mixing and stirring device, adding the nano ATO slurry, the compatilizer, the antioxidant and the release agent weighed in the step S1 into the mixing and stirring device, and mixing and stirring for 2 hours at the rotating speed of 1220r/min and the temperature of 190 ℃, thereby positioning the mixed materials;
s4, extrusion molding: and (4) transferring the mixed material prepared in the step S4 to a double-screw extrusion device, melting and mixing again, adding the glass fiber, the conductive fiber and the platinum fiber weighed in the step S1 into the double-screw extrusion device from a side feeding port, and setting the double-screw extrusion device to extrude and granulate under required conditions to obtain the wear-resistant and corrosion-resistant antistatic material.
In conclusion, the anti-static material has better wear-resistant and corrosion-resistant effects by adding the wear-resistant and corrosion-resistant material into the anti-static material, so that the purposes of wear resistance, corrosion resistance, static protection and long-term use are well achieved, the service life of the anti-static material is greatly prolonged, the anti-static material has good wear resistance and corrosion resistance, the surface of the anti-static material is not easily abraded even if the anti-static material is used for a long time, the normal use of the anti-static material is ensured, and meanwhile, when the anti-static material has articles with strong corrosivity in some working condition environments, the surface of the anti-static material is not easily corroded and damaged and cannot be normally used, so that the anti-static material is greatly convenient for people to use.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. A preparation process of a wear-resistant and corrosion-resistant antistatic material is characterized by comprising the following steps: the method specifically comprises the following steps:
s1, batching: firstly, respectively measuring polypropylene, nylon 66, polystyrene, polytetrafluoroethylene, conductive fibers, glass fibers, nano ATO slurry, polyether ester amide, wear-resistant filler, conductive materials, platinum fibers, a compatilizer, an antioxidant and a release agent in required weight parts by using batching equipment;
s2, crushing: pouring the polypropylene, the nylon 66, the polystyrene, the polytetrafluoroethylene, the wear-resistant filler and the conductive material measured in the step S1 into crushing equipment in sequence for crushing for 20-30min, screening by using a screen with the screen hole size of 150-200 meshes, and collecting the screened powder;
s3, mixing: pouring the powder crushed in the step S2 into a mixing and stirring device, adding the nano ATO slurry, the compatilizer, the antioxidant and the release agent weighed in the step S1 into the mixing and stirring device, and mixing and stirring for 1-2 hours at the rotation speed of 800-;
s4, extrusion molding: and (4) transferring the mixed material prepared in the step S4 to a double-screw extrusion device, melting and mixing again, adding the glass fiber, the conductive fiber and the platinum fiber weighed in the step S1 into the double-screw extrusion device from a side feeding port, and setting the double-screw extrusion device to extrude and granulate under required conditions to obtain the wear-resistant and corrosion-resistant antistatic material.
2. The preparation process of the wear-resistant corrosion-resistant antistatic material as claimed in claim 1, wherein the preparation process comprises the following steps: the antistatic material in the step S1 comprises the following raw materials in parts by weight: 5-10 parts of polypropylene, 665-10 parts of nylon, 5-10 parts of polystyrene, 5-10 parts of polytetrafluoroethylene, 5-10 parts of conductive fiber, 3-5 parts of glass fiber, 5-10 parts of nano ATO slurry, 3-5 parts of polyether ester amide, 3-5 parts of wear-resistant filler, 3-5 parts of conductive material, 3-5 parts of platinum fiber, 3-5 parts of compatilizer, 3-5 parts of antioxidant and 3-5 parts of mold release agent.
3. The preparation process of the wear-resistant corrosion-resistant antistatic material as claimed in claim 1, wherein the preparation process comprises the following steps: and in the step S1, the compatilizer is one of POE maleic anhydride grafting modifier, tetrafluoroethylene perfluoromethyl vinyl ether copolymer or acetylated triethyl citrate.
4. The preparation process of the wear-resistant corrosion-resistant antistatic material as claimed in claim 1, wherein the preparation process comprises the following steps: in the step S1, the conductive fiber is a composition of one or more of polypyrrole, polyphenylene sulfide, or polyaniline.
5. The preparation process of the wear-resistant corrosion-resistant antistatic material as claimed in claim 1, wherein the preparation process comprises the following steps: in the step S1, the wear-resistant filler is one or a combination of calcium carbonate, talc powder and mica powder.
6. The preparation process of the wear-resistant corrosion-resistant antistatic material as claimed in claim 1, wherein the preparation process comprises the following steps: the conductive material in the step S1 is one or more of carbon black, metal powder or carbon fiber.
7. The preparation process of the wear-resistant corrosion-resistant antistatic material as claimed in claim 1, wherein the preparation process comprises the following steps: the antioxidant in the step S1 is one of trioctyl ester or tridecyl ester.
8. The preparation process of the wear-resistant corrosion-resistant antistatic material as claimed in claim 1, wherein the preparation process comprises the following steps: the release agent in the step S1 is one of silicone oil, silicone ester or polyethylene glycol.
CN202210060350.1A 2022-01-19 2022-01-19 Preparation process of wear-resistant and corrosion-resistant anti-static material Pending CN114276619A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115991915A (en) * 2023-03-22 2023-04-21 成都俊马密封科技股份有限公司 High-performance sealing gasket containing modified composite fibers and preparation method thereof

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