CN114275544A - Plastic hole tray and automatic tray separating machine - Google Patents
Plastic hole tray and automatic tray separating machine Download PDFInfo
- Publication number
- CN114275544A CN114275544A CN202210078332.6A CN202210078332A CN114275544A CN 114275544 A CN114275544 A CN 114275544A CN 202210078332 A CN202210078332 A CN 202210078332A CN 114275544 A CN114275544 A CN 114275544A
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- Prior art keywords
- tray
- disc
- box body
- separating
- plug
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000004033 plastic Substances 0.000 title claims abstract description 16
- 229920003023 plastic Polymers 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 239000003351 stiffener Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000005728 strengthening Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 abstract description 12
- 238000000926 separation method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Abstract
The invention relates to a plastic plug tray and an automatic tray separator, wherein a plug tray body is provided with a plurality of rows and a plurality of columns of plug trays which are equally spaced and protrude downwards, a reinforcing rib pad integrated with the plug tray body is arranged between the plug trays in adjacent rows and columns, and the reinforcing rib pad keeps a certain distance between the stacked plug tray bodies in adjacent layers. Automatic pallet separating machine includes: the bottom of the box body is provided with a box body supporting frame, the multiple layers of stacked hole trays are placed in the box body, the bottom of the box body is a hole tray falling channel, and the top of the box body is a loading channel; the tray separating mechanisms are positioned on two sides of the box body supporting frame and at the bottom of the plug falling channel and are used for separating trays one by one; and the driving mechanism is used for driving the disc separating mechanism to separate discs. The plug tray not only increases the strength of the plug tray, but also prevents adhesion, and is beneficial to disc separation. The automatic disc separating machine achieves the purposes of automatic disc separating and disc feeding, and reduces the labor intensity.
Description
Technical Field
The invention relates to the technical field of seedling culture, in particular to a plastic plug tray and an automatic tray separator.
Background
At present, in the intensive seedling raising industry of agricultural production, an automatic plug seeding assembly line cannot realize the automatic tray-separating conveying process of plastic plugs, and manual separate conveying of one plug and one plug is needed. There are some critical problems in transportation. Such as: the plug tray is used for an automatic plug tray seeding assembly line, is made of thin materials, and can be deformed frequently when being automatically conveyed and filled with culture mediums; meanwhile, when a plurality of hole discs are stacked, the contact friction coefficient between the inside and the outside of the hole bowl is large, the hole bowl is easy to adhere, and the hole bowl is not easy to separate when in use; secondly, the process of tray separation and tray feeding needs manual separate conveying of one plug tray and one plug tray, and time and labor are wasted, and the efficiency is low. Therefore, how to provide a plastic tray and an automatic tray separator to separate trays one by one to realize mechanized transportation, save labor, and realize the full automation and mechanization of automatic seeding is a problem that needs to be solved by technical personnel in the field.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the above-mentioned problems in the prior art.
Therefore, the invention aims to provide a plastic plug tray, which solves the problems that the existing plug tray is easy to deform, adhere and is inconvenient to separate.
The invention provides a plastic plug tray, wherein a plug tray body is provided with a plurality of rows and a plurality of columns of plug bowls which are equidistant and protrude downwards, a reinforcing rib pad integrated with the plug tray body is arranged between every two adjacent rows of plug bowls, and the reinforcing rib pad keeps a certain distance between the adjacent stacked plug tray bodies.
According to the technical scheme, compared with the prior art, the plastic hole tray is provided, the reinforcing rib pads integrated with the hole tray bodies are arranged between the hole bowls in adjacent rows and columns, so that the strength of the hole tray is increased, meanwhile, a certain distance is kept between the stacked hole tray bodies in adjacent layers by the reinforcing rib pads, the contact surfaces of the hole trays in the adjacent layers are reduced, the friction force is reduced, adhesion is prevented, and tray separation is facilitated.
Furthermore, the height of the reinforcing rib pad is 0.5-1.0cm, and the width of the reinforcing rib pad is 0.4-0.6 cm.
Further, the reinforcing rib pad is rectangular in cross section.
The invention also provides an automatic disc separator, which comprises:
the bottom of the box body is provided with a box body supporting frame, the multiple layers of stacked hole trays are placed in the box body, the bottom of the box body is a hole tray falling channel, and the top of the box body is a loading channel;
the tray separating mechanisms are positioned on two sides of the box body supporting frame and at the bottom of the plug falling channel and are used for separating trays one by one; and
and the driving mechanism is used for driving the disc separating mechanism to separate discs.
According to the technical scheme, compared with the prior art, the automatic tray separating machine is characterized in that the hole trays are arranged in the box body, the stacking stability of the multiple layers of hole trays is kept, and the hole trays are separated one by one through the tray separating mechanism after passing through the hole tray falling channel at the bottom of the box body, so that the automatic tray separating is realized, and the labor intensity is reduced.
Furthermore, the two groups of the disc separating mechanisms are symmetrically arranged relative to the box body and are matched and rotated inwards, each group of the disc separating mechanisms comprises a rotating rod and a disc separating gear, the rotating rods are arranged along the length direction of the box body, and more than two disc separating gears are fixed on the rotating rods; the mounting angles of all corresponding tray separating gears in the two sets of tray separating mechanisms are the same, and teeth used for separating trays towards the side of a tray falling channel are parallel to the bottom of the tray.
Furthermore, the tooth profile of each of the distributing gears is a right-angled triangle, and the right-angled sides of the teeth are arranged facing the falling direction of the hole plate.
Further, the driving mechanism comprises a driving motor, a belt pulley and a synchronous belt; driving motor is fixed in box support frame one side below, a belt pulley is connected to its output, each a belt pulley is installed to dwang one end, passes through between a plurality of belt pulleys hold-in range transmission power.
Further, the interval of each rotation of the driving motor is 35-37 degrees of the rotation of the rotating rod.
Further, the split-disc gear is made of stainless steel or copper.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a bottom view of a plastic tray according to the present invention;
FIG. 2 is a side view of a plastic tray according to the present invention;
FIG. 3 is a schematic view of a plurality of stacked trays according to the present invention;
FIG. 4 is a schematic structural diagram of an automatic tray separator according to the present invention;
FIG. 5 is a side view of an automatic disc separator according to the present invention;
figure 6 the drawing shows a close up view of the split gear split.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As the material of the hole tray in the prior art is thin, the phenomenon of hole tray deformation often occurs when the cultivation substrate is automatically conveyed and loaded; meanwhile, when a plurality of hole discs are stacked, the contact friction coefficient between the inside and the outside of the hole bowl is large, the holes are easy to adhere, and the holes are not easy to separate when in use. Therefore, the embodiment of the invention discloses a plastic plug tray, referring to fig. 1-3, a plug tray body 11 in the plug tray 1 is provided with a plurality of rows and a plurality of columns of plug bowls 12 which are equally spaced and protrude downwards, a reinforcing rib pad 13 integrated with the plug tray body 11 is arranged between the plug bowls 12 in adjacent rows and columns, and the reinforcing rib pad 13 keeps a certain distance between the plug tray bodies 11 in adjacent layers. Be provided with between the cave bowl of adjacent row and row with the integrative strengthening rib pad of cave dish body has not only increased the intensity of cave dish from this, simultaneously strengthening rib pad keeps the determining deviation between the adjacent layer cave dish body that will pile up, makes the cave dish contact surface of adjacent layer reduce, and frictional force reduces, prevents the adhesion, is favorable to dividing the dish.
In one embodiment of the invention, the stiffener pads 13 may be 0.5-1.0cm in height and 0.4-0.6cm in width.
In one embodiment of the invention, the stiffener pads 13 are rectangular in cross-section.
The stiffener pads 13 of the present invention can be disposed on the bottom of the tray body 11, or on the top of the tray body 11, preferably on the bottom.
The process of separating and feeding the tray needs manual separate conveying of one plug tray and one plug tray, so that time and labor are wasted, and the efficiency is low. The invention also provides an automatic tray separator, as shown in the attached figures 4-6, comprising: the bottom of the box body 3 is provided with a box body supporting frame 2, the multi-layer stacked hole trays 1 are placed in the box body 3, the bottom of the box body 3 is a hole tray falling channel, and the top of the box body 3 is a loading channel; the tray separating mechanisms are positioned on two sides of the box body supporting frame 2 and at the bottom of the plug falling channel and are used for separating trays one by one; and the driving mechanism is used for driving the disc separating mechanism to separate discs. The invention discloses an automatic tray separating machine, which is characterized in that a tray is arranged in a box body, the stacking stability of a plurality of layers of trays is kept, and the trays are separated one by one through a tray separating mechanism after passing through a tray falling channel at the bottom of the box body, so that the automatic tray separating is realized, and the labor intensity is reduced.
The box body is made of hard plastic or stainless steel iron plate. The thickness of the plate is not easy to deform, and is generally 0.2-0.5 cm. The length and the width are that the inner edge is larger than the length and the width of the edge of the plug tray by 0.5 cm.
In one embodiment of the present invention, the two sets of the disk dividing mechanisms are symmetrically arranged relative to the box body 3 and are rotated in an inward matching manner, each set of the disk dividing mechanisms includes a rotating rod 5 and a disk dividing gear 6, the rotating rod 5 is arranged along the length direction of the box body 3, and more than two disk dividing gears 6 are fixed on the rotating rod 5; the mounting angles of all corresponding tray separating gears 6 in the two sets of tray separating mechanisms are the same, and teeth used for tray separation towards the tray falling channel side are parallel to the bottom of the tray 1.
The rotating rods at two sides can be rotatably supported on the box body supporting frame, and the top ends of the gear teeth at the inner sides of the two rows of the split gear wheels in a parallel state are smaller than the width of the plug tray by 1.0 cm. When not rotating, the tray plays a role in supporting a plurality of superposed hole trays. When rotating, the two rows of rotating rods oppositely rotate inwards.
Referring to fig. 6, the tooth form of each of the branch disc gears 6 is a right triangle, and the right-angle side of the tooth form is arranged facing the falling direction of the plug disc 1. Namely, the plane on the upper side of the gear teeth is on the connecting line of the tooth top point and the gear axis, and when the gears are kept parallel, the hole disc is easy to support and is not easy to slide off.
Referring to fig. 4 and 5, the driving mechanism includes a driving motor 4, a belt pulley 7 and a synchronous belt; driving motor 4 is fixed in 2 one side below of box support frame, a belt pulley 7 is connected to its output, each a belt pulley 7 is installed to 5 one end of dwang, passes through between a plurality of belt pulleys 7 hold-in range transmission power.
The driving motor is controlled by the rotation control device, the two rows of gears rotate relatively, the rotation is performed at a certain interval, the interval time of the rotation can be determined according to the advancing speed of the seedling tray platform, and the rotation of the rotating rod for 36 degrees is preferably performed every time. And when the tray rotates once, one plug tray is put down, the plug tray naturally falls to a conveying platform (positioned right below a plug tray falling channel), the falling distance is less than 25cm, and the falling is kept stable. While holding the tray that is not laid down. A group of cavity trays are supported by horizontal gear teeth of the tray dividing gear, and gear tooth tips above the horizontal gear teeth are inserted into gaps between the two cavity trays which are stacked in adjacent layers. After the gear is rotated, the gear teeth above the original horizontal gear teeth are in a horizontal state. And rotating again, and then placing the next plug tray, thereby realizing that the plug trays are placed on the transmission platform one by one.
More advantageously, the split gear 6 is made of stainless steel or copper, is wear-resistant, is not prone to rusting, and has a certain supporting capacity. The diameter of the gear can be 8cm, the tooth length can be 1.5cm, and the number of teeth of a single gear can be 10 teeth. Each gear may be 2-3cm thick. And may also vary depending on the size of the tray.
The invention adopts the mode that gears on two sides rotate to separate and release a plurality of hole disks one by one, and is completed by matching with the hole disks engaged by the gears; the reinforcing rib pad is added to the plug, so that the supporting strength of the plug can be increased, and the plug is prevented from deforming and damaging in use; when a plurality of hole discs are stacked, certain gaps are formed among the holes of the hole disc bowls (concave parts of the hole discs), and friction force is not generated, so that the phenomenon of disc sticking is avoided, disc feeding automation is realized, and manual work is replaced.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (9)
1. The utility model provides a plastics cave dish, its characterized in that has multirow multiseriate, equidistant, and downwardly convex cave bowl (12) on cave dish body (11), be provided with between adjacent row and the cave bowl (12) of row with integrative strengthening rib pad (13) of cave dish body (11), strengthening rib pad (13) will keep a determining deviation between the adjacent layer cave dish body (11) that pile up.
2. A plastic tray, according to claim 1, characterized in that said stiffener pads (13) have a height of 0.5-1.0cm and a width of 0.4-0.6 cm.
3. A plastic tray, according to claim 1, characterized in that said stiffener pads (13) are rectangular in cross-section.
4. An automatic disc separator, comprising:
the box body (3), the bottom of the box body (3) is provided with a box body support frame (2), the multi-layer stacked hole trays (1) are placed in the box body (3), the bottom of the box body (3) is a hole tray falling channel, and the top of the box body is a loading channel;
the tray separating mechanisms are positioned on two sides of the box body supporting frame (2), are positioned at the bottom of the plug falling channel and are used for separating trays one by one; and
and the driving mechanism is used for driving the disc separating mechanism to separate discs.
5. The automatic disc separating machine according to claim 4, wherein the disc separating mechanisms are two groups, are symmetrically arranged relative to the box body (3) and are matched and rotated inwards, each group of disc separating mechanisms comprises a rotating rod (5) and a disc separating gear (6), the rotating rods (5) are arranged along the length direction of the box body (3), and more than two disc separating gears (6) are fixed on the rotating rods; the mounting angles of all corresponding sub-disc gears (6) in the two sets of sub-disc mechanisms are the same, and teeth used for sub-disc towards the side of a falling channel of the cavity disc are parallel to the bottom of the cavity disc (1).
6. An automatic disc separator according to claim 5, characterized in that the tooth profile of each of said disc separating gears (6) is a right triangle, the right side of which is arranged facing the falling direction of said aperture disc (1).
7. The automatic disc separator according to claim 5 or 6, wherein the driving mechanism comprises a driving motor (4), a belt pulley (7) and a synchronous belt; driving motor (4) are fixed in box support frame (2) one side below, a belt pulley (7), each are connected to its output dwang (5) one end is installed a belt pulley (7), passes through between a plurality of belt pulleys (7) hold-in range transmission power.
8. An automatic disc separator according to claim 7, characterized in that said drive motor (4) rotates through 35 ° -37 ° for each rotation interval of said rotating rod (5).
9. An automatic disc separator according to claim 7, characterized in that said disc separator gear (6) is made of stainless steel or copper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210078332.6A CN114275544A (en) | 2022-01-24 | 2022-01-24 | Plastic hole tray and automatic tray separating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210078332.6A CN114275544A (en) | 2022-01-24 | 2022-01-24 | Plastic hole tray and automatic tray separating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114275544A true CN114275544A (en) | 2022-04-05 |
Family
ID=80881468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210078332.6A Pending CN114275544A (en) | 2022-01-24 | 2022-01-24 | Plastic hole tray and automatic tray separating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114275544A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080115413A1 (en) * | 2006-11-20 | 2008-05-22 | Blackmore Company, Inc. | Horticulture tray |
| CN202687517U (en) * | 2012-06-21 | 2013-01-23 | 湖北九州通达科技开发有限公司 | Automatic detaching device of tray |
| JP2015061514A (en) * | 2013-09-23 | 2015-04-02 | 日本モウルド工業株式会社式会社 | Seedling raising pot tray |
| CN209660011U (en) * | 2019-01-31 | 2019-11-22 | 中国农业科学院蔬菜花卉研究所 | A kind of plastics cave dish |
| CN210762879U (en) * | 2019-11-08 | 2020-06-16 | 艾尔微视系统(常州)有限公司 | Automatic disc separating mechanism |
| CN212557275U (en) * | 2020-04-21 | 2021-02-19 | 杭州沛诺包装科技有限公司 | Assembled mould pressing tray |
| CN112919145A (en) * | 2021-04-13 | 2021-06-08 | 中邮科技有限责任公司 | Tray continuous separation device, equipment and method |
| CN214525096U (en) * | 2021-01-12 | 2021-10-29 | 昆山联滔电子有限公司 | Tray |
-
2022
- 2022-01-24 CN CN202210078332.6A patent/CN114275544A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080115413A1 (en) * | 2006-11-20 | 2008-05-22 | Blackmore Company, Inc. | Horticulture tray |
| CN202687517U (en) * | 2012-06-21 | 2013-01-23 | 湖北九州通达科技开发有限公司 | Automatic detaching device of tray |
| JP2015061514A (en) * | 2013-09-23 | 2015-04-02 | 日本モウルド工業株式会社式会社 | Seedling raising pot tray |
| CN209660011U (en) * | 2019-01-31 | 2019-11-22 | 中国农业科学院蔬菜花卉研究所 | A kind of plastics cave dish |
| CN210762879U (en) * | 2019-11-08 | 2020-06-16 | 艾尔微视系统(常州)有限公司 | Automatic disc separating mechanism |
| CN212557275U (en) * | 2020-04-21 | 2021-02-19 | 杭州沛诺包装科技有限公司 | Assembled mould pressing tray |
| CN214525096U (en) * | 2021-01-12 | 2021-10-29 | 昆山联滔电子有限公司 | Tray |
| CN112919145A (en) * | 2021-04-13 | 2021-06-08 | 中邮科技有限责任公司 | Tray continuous separation device, equipment and method |
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