CN114273979B - Online monitoring system for processing engraving, milling, drilling and tapping numerical control system - Google Patents
Online monitoring system for processing engraving, milling, drilling and tapping numerical control system Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 73
- 238000003801 milling Methods 0.000 title claims abstract description 73
- 238000012545 processing Methods 0.000 title claims abstract description 70
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 69
- 238000012544 monitoring process Methods 0.000 title claims abstract description 62
- 238000001514 detection method Methods 0.000 claims abstract description 110
- 238000013500 data storage Methods 0.000 claims description 29
- 238000013075 data extraction Methods 0.000 claims description 11
- 238000004458 analytical method Methods 0.000 claims description 10
- 238000010191 image analysis Methods 0.000 claims description 10
- 238000000605 extraction Methods 0.000 claims description 9
- 238000004364 calculation method Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Abstract
The invention discloses an on-line monitoring system for engraving, milling, drilling and tapping numerical control system processing, which belongs to the technical field of engraving, milling, drilling and tapping numerical control systems and comprises a monitoring processor module, wherein an input port of the monitoring processor module is respectively connected with an engraving finished product appearance detection module, a milling finished product appearance detection module, a drilling finished product appearance detection module and a tapping finished product appearance detection module; the system provided by the invention can be used for completing self fault detection and finished product quality detection of the engraving, milling, drilling and tapping numerical control system, solving the problem that results are displayed at two places due to incompatibility of the systems, reducing the processing difficulty of processing personnel and accelerating the processing efficiency of the processing personnel.
Description
Technical Field
The invention belongs to the technical field of engraving, milling, drilling and tapping numerical control systems, and particularly relates to an online monitoring system for engraving, milling, drilling and tapping numerical control system processing.
Background
The engraving, milling, drilling and tapping numerical control system is an abbreviation of an engraving, milling, drilling and tapping numerical control system, and the action control of engraving, milling, drilling and tapping equipment is realized by utilizing a numerical instruction consisting of numbers, characters and symbols, and the mechanical quantity, such as position, angle, speed and the like, and the switching value are controlled.
The existing engraving, milling and drilling and tapping numerical control system is independent in self fault monitoring and finished product quality monitoring, so that if the system wants to monitor the self fault and the finished product quality, two sets of monitoring systems are required to be configured, and the two sets of monitoring systems are incompatible, namely, the self fault monitoring result and the finished product quality monitoring result of the system are required to be displayed in a display module of the corresponding system, the processing difficulty of processing personnel is increased, and the processing efficiency of the processing personnel is reduced.
Disclosure of Invention
To solve the problems set forth in the background art. The invention provides an on-line monitoring system for processing an engraving, milling, drilling and tapping numerical control system, which has the characteristics of completing self fault detection and finished product quality detection of the engraving, milling, drilling and tapping numerical control system by one set of system, solving the problem that results are displayed at two places due to incompatibility of the systems, reducing the processing difficulty of processing personnel and accelerating the processing efficiency of the processing personnel.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an on-line monitoring system that numerical control system was attacked to carving mills, includes monitor processor module, monitor processor module's input port is connected with carving processing finished product outward appearance detection module, mills processing finished product outward appearance detection module, bores processing finished product outward appearance detection module and attacks processing finished product outward appearance detection module respectively, monitor processor module's output port is connected with warning module, monitor processor module's output port is connected with detection data storage module, monitor processor module's input port and output port are connected with carving processing trouble self-checking module, mills processing trouble self-checking module, bores processing trouble self-checking module and attacks processing trouble self-checking module respectively, carving processing trouble self-checking module, mills processing trouble self-checking module and bores processing trouble self-checking module's input port and output port and is connected with detection data storage module, monitor processor module's output port is connected with display module.
In the invention, the engraving finished product appearance detection module comprises an engraving finished product positioning detection module, wherein a control port of the engraving finished product positioning detection module is respectively connected with an engraving finished product lighting module and an engraving finished product machine vision pickup module, an output port of the engraving finished product machine vision pickup module is connected with an engraving finished product image analysis processing module, and an output port of the engraving finished product image analysis processing module is connected with a monitoring processor module.
In the invention, the structure composition and the electrical connection relation among the appearance detection modules are the same as those of the appearance detection module of the engraving finished product.
The invention further provides a self-checking module for engraving faults, which comprises an engraving unqualified finished product detection time extraction module, wherein an input port and an output port of the engraving unqualified finished product detection time extraction module are connected with a detection data storage module, an output port of the engraving unqualified finished product detection time extraction module is connected with an engraving unqualified finished product processing time calculation module, an output port of the engraving unqualified finished product processing time calculation module is connected with an engraving operation data extraction module, an input port and an output port of the engraving operation data extraction module are connected with a monitoring processor module, an output port of the engraving operation data extraction module is connected with an engraving fault reason analysis module, and an output port of the engraving fault reason analysis module is connected with the monitoring processor module.
In the invention, the structural composition and the electrical connection relation among the milling fault self-checking module, the drilling fault self-checking module and the tapping fault self-checking module are the same as those of the engraving fault self-checking module.
The system further comprises an engraving, milling, drilling and tapping numerical control system chip module, wherein an input port and an output port of the engraving, milling, drilling and tapping numerical control system chip module are connected with the monitoring processor module, a control port of the engraving, milling, drilling and tapping numerical control system chip module is connected with the operation stopping execution module, and an input port and an output port of the engraving, milling, drilling and tapping numerical control system chip module are respectively connected with the engraving, milling, drilling and tapping numerical control system setting operation data storage module and the engraving, milling, drilling and tapping numerical control system actual operation data storage module.
In the invention, the control port of the monitoring processor module is respectively connected with a month unqualified finished product number counting module and a year unqualified finished product number counting module, the input port and the output port of the month unqualified finished product number counting module and the year unqualified finished product number counting module are connected with the detection data storage module, the output port of the month unqualified finished product number counting module and the year unqualified finished product number counting module are connected with the report generating module, and the output port of the report generating module is connected with the display module.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the engraving, milling, drilling and tapping finished product appearance detection module detects the finished product appearance of the engraving, milling, drilling and tapping numerical control system after engraving, milling, drilling and tapping, and feeds back results to the monitoring processor module when any finished product appearance is unqualified, the monitoring processor module controls the engraving, milling, drilling and tapping numerical control system to stop running, meanwhile, set running parameters and actual running data of the engraving, milling, drilling and tapping numerical control system in relation to the processing of the finished product with unqualified appearance are extracted for comparative analysis, so that the fault reason of the engraving, milling, drilling and tapping numerical control system is obtained, the monitoring processor module alarms a processor and displays the fault reason on the display module, and one set of system completes self fault detection and finished product quality detection of the engraving, milling, drilling and tapping numerical control system, so that the problem that the results are displayed at two places due to incompatibility of the system is solved, the processing difficulty of the processor is reduced, and the processing efficiency of the processor is accelerated.
2. When the self-checking device for the carving, milling, drilling and tapping faults is used for self-checking, firstly, the detection time of unqualified appearance of the finished product in the detection data storage module is extracted, then the processing time of the finished product is calculated according to the time required to be processed by the finished product, then the set operation data of the finished product and the actual operation data in the processing time are extracted for comparison analysis, abnormal operation data are obtained and displayed on the display module, the self-checking of faults of the carving, milling, drilling and tapping numerical control system can be completed, the time of data comparison analysis can be reduced, the self-checking of faults of the carving, milling, drilling and tapping numerical control system can be accelerated, and the maintenance time of the carving, milling, drilling and tapping numerical control system can be shortened.
3. The month unqualified finished product number counting module and the year unqualified finished product number counting module respectively count the times of unqualified finished product appearance in the detection data storage module by taking the month as the period and taking the year as the period, and generate a report form according to the counted results to be displayed on the display module, so that monitoring staff can intuitively know the situation and maintain or overhaul in time according to the situation.
Drawings
FIG. 1 is a system block diagram of an on-line monitoring system for processing an engraving, milling, drilling and tapping numerical control system;
FIG. 2 is a system-detailed block diagram of a finished product appearance detection module of the present invention;
FIG. 3 is a system refinement block diagram of the process fault self-checking module of the present invention;
in the figure: 1. stopping running the execution module; 2. the engraving, milling, drilling and tapping numerical control system is provided with an operation data storage module; 3. engraving, milling, drilling and tapping a numerical control system chip module; 4. a monitor processor module; 5. the engraving, milling, drilling and tapping numerical control system actual operation data storage module; 6. carving fault self-checking module; 60. the engraving unqualified finished product detection time extraction module; 61. a processing time calculation module for the unqualified finished products of engraving; 62. a engraving operation data extraction module; 63. carving fault cause analysis module; 7. milling fault self-checking module; 8. drilling processing fault self-checking module; 9. tapping and processing fault self-checking module; 10. a report generation module; 11. a month unqualified finished product frequency counting module; 12. a number statistics module of unqualified annual finished products; 13. a detection data storage module; 14. a display module; 15. a warning module; 16. tapping a finished product appearance detection module; 17. the appearance detection module of the drilling finished product; 18. milling a finished product appearance detection module; 19. the engraving finished product appearance detection module; 190. a positioning detection module for engraving finished products; 191. carving a finished product lighting module; 192. a machine vision pickup module for engraving finished products; 193. and the engraving finished product image analysis processing module.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-3, the present invention provides the following technical solutions: the on-line monitoring system for engraving, milling, drilling and tapping numerical control system machining comprises a monitoring processor module 4, wherein an input port of the monitoring processor module 4 is respectively connected with an engraving finished product appearance detection module 19, a milling finished product appearance detection module 18, a drilling finished product appearance detection module 17 and a tapping finished product appearance detection module 16, an output port of the monitoring processor module 4 is connected with a warning module 15, an output port of the monitoring processor module 4 is connected with a detection data storage module 13, an input port and an output port of the monitoring processor module 4 are respectively connected with an engraving fault self-detection module 6, a milling fault self-detection module 7, a drilling fault self-detection module 8 and a tapping fault self-detection module 9, and an input port and an output port of the engraving fault self-detection module 6, the milling fault self-detection module 7, the drilling fault self-detection module 8 and the tapping fault self-detection module 9 are connected with a detection data storage module 13, and an output port of the monitoring processor module 4 is connected with a display module 14.
Specifically, the engraving finished product appearance detection module 19 includes an engraving finished product positioning detection module 190, a control port of the engraving finished product positioning detection module 190 is respectively connected with an engraving finished product lighting module 191 and an engraving finished product machine vision capturing module 192, an output port of the engraving finished product machine vision capturing module 192 is connected with an engraving finished product image analysis processing module 193, and an output port of the engraving finished product image analysis processing module 193 is connected with the monitoring processor module 4.
Specifically, the structure composition and the electrical connection relationship among the milling finished product appearance detection module 18, the drilling finished product appearance detection module 17 and the tapping finished product appearance detection module 16 are the same as those of the engraving finished product appearance detection module 19.
Specifically, the engraving fault self-checking module 6 includes an engraving reject finished product detection time extracting module 60, an input port and an output port of the engraving reject finished product detection time extracting module 60 are connected with the detection data storage module 13, an output port of the engraving reject finished product detection time extracting module 60 is connected with an engraving reject finished product processing time calculating module 61, an output port of the engraving reject finished product processing time calculating module 61 is connected with an engraving operation data extracting module 62, an input port and an output port of the engraving operation data extracting module 62 are connected with the monitoring processor module 4, an output port of the engraving operation data extracting module 62 is connected with an engraving fault reason analyzing module 63, and an output port of the engraving fault reason analyzing module 63 is connected with the monitoring processor module 4.
Specifically, the structural composition and the electrical connection relation among the milling fault self-checking module 7, the drilling fault self-checking module 8 and the tapping fault self-checking module 9 are the same as those of the engraving fault self-checking module 6.
Specifically, the system further comprises an engraving, milling, drilling and tapping numerical control system chip module 3, wherein an input port and an output port of the engraving, milling, drilling and tapping numerical control system chip module 3 are connected with a monitoring processor module 4, a control port of the engraving, milling, drilling and tapping numerical control system chip module 3 is connected with an operation stopping execution module 1, and an input port and an output port of the engraving, milling, drilling and tapping numerical control system chip module 3 are respectively connected with an engraving, milling, drilling and tapping numerical control system setting operation data storage module 2 and an engraving, milling, drilling and tapping numerical control system actual operation data storage module 5.
The engraving finished product appearance detection module 19, the milling finished product appearance detection module 18, the drilling finished product appearance detection module 17 and the tapping finished product appearance detection module 16 respectively detect the appearance of the finished product in the engraving, milling, drilling and tapping processes of the engraving, milling and tapping numerical control system in real time, when any one of the engraving finished product appearance detection module 19, the milling finished product appearance detection module 18, the drilling finished product appearance detection module 17 and the tapping finished product appearance detection module 16 detects that the appearance of the finished product is disqualified, the result is fed back to the monitoring processor module 4, the monitoring processor module 4 respectively feeds back detection data to the detection data storage module 13, the corresponding fault self-detection module and the warning module 15, and taking the engraving finished product appearance detection module 19 as an example, the monitoring processor module 4 respectively feeds back detection data to the detection data storage module 13, the engraving fault self-checking module 6 and the warning module 15, the detection data storage module 13 stores the detection data, the engraving disqualified finished product detection time extraction module 60 in the engraving fault self-checking module 6 extracts time data detected by the detection data storage module 13 about the appearance disqualified finished product, feeds back the extracted time data to the engraving disqualified finished product processing time calculation module 61, the engraving disqualified finished product processing time calculation module 61 calculates the processing time of the finished product according to the method of subtracting the processing time of the finished product from the detection time, feeds back the calculation result to the engraving operation data extraction module 62, the engraving operation data extraction module 62 sends an extraction instruction to the monitoring processor module 4, the monitoring processor module 4 sends an instruction to the engraving and milling tapping numerical control system chip module 3, the engraving, milling and tapping numerical control system chip module 3 extracts the setting operation data about engraving and processing in the engraving, milling and tapping numerical control system setting operation data storage module 2 and the actual operation data about engraving and processing in the engraving, milling and tapping numerical control system actual operation data storage module 5, the extracted data are fed back to the monitoring processor module 4, the monitoring processor module 4 feeds back the extracted data to the engraving and processing operation data extraction module 62, the engraving and processing operation data extraction module 62 feeds back the data to the engraving and processing fault cause analysis module 63, the engraving and processing fault cause analysis module 63 compares the setting operation data and the actual operation data in the engraving and processing time to obtain difference operation data, and feeds back the difference operation data to the monitoring processor module 4, the monitoring processor module 4 feeds back the difference operation data to the display module 14, the display module 14 displays abnormal operation data about engraving and processing on the engraving and drilling and tapping numerical control system, the warning module 15 simultaneously gives out warning sounds, so that a monitoring person can conveniently find problems in time and quickly solve problems, the appearance of finished products in other processing processes on the engraving and drilling and tapping numerical control system is not qualified, and the appearance of the finished products in other processing processes on the monitoring system is the same;
appearance detection principle of the engraving finished product appearance detection module 19: the engraving finished product positioning detection module 190 detects that the finished product is moved to be close to the visual field center of the engraving finished product machine vision pickup module 192, sends instructions to the engraving finished product lighting module 191 and the engraving finished product machine vision pickup module 192, the engraving finished product lighting module 191 starts lighting, the engraving finished product machine vision pickup module 192 starts to comprehensively shoot the appearance of the finished product, and feeds back the shot image to the engraving finished product image analysis processing module 193, the engraving finished product image analysis processing module 193 analyzes and processes the shot image, and judges whether the disqualification phenomenon such as gaps exists in the appearance of the finished product, and the engraving finished product image analysis processing module 193 feeds back the analysis result to the monitoring processor module 4 to finish appearance detection;
the appearance detection principle of the milling finished product appearance detection module 18, the drilling finished product appearance detection module 17 and the tapping finished product appearance detection module 16 is the same as that of the engraving finished product appearance detection module 19.
Example 2
The difference between this embodiment and embodiment 1 is that:
specifically, the control port of the monitoring processor module 4 is respectively connected with a monthly unqualified product count module 11 and a annual unqualified product count module 12, the input port and the output port of the monthly unqualified product count module 11 and the annual unqualified product count module 12 are connected with the detection data storage module 13, the output port of the monthly unqualified product count module 11 and the annual unqualified product count module 12 are connected with the report generation module 10, and the output port of the report generation module 10 is connected with the display module 14.
Taking statistics of times of unqualified finished product appearance in engraving process as an example, the month unqualified finished product time counting module 11 counts times of unqualified finished product appearance in engraving process according to month period, the year unqualified finished product time counting module 12 counts times of unqualified finished product appearance in engraving process according to year period, and feeds back the counted data to the report generating module 10, the report generating module 10 respectively generates a report according to the month statistics times and the year statistics times, and feeds back the generated report to the display module 14, the display module 14 displays the month statistics times and the year statistics times, the times of unqualified finished product appearance in milling process, the times of unqualified finished product appearance in drilling process and the times of unqualified finished product appearance in tapping process are the same as the times of unqualified finished product appearance in engraving process, and the method can enable monitoring personnel to intuitively know the situation and timely maintain or overhaul according to the situation.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides an carving mills bores on-line monitoring system who attacks numerical control system processing, includes monitor processor module (4), its characterized in that: the input port of the monitoring processor module (4) is respectively connected with an engraving finished product appearance detection module (19), a milling finished product appearance detection module (18), a drilling finished product appearance detection module (17) and a tapping finished product appearance detection module (16), the output port of the monitoring processor module (4) is connected with a warning module (15), the output port of the monitoring processor module (4) is connected with a detection data storage module (13), the input port and the output port of the monitoring processor module (4) are respectively connected with an engraving fault self-checking module (6), a milling fault self-checking module (7), a drilling fault self-checking module (8) and a tapping fault self-checking module (9), and the input port and the output port of the engraving fault self-checking module (6), the milling fault self-checking module (7), the drilling fault self-checking module (8) and the tapping fault self-checking module (9) are connected with the detection data storage module (13), and the output port of the monitoring processor module (4) is connected with a display module (14);
the engraving finished product appearance detection module (19) comprises an engraving finished product positioning detection module (190), wherein a control port of the engraving finished product positioning detection module (190) is respectively connected with an engraving finished product lighting module (191) and an engraving finished product machine vision pickup module (192), an output port of the engraving finished product machine vision pickup module (192) is connected with an engraving finished product image analysis processing module (193), and an output port of the engraving finished product image analysis processing module (193) is connected with a monitoring processor module (4);
the structure composition and the electrical connection relation among the appearance detection module (18) of the milling finished product, the appearance detection module (17) of the drilling finished product and the appearance detection module (16) of the tapping finished product are the same as those of the appearance detection module (19) of the engraving finished product;
the engraving fault self-checking module (6) comprises an engraving unqualified finished product detection time extraction module (60), an input port and an output port of the engraving unqualified finished product detection time extraction module (60) are connected with a detection data storage module (13), an output port of the engraving unqualified finished product detection time extraction module (60) is connected with an engraving unqualified finished product processing time calculation module (61), an output port of the engraving unqualified finished product processing time calculation module (61) is connected with an engraving operation data extraction module (62), an input port and an output port of the engraving operation data extraction module (62) are connected with a monitoring processor module (4), an output port of the engraving operation data extraction module (62) is connected with an engraving fault reason analysis module (63), and an output port of the engraving fault reason analysis module (63) is connected with the monitoring processor module (4);
the milling fault self-checking module (7), the drilling fault self-checking module (8) and the tapping fault self-checking module (9) are identical to the engraving fault self-checking module (6) in terms of the electrical connection relation between the structural components.
2. An on-line monitoring system for processing an engraving, milling, drilling and tapping numerical control system according to claim 1, which is characterized in that: the engraving, milling and drilling numerical control system chip module (3) is further included, an input port and an output port of the engraving, milling and drilling numerical control system chip module (3) are connected with the monitoring processor module (4), a control port of the engraving, milling and drilling numerical control system chip module (3) is connected with the operation stopping execution module (1), and an input port and an output port of the engraving, milling, drilling and drilling numerical control system setting operation data storage module (2) and an engraving, milling, drilling and drilling numerical control system actual operation data storage module (5) are respectively connected with the engraving, milling, drilling and drilling numerical control system chip module (3).
3. An on-line monitoring system for processing an engraving, milling, drilling and tapping numerical control system according to claim 2, which is characterized in that: the control port of the monitoring processor module (4) is respectively connected with a month unqualified finished product number counting module (11) and a year unqualified finished product number counting module (12), the input port and the output port of the month unqualified finished product number counting module (11) and the year unqualified finished product number counting module (12) are connected with a detection data storage module (13), the output port of the month unqualified finished product number counting module (11) and the year unqualified finished product number counting module (12) is connected with a report generation module (10), and the output port of the report generation module (10) is connected with a display module (14).
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| CN210968449U (en) * | 2019-11-26 | 2020-07-10 | 郴州市远利机械设备制造有限公司 | Intelligent control device of pipe making machine |
| CN214667598U (en) * | 2021-04-09 | 2021-11-09 | 深圳卓美特科技有限公司 | Multi-machine online intelligent detection system of numerical control machining production line |
| CN113655774A (en) * | 2021-07-21 | 2021-11-16 | 大唐互联科技(武汉)有限公司 | Machine tool remote diagnosis method and system based on industrial internet big data |
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