CN114273925A - Flexible production automatic device for machining cylinder cover of automobile engine - Google Patents
Flexible production automatic device for machining cylinder cover of automobile engine Download PDFInfo
- Publication number
- CN114273925A CN114273925A CN202210053858.9A CN202210053858A CN114273925A CN 114273925 A CN114273925 A CN 114273925A CN 202210053858 A CN202210053858 A CN 202210053858A CN 114273925 A CN114273925 A CN 114273925A
- Authority
- CN
- China
- Prior art keywords
- liquid storage
- pipe
- movable
- automobile engine
- clamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000003754 machining Methods 0.000 title claims description 4
- 238000012545 processing Methods 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims description 133
- 238000003860 storage Methods 0.000 claims description 124
- 238000012546 transfer Methods 0.000 claims description 27
- 239000011550 stock solution Substances 0.000 claims description 18
- 238000004140 cleaning Methods 0.000 claims description 15
- 230000000694 effects Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 47
- 238000000034 method Methods 0.000 abstract description 39
- 230000033001 locomotion Effects 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000013459 approach Methods 0.000 description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 7
- 235000017491 Bambusa tulda Nutrition 0.000 description 7
- 241001330002 Bambuseae Species 0.000 description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 7
- 239000011425 bamboo Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Abstract
The invention belongs to the technical field of engine production, and discloses a flexible production automatic device for processing an automobile engine cylinder cover. According to the invention, the clamping is completed by utilizing the top end structure of the first piston plate, the traditional motor clamping is fundamentally abandoned, water is used as a power source, the movement of the first piston plate is realized by utilizing the flow of the water, the clamping is realized by utilizing the movement of the first piston plate, and in the process, water is used as a main source of power, so that the energy consumption is reduced, meanwhile, the device is not in a high-load state in the clamping process, the failure rate is low, the service life is long, the flow of the water can further buffer the device, and the deformation of a cylinder cover caused by excessive clamping is prevented.
Description
Technical Field
The invention relates to the technical field of engine production, in particular to a flexible production automatic device for processing an automobile engine cylinder cover.
Background
The engine is a machine capable of converting other forms of energy into mechanical energy, including internal combustion engines (reciprocating piston engines), external combustion engines (stirling engines, steam engines, etc.), jet engines, electric motors, etc., for example, the internal combustion engines usually convert chemical energy into mechanical energy, the engine is suitable for power generation devices, and can also refer to whole machines including power devices (such as gasoline engines, aircraft engines), in automobile engines, an engine cylinder cover is an important component of many parts of the engine, the engine cylinder cover is arranged on the cylinder body, seals the cylinder from the upper part and forms a combustion chamber, and is often contacted with high-temperature high-pressure gas, so that the engine can bear great heat load and mechanical load, a cooling water jacket is arranged in the cylinder cover of the water-cooled engine, cooling water holes on the lower end surface of the cylinder cover are communicated with cooling water holes of the cylinder body, the circulating water is used for cooling high-temperature parts such as a combustion chamber, a cylinder cover of an engine is often produced independently in the production process of an automobile engine, and most of common production lines adopt flexible production automatic devices to realize the production of the cylinder cover of the engine along with the continuous development of the field of machining.
In the production process of automobile engine cylinder lid, need experience multichannel process, wherein the foremost process is the clamping to engine cylinder lid, carry out operations such as polishing and drilling after the clamping is accomplished, need transport it after the process such as polishing and drilling is accomplished usually, at first need carry out the clamping to the cylinder lid, need transport the cylinder lid after the clamping is accomplished, in prior art, generally rely on modes such as motor to realize the clamping of cylinder lid, transport operations such as after the clamping is accomplished, because the cylinder lid is not of uniform size, when using the motor to carry out the clamping as the power source, because need use and provide the clamp force, the motor is in long-time high load state this moment, not only can cause the loss that the power is too high to cause the energy consumption, long-time high load causes the damage of motor easily simultaneously, influence in-service use.
In the production process, after the clamping of accomplishing engine cylinder lid, can process engine cylinder lid's surface and inside, and after processing, need use the transfer device to transport engine cylinder lid, the transfer device who adopts generally is parts such as electronic slide rail at present, need the engine clamping when using to target in place the back, it realizes the operation of transporting to drive the slide rail at manual control, but the in-process once more, need the open time of accurate control electronic slide rail just can bring work efficiency's maximize, can't realize that the cylinder lid clamping is accomplished the back and is transported automatically, and need electronic slide rail additionally to provide the energy, cause the energy waste.
Based on the technical scheme, the invention designs a flexible production automatic device for processing the cylinder cover of the automobile engine so as to solve the problems.
Disclosure of Invention
The invention aims to provide a flexible production automatic device for processing an automobile engine cylinder cover, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a flexible production automatic device for processing automobile engine cylinder cap, includes the frame, the below of frame is equipped with first liquid reserve pipe, the back of first liquid reserve pipe is equipped with holds a liquid section of thick bamboo, first liquid reserve pipe and hold the fixed intercommunication of connecting pipe between the liquid section of thick bamboo, the movable groove has been seted up to the inside of frame, the inside movable mounting in movable groove has the movable block, two the bottom of movable block all has first connecting rod through pivot movable mounting, the bottom fixed mounting of first connecting rod has the fixing base, the bottom fixed mounting of fixing base has the extension rod, the top of first liquid reserve pipe is run through to the bottom of extension rod, the rear of frame is equipped with the guide rail, the positive movable mounting of guide rail has transfer device, transfer device's the upper right side is equipped with cleaning device.
As a further technical solution of the present invention, the bottom end of the extension rod penetrates the top end of the first liquid storage tube and is fixedly provided with a first piston plate located inside the first liquid storage tube, and the outer side surface of the first piston plate is in contact with the inner side surface of the first liquid storage tube.
When in use, an engine cylinder cover to be processed can be placed above the engine base and between the two movable blocks, the pressurizing device in the liquid storage cylinder and the communication pipe between the liquid storage cylinder and the first liquid storage pipe are opened, high-pressure water in the liquid storage cylinder can enter the first liquid storage pipe from the bottom end of the first piston plate and fill the first liquid storage pipe, the first piston plate is impacted, the top end of the first piston plate is positioned at the top end of the cavity of the first liquid storage pipe and is positioned at the highest position, at the moment, water flow at the bottom end of the first piston plate can leave the interior of the first liquid storage pipe by opening the check valve at the bottom end of the first liquid storage pipe, at the moment, the first piston plate can move downwards under the action of the water flow and drive the extension rod to move downwards, the fixing base moves downwards along with the water flow and drives the two first connecting rods to deflect inwards and approach each other, the two movable blocks approach to each other and clamp an engine cylinder cover at the top end of the engine base, and clamping is completed.
Through setting up and holding a liquid section of thick bamboo and first liquid reserve pipe, and will hold and communicate between a liquid section of thick bamboo and the first liquid reserve pipe, and internally mounted at first liquid reserve pipe has first piston plate, and utilize first piston plate top structure to accomplish the clamping, traditional motor clamping has been abandoned at the root, and use rivers as the power source, the motion that utilizes rivers to flow to realize first piston plate, and utilize the motion of first piston plate to realize the clamping, at this in-process normal water as the main source of power, not only the consumption of the energy has been reduced, the while device is not in high load state at the clamping in-process, the fault rate is less and life is longer, and the flow of rivers can further provide the buffering for the device, prevent that excessive clamping from causing the deformation of cylinder cap.
As a further technical scheme, the top end of the movable block is fixedly provided with two clamping blocks, and the inner side surfaces of the two clamping blocks are provided with anti-skidding grooves.
When the clamping device is used, the clamping block at the top end of the movable block is utilized to clamp an engine cylinder cover, the clamping block is made of rubber, the engine cylinder cover cannot be damaged when large friction force and clamping force are provided, the anti-skidding groove formed in one end of the clamping block can further increase the friction force, and the engine cylinder cover is prevented from falling off in the clamping process.
As a further technical scheme, one end, close to each other, of each of the two movable blocks is fixedly provided with a movable rod located inside a movable groove, an air storage cylinder is fixedly installed inside the movable groove, the top end of the air storage cylinder is provided with an air jet, one end of each movable rod is fixedly provided with a movable plate located inside the air storage cylinder, the outer side face of each movable plate is in contact with the inner side face of the air storage cylinder, and the movable plates are movably sleeved with the air storage cylinders.
When the two movable blocks are driven by the first connecting rod to be relatively close to each other, the two movable rods are driven to be relatively close to each other, the movable plate located on one side of the movable rods can be relatively close to each other at the moment, air located inside the air storage cylinder and between the two movable plates is compressed, and the air is discharged from the top end of the air jet and acts on an engine cylinder cover.
By utilizing the movable rod between the two movable blocks, when the movable blocks are relatively close to each other to realize clamping, the kinetic energy generated when the movable blocks are displaced can be utilized to discharge the air in the air storage cylinder from the top end of the air jet, and the surface of the engine cylinder cover is pre-cleaned by adopting the discharged air so as to ensure the cleanliness of the surface of the engine cylinder cover in the subsequent processing process.
As a further technical scheme, the transfer device comprises a sliding block, the sliding block is movably clamped with the guide rail, one end of the sliding block is fixedly connected with the back face of the machine base, the right end of the guide rail is fixedly provided with an extension block, the right end of the extension block is fixedly provided with a second liquid storage pipe, the left end of the front face of the second liquid storage pipe is fixedly communicated with a liquid conveying pipe, and the other end of the liquid conveying pipe is fixedly communicated with the bottom end of the first liquid storage pipe.
The slider can drive the relative guide rail of frame and slide, and the extension piece can provide the effect of blockking to transfer device's right-hand member simultaneously, carries on spacingly to the maximum displacement stroke of frame promptly, and the rivers accessible transfer line that lies in first liquid storage pipe bottom simultaneously carries to the inside of second piston plate, realizes power transmission.
As a further technical scheme of the invention, a limiting groove is formed at the top end of the extension block, a limiting block is movably mounted at the top end of the limiting groove, second connecting rods are movably mounted at the left end of the limiting block through a rotating shaft, the number of the second connecting rods is two, the ends, close to each other, of the two second connecting rods are hinged to each other through the rotating shaft, and the second connecting rods at the left end are movably connected with the top end of the sliding block.
As a further technical scheme of the invention, the right end of the limiting block is fixedly provided with a connecting rod, the right end of the connecting rod penetrates through the left end of the second liquid storage pipe and is fixedly provided with a second piston plate positioned in the second liquid storage pipe, and the second piston plate is movably sleeved with the second liquid storage pipe.
After the check valve at first stock solution pipe bottom is opened, the inside that is located the inside rivers of first stock solution pipe can get into the second stock solution pipe through the transfer line, get into the left end of second stock solution pipe simultaneously, and provide the impact to the top of second piston plate, along with the increase of rivers, the second piston plate then second stock solution pipe right displacement relatively, and drive the connecting rod and shift to the right side, the connecting rod drives the relative spacing groove of stopper and shifts to the right side immediately, and two second connecting rods can rotate relatively this moment, the contained angle between two second connecting rods reduces, when two second connecting rods are in straight relation, can drive the relative guide rail displacement of slider, and finally drive the right side displacement of frame, realize the transportation of frame top engine cylinder cap.
Through being provided with the transfer line, and utilize and communicate between transfer line and the second liquid storage pipe, utilize the inside that the essential rivers that flow of clamping in-process entered the second liquid storage pipe, and finally promote the transportation process of realizing to the right side of frame, whole process does not set up electronic guide rail as the power source, but use the essential rivers that flow of clamping in-process to come as the reutilization as the power source to rivers, realize transporting, but utilize the flow of water to accomplish the transportation automatically after the clamping is accomplished simultaneously, need not the time that accurate control transfer device opened, can realize the automation mechanized operation, the automatic transportation of cylinder cap has still been realized simultaneously to the clamping that utilizes rivers to flow not only realized the cylinder cap.
As a further technical scheme of the invention, the cleaning device comprises an output pipe, one end of the output pipe is fixedly communicated with the top end of the right side of the second liquid storage pipe, the other end of the output pipe is fixedly communicated with a treatment tank, the right end of the treatment tank is fixedly communicated with a circulating pipe, and the other end of the circulating pipe is fixedly communicated with the rear end of the liquid storage cylinder.
As a further technical solution of the present invention, a main shaft is movably installed inside the treatment tank, an impeller located inside the treatment tank is fixedly installed on an outer side surface of the main shaft, and a fan located on a front surface of the treatment tank is fixedly installed on a front surface of the main shaft and penetrates the front surface of the treatment tank.
In the transportation, the relative second liquid storage pipe of second piston plate is to the right side displacement in-process promptly, when the second piston plate moves to the right-hand member of output tube and second liquid storage pipe intercommunication department, the inside that is located the inside rivers of second liquid storage pipe can get into the output tube, and get into the inside of handling the jar through the output tube, rivers that last this moment can last the impact to the inside impeller of handling the jar, and drive the impeller and last the rotation, can drive the main shaft rotation this moment, and it is rotatory to drive the positive fan of handling the jar, and produce certain wind-force and clean the surface of the engine cylinder lid that moves the right-hand member, in order to clear away the sweeps on engine cylinder lid surface, the rivers that strike the impeller simultaneously can flow back again to the inside completion circulation that holds the liquid a section of thick bamboo through the circulating pipe.
There is the output tube through the top intercommunication at the second stock solution pipe, and install the processing jar in the bottom of output tube, rivers that use in the transportation, after the transportation targets in place, can get into the inside of processing jar, and change rivers continuous flowing kinetic energy into kinetic energy and finally drive the fan and rotate and produce wind-force and realize cleanness, and rivers can get back to the starting point of device again after accomplishing kinetic energy conversion and accomplish the circulation, utilize rivers in the transportation to carry out the conversion of energy, and for transporting the self-cleaning after targetting in place, whole process is natural, accord with intuition and full automatization, need not other power assistance, the flow that utilizes rivers has not only realized self-holding and self-transferring and has still realized the self-cleaning of transporting after targetting in place simultaneously, work efficiency is higher.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the liquid storage cylinder and the first liquid storage pipe are arranged, the liquid storage cylinder is communicated with the first liquid storage pipe, the first piston plate is arranged in the first liquid storage pipe, clamping is completed by utilizing the top end structure of the first piston plate, traditional motor clamping is abandoned fundamentally, water is used as a power source, the movement of the first piston plate is realized by utilizing the flow of the water, clamping is realized by utilizing the movement of the first piston plate, water is used as a main source of power in the process, the energy consumption is reduced, meanwhile, the device is not in a high-load state in the clamping process, the failure rate is low, the service life is long, the flow of the water can further provide buffer for the device, and the deformation of a cylinder cover caused by excessive clamping is prevented.
2. According to the invention, the liquid conveying pipe is arranged, the liquid conveying pipe is communicated with the second liquid storage pipe, the water flow which is necessary to flow out in the clamping process is used for entering the second liquid storage pipe, and the machine base is finally pushed to the right side to realize the transferring process, the electric guide rail is not arranged in the whole process as a power source, but the water flow which is necessary to flow out in the clamping process is used as a power source to carry out secondary utilization on the water flow, so that the transferring is realized, meanwhile, the transferring can be automatically finished by utilizing the flow of the water after the clamping is finished, the opening time of the transferring device is not required to be accurately controlled, the automatic operation can be realized, the automatic transferring of the cylinder cover is also realized while the clamping of the cylinder cover is realized by utilizing the flow of the water flow
3. According to the invention, the output pipe is communicated with the top end of the second liquid storage pipe, the treatment tank is arranged at the bottom end of the output pipe, water flow used in the transfer process can enter the treatment tank after being transferred in place, kinetic energy of continuous flow of the water flow is converted into kinetic energy, and finally the fan is driven to rotate to generate wind power to realize cleaning, the water flow can return to the starting point of the device again to complete circulation after the kinetic energy conversion is completed, the water flow in the transfer process is utilized to carry out energy conversion, and the automatic cleaning after being transferred in place is realized.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram alone of the transfer device structure of the present invention;
FIG. 3 is a cross-sectional view of the internal structure of a second reservoir tube according to the present invention;
FIG. 4 is an isolated schematic view of the construction of the cleaning apparatus of the present invention;
FIG. 5 is a schematic view of the internal structure of the cleaning device of the present invention;
FIG. 6 is a schematic view of the bottom end structure of the stand according to the present invention;
FIG. 7 is a cross-sectional view of the interior of the housing and the first reservoir tube of the present invention;
fig. 8 is an enlarged schematic view of the structure at a in fig. 2.
In the figure: 1. a machine base; 2. a movable groove; 3. a movable block; 4. a clamping block; 5. an anti-slip groove; 6. an air cylinder; 7. an air jet; 8. a movable rod; 9. a movable plate; 10. a first link; 11. a fixed seat; 12. an extension pole; 13. a first liquid storage tube; 14. a first piston plate; 15. a liquid storage cylinder; 16. a transfer device; 161. a slider; 162. a second link; 163. a limiting block; 164. a lengthening block; 165. a limiting groove; 166. a connecting rod; 167. a second liquid storage tube; 168. a second piston plate; 169. a transfusion tube; 17. a cleaning device; 171. an output pipe; 172. a treatment tank; 173. a main shaft; 174. an impeller; 175. a fan; 176. a circulation pipe; 18. a guide rail.
Detailed Description
As shown in fig. 1, 6 and 7, in an embodiment of the present invention, an automatic flexible production device for processing an automobile engine cylinder cover includes a machine base 1, a first liquid storage pipe 13 is disposed below the machine base 1, a liquid storage cylinder 15 is disposed on a back surface of the first liquid storage pipe 13, the first liquid storage pipe 13 is fixedly communicated with the liquid storage cylinder 15 through a connection pipe, a pressure pump is mounted inside the liquid storage cylinder 15, clean water is mounted inside the liquid storage cylinder 15, a check valve is mounted inside the connection pipe, the check valve is in a direction of conducting to the inside of the first liquid storage pipe 13 and stopping to the inside of the liquid storage cylinder 15, a movable groove 2 is disposed inside the machine base 1, movable blocks 3 are movably mounted inside the movable groove 2, a first connection rod 10 is movably mounted at bottom ends of the two movable blocks 3 through a rotation shaft, a fixed seat 11 is fixedly mounted at a bottom end of the first connection rod 10, an extension rod 12 is fixedly mounted at a bottom end of the fixed seat 11, the top of first stock solution pipe 13 is run through to the bottom of extension rod 12, the rear of frame 1 is equipped with guide rail 18, the positive movable mounting of guide rail 18 has transfer device 16, transfer device 16's the upper right side is equipped with cleaning device 17, the top and the fixed mounting that the bottom of extension rod 12 runs through first stock solution pipe 13 have a first piston board 14 that is located first stock solution pipe 13 inside, the lateral surface of first piston board 14 contacts with the medial surface of first stock solution pipe 13, the check valve is installed to the bottom of first stock solution pipe 13, and the direction of check valve is for outwards switching on, inwards ending.
The first embodiment:
when in use, an engine cylinder cover needing to be processed can be placed above the engine base 1 and between the two movable blocks 3, the pressurizing device in the liquid storage cylinder 15 and the communication pipe between the liquid storage cylinder 15 and the first liquid storage pipe 13 are opened, high-pressure water in the liquid storage cylinder 15 can enter the first liquid storage pipe 13 from the bottom end of the first piston plate 14 and fill the first liquid storage pipe 13, the first piston plate 14 is impacted, so that the top end of the first piston plate 14 is positioned at the top end of the inner cavity of the first liquid storage pipe 13 and is at the highest position, at the moment, water flow at the bottom end of the first piston plate 14 can leave the inner part of the first liquid storage pipe 13 by opening the check valve at the bottom end of the first liquid storage pipe 13, at the moment, the first piston plate 14 can move downwards under the action of the water flow and drive the extension rod 12 to move downwards, and the fixed seat 11 moves downwards along with the water flow, and the two first connecting rods 10 are driven to deflect inwards and approach each other, the two movable blocks 3 approach each other, and the engine cylinder cover positioned at the top end of the machine base 1 is clamped, so that clamping is completed.
Through setting up and holding a liquid section of thick bamboo 15 and first liquid storage pipe 13, and communicate between holding a liquid section of thick bamboo 15 and the first liquid storage pipe 13, and internally mounted at first liquid storage pipe 13 has first piston plate 14, and utilize first piston plate 14 top end structure to accomplish the clamping, traditional motor clamping has been abandoned at the root, and use rivers as the power source, utilize the flow of rivers to realize the motion of first piston plate 14, and utilize the motion of first piston plate 14 to realize the clamping, water is as the main source of power at this in-process, the consumption of the energy has not only been reduced, the device is not in high load state at the clamping in-process simultaneously, the fault rate is less and life is longer, and the flow of rivers can further provide the buffering for the device, prevent that excessive clamping from causing the deformation of cylinder cap.
As shown in fig. 6 and 7, the top end of the movable block 3 is fixedly provided with two clamping blocks 4, and the inner side surfaces of the two clamping blocks 4 are provided with anti-skid grooves 5.
When using, the clamp splice 4 that utilizes the 3 tops of movable block realizes pressing from both sides tightly of engine cylinder lid, and clamp splice 4 then is made for rubber, and it can not cause the damage to the engine cylinder lid when providing great frictional force and clamp force, and the antiskid groove 5 that 4 one ends of clamp splice were seted up can further increase frictional force, prevents droing of clamping in-process engine cylinder lid.
As shown in fig. 7, the two movable blocks 3 are relatively close to one end, the movable rod 8 is fixedly mounted at the inner part of the movable groove 2, the air storage cylinder 6 is fixedly mounted at the inner part of the movable groove 2, the air jet 7 is arranged at the top end of the air storage cylinder 6, the movable plate 9 is fixedly mounted at the inner part of the air storage cylinder 6 at one end of the movable rod 8, the outer side surface of the movable plate 9 contacts with the inner side surface of the air storage cylinder 6, and the movable plate 9 is movably sleeved with the air storage cylinder 6.
When the two movable blocks 3 are driven by the first connecting rod 10 to relatively approach each other, the two movable rods 8 are driven to relatively approach each other, and at this time, the movable plate 9 located on one side of the movable rods 8 can relatively approach each other, and compress the air located inside the air cylinder 6 and between the two movable plates 9, and the air is discharged from the top end of the air nozzle 7 and acts on the engine cylinder head.
By utilizing the movable rod 8 between the two movable blocks 3, when the movable blocks 3 are relatively close to the clamping, the kinetic energy generated when the movable blocks 3 are displaced can be utilized to discharge the air in the air storage cylinder 6 from the top end of the air jet 7, and the discharged air is adopted to pre-clean the surface of the engine cylinder cover so as to ensure the cleanliness of the surface of the engine cylinder cover in the subsequent processing process.
As shown in fig. 2, the transfer device 16 includes a slider 161, the slider 161 is movably clamped with the guide rail 18, one end of the slider 161 is fixedly connected with the back of the machine base 1, an extension block 164 is fixedly installed at the right end of the guide rail 18, a second liquid storage tube 167 is fixedly installed at the right end of the extension block 164, a liquid transport tube 169 is fixedly communicated with the left end of the front of the second liquid storage tube 167, and the other end of the liquid transport tube 169 is fixedly communicated with the bottom end of the first liquid storage tube 13.
The slide block 161 can drive the machine base 1 to slide relative to the guide rail 18, meanwhile, the extension block 164 can provide a blocking effect for the right end of the transfer device 16, namely, the maximum displacement stroke of the machine base 1 is limited, and meanwhile, water flow at the bottom end of the first liquid storage pipe 13 can be conveyed to the inside of the second piston plate 168 through the liquid conveying pipe 169, so that power transmission is realized.
As shown in fig. 2, 3 and 8, a limiting groove 165 is formed at the top end of the extension block 164, a limiting block 163 is movably mounted at the top end of the limiting groove 165, a second connecting rod 162 is movably mounted at the left end of the limiting block 163 through a rotating shaft, the number of the second connecting rods 162 is two, the ends, close to each other, of the two second connecting rods 162 are hinged to each other through the rotating shaft, the second connecting rod 162 located at the left end is movably connected with the top end of the sliding block 161, a connecting rod 166 is fixedly mounted at the right end of the limiting block 163, the right end of the connecting rod 166 penetrates through the left end of the second liquid storage tube 167 and is fixedly mounted with a second piston plate 168 located inside the second liquid storage tube 167, the second piston plate 168 and the second liquid storage tube 167 are movably sleeved, and the input end of the infusion tube 169 is located at the left end of the second piston plate 168, that is, namely, the water flow output by the infusion tube 169 can only impact the top end of the second piston plate 168.
Second embodiment:
after the one-way valve at the bottom end of the first liquid storage pipe 13 is opened, water flow in the first liquid storage pipe 13 can enter the second liquid storage pipe 167 through the liquid conveying pipe 169, and simultaneously enters the left end of the second liquid storage pipe 167, and provides impact to the top end of the second piston plate 168, as the water flow increases, the second piston plate 168 moves rightward relative to the second liquid storage pipe 167, and drives the connecting rod 166 to move rightward, the connecting rod 166 then drives the limiting block 163 to move rightward relative to the limiting groove 165, at the moment, the two second connecting rods 162 can rotate relatively, the included angle between the two second connecting rods 162 is reduced, when the two second connecting rods 162 are in a straight relationship, the sliding block 161 can be driven to move relative to the guide rail 18, and finally the engine base 1 is driven to move rightward, and the engine cylinder cover at the top end of the engine base 1 can be transferred.
Through being provided with transfer line 169, and utilize and communicate between transfer line 169 and the second liquid storage pipe 167, utilize the inside that the essential rivers that flow of clamping in-process entered second liquid storage pipe 167, and finally promote frame 1 to the right side realization transportation process, whole process does not set up electronic guide rail as the power source, but use the essential rivers that flow of clamping in-process as the power source come to regard rivers as the reutilization, realize transporting, the transportation can be accomplished to the flow that utilizes water after the clamping is accomplished automatically simultaneously, need not the time that accurate control transfer device opened, can realize automatic operation, the automatic transportation of cylinder cap has still been realized simultaneously to the clamping that has not only realized the cylinder cap that utilizes the flow of rivers.
Referring to fig. 1, 4 and 5, the cleaning device 17 comprises an output tube 171, one end of the output tube 171 is fixedly communicated with the top end of the right side of the second liquid storage tube 167, a check valve is installed on the right side of the top end of the second liquid storage tube 167, the check valve is in a direction of communicating with the output tube 171 and stopping toward the second liquid storage tube 167, the other end of the output tube 171 is fixedly communicated with a processing tank 172, the right end of the processing tank 172 is fixedly communicated with a circulating tube 176, the other end of the circulating tube 176 is fixedly communicated with the rear end of the liquid storage cylinder 15, the inside of the circulating tube 176 is provided with the check valve, the check valve is opened in the direction of the liquid storage cylinder 15 and closed in the direction of the circulation pipe 176, the main shaft 173 is movably installed inside the treatment tank 172, the impeller 174 located inside the treatment tank 172 is fixedly installed on the outer side surface of the main shaft 173, and the fan 175 located on the front surface of the treatment tank 172 is fixedly installed on the front surface of the main shaft 173 penetrating the front surface of the treatment tank 172.
Third embodiment:
in the transferring process, that is, in the process that the second piston plate 168 displaces towards the right side relative to the second liquid storage tube 167, when the second piston plate 168 moves to the right end of the communication position between the output tube 171 and the second liquid storage tube 167, the water flow in the second liquid storage tube 167 can enter the output tube 171 and enter the treatment tank 172 through the output tube 171, at this time, the continuous water flow can continuously impact the impeller 174 in the treatment tank 172 and drive the impeller 174 to continuously rotate, at this time, the spindle 173 can be driven to rotate and drive the fan 175 at the front of the treatment tank 172 to rotate, and certain wind power is generated to clean the surface of the engine cylinder cover moving to the right end, so as to remove the waste chips on the surface of the engine cylinder cover, and at the same time, the water flow impacting the impeller 174 can flow back to the interior of the liquid storage cylinder 15 through the circulating tube 176 again to complete the circulation.
There is output tube 171 through the top intercommunication at second stock solution pipe 167, and install processing jar 172 in output tube 171's bottom, rivers used in the transportation, after the transportation targets in place, can get into the inside of processing jar 172, and change rivers continuous flowing kinetic energy into kinetic energy and finally drive fan 175 and rotate and produce wind-force and realize cleanness, and rivers can get back to the starting point of device again after accomplishing kinetic energy conversion and accomplish the circulation, utilize the rivers in the transportation to carry out the conversion of energy, and for transporting the self-cleaning after targetting in place, whole process is natural, accord with intuition and full automatization, need not other power assistance, the flow that utilizes rivers has not only realized self-holding and automatic transport and has still realized the self-cleaning after targetting in place simultaneously, work efficiency is higher.
The working principle and the using process are as follows:
when in use, an engine cylinder cover needing to be processed can be placed above the engine base 1 and between the two movable blocks 3, the pressurizing device in the liquid storage cylinder 15 and the communication pipe between the liquid storage cylinder 15 and the first liquid storage pipe 13 are opened, high-pressure water in the liquid storage cylinder 15 can enter the first liquid storage pipe 13 from the bottom end of the first piston plate 14 and fill the first liquid storage pipe 13, the first piston plate 14 is impacted, so that the top end of the first piston plate 14 is positioned at the top end of the inner cavity of the first liquid storage pipe 13 and is at the highest position, at the moment, water flow at the bottom end of the first piston plate 14 can leave the inner part of the first liquid storage pipe 13 by opening the check valve at the bottom end of the first liquid storage pipe 13, at the moment, the first piston plate 14 can move downwards under the action of the water flow and drive the extension rod 12 to move downwards, and the fixed seat 11 moves downwards along with the water flow, the two first connecting rods 10 are driven to deflect inwards and approach each other, the two movable blocks 3 approach each other, and an engine cylinder cover positioned at the top end of the engine base 1 is clamped, so that clamping is completed;
when the two movable blocks 3 are driven by the first connecting rod 10 to relatively approach each other, the two movable rods 8 are driven to relatively approach each other, and at the moment, the movable plate 9 positioned on one side of the movable rods 8 can relatively approach each other, compress air positioned in the air storage cylinder 6 and between the two movable plates 9, and discharge the air from the top end of the air jet 7 to act on an engine cylinder head;
after the one-way valve at the bottom end of the first liquid storage pipe 13 is opened, water flow in the first liquid storage pipe 13 can enter the second liquid storage pipe 167 through the liquid conveying pipe 169, and simultaneously enters the left end of the second liquid storage pipe 167, and provides impact to the top end of the second piston plate 168, as the water flow increases, the second piston plate 168 moves rightwards relative to the second liquid storage pipe 167, and drives the connecting rod 166 to move rightwards, the connecting rod 166 then drives the limiting block 163 to move rightwards relative to the limiting groove 165, at the moment, the two second connecting rods 162 can rotate relatively, the included angle between the two second connecting rods 162 is reduced, when the two second connecting rods 162 are in a straight relationship, the sliding block 161 can be driven to move relative to the guide rail 18, and finally the engine base 1 is driven to move rightwards, and the engine cylinder cover at the top end of the engine base 1 can be transferred;
in the transferring process, that is, in the process that the second piston plate 168 displaces towards the right side relative to the second liquid storage tube 167, when the second piston plate 168 moves to the right end of the communication position between the output tube 171 and the second liquid storage tube 167, the water flow in the second liquid storage tube 167 can enter the output tube 171 and enter the treatment tank 172 through the output tube 171, at this time, the continuous water flow can continuously impact the impeller 174 in the treatment tank 172 and drive the impeller 174 to continuously rotate, at this time, the spindle 173 can be driven to rotate and drive the fan 175 at the front of the treatment tank 172 to rotate, and certain wind power is generated to clean the surface of the engine cylinder cover moving to the right end, so as to remove the waste chips on the surface of the engine cylinder cover, and at the same time, the water flow impacting the impeller 174 can flow back to the interior of the liquid storage cylinder 15 through the circulating tube 176 again to complete the circulation.
Claims (9)
1. The utility model provides a flexible production automatic device for processing automobile engine cylinder lid, includes frame (1), its characterized in that: a first liquid storage pipe (13) is arranged below the machine base (1), a liquid storage cylinder (15) is arranged on the back of the first liquid storage pipe (13), the first liquid storage pipe (13) is fixedly communicated with the liquid storage cylinder (15) through a connecting pipe, a movable groove (2) is formed in the machine base (1), movable blocks (3) are movably arranged in the movable groove (2), a first connecting rod (10) is movably arranged at the bottom ends of the two movable blocks (3) through a rotating shaft, a fixed seat (11) is fixedly arranged at the bottom end of the first connecting rod (10), an extension rod (12) is fixedly arranged at the bottom end of the fixed seat (11), the bottom end of the extension rod (12) penetrates through the top end of the first liquid storage pipe (13), a guide rail (18) is arranged behind the machine base (1), and a transfer device (16) is movably arranged on the front side of the guide rail (18), and a cleaning device (17) is arranged at the upper right part of the transfer device (16).
2. The automatic flexible production device for processing the cylinder head of the automobile engine as claimed in claim 1, wherein: the bottom of extension rod (12) runs through the top and the fixed mounting of first stock solution pipe (13) and is located first piston board (14) of first stock solution pipe (13) inside, the medial surface of the lateral surface of first piston board (14) and first stock solution pipe (13) contacts.
3. The automatic flexible production device for processing the cylinder head of the automobile engine as claimed in claim 1, wherein: the top fixed mounting of movable block (3) has clamp splice (4), the quantity of clamp splice (4) is two, two antiskid groove (5) have all been seted up to the medial surface of clamp splice (4).
4. The automatic flexible production device for processing the cylinder head of the automobile engine as claimed in claim 1, wherein: two the equal fixed mounting of one end that movable block (3) are close to relatively has movable rod (8) that is located movable groove (2) inside, the inside fixed mounting in movable groove (2) has air receiver (6), air jet (7) have been seted up on the top of air receiver (6), the one end fixed mounting of movable rod (8) has fly leaf (9) that is located air receiver (6) inside, fly leaf (9) lateral surface contacts with the medial surface of air receiver (6), and the activity cup joints between fly leaf (9) and air receiver (6).
5. The automatic flexible production device for processing the cylinder head of the automobile engine as claimed in claim 1, wherein: transfer device (16) include slider (161), the activity joint between slider (161) and guide rail (18), the back fixed connection of the one end of slider (161) and frame (1), the right-hand member fixed mounting of guide rail (18) has extension piece (164), the right-hand member fixed mounting of extension piece (164) has second stock solution pipe (167), the positive left end fixed intercommunication of second stock solution pipe (167) has transfer line (169), the other end of transfer line (169) and the bottom mounting intercommunication of first stock solution pipe (13).
6. The automatic flexible production device for processing the cylinder head of the automobile engine as claimed in claim 5, wherein: spacing groove (165) have been seted up on the top of extension piece (164), the top movable mounting of spacing groove (165) has stopper (163), there is second connecting rod (162) left end through pivot movable mounting of stopper (163), the quantity of second connecting rod (162) is two, and two the one end that second connecting rod (162) are close to relatively is articulated each other through the pivot, is located the left end the top swing joint of second connecting rod (162) and slider (161).
7. The automatic flexible production device for processing the cylinder head of the automobile engine as claimed in claim 6, wherein: the right-hand member fixed mounting of stopper (163) has connecting rod (166), the right-hand member of connecting rod (166) runs through the left end and the fixed mounting of second liquid storage pipe (167) and has second piston plate (168) that are located second liquid storage pipe (167) inside, the activity cup joints between second piston plate (168) and second liquid storage pipe (167).
8. The automatic flexible production device for processing the cylinder head of the automobile engine as claimed in claim 1, wherein: the cleaning device (17) comprises an output pipe (171), one end of the output pipe (171) is fixedly communicated with the top end of the right side of the second liquid storage pipe (167), the other end of the output pipe (171) is fixedly communicated with a treatment tank (172), the right end of the treatment tank (172) is fixedly communicated with a circulating pipe (176), and the other end of the circulating pipe (176) is fixedly communicated with the rear end of the liquid storage cylinder (15).
9. The automatic flexible production device for machining the cylinder head of the automobile engine as claimed in claim 8, wherein: the inside movable mounting of processing jar (172) has main shaft (173), the lateral surface fixed mounting of main shaft (173) has impeller (174) that are located processing jar (172) inside, the front of main shaft (173) runs through the front and the fixed mounting of processing jar (172) has fan (175) that are located processing jar (172) front.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210053858.9A CN114273925B (en) | 2022-01-18 | 2022-01-18 | Flexible production automatic device for processing automobile engine cylinder cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210053858.9A CN114273925B (en) | 2022-01-18 | 2022-01-18 | Flexible production automatic device for processing automobile engine cylinder cover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114273925A true CN114273925A (en) | 2022-04-05 |
| CN114273925B CN114273925B (en) | 2023-10-27 |
Family
ID=80881123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210053858.9A Active CN114273925B (en) | 2022-01-18 | 2022-01-18 | Flexible production automatic device for processing automobile engine cylinder cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114273925B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770154A (en) * | 2022-05-10 | 2022-07-22 | 苏州华宇精密铸造有限公司 | Stationary fixture is used in processing of steam turbine stator blade seat |
| CN115890306A (en) * | 2023-03-01 | 2023-04-04 | 成都市鸿侠科技有限责任公司 | Fixing tool for self-adaptive special-shaped thin-wall part |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB680379A (en) * | 1948-10-01 | 1952-10-01 | Hermann Sauter | Improvements in die-casting machines, injection moulding or other like machines |
| CN102729066A (en) * | 2012-06-15 | 2012-10-17 | 芜湖永裕汽车工业有限公司 | Clamp for processing positioning hole on engine cylinder cover |
| CN209272674U (en) * | 2018-11-30 | 2019-08-20 | 重庆隽盛机械有限公司 | A kind of Gear Processing cutter device |
| CN110948210A (en) * | 2019-11-22 | 2020-04-03 | 合肥森曼智能科技有限公司 | Press mounting mechanism for water outlet pipe joint of automobile engine cylinder cover |
| CN111774597A (en) * | 2020-07-29 | 2020-10-16 | 钟顺超 | Numerical control machine tool for numerical control drilling of automobile aluminum alloy cylinder cover |
| CN213410441U (en) * | 2020-11-03 | 2021-06-11 | 安鹏 | Machine tool for machining oil guide hole of cylinder cover of automobile engine |
| CN213730574U (en) * | 2020-12-09 | 2021-07-20 | 安庆市尼高智能制造有限公司 | Boring and milling machining equipment for numerical control machining of generator cylinder cover |
| CN214922061U (en) * | 2020-12-11 | 2021-11-30 | 大连坤元智能装备有限公司 | Press mounting device for valve guide pipe seat ring of automobile cylinder cover |
-
2022
- 2022-01-18 CN CN202210053858.9A patent/CN114273925B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB680379A (en) * | 1948-10-01 | 1952-10-01 | Hermann Sauter | Improvements in die-casting machines, injection moulding or other like machines |
| CN102729066A (en) * | 2012-06-15 | 2012-10-17 | 芜湖永裕汽车工业有限公司 | Clamp for processing positioning hole on engine cylinder cover |
| CN209272674U (en) * | 2018-11-30 | 2019-08-20 | 重庆隽盛机械有限公司 | A kind of Gear Processing cutter device |
| CN110948210A (en) * | 2019-11-22 | 2020-04-03 | 合肥森曼智能科技有限公司 | Press mounting mechanism for water outlet pipe joint of automobile engine cylinder cover |
| CN111774597A (en) * | 2020-07-29 | 2020-10-16 | 钟顺超 | Numerical control machine tool for numerical control drilling of automobile aluminum alloy cylinder cover |
| CN213410441U (en) * | 2020-11-03 | 2021-06-11 | 安鹏 | Machine tool for machining oil guide hole of cylinder cover of automobile engine |
| CN213730574U (en) * | 2020-12-09 | 2021-07-20 | 安庆市尼高智能制造有限公司 | Boring and milling machining equipment for numerical control machining of generator cylinder cover |
| CN214922061U (en) * | 2020-12-11 | 2021-11-30 | 大连坤元智能装备有限公司 | Press mounting device for valve guide pipe seat ring of automobile cylinder cover |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770154A (en) * | 2022-05-10 | 2022-07-22 | 苏州华宇精密铸造有限公司 | Stationary fixture is used in processing of steam turbine stator blade seat |
| CN115890306A (en) * | 2023-03-01 | 2023-04-04 | 成都市鸿侠科技有限责任公司 | Fixing tool for self-adaptive special-shaped thin-wall part |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114273925B (en) | 2023-10-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114273925A (en) | Flexible production automatic device for machining cylinder cover of automobile engine | |
| AU2018268620B2 (en) | Automatic-pressure-matching energy utilization system | |
| CN109113600A (en) | Continuous stepless drilling rod drill pipe rack and its control method | |
| CN103470473A (en) | Hydraulic gas vacuum pump | |
| CN203409777U (en) | Quick grabbing manipulator for voltage internal-resistance testing machine | |
| CN103470467A (en) | Hydraulic gas compressor | |
| CN203463254U (en) | Hydraulic air vacuum pump | |
| CN107605719B (en) | A kind of mechanical linkage control push-pull device at fixed | |
| CN219317009U (en) | Gas kinetic energy recovery device of compressor | |
| CN202023710U (en) | Dual-cylinder plunger pump of high-pressure cleaning machine | |
| CN201972868U (en) | Solar energy heat-collecting supercharging power generating system | |
| CN220396169U (en) | Water-cooling oil cylinder with adjustable stroke | |
| CN215257103U (en) | Machine tool piston convenient to install | |
| CN2272497Y (en) | Double-speed hydraulic oil pump | |
| CN220622308U (en) | Gas cylinder cleaning machine | |
| CN104265545A (en) | Integrated oscillating servomotor of water turbine distributor | |
| CN212744597U (en) | Oil return device of hydraulic tool | |
| CN201934275U (en) | Pneumatic water lifting device of wind turbine | |
| CN220406538U (en) | Deep hole cleaning tool | |
| CN111927687B (en) | Impulse turbine type wave power generation system for ocean observation | |
| CN217256007U (en) | Fan wheel mounting tool | |
| CN102080642B (en) | Pneumatic water pumping method for windmill | |
| CN204099107U (en) | Turbine gate mechanism integrated oscillating type servomotor | |
| CN213360462U (en) | Special high-efficiency energy-saving cooling tower circulation pump | |
| CN219425160U (en) | Belt cleaning device is used in metal pipeline production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |