CN114273783A - Preparation method of amorphous alloy large-area super-hydrophobic surface based on nanosecond laser - Google Patents
Preparation method of amorphous alloy large-area super-hydrophobic surface based on nanosecond laser Download PDFInfo
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Abstract
The invention discloses a preparation method of an amorphous alloy large-area super-hydrophobic surface based on nanosecond laser, and belongs to the technical field of laser precision machining. The method comprises the following steps: mechanically grinding and polishing the surface of the amorphous alloy; carrying out ultrasonic cleaning on the mechanically polished sample; carrying out laser single-point processing on a sample with a dry and clean surface in the air to obtain micro-nano composite structure micropores, and measuring the diameter of the micro-nano composite structure micropores; planning laser spot spacing and then performing laser lattice processing to obtain the surface of the micro-nano composite structure; and putting the sample processed by the laser lattice into a heat preservation box for annealing treatment to realize the super-hydrophobicity of the surface of the micro-nano composite structure. The invention provides a new method for the super-hydrophobicity of the surface of the amorphous alloy, and is beneficial to the application of the amorphous alloy in the aspects of self-cleaning, anti-icing and microfluid control. The invention has the advantages that: the method is environment-friendly, efficient, simple and low in cost, and can be used for preparing the amorphous alloy super-hydrophobic surface in a large area.
Description
Technical Field
The invention relates to the technical field of laser precision machining, in particular to a preparation method of an amorphous alloy large-area super-hydrophobic surface based on nanosecond laser. The invention provides a novel method for preparing a super-hydrophobic structure on the surface of an amorphous alloy, and provides a novel technical scheme for efficiently preparing the super-hydrophobic structure on the surface of the amorphous alloy in a large area. The method has great application value in the aspects of self-cleaning of the surface of the amorphous alloy, anti-icing and microfluid control.
Background
Compared with the traditional crystalline alloy, the amorphous alloy has no crystal boundary and dislocation, so that the amorphous alloy has excellent fracture strength, elastic limit and corrosion resistance, and has wide application in military, biomedicine and flexible electronics. If the surface of the amorphous alloy can realize super-hydrophobicity, the application range of the amorphous alloy can be further widened. The micro-nano structure on the surface of the material is an important factor for realizing the super-hydrophobicity of the surface of the material, and the micro-nano structure can be constructed on the surface of the amorphous alloy through electrochemical corrosion, but the repetition precision is low; the processing of the micro-nano structure on the surface of the amorphous alloy can be accurately realized through a nano-imprinting mode, but the processing process is complex and the efficiency is low. By integrating the consideration of the repetition precision and the processing efficiency, in recent years, the ultrafast laser etching technology is widely applied to the preparation of the amorphous alloy surface micro-nano structure. The femtosecond laser and the picosecond laser can realize the processing of the amorphous alloy surface micro-nano structure with high efficiency and high precision, but the equipment cost is high, and the equipment is not beneficial to industrial large-scale application, so that the low-price nanosecond laser is gradually applied to the processing of the amorphous alloy surface micro-nano structure. In addition, another important factor for realizing the superhydrophobicity of the material surface is that the material surface has low surface energy, however, at present, the superhydrophobicity of the amorphous alloy surface is realized by modifying the micro-nano structure of the amorphous alloy surface by using a chemical reagent and reducing the surface energy of the amorphous alloy surface, the superhydrophobic surface obtained by the method has a complex process and high cost, and the used chemical reagent is not beneficial to environmental protection. In summary, there is an urgent need for a new method for preparing amorphous alloy superhydrophobic surface with high efficiency, simple steps, high precision and low cost, and large area.
Disclosure of Invention
The invention aims to realize superhydrophobic performance on the surface of the amorphous alloy, provides a preparation method of a large-area superhydrophobic surface of the amorphous alloy based on nanosecond laser, overcomes the defects in the prior art, and is beneficial to application of the amorphous alloy in self-cleaning, anti-icing and microfluidic control. In order to achieve the above purpose of the present invention, the specific scheme adopted is as follows:
firstly, mechanically grinding and polishing the surface of the amorphous alloy, then carrying out ultrasonic cleaning on the sample after mechanical polishing, then carrying out laser single-point processing on the sample with a dry and clean surface in the air to obtain micro-nano composite structure micropores, after measuring the diameter of the laser-ablated micropores, planning laser dot spacing and then carrying out laser dot matrix processing to obtain the surface of the micro-nano composite structure, finally putting the sample after laser processing into a heat preservation box for annealing treatment, wherein the contact angle between the surface of the amorphous alloy after annealing treatment and water is more than 150 degrees, so that the superhydrophobicity of the surface of the amorphous alloy is realized.
As a further optimization of the scheme, the silicon carbide abrasive paper used for mechanical grinding has the mesh numbers of 80#, 240#, 400#, 800#, 1200#, 2000# and 3000#, the polishing cloth used for mechanical polishing is nylon polishing cloth, and the polishing paste is diamond polishing paste with W0.5.
As a further optimization of the scheme, the liquid used for carrying out ultrasonic cleaning on the sample is acetone, absolute ethyl alcohol and deionized water in sequence, and the cleaning time is 5 minutes in sequence.
As a further optimization of the scheme, a laser for processing the single point of the sample is a nanosecond laser, the pulse width is 230ns, the wavelength is 1064nm, the diameter of a light spot is 43 microns, the frequency is 50kHz, the point engraving time is 2ms, and the power is 4.4W; micro-nano composite structure micropore includes: nano-scale particles, micro-scale cracks, striations and round holes.
As a further optimization of the scheme, a laser for carrying out lattice processing on the sample is a nanosecond laser, the pulse width is 230ns, the wavelength is 1064nm, the diameter of a light spot is 43 mu m, the frequency is 50kHz, the point engraving time is 2ms, the power is 4.4W, and the distance between points in the lattice is 50-130 mu m; the surface topography of the micro-nano composite structure is characterized in that: the nano-scale particles are distributed on the micro-scale structure.
As a further optimization of the above protocol, the annealing temperature of the samples was 100 ℃ for 12 hours.
Due to the adoption of the technical scheme, the invention has the following advantages: the method is environment-friendly, efficient, simple and low in cost, and can be used for preparing the amorphous alloy super-hydrophobic surface in a large area.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention.
FIG. 1 is a schematic flow chart of the steps performed in the present invention;
FIG. 2 is a scanning electron microscope topography of micro-nano composite structure micro-pores processed by laser single points according to the invention;
FIG. 3 is a three-dimensional topography of micro-nano composite structure micro-pores processed by laser single point;
FIG. 4 is a cross-sectional profile view of micro-nano composite structure micro-pores A to B processed by laser single point;
FIG. 5 is a schematic view of a laser lattice processing path of the present invention;
FIG. 6 is a scanning electron microscope topography of the laser lattice processed surface with a dot spacing of 50-130 μm according to the present invention;
FIG. 7 is a graph showing the measurement of contact angle of a surface with a spot spacing of 50-130 μm after laser lattice processing and annealing treatment according to the present invention;
FIG. 8 is a graph showing the measurement of contact angle after annealing treatment of the polished surface and the polished surface of the amorphous alloy according to the present invention.
Detailed Description
The details of the present invention and its embodiments are further described below with reference to the accompanying drawings, but the present invention is not limited thereto, and the experimental methods are conventional unless otherwise specified, and the materials and reagents may be obtained from common sources unless otherwise specified.
Example 1:
a preparation method of an amorphous alloy large-area super-hydrophobic surface based on nanosecond laser comprises the following steps of:
(1) mechanically grinding and polishing the surface of the amorphous alloy, wherein the mesh number of the silicon carbide abrasive paper used for mechanical grinding is 80#, 240#, 400#, 800#, 1200#, 2000# and 3000#, the polishing cloth used for mechanical polishing is nylon polishing cloth, and the polishing paste is W0.5 diamond polishing paste;
(2) carrying out ultrasonic cleaning on the sample subjected to mechanical polishing in the step (1), wherein the liquids for carrying out ultrasonic cleaning on the sample are acetone, absolute ethyl alcohol and deionized water in sequence, and the cleaning time is 5 minutes in sequence;
(3) and (3) carrying out laser single-point processing on the sample with the dry and clean surface after ultrasonic cleaning in the step (2) in the air, and obtaining micro-nano composite structure micropores as shown in figure 2, wherein the micro-structure comprises: nano-scale particles, micro-scale cracks, stripes and round holes; the three-dimensional topography of the micropores is shown in FIG. 3; the cross-sectional profiles of the micropores A to B are shown in FIG. 4, and it can be seen that the diameter of the micropores is 47 μm. The laser processing parameters used were as follows: the pulse width is 230ns, the wavelength is 1064nm, the diameter of a light spot is 43 mu m, the frequency is 50kHz, the point engraving time is 2ms, and the power is 4.4W;
(4) and (3) after the diameter of the micropore ablated by the laser in the step (3) is measured, laser dot matrix processing is carried out after laser dot spacing is planned as shown in fig. 5, the surface of the micro-nano composite structure with the dot spacing of 50-130 mu m is obtained, as shown in fig. 6, and nano-scale particles are distributed on the micro-scale structure on the surface of the sample. The laser processing parameters used were as follows: the pulse width is 230ns, the wavelength is 1064nm, the diameter of the light spot is 43 μm, the frequency is 50kHz, the point carving time is 2ms, the power is 4.4W, and the dot matrix midpoint distance is 50-130 μm.
(5) And (5) putting the sample processed by the laser dot matrix in the step (4) into a heat preservation box for annealing treatment, wherein the annealing temperature of the sample is 100 ℃, and the time is 12 hours. And (3) carrying out contact angle measurement after annealing treatment of the sample, and as shown in a contact angle measurement diagram of the surface with the point spacing of 50-130 μm in FIG. 7, the contact angles are all larger than 150 degrees, so that the super-hydrophobicity of the surface of the amorphous alloy is realized.
Comparative example 1:
and measuring the contact angle of the sample subjected to mechanical grinding, polishing and ultrasonic cleaning, and then annealing at 100 ℃ for 12 hours. And measuring a contact angle after annealing treatment, and as shown in fig. 8, respectively measuring the contact angle of the polished surface of the amorphous alloy and the contact angle of the polished surface after annealing treatment, wherein the polished surface does not realize super-hydrophobicity after annealing treatment.
In conclusion, the micro-nano composite structure on the surface of the amorphous alloy plays a decisive role in the superhydrophobicity of the surface of the amorphous alloy.
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Obvious variations or modifications which are within the spirit of the invention are possible within the scope of the invention.
Claims (6)
1. A preparation method of an amorphous alloy large-area super-hydrophobic surface based on nanosecond laser is characterized by comprising the following steps:
(1) mechanically grinding and polishing the surface of the amorphous alloy;
(2) carrying out ultrasonic cleaning on the sample subjected to mechanical polishing in the step (1);
(3) carrying out laser single-point processing on the sample with the dry and clean surface after ultrasonic cleaning in the step (2) in the air to obtain micro-nano composite structure micropores, and measuring the diameter of the micro-nano composite structure micropores;
(4) planning the laser spot space according to the diameter of the laser ablation micropores in the step (3), and then performing laser lattice processing to obtain the surface of the micro-nano composite structure;
(5) and (5) putting the sample processed by the laser lattice in the step (4) into a heat preservation box for annealing treatment, so as to realize the super-hydrophobicity of the surface of the micro-nano composite structure.
2. The method of claim 1, wherein the silicon carbide abrasive paper used for mechanical grinding has 80#, 240#, 400#, 800#, 1200#, 2000# and 3000# in order, the polishing cloth used for mechanical polishing is nylon polishing cloth, and the polishing paste is W0.5 diamond polishing paste.
3. The method of claim 1, wherein the liquids used to ultrasonically clean the sample are acetone, absolute ethanol, and deionized water in that order for 5 minutes.
4. The method of claim 1, wherein nanosecond laser parameters for laser single point processing of the sample are as follows: the pulse width is 230ns, the wavelength is 1064nm, the diameter of a light spot is 43 mu m, the frequency is 50kHz, the point engraving time is 2ms, and the power is 4.4W; micro-nano composite structure micropore includes: nano-scale particles, micro-scale cracks, striations and round holes.
5. The method of claim 1, wherein nanosecond laser parameters for laser lattice processing of the specimen are as follows: the pulse width is 230ns, the wavelength is 1064nm, the diameter of a light spot is 43 mu m, the frequency is 50kHz, the point carving time is 2ms, the power is 4.4W, and the dot matrix midpoint distance is 50-130 mu m; the surface topography of the micro-nano composite structure is characterized in that: the nano-scale particles are distributed on the micro-scale structure.
6. The method of claim 1, wherein the sample is annealed at a temperature of 100 ℃ for a period of 12 hours.
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CN114769613A (en) * | 2022-06-21 | 2022-07-22 | 吉林大学 | Preparation method for manufacturing NiTi alloy super-hydrophobic surface through additive manufacturing |
CN115091050A (en) * | 2022-06-23 | 2022-09-23 | 吉林大学 | Preparation method of amorphous alloy functionalized surface capable of realizing directional spreading of liquid drops |
CN115652226A (en) * | 2022-10-25 | 2023-01-31 | 吉林大学 | Method for improving corrosion resistance and anti-icing performance of amorphous alloy through nanosecond laser irradiation |
CN116140938A (en) * | 2023-03-06 | 2023-05-23 | 广东工业大学 | Processing method of macro-micro composite array wear-resistant super-hydrophobic surface and metal piece |
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