CN114273567B - Wire feeding cycloid system and device for hexagonal mesh production - Google Patents
Wire feeding cycloid system and device for hexagonal mesh production Download PDFInfo
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Abstract
The invention discloses a wire feeding cycloid system and equipment for hexagonal net production, comprising a frame, wherein the front end of the frame is provided with a first wire feeding device, the rear end of the frame is provided with a second wire feeding device, a cycloid device is arranged between the first wire feeding device and the second wire feeding device, the top of the frame is provided with a cycloid driving unit, and a driving part of the cycloid driving unit simultaneously provides power for the cycloid device through an upper cycloid driving component, a lower cycloid driving component and a left cycloid driving component, so that a wire shaft in the second wire feeding device swings in the up-down direction and the left-right direction of a wire passing through the cycloid device, and is shifted into a wire groove of another adjacent chain plate from a wire groove of one chain plate in the corresponding first wire feeding device. The upper cycloid, the lower cycloid and the left cycloid are powered by the driving part, the running and the debugging of the equipment are simple, the condition that the upper cycloid, the lower cycloid and the left cycloid are asynchronous in the production of the hexagonal mesh can not occur, the processing efficiency and the quality of a silk screen can be ensured, the equipment is simple, the production cost is low, and the method is suitable for the technical field of silk screen processing.
Description
Technical Field
The invention belongs to the technical field of silk screen processing, and particularly relates to a silk feeding cycloid system and device for hexagonal mesh production.
Background
Hexagonal mesh is also called twisted mesh, also called soft edge mesh, which is a wire mesh made of angular mesh (hexagonal) woven from metal wires, the wire diameters used being different depending on the size of the hexagon. The hexagonal mesh has the following advantages as a common material in daily life and constructional engineering: (1) The use is convenient, and the net surface can be used in wall surfaces paved on the net surface and building cement; (2) simple construction, no special technique is needed; (3) The anti-corrosion agent has strong capability of resisting natural damage, corrosion resistance and adverse weather influence; (4) can withstand a wide range of deformation without collapsing. Plays a role in fixing, heat preservation and heat insulation; (5) The excellent process foundation ensures the uniformity of the thickness of the plating layer and has stronger corrosion resistance; (6) saving transportation cost: it can be contracted into small rolls and rolled into moisture-proof paper packages, and occupies little space, so that it is widely used.
The Chinese patent with application number 201911365523.5, which is a special production device developed and designed for the characteristics of hexagonal mesh production by our company, is used as a comparison document, and discloses a reed-free wire feeding system for hexagonal mesh knitting, which comprises a frame, wherein the front end of the frame is provided with a first wire feeding device, the rear end of the frame is provided with a second wire feeding device, a cycloid device is arranged between the first wire feeding device and the second wire feeding device, and the front end of the frame is also provided with a movable staircase; the first wire feeding device comprises a plurality of groups of paying-off unit groups which are arranged at the front end of the frame and are positioned on the same plane, each paying-off unit group comprises two rows of a plurality of paying-off units which are vertically arranged side by side and a transmission mechanism for driving the paying-off units, each paying-off unit comprises a chain disc and a wire shaft, the bottom of the tooth root of the chain disc is provided with a wire groove for penetrating a wire, the wire shaft is vertically arranged in an inner hole of the chain disc and is in rotating fit with the inner hole of the chain disc, and the chain disc is sequentially divided into a first row to an nth row from bottom to top; the transmission mechanism comprises a driving wheel and n driven wheels which are driven by a power component, the power component and the driving wheel are arranged at the bottom of the frame, a plurality of driven wheels are arranged above the driving wheel, the driving wheel is meshed with two chain discs of a first row at the bottom, a first driven wheel is meshed with two chain discs of the first row and two chain discs of a second row, an n-1 driven wheel is meshed with two chain discs of an n-1 row and two chain discs of an n-1 row, an n driven wheel is meshed with two chain discs of an n-th row, and transmission shafts of the n driven wheels are in running fit with the frame; supporting and limiting mechanisms are arranged on two sides of each paying-off unit group, the driving wheel, the driven wheel and the chain plate are in chain transmission, and the supporting and limiting mechanisms and the chain plate are in chain transmission; the second wire feeding device comprises a pay-off rack, and a plurality of wire shafts are rotatably arranged on the pay-off rack; the first wire feeding device is used for winding the wire on the wire shaft in the second wire feeding device around the wire on the wire shaft in the corresponding first wire feeding device when the wire is woven; the cycloid device is used for enabling the mesh on the wire shaft in the second wire feeding device to swing up and down and left and right so as to enable the mesh to be shifted into the mesh groove of one chain disk in the corresponding first wire feeding device from the mesh groove of the other adjacent chain disk.
On one hand, the power sources of the cycloid device are mutually independent, the running and debugging of the equipment are difficult, and if the power is asynchronous in the hexagonal mesh production, the upper cycloid, the lower cycloid and the left cycloid of the cycloid device are asynchronous, so that a mesh wire cannot shift in time, and the processing efficiency and the quality of the mesh wire are directly affected; on the other hand, the equipment structure is complex and the production cost is high.
Therefore, on the basis of the original, the company further develops a wire feeding cycloid system for hexagonal mesh production.
Disclosure of Invention
The invention provides a wire feeding cycloid system for hexagonal mesh production, which is used for solving the problems that in the prior art, the power sources of cycloid devices are mutually independent, the running and debugging of equipment are difficult, and if the power is asynchronous in the hexagonal mesh production, a mesh can not shift in time, so that the processing efficiency and quality of a silk screen are directly affected; on the other hand, the equipment structure is complex and the production cost is high.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a hexagonal net production is with sending silk cycloid system, includes the frame, the frame front end is equipped with first wire feed unit, and the frame rear end is equipped with second wire feed unit, is provided with the cycloid device in the middle of first wire feed unit and the second wire feed unit, the frame top is equipped with cycloid drive unit, and cycloid drive unit includes upper and lower cycloid drive assembly and the control cycloid drive assembly by drive division driven, and drive division is cycloid drive assembly and control cycloid drive assembly and provide power for the cycloid device simultaneously to realize that pass the upper and lower direction of the wire of cycloid device and control the direction swing in the wire axle in the second wire feed unit, dial to the wire inslot of another adjacent chain dish from the wire inslot of one chain dish in the corresponding first wire feed unit.
The driving part comprises a driving motor and a base, the driving motor is fixedly arranged at the top of the frame through the base, an output shaft of the driving motor is connected with the head end of a driving shaft through a speed reducer, the driving shaft is rotatably arranged on the base through a bearing assembly, the driving motor drives the upper cycloid driving assembly, the lower cycloid driving assembly and the left cycloid driving assembly to simultaneously provide power for the cycloid device through the speed reducer and the driving shaft, and the up-down swinging and the left-right swinging of a net wire penetrating through the cycloid device on a wire shaft in the second wire feeding device are realized.
The upper cycloid and lower cycloid driving assembly comprises a first driving sprocket, a first driven sprocket and an intermediate shaft, wherein the first driving sprocket is coaxially and fixedly connected to the tail end of the driving shaft, the intermediate shaft is fixedly arranged at the front end of the frame, the head end of the intermediate shaft is rotatably connected with a driven wheel of the first wire feeding device through a bearing assembly, the tail end of the intermediate shaft is rotatably connected with the first driven sprocket through the bearing assembly, the first driven sprocket is fixedly connected with a connecting rod of the cycloid device, and the first driving sprocket is connected with the first driven sprocket through a chain to drive the first driven sprocket to rotate and drive the connecting rod to swing up and down.
Further, the left cycloid driving assembly and the right cycloid driving assembly comprise a second driving chain wheel, a translation assembly and a transition chain wheel assembly, wherein the second driving chain wheel is coaxially and fixedly arranged on the driving shaft and connected with the translation assembly through a chain, the translation assembly and the transition chain wheel assembly are connected with a second driven chain wheel through a chain, and the second driven chain wheel is rotatably arranged at the top of the frame and is coaxially and fixedly connected with the top end of a main pendulum shaft of the left cycloid assembly and the right cycloid assembly in the cycloid device.
Further, the translation subassembly includes moving platform, and moving platform passes through slide rail subassembly slidable mounting in the frame top, has set firmly two sets of chain installation poles on the moving platform, and wherein first set of chain installation pole links to each other with the second drive sprocket through the chain, and the second set of chain installation pole links to each other with the second driven sprocket through the sprocket subassembly.
Further, the transition sprocket assembly comprises two groups of transition sprockets, each group of transition sprockets comprises two transition wheels, the two transition wheels of the first group of transition sprockets are horizontally rotatably arranged at two ends of the sliding rail assembly, the two transition wheels of the second group of transition sprockets are horizontally rotatably arranged at two sides of the second driven sprocket, and a second group of chain mounting rods on the moving platform are connected with the second driven sprocket through the two groups of transition sprockets.
Further, the first wire feeder is including setting up in the multiunit that is located the coplanar in frame front end unwrapping wire unit group, and unwrapping wire unit group includes two a plurality of unwrapping wire units that arrange side by side perpendicularly and is used for driving unwrapping wire unit's drive mechanism, and each unwrapping wire unit includes chain wheel and wire axle, and the wire groove that is used for passing the wire is all offered to the root bottom of the tooth of chain wheel, and the wire axle is installed perpendicularly in the chain wheel hole, and with chain wheel hole normal running fit, the chain wheel divide into first row to nth row from bottom to top in proper order, and the frame front end is equipped with the support stop gear to its support limiting action of chain wheel.
Further, the second wire feeder comprises a pay-off rack, a plurality of wire shafts are respectively installed on the pay-off rack through installation components in a rotating mode, the installation components comprise installation shafts and hinging pieces, the bottoms of the installation shafts are hinged to the pay-off rack through supporting rods, the tops of the installation shafts are fixedly connected with the pay-off rack through supporting rods and pins, a plurality of wire feeding guide components used for guiding mesh wires on the wire shafts are arranged on the pay-off rack, and the wire feeding guide components are arranged corresponding to the wire shafts.
Further, send silk guide assembly includes guide holder, guide bar A and guide bar B, and the guide holder sets firmly on the frame and corresponds the setting with the silk axle, guide bar A one end and guide holder fixed connection, and the other end is articulated with guide bar B one end, and the notch of guide bar B other end is equipped with the guide axle, is equipped with the telescopic link between guide bar A and the guide bar B, and every row send silk guide assembly top to be equipped with the horizontal pole, and the horizontal pole passes through the support and rotates installs on the frame.
Further, the cycloid device comprises an upper cycloid component, a lower cycloid component, a left cycloid component, a right cycloid component, a main pendulum shaft top and a second driven sprocket, wherein the left cycloid component, the right cycloid component, the left cycloid component, the right cycloid component and the right cycloid component are all arranged in the frame, the two upper cycloid components and the lower cycloid components are arranged side by side, the left cycloid component and the right cycloid component are located between the two upper cycloid components and the lower cycloid component, a connecting rod in the upper cycloid component and the lower cycloid component is fixedly connected with a first driven sprocket at the tail end of a middle shaft, and the top of the main pendulum shaft in the left cycloid component and the right cycloid component is fixedly connected with the second driven sprocket coaxially.
The invention also discloses hexagonal net production equipment, which comprises the silk feeding cycloid system for hexagonal net production.
Compared with the prior art, the invention adopts the structure, and the technical progress is that:
the driving part simultaneously provides power for the cycloid device through the upper cycloid driving component, the lower cycloid driving component and the left cycloid driving component, thereby realizing that the wire shaft in the second wire feeding device passes through the upper and lower directions and the left and right directions of the wire of the cycloid device to swing, the wire groove of one chain plate in the corresponding first wire feeding device is shifted into the wire groove of the other adjacent chain plate, the cycloid is realized through the driving of a plurality of groups of cylinders relative to the left and right cycloid driving components and the upper and lower cycloid driving components in the cycloid device in the original equipment, the power sources of the upper and lower cycloids and the left and right cycloids are unified, the power of the upper and lower cycloids and the left and right cycloids is provided by the driving part, on one hand, the operation and the debugging of the equipment are simple, the situation that the power of the upper and lower cycloids and the left and right cycloids is not synchronous can be realized in the hexagonal wire mesh production, the processing efficiency and the quality of a wire mesh can be ensured on the other hand, the equipment structure is simplified, and the production cost is low, and the device is suitable for the technical field of wire mesh processing.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic perspective view of an embodiment of the present invention;
FIG. 3 is a schematic view of the relationship between the first drive sprocket, the first driven sprocket, and the driven wheel of the first wire feeder on a frame in an embodiment of the present invention;
fig. 4 is a schematic structural view of a cycloid driving unit according to an embodiment of the present invention;
FIG. 5 is a schematic view of another angular configuration of a cycloid drive unit according to an embodiment of the present invention;
FIG. 6 is a schematic view of the first driven sprocket, connecting rod and driven wheel connection in an embodiment of the present invention;
FIG. 7 is a schematic view of a wire feed guide assembly according to an embodiment of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 1 at A;
FIG. 9 is a schematic diagram of a first wire feeder of the comparative document;
FIG. 10 is a schematic diagram of the structure of the left and right cycloid mechanism of the present document;
fig. 11 is a schematic diagram of the structure of the up-down cycloid mechanism in the comparative document.
Marking parts: the chain comprises a frame, a first wire feeder, a driven wheel, a 203-support limiting mechanism, a 204-chain wheel, a 206-motor, a 207-driving wheel, a 3-cycloidal device, a 3021-wire assembly A, a 3023-connecting rod, a 3031-wire assembly B, a 3032-main pendulum shaft, a 31-left-right cycloidal assembly, a 32-up-down cycloidal assembly, a 4-second wire feeder, a 401-pay-off rack, a 41-wire shaft, a 411-pin, a 412-supporting rod, a 42-cross bar, a 43-wire guide assembly, a 431-guide seat, a 432-guide rod A, a 433-guide rod B, a 434-telescopic rod, a 435-guide shaft, a 5-cycloidal drive unit, a 500-base, a 501-drive motor, a 502-decelerator, a 503-driving shaft, a 511-first drive sprocket, a 513-intermediate shaft, a 514-first driven sprocket, 516-bearing assembly, a 521-second drive sprocket, 522-first set of transition sprockets, 523-second driven sprocket, 524-second set of transition sprockets, 525-slide rail assembly, 526-second set of rails, a first set of rails, and a movable chain platform, and a set of links.
Description of the embodiments
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are presented for purposes of illustration and explanation only and are not intended to limit the present invention.
The invention discloses a wire feeding cycloid system for hexagonal mesh production, which is shown in fig. 1-3, and comprises a frame 1, wherein a first wire feeding device 2 is arranged at the front end of the frame 1, a second wire feeding device 4 is arranged at the rear end of the frame, a cycloid device 3 is arranged between the first wire feeding device 2 and the second wire feeding device 4, a cycloid driving unit 5 is arranged at the top of the frame 1, the cycloid driving unit 5 comprises an upper cycloid driving component, a lower cycloid driving component and a left cycloid driving component which are driven by a driving part, and the driving part simultaneously provides power for the cycloid device 3 through the upper cycloid driving component, the lower cycloid driving component and the left cycloid driving component, so that a wire shaft 41 in the second wire feeding device 4 swings in the up-down direction and the left-right direction of a wire passing through the cycloid device 3, and is shifted into a wire groove of another adjacent chain plate from a wire groove of a corresponding first wire feeding device 2.
Further, the first wire feeder 2 includes that the multiunit that sets up in frame 1 front end is located the unwrapping wire unit group on the coplanar, and unwrapping wire unit group includes two a plurality of unwrapping wire units that arrange side by side perpendicularly and is used for driving unwrapping wire unit's drive mechanism, and each unwrapping wire unit includes chain wheel 204 and wire axle, and the wire groove that is used for passing the net silk is all offered to chain wheel 204 root bottom, and the wire axle is installed perpendicularly in chain wheel 204 hole, and with chain wheel 204 hole normal running fit, chain wheel 204 divide into first row to nth row from bottom to top in proper order, and frame 1 front end is equipped with the support stop gear 203 to its support limiting action of chain wheel 204. According to the processing width requirement of the silk screen, the number of paying-off unit groups can be increased or reduced, and a plurality of first wire feeding devices 2 with the same structure can be installed side by side for use.
As shown in fig. 9, the transmission mechanism of the first wire feeder 2 in the comparison document comprises a driving wheel 207 driven by a power component and n driven wheels 202, and is different from the structure in the comparison document in that the number of motors 206 and speed reducers of the power component in the comparison document is 1, the motors 206 are decelerated by the speed reducers, the output shafts of the speed reducers drive the two driving wheels 207 at the bottom of the frame 1 to rotate through two rotating shafts, chain wheels are arranged on the two rotating shafts, and the chain wheels on the two rotating shafts are connected through a chain to realize synchronous rotation of the two driving wheels 207. The driving wheel 207 and the driven wheel 202 in the invention adopt a non-double-row chain wheel structure, as shown in fig. 6, and annular check rings are additionally arranged at two sides of the chain wheel, so that the chain wheel 204 is axially limited to prevent separation, the structure is simple, and the equipment cost is low.
The invention has the beneficial effects that: the driving part simultaneously provides power for the cycloid device 3 through the up-down cycloid driving component and the left-right cycloid driving component, thereby realizing the up-down direction and the left-right direction swinging of the wire passing through the cycloid device 3 on the wire shaft 41 in the second wire feeding device 4, shifting into the wire groove of another adjacent wire plate from the wire groove of one wire plate in the corresponding first wire feeding device 2, realizing cycloid through the driving of a plurality of groups of cylinders respectively relative to the left-right cycloid driving component and the up-down cycloid driving component in the cycloid device 3 in the original equipment, wherein the power sources of the cycloid device 3 are unified, the power of the up-down cycloid and the left-right cycloid is provided by the driving part.
As a preferred embodiment of the present invention, as shown in fig. 4-5, the driving part includes a driving motor 501 and a base 500, the driving motor 501 is fixedly arranged on the top of the frame 1 through the base 500, an output shaft of the driving motor 501 is connected with an head end of a driving shaft 503 through a speed reducer 502, the driving shaft 503 is rotatably mounted on the base 500 through a bearing assembly 516, and the driving motor 501 drives an up-down cycloid driving assembly and a left-right cycloid driving assembly through the speed reducer 502 and the driving shaft 503 to simultaneously provide power for the cycloid device 3, so as to realize up-down swinging and left-right swinging of the wire shaft 41 passing through the cycloid device 3 in the second wire feeding device 4. Specifically, the driving motor 501 employs a servo motor 206.
Preferably, the upper cycloid driving assembly and the lower cycloid driving assembly comprise a first driving sprocket 511, a first driven sprocket 514 and a middle shaft 513, wherein the first driving sprocket 511 is coaxially and fixedly connected to the tail end of the driving shaft 503, as shown in fig. 3, the middle shaft 513 is fixedly mounted at the front end of the frame 1, as shown in fig. 6, the head end of the middle shaft 513 is rotatably connected with the driven wheel 202 of the first wire feeder 2 through a bearing assembly 516, the tail end of the middle shaft 513 is rotatably connected with the first driven sprocket 514 through a bearing assembly 516, the first driven sprocket 514 is fixedly connected with the connecting rod 3023 of the cycloid device 3, and the first driving sprocket 511 is connected with the first driven sprocket 514 through a chain to drive the first driven sprocket 514 to rotate, and meanwhile drives the connecting rod 3023 to swing up and down.
Preferably, the left and right cycloid driving assembly includes a second driving sprocket 521, a translation assembly and a transition sprocket assembly, where the second driving sprocket 521 is coaxially and fixedly arranged on the driving shaft 503 and connected to the translation assembly by a chain, the translation assembly and the transition sprocket assembly are connected to a second driven sprocket 523 by a chain, and the second driven sprocket 523 is rotatably mounted on the top of the frame 1 and is coaxially and fixedly connected to the top end of the main pendulum shaft 3032 of the left and right cycloid assembly 31 in the cycloid device 3. The translation assembly comprises a moving platform 528, the moving platform 528 is slidably mounted on the top of the frame 1 through a sliding rail assembly 525, and two groups of chain mounting rods are fixedly arranged on the moving platform 528, wherein a first group of chain mounting rods 527 are connected with the second driving sprocket 521 through chains, and a second group of chain mounting rods 526 are connected with the second driven sprocket 523 through chain wheel assemblies. The transition sprocket assembly comprises two groups of transition sprockets, each group of transition sprockets comprises two transition wheels, the two transition wheels of the first group of transition sprockets 522 are horizontally rotatably mounted at two ends of the slide rail assembly 525, the two transition wheels of the second group of transition sprockets 524 are horizontally rotatably mounted at two sides of the second driven sprocket 523, and the second group of chain mounting rods 526 on the moving platform 528 are connected with the second driven sprocket 523 through the two groups of transition sprockets.
The cycloid device 3 includes an upper cycloid component 32 and a lower cycloid component 31, the left cycloid component 31 and the right cycloid component 31 are both disposed inside the frame 1, wherein the two upper cycloid components 32 and the lower cycloid component 32 are disposed side by side, the left cycloid component 31 and the right cycloid component 31 are disposed between the two upper cycloid components 32, a connecting rod 3023 in the upper cycloid component and the lower cycloid component 32 are fixedly connected with a first driven sprocket 514 at the tail end of a middle shaft 513, and the top of a main pendulum shaft 3032 in the left cycloid component and the right cycloid component 31 are fixedly connected with a second driven sprocket 523 coaxially.
The working principle of the embodiment is as follows: the driving motor 501 is used as the only power source of the cycloid device 3 to output power, the output shaft of the driving motor 501 divides the power into two parts through the driving shaft 503, the first part of power drives the first driving sprocket 511 to rotate through the driving shaft 503, the first driving sprocket 511 drives the first driven sprocket 514 to rotate through a chain, the first driven sprocket 514 drives the connecting rod 3023 of the cycloid device 3 to swing, and the connecting rod 3023 drives the two groups of wire assemblies A3021 to swing up and down, so that the mesh passing through the two groups of wire assemblies A3021 in the second wire feeding device 4 swings up and down;
the second part of power drives the second driving sprocket 521 to rotate by the driving shaft 503, the second driving sprocket 521 drives the moving platform 528 to move left and right through a chain, the moving platform 528 drives two groups of transition sprocket assemblies horizontally arranged in a rotating way through the chain to rotate, and the transition sprocket assemblies and the second driven sprocket 523 are synchronously rotated through the chain when the moving platform 528 moves left and right because the transition sprocket assemblies and the second driven sprocket 523 are connected through the chain, the second driven sprocket 523 rotates to drive the main swing shaft 3032 of the cycloid device 3 to rotate, and the main swing shaft 3032 drives the wire assemblies B3031 to swing left and right, so that the net wires passing through the three groups of wire assemblies B3031 in the second wire feeding device 4 can swing left and right.
The beneficial effects of this embodiment are: the structure of the up-down cycloid mechanism and the structure of the left-right cycloid mechanism, as well as the structure of the first wire feeder 2, are disclosed in the reference document and will not be described in detail herein. In the invention, the power parts of the upper cycloid mechanism, the lower cycloid mechanism and the left cycloid mechanism are integrated into a whole, and are uniformly driven by the driving motor 501 of the driving part, so that the power source is uniform, the condition that the power of the upper cycloid and the lower cycloid is inconsistent with that of the left cycloid and the right cycloid is avoided, the screen shifting can be timely carried out, the running and the debugging of the equipment are simple, the processing efficiency and the quality of the screen can be ensured, the structure of the equipment is simplified, and the production cost is reduced.
As a preferred embodiment of the present invention, as shown in fig. 1-3, the second wire feeder 4 includes a pay-off rack 401, a plurality of wire shafts 41 are rotatably mounted on the pay-off rack 401 through mounting assemblies, as shown in fig. 8, the mounting assemblies include mounting shafts and hinging members, the bottoms of the mounting shafts are hinged with the pay-off rack 401 through supporting rods 412, the tops of the mounting shafts are fixedly connected with the pay-off rack 401 through supporting rods 412 and pins 411, a plurality of wire feeding guiding assemblies 43 for guiding the wires on the wire shafts 41 are disposed on the pay-off rack 401, and each wire feeding guiding assembly 43 is disposed corresponding to the wire shaft 41. The wire shaft 41 is rotationally connected with the mounting shaft, the wire realizes the paying-off function under the tension of the wire mesh braiding equipment, the wire shaft 41 is rotationally mounted on the paying-off frame 401 through the mounting assembly, when the wire shaft 41 is replaced, the pin 411 is firstly taken down, then the mounting shaft is rotated to incline so that the empty wire shaft 41 can be taken down, the wire shaft 41 wound with the wire mesh is sleeved on the mounting shaft again, the mounting shaft is rotated to reset to the vertical position, and the pin 411 is mounted, so that on one hand, the weight of the wire shaft 41 wound with the wire mesh is larger, the wire shaft 41 does not need to be lifted too high to be mounted again in the mode, the wire shaft 41 is convenient to replace, and time and labor are saved; on the other hand, if the installation shaft is vertically arranged, a lifting space needs to be reserved for installing and detaching the screw shaft 41, and excessive lifting space does not need to be reserved through the structure, so that the installation compactness of the screw shaft 41 is improved, and the volume of the equipment is reduced.
Further, as shown in fig. 7, the wire feeding guide assembly 43 includes a guide seat 431, a guide rod a432 and a guide rod B433, the guide seat 431 is fixedly arranged on the frame 1 and is correspondingly arranged with the wire shaft 41, one end of the guide rod a432 is fixedly connected with the guide seat 431, the other end is hinged with one end of the guide rod B433, a guide shaft 435 is arranged at a notch at the other end of the guide rod B433, a telescopic rod 434 is arranged between the guide rod a432 and the guide rod B433, a cross rod 42 is arranged above each row of wire feeding guide assemblies 43, and the cross rod 42 is rotatably arranged on the frame 1 through a support. By adjusting the length of telescoping rod 434, the angle of connection of guide rod A432 to guide rod B433 can be varied, thereby changing the height of the guide rod B433 that guides the mesh. The mesh wire coming out from the wire shaft 41 passes through the cross rod 42 and then passes through the guide shaft 435 at the end part of the guide rod B433 to realize the guide effect of the mesh wire in the height direction, so that the mesh wire corresponds to the heights of the wire assemblies A3021 and B3031 in the cycloid device 3 on one hand, and the mesh wire is prevented from gathering and winding to influence the production on the other hand.
The invention also discloses hexagonal net production equipment, which comprises the silk feeding cycloid system for hexagonal net production.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a hexagonal net production is with wire feed cycloid system, includes the frame, the frame front end is equipped with first wire feed unit, and the frame rear end is equipped with second wire feed unit, is provided with cycloid device, its characterized in that in the middle of first wire feed unit and the second wire feed unit: the top of the frame is provided with a cycloid driving unit, the cycloid driving unit comprises an upper cycloid driving component, a lower cycloid driving component and a left cycloid driving component, which are driven by a driving part, and the driving part simultaneously provides power for a cycloid device through the upper cycloid driving component, the lower cycloid driving component and the left cycloid driving component, so that the wire shaft in a second wire feeding device swings in the up-down direction and the left-right direction of a wire passing through the cycloid device, and is shifted into a wire groove of one adjacent chain plate from a wire groove of the corresponding first wire feeding device;
the driving part comprises a driving motor and a base, the driving motor is fixedly arranged at the top of the frame through the base, an output shaft of the driving motor is connected with the head end of a driving shaft through a speed reducer, the driving shaft is rotatably arranged on the base through a bearing assembly, and the driving motor drives an up-down cycloid driving assembly and a left-right cycloid driving assembly through the speed reducer and the driving shaft to simultaneously provide power for the cycloid device, so that the up-down swinging and the left-right swinging of a wire passing through the cycloid device on a wire shaft in the second wire feeding device are realized;
the upper cycloid driving assembly and the lower cycloid driving assembly comprise a first driving sprocket, a first driven sprocket and an intermediate shaft, wherein the first driving sprocket is coaxially and fixedly connected to the tail end of the driving shaft, the intermediate shaft is fixedly arranged at the front end of the frame, the head end of the intermediate shaft is rotationally connected with a driven wheel of the first wire feeding device through a bearing assembly, the tail end of the intermediate shaft is rotationally connected with the first driven sprocket through the bearing assembly, the first driven sprocket is fixedly connected with a connecting rod of the cycloid device, the first driving sprocket is connected with the first driven sprocket through a chain, and the connecting rod is driven to rotate and swing up and down;
the first wire feeder comprises a plurality of paying-off unit groups which are arranged at the front end of the frame and are positioned on the same plane, each paying-off unit group comprises two rows of paying-off units which are vertically arranged side by side and a transmission mechanism for driving the paying-off units, each paying-off unit comprises a chain disc and a wire shaft, the bottom of the tooth root of the chain disc is provided with a wire groove for penetrating a wire, the wire shaft is vertically arranged in an inner hole of the chain disc and is in running fit with the inner hole of the chain disc, the chain disc is sequentially divided into a first row to an nth row from bottom to top, and the front end of the frame is provided with a supporting and limiting mechanism for supporting and limiting the chain disc.
2. A wire feed cycloidal system for hexagonal mesh production according to claim 1 wherein: the left cycloid driving assembly and the right cycloid driving assembly comprise a second driving sprocket, a translation assembly and a transition sprocket assembly, the second driving sprocket is coaxially and fixedly arranged on the driving shaft and connected with the translation assembly through a chain, the translation assembly and the transition sprocket assembly are connected with a second driven sprocket through a chain, and the second driven sprocket is rotatably arranged at the top of the frame and is coaxially and fixedly connected with the top end of a main pendulum shaft of the left cycloid assembly and the right cycloid assembly in the cycloid device.
3. A wire feed cycloidal system for hexagonal mesh production according to claim 2 wherein: the translation assembly comprises a moving platform, the moving platform is slidably mounted on the top of the frame through a sliding rail assembly, two groups of chain mounting rods are fixedly arranged on the moving platform, the first group of chain mounting rods are connected with the second driving sprocket through chains, and the second group of chain mounting rods are connected with the second driven sprocket through a transition sprocket assembly.
4. A wire feed cycloidal system for hexagonal mesh production according to claim 3 wherein: the transition sprocket assembly comprises two groups of transition sprockets, each group of transition sprockets comprises two transition wheels, the two transition wheels of the first group of transition sprockets are horizontally rotatably mounted at two ends of the sliding rail assembly, the two transition wheels of the second group of transition sprockets are horizontally rotatably mounted at two sides of the second driven sprocket, and a second group of chain mounting rods on the moving platform are connected with the second driven sprocket through the two groups of transition sprockets.
5. A wire feed cycloidal system for hexagonal mesh production according to claim 1 wherein: the second wire feeder comprises a pay-off rack, a plurality of wire shafts are respectively and rotatably arranged on the pay-off rack through installation components, the installation components comprise installation shafts and hinging pieces, the bottoms of the installation shafts are hinged with the pay-off rack through supporting rods, the tops of the installation shafts are fixedly connected with the pay-off rack through supporting rods and pins, a plurality of wire feeding guide components used for guiding wires on the wire shafts are arranged on the pay-off rack, and each wire feeding guide component is correspondingly arranged with the wire shaft.
6. A hexapod wire cycloidal system according to claim 5 wherein: the wire feeding guide assembly comprises a guide seat, a guide rod A and a guide rod B, wherein the guide seat is fixedly arranged on the frame and corresponds to the wire shaft, one end of the guide rod A is fixedly connected with the guide seat, the other end of the guide rod A is hinged to one end of the guide rod B, the notch at the other end of the guide rod B is provided with the guide shaft, a telescopic rod is arranged between the guide rod A and the guide rod B, a cross rod is arranged above each wire feeding guide assembly, and the cross rod is rotatably arranged on the frame through a support.
7. A wire feed cycloidal system for hexagonal mesh production according to claim 1 wherein: the cycloid device comprises an upper cycloid component, a lower cycloid component, a left cycloid component, a right cycloid component, a left cycloid component, a right cycloid component, a connecting rod and a first driven sprocket fixedly connected with the tail end of a middle shaft, wherein the left cycloid component and the right cycloid component are all arranged inside a frame, the two upper cycloid components and the lower cycloid components are arranged side by side, the left cycloid component and the right cycloid component are located between the two upper cycloid components and the lower cycloid component, and the top of a main pendulum shaft in the left cycloid component and the right cycloid component is fixedly connected with the second driven sprocket coaxially.
8. A hexagonal net production apparatus comprising a wire cycloid system for hexagonal net production according to any of the preceding claims 1-7.
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| CN202111583511.7A CN114273567B (en) | 2021-12-22 | 2021-12-22 | Wire feeding cycloid system and device for hexagonal mesh production |
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| CN202111583511.7A CN114273567B (en) | 2021-12-22 | 2021-12-22 | Wire feeding cycloid system and device for hexagonal mesh production |
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| CN114273567A CN114273567A (en) | 2022-04-05 |
| CN114273567B true CN114273567B (en) | 2024-02-27 |
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| US2971543A (en) * | 1958-03-26 | 1961-02-14 | Saint Gobain Corp | Wire mesh machine |
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| CN211446120U (en) * | 2019-12-26 | 2020-09-08 | 河北恒拓机械设备有限公司 | Wire feeding system free of spring beating for weaving hexagonal net |
| CN111644543A (en) * | 2020-04-07 | 2020-09-11 | 山东金乐马工业自动化设备有限公司 | Full-automatic mesh production line |
| CN211689450U (en) * | 2019-12-26 | 2020-10-16 | 河北恒拓机械设备有限公司 | Transmission support device for hexagonal net weaving and paying-off and weaving equipment |
| CN112428603A (en) * | 2020-11-11 | 2021-03-02 | 河北乾烨金属制品有限公司 | Horizontal polyester gabion net machine |
| CN217142146U (en) * | 2021-12-22 | 2022-08-09 | 河北恒拓机械设备有限公司 | Wire feeding cycloid system for hexagonal net production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2971543A (en) * | 1958-03-26 | 1961-02-14 | Saint Gobain Corp | Wire mesh machine |
| CN107138656A (en) * | 2017-06-01 | 2017-09-08 | 定州市精锐机械科技有限公司 | A kind of web structure of hexagonal pressuring silk screen loom |
| CN211446120U (en) * | 2019-12-26 | 2020-09-08 | 河北恒拓机械设备有限公司 | Wire feeding system free of spring beating for weaving hexagonal net |
| CN211689450U (en) * | 2019-12-26 | 2020-10-16 | 河北恒拓机械设备有限公司 | Transmission support device for hexagonal net weaving and paying-off and weaving equipment |
| CN111644543A (en) * | 2020-04-07 | 2020-09-11 | 山东金乐马工业自动化设备有限公司 | Full-automatic mesh production line |
| CN112428603A (en) * | 2020-11-11 | 2021-03-02 | 河北乾烨金属制品有限公司 | Horizontal polyester gabion net machine |
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|---|---|
| CN114273567A (en) | 2022-04-05 |
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