CN114273170B - High-efficient filter core processing is with beating mucilage binding and is put - Google Patents
High-efficient filter core processing is with beating mucilage binding and is put Download PDFInfo
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- CN114273170B CN114273170B CN202111611008.8A CN202111611008A CN114273170B CN 114273170 B CN114273170 B CN 114273170B CN 202111611008 A CN202111611008 A CN 202111611008A CN 114273170 B CN114273170 B CN 114273170B
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
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- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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Abstract
The invention relates to the technical field of filter element processing, in particular to a glue beating device for high-efficiency filter element processing, which comprises a base, a glue storage tank and a controller, wherein the glue storage tank is arranged on the base, the controller is arranged on a glue storage tank, and the glue beating device further comprises: the material conveying structure is arranged on the base and used for drawing the filter element to synthesize the shell; the forming seat is arranged on the base and is provided with a guide rail; the gluing head is arranged on the forming seat; the traction module is movably arranged on the base and used for drawing the filter element synthesis shell to move along the guide rail to form a circular filter element structure; whole process automation degree is high, for traditional artifical manually operation's of utilization mode, work efficiency is higher and the filter core is beaten and is glued processing cycle shorter, has reduced labour's input.
Description
Technical Field
The invention relates to the technical field of filter element processing, in particular to a gluing device for efficient filter element processing.
Background
The filter element is a special device in the filtration industry, is a purification device for purifying a primary fluid resource medium, is mainly applied to liquid filtration of oil, water and the like, air filtration and related industries at present, and is popular among people.
The main characteristics of the folded filter element are high rejection rate, high flow through, low pressure drop and broad chemical compatibility. And folding filter core often need use to beat the mucilage binding and put and beat the processing of gluing on the filter core in the production course of working.
The work of gluing is beaten in current filter core processing is the gluey work of carrying out the rubber coating work to the end-to-end connection department of filter core with artifical handheld rubber coating rifle, and this in-process needs staff's one hand to fix the filter core, and long-time work causes that staff's both hands are tired and work efficiency reduces.
Disclosure of Invention
The invention aims to provide a gluing device for processing a high-efficiency filter element, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a high-efficient filter core processing is with beating mucilage binding and is put, includes the base, stores up gluey jar and controller, store up gluey jar setting on the base, the controller setting is being stored up gluey and is irritating, still includes:
the material conveying structure is arranged on the base and used for drawing the filter element to synthesize the shell;
the forming seat is arranged on the base and is provided with a guide rail;
the gluing head is arranged on the forming seat; and
the traction module is movably arranged on the base and used for drawing the filter element synthesis shell to move along the guide rail to form a circular filter element structure; wherein
The traction module includes:
the first seat is movably arranged in the guide groove;
the adjusting system is arranged between the head seat and the base and is used for adjusting the position of the head seat in the guide rail; and
the tailstock sets up on the shaping seat and lies in one side of first seat, and the equal shaping has the passageway that supplies the synthetic shell of filter core to pass through in first seat and the tailstock, still is equipped with on tailstock and the first seat and supplies rubber coating head male notch.
The application further adopts the technical scheme that: the conveying structure comprises a power source, a plurality of rotating rollers and a conveying belt;
a plurality of it sets up on the base to change the roller activity, and fortune material area cover is established on the outer wall that a plurality of changes the roller, and the power supply setting is just changeed the roller rather than one of them and is connected on the base, and one of them changes the roller and still is connected with governing system, and steerable governing system synchronous working when fortune material area moves.
The application further adopts the technical scheme that: the conditioning system comprises:
the adjusting mechanism is connected with the first seat and is used for controlling the first seat to move along the guide rail; and
and the driving mechanism is arranged on the first seat, is connected with the adjusting mechanism and is used for controlling the opening and closing of the adjusting mechanism.
The application further adopts the technical scheme that: the adjustment mechanism includes:
the turntable is movably arranged on the base and is connected with the first seat through a connecting arm;
the driving disc is movably arranged on the base and is connected with the turntable through a power shaft, and a torsion spring is arranged between the driving disc and the base;
the lantern ring is movably sleeved on the driving disc and is in sliding fit with the driving disc, the lantern ring is provided with an installation frame, and the installation frame is arranged on the base;
the mounting frame and one of the rollers are provided with a driving wheel, and the rotating wheels are connected through a belt; and
and the connecting unit is arranged between the driving wheel and the driving disc and used for connecting the driving wheel and the driving disc, the connecting unit is connected with the driving mechanism, and the driving mechanism can control the opening and closing of the connecting unit.
This application still further technical scheme: the connecting unit comprises a telescopic structure and a clamping block;
the fixture block is movably arranged on the driving disc, a clamping groove matched with the fixture block is formed in the driving wheel located on the mounting frame, the telescopic structure is arranged on the driving disc, the output end of the telescopic structure is elastically connected with the fixture block, and the fixed end of the telescopic structure is connected with the driving mechanism.
This application still further technical scheme: the drive mechanism includes:
the roller is movably arranged in the channel in the first seat, and a torsional spring is arranged between the roller and the first seat;
the driving box is arranged on the first seat, and is provided with an output hole connected with the fixed end of the telescopic structure;
the piston is movably arranged in the driving box; and
the rotating shaft is arranged on the roller, a threaded head is arranged on the rotating shaft, and the threaded head is inserted into the driving box and is in threaded fit with the piston.
This application still further technical scheme: beat the mucilage binding and put still include trigger unit for the position of control first seat and control opening and close of rubber coating head, trigger unit includes conductive head and conducting strip, conductive head sets up on first seat, and the conducting strip setting just is located the moving path of conductive head in the guide rail.
Compared with the prior art, the technical scheme provided by the embodiment of the invention has the following beneficial effects:
according to the embodiment of the invention, the position of the flat plate type filter element synthesis shell can be automatically sensed by setting the matching between the traction module and the material conveying structure, and the filter element synthesis shell is driven by the adjusting system to move along the guide rail to finally form the cylindrical filter element structure.
Drawings
FIG. 1 is a schematic structural diagram of a gluing device for processing a high-efficiency filter element in an embodiment of the invention;
FIG. 2 is an enlarged schematic structural diagram of a position A in the gluing device for processing the high-efficiency filter element in the embodiment of the invention;
FIG. 3 is a schematic structural diagram of a tailstock and a stripper plate of the gluing device for efficient filter element processing according to the embodiment of the invention;
FIG. 4 is a schematic structural diagram of a driving mechanism in the gluing device for processing the high-efficiency filter element in the embodiment of the invention;
fig. 5 is a schematic structural diagram of an adjusting mechanism in the gluing device for processing the high-efficiency filter element in the embodiment of the invention.
The reference numerals in the schematic drawings illustrate:
1-base, 2-glue storage tank, 3-controller, 4-forming base, 5-guide rail, 6-rotary table, 7-material conveying belt, 8-stepping motor, 9-rotary roller, 10-connecting arm, 11-head base, 12-tail base, 13-roller, 14-rotary shaft, 15-glue coating head, 16-discharge plate, 17-conductive head, 18-conductive sheet, 19-electric telescopic rod, 20-driving box, 21-screw head, 22-piston, 23-output hole, 24-driving disk, 25-power shaft, 26-lantern ring, 27-mounting rack, 28-driving wheel, 29-clamping groove, 30-cylinder and 31-clamping block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments below.
Referring to fig. 1-5, in an embodiment of the present application, a gluing device for efficient filter element processing includes a base 1, a glue storage tank 2 and a controller 3, where the glue storage tank 2 is disposed on the base 1, and the controller 3 is disposed on the glue storage tank, and further includes:
the material conveying structure is arranged on the base 1 and used for drawing the filter element to synthesize the shell;
the forming seat 4 is arranged on the base 1, and a guide rail 5 is formed on the forming seat 4;
the gluing head 15 is arranged on the forming seat 4; and
the traction module is movably arranged on the base 1 and used for drawing the filter element synthesis shell to move along the guide rail 5 to form a circular filter element structure; wherein
The traction module includes:
the first seat 11 is movably arranged in the guide groove;
the adjusting system is arranged between the head seat 11 and the base 1 and is used for adjusting the position of the head seat 11 in the guide rail 5; and
tailstock 12, set up on shaping seat 4 and be located one side of first seat 11, equal shaping has the passageway that supplies the synthetic shell of filter core to pass through in first seat 11 and the tailstock 12, still is equipped with on tailstock 12 and the first seat 11 and supplies the 15 male notches of rubber coating head.
In the embodiment, the material conveying structure comprises a power source, a plurality of rotating rollers 9 and a material conveying belt 7;
a plurality of change roller 9 activity setting on base 1, fortune material area 7 cover is established on the outer wall that a plurality of changes roller 9, and the power supply setting is connected on base 1 and with one of them commentaries on classics roller 9, and one of them changes roller 9 and still is connected with governing system, and steerable governing system synchronous work when fortune material area 7 moves.
It should be specifically noted that the power source may be a stepping motor 8 or a servo motor, in this embodiment, the power source is preferably a stepping motor 8, the stepping motor 8 is disposed on the base 1 and connected to the output end of the stepping motor and one of the rollers 9, and as for the specific type of the stepping motor 8, no specific limitation is made herein.
When in actual application, keep flat the synthetic shell of plate filter core on fortune material area 7, rotate through step motor 8 and drive and change the roller 9 motion, thereby make the motion of fortune material area 7 pull the work to the synthetic shell of filter core, when the head end of the synthetic shell of filter core passes through tailstock 12 and gets into in the passageway of first seat 11, the first seat of governing system work control 11 removes along guide rail 5, thereby make the synthetic shell shaping of filter core be cylindric filter core structure, the head end and the tail end contact of the synthetic shell of final filter core, rubber coating head 15 work makes its fixed bonding to its surface rubber coating, thereby replace the work personnel to accomplish the work of gluing of the filter core of fifty percent discount formula.
Referring to fig. 1, 2, 4 and 5, as another preferred embodiment of the present application, the adjusting system includes:
the adjusting mechanism is connected with the first seat 11 and is used for controlling the first seat 11 to move along the guide rail 5; and
and the driving mechanism is arranged on the first seat 11, is connected with the adjusting mechanism and is used for controlling the opening and closing of the adjusting mechanism.
In one particular case of this embodiment, the adjustment mechanism comprises:
the turntable 6 is movably arranged on the base 1 and is connected with the first seat 11 through a connecting arm 10;
a driving disc 24 movably arranged on the base 1 and connected with the turntable 6 through a power shaft 25, and a torsion spring is arranged between the driving disc 24 and the base 1;
the lantern ring 26 is movably sleeved on the driving disc 24 and is in sliding fit with the driving disc 24, a mounting rack 27 is arranged on the lantern ring 26, and the mounting rack 27 is arranged on the base 1;
the driving wheels 28, the mounting frame 27 and one of the rotating rollers 9 are all provided with the driving wheels 28, and the rotating wheels are connected through a belt; and
and the connecting unit is arranged between the driving wheel 28 and the driving disc 24 and is used for connecting the driving wheel 28 and the driving disc 24, the connecting unit is connected with the driving mechanism, and the driving mechanism can control the opening and closing of the connecting unit.
Specifically, the connection unit includes a telescopic structure and a latch 31;
the fixture block 31 is movably arranged on the driving disc 24, a clamping groove 29 matched with the fixture block 31 is arranged on the driving wheel 28 on the mounting frame 27, the telescopic structure is arranged on the driving disc 24, the output end of the telescopic structure is elastically connected with the fixture block 31, and the fixed end of the telescopic structure is connected with the driving mechanism.
The telescopic structure may be, without limitation, an air cylinder 30 or a hydraulic cylinder, and in this embodiment, the telescopic structure is preferably an air cylinder 30, and the air cylinder 30 is disposed on the driving disc 24 and the output end thereof is elastically connected to the latch 31.
In another particular aspect of this embodiment, the drive mechanism includes:
the roller 13 is movably arranged in the channel in the first seat 11, and a torsion spring is arranged between the roller 13 and the first seat 11;
the driving box 20 is arranged on the head seat 11, and an output hole 23 connected with the fixed end of the telescopic structure is formed in the driving box 20;
a piston 22 movably disposed in the driving case 20; and
and a rotating shaft 14 arranged on the roller 13, wherein a screw head 21 is arranged on the rotating shaft 14, and the screw head 21 is inserted into the driving box 20 and is in threaded fit with the piston 22.
In practical application, when the material conveying belt 7 pulls one end of the filter element synthetic shell to be inserted into the channel in the head seat 11, under the action of frictional resistance between the filter element synthetic shell and the roller 13, the roller 13 is driven to rotate, under the action of thread matching between the thread head 21 and the piston 22, the piston 22 can be driven to move upwards along the driving box 20 in the direction shown in fig. 4, so that air in the driving box 20 is squeezed into the cylinder 30 to drive the cylinder 30 to extend, the clamping block 31 is clamped into the clamping groove 29, the driving disc 24 and the driving wheel 28 are locked, the material conveying belt 7 can synchronously drive the filter element synthetic shell to move along the guide rail 5 to form a cylindrical filter element structure until the notch of the head seat 11 and the notch of the tail seat 12 are spliced, at the moment, the head end and the tail end of the filter element synthetic shell meet and are jointed, the glue coating head 15 is controlled by the controller 3 to work to fixedly joint the head end and the tail end of the filter element synthetic shell, the automation degree of the whole process is high, compared with the traditional manual operation mode of manual operation, the working efficiency is higher, the glue coating processing cycle of the filter element is shorter, and the labor force input is reduced.
Referring to fig. 1 to 3, as another preferred embodiment of the present application, the glue applying apparatus further includes a trigger unit, configured to monitor a position of the head seat 11 and control opening and closing of the glue applying head 15, where the trigger unit includes a conductive head 17 and a conductive sheet 18, the conductive head 17 is disposed on the head seat 11, and the conductive sheet 18 is disposed in the guide rail 5 and located on a moving path of the conductive head 17.
It should be added that, the traction module further includes a discharging mechanism, the discharging mechanism is disposed on the tailstock 12, the discharging mechanism includes a power element and a discharging plate 16, the discharging plate 16 is movably disposed in the tailstock 12 and is in sliding fit with the tailstock 12, and the power element is disposed between the tailstock 12 and the discharging plate 16.
It should be noted that the power element may be replaced by a linear motor, an electric cylinder or a hydraulic cylinder, and in this embodiment, the power element is preferably an electric telescopic rod 19, and the electric telescopic rod 19 is connected between the stripper plate 16 and the tailstock 12.
Meet when connecting when the ending of the synthetic shell of filter core, meet and contact between conductive head 17 and the conducting strip 18 this moment, trigger the gluey head 15 work of scribbling and pour into glue to the ending junction of the synthetic shell of filter core, thereby carry out shaping fixed work to the synthetic shell of filter core, and after a period, 19 automatic work extensions of electric telescopic handle, thereby drive stripper 16 and remove the filter core structure discharge passage who accomplishes the shaping, under the effect of torsional spring, gyro wheel 13, connection structure and driving-disc 24 all reset, so that subsequent filter core is beaten and is glued the work and go on smoothly.
The working principle of the application is as follows:
the filter core synthesis shell of flat plate type is flatly placed on a material conveying belt 7, a rotating roller 9 is driven to move by rotating a stepping motor 8, so that the material conveying belt 7 moves to pull the filter core synthesis shell, when one end of the filter core synthesis shell pulled by the material conveying belt 7 is inserted into a channel in a head seat 11, under the action of frictional resistance between the filter core synthesis shell and a roller 13, the roller 13 is driven to rotate, under the action of thread matching between a thread head 21 and a piston 22, the piston 22 can be driven to move upwards along a driving box 20 in the direction shown in figure 4, so that air in the driving box 20 is squeezed into an air cylinder 30 to drive the air cylinder 30 to extend, a clamping block 31 is clamped into a clamping groove 29, so that locking between the driving disk 24 and a driving wheel 28 is realized, the filter core synthesis shell can be synchronously driven to move along a guide rail 5 to form a cylindrical filter core structure when the tail end of the filter core synthesis shell meets and is connected, at the moment, the conducting head 17 meets and contacts with a conducting strip 18 at the moment, the working head 15 is triggered to work, the tail end of the filter core synthesis shell is smoothly connected with a high efficiency of a manual discharging and a high-efficiency of a manual discharging and a manual operation of a high-efficiency of a manual discharging and a high-efficiency of a manual operation of a high-efficiency of a manual-efficiency of a filter core discharging and a high-efficiency of a manual-driving disk.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (2)
1. The utility model provides a high-efficient filter core processing is with beating mucilage binding and is put, includes the base, stores up and glues jar and controller, store up and glue the jar setting on the base, the controller setting is being stored up and is being glued and irritate, its characterized in that still includes:
the material conveying structure is arranged on the base and used for drawing the filter element to synthesize the shell;
the forming seat is arranged on the base and is provided with a guide rail;
the gluing head is arranged on the forming seat; and
the traction module is movably arranged on the base and used for drawing the filter element synthesis shell to move along the guide rail to form a circular filter element structure; wherein
The traction module includes:
the first seat is movably arranged in the guide groove;
the adjusting system is arranged between the head seat and the base and is used for adjusting the position of the head seat in the guide rail; and
the tail seat is arranged on the forming seat and positioned on one side of the first seat, channels for the filter element synthesizing shell to pass through are formed in the first seat and the tail seat, and notches for the gluing heads to insert are formed in the tail seat and the first seat;
the material conveying structure comprises a power source, a plurality of rotating rollers and a material conveying belt;
the plurality of the rotating rollers are movably arranged on the base, the conveying belt is sleeved on the outer walls of the plurality of the rotating rollers, the power source is arranged on the base and is connected with one of the rotating rollers, one of the rotating rollers is also connected with the adjusting system, and the conveying belt can control the adjusting system to work synchronously when moving;
the conditioning system comprises:
the adjusting mechanism is connected with the first seat and used for controlling the first seat to move along the guide rail; and
the driving mechanism is arranged on the first seat, is connected with the adjusting mechanism and is used for controlling the opening and closing of the adjusting mechanism;
the adjustment mechanism includes:
the turntable is movably arranged on the base and is connected with the first seat through a connecting arm;
the driving disc is movably arranged on the base and is connected with the turntable through a power shaft, and a torsion spring is arranged between the driving disc and the base;
the lantern ring is movably sleeved on the driving disc and is in sliding fit with the driving disc, an installation frame is arranged on the lantern ring, and the installation frame is arranged on the base;
the mounting frame and one of the rollers are provided with a driving wheel, and the rotating wheels are connected through a belt; and
the connecting unit is arranged between the driving wheel and the driving disc and used for connecting the driving wheel and the driving disc, the connecting unit is connected with the driving mechanism, and the driving mechanism can control the opening and closing of the connecting unit;
the connecting unit comprises a telescopic structure and a clamping block;
the clamping block is movably arranged on the driving disc, a clamping groove matched with the clamping block is formed in the driving wheel positioned on the mounting frame, the telescopic structure is arranged on the driving disc, the output end of the telescopic structure is elastically connected with the clamping block, and the fixed end of the telescopic structure is connected with the driving mechanism;
the drive mechanism includes:
the roller is movably arranged in the channel in the first seat, and a torsional spring is arranged between the roller and the first seat;
the driving box is arranged on the first seat, and is provided with an output hole connected with the fixed end of the telescopic structure;
the piston is movably arranged in the driving box; and
the rotating shaft is arranged on the roller, a threaded head is arranged on the rotating shaft, and the threaded head is inserted into the driving box and is in threaded fit with the piston.
2. The gluing device for efficient filter element processing according to claim 1, further comprising a triggering unit for monitoring the position of the first seat and controlling the opening and closing of the gluing head, wherein the triggering unit comprises a conductive head and a conductive sheet, the conductive head is arranged on the first seat, and the conductive sheet is arranged in the guide rail and located on a moving path of the conductive head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111611008.8A CN114273170B (en) | 2021-12-27 | 2021-12-27 | High-efficient filter core processing is with beating mucilage binding and is put |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111611008.8A CN114273170B (en) | 2021-12-27 | 2021-12-27 | High-efficient filter core processing is with beating mucilage binding and is put |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114273170A CN114273170A (en) | 2022-04-05 |
| CN114273170B true CN114273170B (en) | 2023-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111611008.8A Active CN114273170B (en) | 2021-12-27 | 2021-12-27 | High-efficient filter core processing is with beating mucilage binding and is put |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018069230A (en) * | 2016-10-20 | 2018-05-10 | 株式会社Sat | Coating head and coating device |
| CN207254669U (en) * | 2017-09-16 | 2018-04-20 | 上海倍赢汽配有限公司 | A kind of filter core paper folding glue spreader |
| CN209271829U (en) * | 2018-12-19 | 2019-08-20 | 安徽高博过滤科技有限公司 | A kind of discharging mechanism of filter element gluing device |
| CN112439646A (en) * | 2020-11-17 | 2021-03-05 | 高永胜 | Folding filter core that rubber coating is even is with beating mucilage binding and is put |
| CN112934601B (en) * | 2021-01-26 | 2022-12-30 | 安徽钰铭汽车配件有限公司 | Crooked rubber coating formula car filter element processingequipment |
| CN113000304A (en) * | 2021-03-10 | 2021-06-22 | 广州市柯迈过滤器有限公司 | Filter element gluing equipment of filter |
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2021
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