CN114263007B - Roughening processing technology of full-shading curtain cloth - Google Patents
Roughening processing technology of full-shading curtain cloth Download PDFInfo
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- CN114263007B CN114263007B CN202210029013.6A CN202210029013A CN114263007B CN 114263007 B CN114263007 B CN 114263007B CN 202210029013 A CN202210029013 A CN 202210029013A CN 114263007 B CN114263007 B CN 114263007B
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- 238000007788 roughening Methods 0.000 title claims abstract description 159
- 239000004744 fabric Substances 0.000 title claims abstract description 72
- 238000005516 engineering process Methods 0.000 title claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims abstract description 40
- 230000002159 abnormal effect Effects 0.000 claims abstract description 8
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 19
- 239000000428 dust Substances 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000013016 damping Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 230000033228 biological regulation Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Abstract
The invention discloses a roughening processing technology of a full-shading curtain fabric, which comprises a base, wherein the upper end surface of the base is fixedly connected with a protective cover, the upper end surface of the base is sequentially provided with a first base table, a roughening machine and a second base table, and adjusting parts are arranged between the first base table and the roughening machine and between the roughening machine and the second base table; the processing technology comprises the following steps: s1: discharging; s2: tension detection; s3: adjusting; s4: and (5) material collection. According to the invention, when the pressure sensor detects that the tension is abnormal, the hydraulic cylinder, the driving motor and the electromagnet are respectively controlled by the PLC, the tension of the cloth on two sides of the roughening machine is respectively regulated by the regulating parts on two sides of the roughening machine, and the tension of the cloth on two sides of the roughening machine is the same and always in a reasonable interval, so that the roughening force on two sides of the cloth is uniform, and the problem of inconsistent roughening on two sides of the cloth is avoided.
Description
Technical Field
The invention relates to the technical field of cloth processing, in particular to a roughening processing technology of a full-shading curtain cloth.
Background
The fabric is subjected to sanding processing in textile production, wherein the sanding processing is that cloth is subjected to friction action of a sanding machine, so that a layer of short fluff layer feeling is formed on the surface of the fabric, the original characteristics are maintained, the fabric is endowed with a new style, the warmth retention property and softness are improved, the fabric is thick, soft and full in texture, the fabric is free of fading, the color is durable and new, the fabric is suitable for warm-keeping products in winter and products for close-fitting use, and the sanding processing is finished by the sanding machine.
In the use process of the conventional roughening machine, as the friction force of the roughening roller is large, when the two sides of the cloth are roughened, the cloth (i.e. the cloth before roughening and the cloth after roughening) on the two sides of the roughening machine are subjected to different tension, so that the uniform roughening force on the two sides of the cloth is difficult to ensure, and the problem of inconsistent roughening on the two sides of the cloth is easy to occur, and therefore, the roughening processing technology of the full shading curtain cloth is provided.
Disclosure of Invention
The invention aims at: in order to solve the problems, a roughening processing technology of the full-shading curtain cloth is provided.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The device adopted in the processing technology comprises a base, wherein the upper end surface of the base is fixedly connected with a protective cover, the upper end surface of the base is sequentially provided with a first base table, a roughening machine and a second base table, adjusting parts are respectively arranged between the first base table and the roughening machine and between the roughening machine and the second base table, a hydraulic cylinder is arranged on the base, and the output end of the hydraulic cylinder is fixedly connected with a supporting rod;
The adjusting part comprises a frame fixedly connected with the upper end face of the base, a second sliding groove is formed in the side wall of the frame, a first sliding block is connected inside the second sliding groove in a sliding mode, a supporting shaft is connected to the first sliding block in a rotating mode, an adjusting roller which is coaxially arranged is fixedly connected to the supporting shaft, one end of the supporting shaft extends to the outer side of the frame and is rotationally connected with the second sliding block, a limiting frame is arranged below the second sliding block, the lower end of the limiting frame is fixedly connected with one end of a supporting rod, a supporting table is fixedly connected to the outer side wall of the limiting frame, a driving motor is arranged on the supporting table, the output end of the driving motor extends to the inner portion of the limiting frame and is fixedly connected with a threaded rod which is coaxially arranged, a moving block is connected to the limiting frame in a sliding mode, a swinging arm is connected to the side wall of the moving block through a clutch mechanism, the swinging arm is connected with the second sliding block in a sliding mode, and a pressure sensor is arranged on the adjusting roller;
The clutch mechanism comprises a first shaft sleeve fixedly connected with the moving block and a second shaft sleeve fixedly connected with the swing arm, the second shaft sleeve is rotationally connected with the first shaft sleeve through a connecting shaft, an electromagnet is fixedly connected inside the first shaft sleeve, a latch disc is fixedly connected to the electromagnet, a disc is slidingly connected to the connecting shaft, a clamping groove matched with the latch disc is formed in one end, close to the latch disc, of the disc, a spring is sleeved on the connecting shaft, and two ends of the spring are fixedly connected with the disc and the second shaft sleeve respectively;
The novel automatic rolling machine is characterized in that an unreeling machine is arranged on the first base table, the output end of the unreeling machine is fixedly connected with an unreeling roller, a reeling machine is arranged on the second base table, the output end of the reeling machine is fixedly connected with a reeling roller, supporting mechanisms are arranged on the first base table and the second base table respectively to support the unreeling roller and the reeling roller, a vertical plate is fixedly connected to the first base table, a first guide roller and a second guide roller are arranged on the vertical plate, the output end of the roughening machine is connected with a first roughening roller and a second roughening roller which are symmetrically arranged up and down, a third guide roller and a fourth guide roller are respectively arranged on two sides of the first roughening roller and the second roughening roller, a fifth guide roller is arranged on the frame between the roughening machine and the second base table, and a PLC (programmable logic controller) electrically connected with a pressure sensor is arranged on the base, and the output end of the PLC is electrically connected with a hydraulic cylinder, a driving motor and an electromagnet respectively;
the processing technology comprises the following steps:
S1: discharging: firstly, placing cloth to be processed on an unreeling roller, sequentially bypassing a first guide roller, a second guide roller, a regulating roller between a first base table and a roughening machine and a third guide roller, penetrating between the first roughening roller and the second roughening roller for roughening, sequentially bypassing a fourth guide roller, a fifth guide roller and a regulating roller between the roughening machine and the second base table, and finally reeling on a reeling roller;
S2: tension detection: starting the unreeling machine and the reeling machine, continuously roughening cloth through a first roughening roller and a second roughening roller, and detecting the tension of the cloth on two sides of the roughening machine through pressure sensors on a regulating roller between the first base table and the roughening machine and a regulating roller between the roughening machine and the second base table;
S3: and (3) adjusting: when the pressure sensor detects that the tension is abnormal, the hydraulic cylinder, the driving motor and the electromagnet are respectively controlled by the PLC, and the tension of cloth on two sides of the roughening machine is respectively regulated by regulating parts on two sides of the roughening machine, so that the tension is always in a reasonable interval;
S4: and (3) material collection: and rolling the ground cloth onto a winding roller.
Preferably, the supporting mechanism comprises a first chute, a movable seat, a telescopic rod and a lantern ring, wherein the first chute is formed in each of the first base table and the second base table, the movable seat is connected in the first chute in a sliding manner, the telescopic rod is fixedly connected to the movable seat, and the lantern ring matched with the unreeling roller and the reeling roller is fixedly connected to the upper end of the telescopic rod.
Preferably, the spring is in a stretching state when the clamping groove is clamped with the clamping tooth disc, and the connecting shaft is a damping rotating shaft.
Preferably, the driving motor is a servo motor.
Preferably, the third guide roller and the fourth guide roller are symmetrically arranged at two sides of the first roughening roller and the second roughening roller.
Preferably, two ends of the supporting rod are fixedly connected with limiting frames positioned on two sides of the roughening machine respectively, and the spacing between the two limiting frames and the output end of the hydraulic cylinder is the same.
Preferably, the protective cover is fixedly connected with a dust collector, and the lower end of the dust collector is provided with a suction inlet.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
The application sequentially bypasses a first guide roller, a second guide roller, a regulating roller between a first bottom table and a roughening machine and a third guide roller, passes through between the first roughening roller and the second roughening roller for roughening, sequentially bypasses a fourth guide roller, a fifth guide roller and a regulating roller between the roughening machine and the second bottom table, is finally wound on a winding roller, starts the unwinding machine and the winding machine, continuously performs roughening through the first roughening roller and the second roughening roller, detects the tension of the cloth at two sides of the roughening machine through pressure sensors on the regulating roller between the first bottom table and the roughening machine and the regulating roller between the roughening machine and the second bottom table, respectively controls a hydraulic cylinder, a driving motor and an electromagnet through a PLC (programmable logic controller) when the pressure sensors detect that the tension is abnormal, the electromagnet is powered off, the clamping groove on the disc is separated from the latch disc under the action of the spring, and the two driving motors are started to respectively drive the movable blocks at two sides of the roughening machine to move corresponding distances according to the tension measured by the pressure sensor, so that the swing arm is driven to rotate, the inclination angles of the swing arm and the second sliding block are changed, after the adjustment is completed, the electromagnet is powered on, the clamping groove on the disc is clamped with the latch disc again, the two limiting frames are driven by the hydraulic cylinder to synchronously move, the second sliding block at two sides of the roughening machine slides in the swing arm, and the regulating rollers at two sides of the roughening machine are driven to move to realize tension adjustment, the regulating rollers on two sides of the roughening machine have different moving distances, so that the cloth tension on two sides of the roughening machine is respectively regulated, the cloth tension on two sides of the roughening machine is the same and is always in a reasonable interval, uniform roughening force on two sides of the cloth is ensured, and the problem of inconsistent roughening on two sides of the cloth is avoided.
Drawings
Fig. 1 shows a schematic diagram of a processing process provided according to an embodiment of the present invention;
Fig. 2 is a schematic diagram showing the overall structure of a processing device according to an embodiment of the present invention;
FIG. 3 is another schematic view of the overall structure of the processing device according to the embodiment of the invention;
fig. 4 is a schematic view showing an internal structure of a processing apparatus according to an embodiment of the present invention;
FIG. 5 is another schematic view illustrating an internal structure of a processing apparatus according to an embodiment of the present invention;
FIG. 6 shows a schematic structural diagram of a support mechanism provided according to an embodiment of the present invention;
FIG. 7 shows a schematic view of an adjusting portion structure provided according to an embodiment of the present invention;
FIG. 8 shows a partial schematic view of an adjusting portion provided according to an embodiment of the present invention;
FIG. 9 shows an exploded view of a clutch mechanism provided in accordance with an embodiment of the present invention;
Fig. 10 shows a schematic structural diagram of a roughening machine according to an embodiment of the present invention.
Legend description:
1. A base; 2. a protective cover; 3. a first base table; 4. an unreeling machine; 5. an unreeling roller; 6. a first chute; 7. a movable seat; 8. a telescopic rod; 9. a collar; 10. a vertical plate; 11. a first guide roller; 12. a second guide roller; 13. a frame; 14. a second chute; 15. a support shaft; 16. a first slider; 17. an adjusting roller; 18. a second slider; 19. a hydraulic cylinder; 20. a support rod; 21. a limit frame; 22. a support table; 23. a driving motor; 24. a threaded rod; 25. a moving block; 26. swing arms; 27. a first sleeve; 28. a second sleeve; 29. a connecting shaft; 30. an electromagnet; 31. a tooth clamping disc; 32. a disc; 33. a clamping groove; 34. a spring; 35. a roughening machine; 36. a first roughening roller; 37. a second sanding roller; 38. a third guide roller; 39. a fourth guide roller; 40. a fifth guide roller; 41. a second base table; 42. a winding machine; 43. a wind-up roll; 44. a dust collector; 45. and an air suction port.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, the present invention provides a technical solution:
The utility model provides a full shading curtain cloth's frosting processing technology, the device that processing technology adopted includes base 1, and base 1 up end fixedly connected with protection casing 2, base 1 up end has set gradually first base frame 3, sanding machine 35 and second base frame 41, all is equipped with regulation portion between first base frame 3 and sanding machine 35 and between sanding machine 35 and second base frame 41, is equipped with pneumatic cylinder 19 on the base 1, and the output fixedly connected with bracing piece 20 of pneumatic cylinder 19; the adjusting part comprises a frame 13 fixedly connected with the upper end face of the base 1, a second chute 14 is formed in the side wall of the frame 13, a first sliding block 16 is slidably connected in the second chute 14, a supporting shaft 15 is rotatably connected to the first sliding block 16, an adjusting roller 17 which is coaxially arranged is fixedly connected to the supporting shaft 15, one end of the supporting shaft 15 extends to the outer side of the frame 13 and is rotatably connected with a second sliding block 18, a limiting frame 21 is arranged below the second sliding block 18, the lower end of the limiting frame 21 is fixedly connected with one end of a supporting rod 20, a supporting table 22 is fixedly connected to the outer side wall of the limiting frame 21, a driving motor 23 is arranged on the supporting table 22, the output end of the driving motor 23 extends to the inner side of the limiting frame 21 and is fixedly connected with a threaded rod 24 which is coaxially arranged, a moving block 25 is in threaded connection with the threaded rod 24, the moving block 25 is slidably connected with the limiting frame 21, a swinging arm 26 is connected to the side wall of the moving block 25 through a clutch mechanism, the swinging arm 26 is slidably connected with the second sliding block 18, and a pressure sensor is arranged on the adjusting roller 17; the clutch mechanism comprises a first shaft sleeve 27 fixedly connected with the movable block 25 and a second shaft sleeve 28 fixedly connected with the swing arm 26, the second shaft sleeve 28 is rotationally connected with the first shaft sleeve 27 through a connecting shaft 29, an electromagnet 30 is fixedly connected inside the first shaft sleeve 27, a latch disc 31 is fixedly connected to the electromagnet 30, a disc 32 is slidingly connected to the connecting shaft 29, a clamping groove 33 matched with the latch disc 31 is formed in one end, close to the latch disc 31, of the disc 32, a spring 34 is sleeved on the connecting shaft 29, and two ends of the spring 34 are fixedly connected with the disc 32 and the second shaft sleeve 28 respectively; the unreeling machine 4 is arranged on the first base table 3, the unreeling roller 5 is fixedly connected to the output end of the unreeling machine 4, the reeling machine 42 is arranged on the second base table 41, the reeling machine 42 is fixedly connected to the reeling roller 43, the first base table 3 and the second base table 41 are respectively provided with a supporting mechanism for supporting the unreeling roller 5 and the reeling roller 43, the first base table 3 is fixedly connected with the vertical plate 10, the vertical plate 10 is provided with the first guide roller 11 and the second guide roller 12, the output end of the sanding machine 35 is connected with the first sanding roller 36 and the second sanding roller 37 which are symmetrically arranged up and down, the two sides of the first sanding roller 36 and the second sanding roller 37 are respectively provided with the third guide roller 38 and the fourth guide roller 39, the frame 13 between the sanding machine 35 and the second base table 41 is provided with the fifth guide roller 40, the base 1 is provided with the PLC controller which is electrically connected with the pressure sensor, and the output end of the PLC controller is respectively electrically connected with the hydraulic cylinder 19, the driving motor 23 and the electromagnet 30; the supporting mechanism comprises a first chute 6, a movable seat 7, a telescopic rod 8 and a lantern ring 9, wherein the first chute 6 is arranged on the first base table 3 and the second base table 41, the movable seat 7 is connected in a sliding manner in the first chute 6, the telescopic rod 8 is fixedly connected to the movable seat 7, and the lantern ring 9 matched with the unreeling roller 5 and the reeling roller 43 is fixedly connected to the upper end of the telescopic rod 8. The spring 34 is in a stretched state when the clamping groove 33 is clamped with the clamping tooth disc 31, and the connecting shaft 29 is a damping rotating shaft. The drive motor 23 is a servo motor. The third guide roller 38 and the fourth guide roller 39 are symmetrically disposed on both sides of the first roughening roller 36 and the second roughening roller 37. The two ends of the supporting rod 20 are fixedly connected with limiting frames 21 positioned on two sides of the roughening machine 35 respectively, and the distance between the two limiting frames 21 and the output end of the hydraulic cylinder 19 is the same. The dust collector 44 is fixedly connected to the protective cover 2, and the lower end of the dust collector 44 is provided with a suction inlet 45.
The processing technology comprises the following steps:
S1: discharging: firstly, placing cloth to be processed on an unreeling roller 5, sequentially bypassing a first guide roller 11, a second guide roller 12, an adjusting roller 17 between a first base table 3 and a roughening machine 35 and a third guide roller 38, penetrating between the first roughening roller 36 and a second roughening roller 37 for roughening, sequentially bypassing a fourth guide roller 39, a fifth guide roller 40 and the adjusting roller 17 between the roughening machine 35 and a second base table 41, and finally reeling on a reeling roller 43;
S2: tension detection: starting the unreeling machine 4 and the reeling machine 42, continuously roughening the cloth through the first roughening roller 36 and the second roughening roller 37, and detecting the tension of the cloth at two sides of the roughening machine 35 through pressure sensors on the regulating roller 17 between the first base table 3 and the roughening machine 35 and the regulating roller 17 between the roughening machine 35 and the second base table 41;
S3: and (3) adjusting: when the pressure sensor detects that the tension is abnormal, the hydraulic cylinder 19, the driving motor 23 and the electromagnet 30 are respectively controlled by the PLC controller, and the tension of cloth on two sides of the roughening machine 35 is respectively regulated by regulating parts on two sides of the roughening machine 35, so that the tension is always in a reasonable interval;
S4: and (3) material collection: the roughened cloth is wound up on the wind-up roll 43.
Specifically, as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9 and fig. 10, the upper end surface of the base 1 is fixedly connected with the protective cover 2, the upper end surface of the base 1 is sequentially provided with a first base table 3, a roughening machine 35 and a second base table 41, adjusting parts are respectively arranged between the first base table 3 and the roughening machine 35 and between the roughening machine 35 and the second base table 41, the base 1 is provided with a hydraulic cylinder 19, and the output end of the hydraulic cylinder 19 is fixedly connected with a supporting rod 20; the adjusting part comprises a frame 13 fixedly connected with the upper end face of the base 1, a second chute 14 is formed in the side wall of the frame 13, a first sliding block 16 is slidably connected in the second chute 14, a supporting shaft 15 is rotatably connected to the first sliding block 16, an adjusting roller 17 which is coaxially arranged is fixedly connected to the supporting shaft 15, one end of the supporting shaft 15 extends to the outer side of the frame 13 and is rotatably connected with a second sliding block 18, a limiting frame 21 is arranged below the second sliding block 18, the lower end of the limiting frame 21 is fixedly connected with one end of a supporting rod 20, a supporting table 22 is fixedly connected to the outer side wall of the limiting frame 21, a driving motor 23 is arranged on the supporting table 22, the output end of the driving motor 23 extends to the inner side of the limiting frame 21 and is fixedly connected with a threaded rod 24 which is coaxially arranged, a moving block 25 is in threaded connection with the threaded rod 24, the moving block 25 is slidably connected with the limiting frame 21, a swinging arm 26 is connected to the side wall of the moving block 25 through a clutch mechanism, the swinging arm 26 is slidably connected with the second sliding block 18, and a pressure sensor is arranged on the adjusting roller 17; the clutch mechanism comprises a first shaft sleeve 27 fixedly connected with the movable block 25 and a second shaft sleeve 28 fixedly connected with the swing arm 26, the second shaft sleeve 28 is rotationally connected with the first shaft sleeve 27 through a connecting shaft 29, an electromagnet 30 is fixedly connected inside the first shaft sleeve 27, a latch disc 31 is fixedly connected to the electromagnet 30, a disc 32 is slidingly connected to the connecting shaft 29, a clamping groove 33 matched with the latch disc 31 is formed in one end, close to the latch disc 31, of the disc 32, a spring 34 is sleeved on the connecting shaft 29, and two ends of the spring 34 are fixedly connected with the disc 32 and the second shaft sleeve 28 respectively; the first bottom table 3 is provided with an unreeling machine 4, the output end of the unreeling machine 4 is fixedly connected with an unreeling roller 5, the second bottom table 41 is provided with a reeling machine 42, the output end of the reeling machine 42 is fixedly connected with a reeling roller 43, the first bottom table 3 and the second bottom table 41 are respectively provided with a supporting mechanism for supporting the unreeling roller 5 and the reeling roller 43, the first bottom table 3 is fixedly connected with a vertical plate 10, the vertical plate 10 is provided with a first guide roller 11 and a second guide roller 12, the output end of the sanding machine 35 is connected with a first sanding roller 36 and a second sanding roller 37 which are symmetrically arranged up and down, both sides of the first sanding roller 36 and the second sanding roller 37 are respectively provided with a third guide roller 38 and a fourth guide roller 39, a frame 13 between the sanding machine 35 and the second bottom table 41 is provided with a fifth guide roller 40, the base 1 is provided with a PLC (programmable logic controller) which is electrically connected with a pressure sensor, the output end of the PLC is respectively and electrically connected with the hydraulic cylinder 19, the driving motor 23 and the electromagnet 30, cloth to be processed is placed on the unreeling roller 5, the cloth sequentially bypasses the first guide roller 11, the second guide roller 12, the regulating roller 17 between the first bottom table 3 and the roughening machine 35 and the third guide roller 38, passes through between the first roughening roller 36 and the second roughening roller 37 to carry out roughening, sequentially bypasses the fourth guide roller 39, the fifth guide roller 40 and the regulating roller 17 between the roughening machine 35 and the second bottom table 41, is finally reeled on the reeling roller 43, the unreeling roller 4 and the reeling machine 42 are started, the cloth continuously passes through the first bottom table 3 and the second roughening roller 37 to carry out roughening, and the tension of the cloth at two sides of the roughening machine 35 is detected through the pressure sensors on the regulating roller 17 between the first bottom table 3 and the roughening machine 35 and the regulating roller 17 between the roughening machine 35 and the second bottom table 41, when the pressure sensor detects that the tension is abnormal, the hydraulic cylinder 19, the driving motor 23 and the electromagnet 30 are respectively controlled by the PLC controller, so that the electromagnet 30 is powered off, under the action of the spring 34, the clamping grooves 33 on the disc 32 are separated from the clamping tooth discs 31, and the two driving motors 23 are respectively driven to move the moving blocks 25 on two sides of the roughening machine 35 according to the tension measured by the pressure sensor, so that the swing arms 26 are driven to rotate, the inclination angles of the swing arms 26 and the second sliding blocks 18 are changed, after the adjustment is finished, the electromagnet 30 is electrified, the clamping grooves 33 on the disc 32 are clamped with the clamping tooth discs 31 again, and then the hydraulic cylinder 19 drives the two limiting frames 21 to synchronously move, so that the second sliding blocks 18 on two sides of the roughening machine 35 slide in the swing arms 26, and the regulating rollers 17 on two sides of the roughening machine 35 are driven to move to realize tension adjustment;
the processing technology comprises the following steps:
S1: discharging: firstly, placing cloth to be processed on an unreeling roller 5, sequentially bypassing a first guide roller 11, a second guide roller 12, an adjusting roller 17 between a first base table 3 and a roughening machine 35 and a third guide roller 38, penetrating between the first roughening roller 36 and a second roughening roller 37 for roughening, sequentially bypassing a fourth guide roller 39, a fifth guide roller 40 and the adjusting roller 17 between the roughening machine 35 and a second base table 41, and finally reeling on a reeling roller 43;
S2: tension detection: starting the unreeling machine 4 and the reeling machine 42, continuously roughening the cloth through the first roughening roller 36 and the second roughening roller 37, and detecting the tension of the cloth at two sides of the roughening machine 35 through pressure sensors on the regulating roller 17 between the first base table 3 and the roughening machine 35 and the regulating roller 17 between the roughening machine 35 and the second base table 41;
S3: and (3) adjusting: when the pressure sensor detects that the tension is abnormal, the hydraulic cylinder 19, the driving motor 23 and the electromagnet 30 are respectively controlled by the PLC controller, and the tension of cloth on two sides of the roughening machine 35 is respectively regulated by regulating parts on two sides of the roughening machine 35, so that the tension is always in a reasonable interval;
S4: and (3) material collection: the roughened cloth is wound up on the wind-up roll 43.
Specifically, as shown in fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the supporting mechanism includes a first chute 6, a moving seat 7, a telescopic rod 8 and a collar 9, the first chute 6 is provided on the first bottom table 3 and the second bottom table 41, the moving seat 7 is connected in a sliding manner in the first chute 6, the telescopic rod 8 is fixedly connected to the moving seat 7, the collar 9 matched with the unreeling roller 5 and the reeling roller 43 is fixedly connected to the upper end of the telescopic rod 8, the collar 9 is driven to separate from the unreeling roller 5 by moving the moving seat 7, the telescopic rod 8 is lowered, the cloth to be processed is placed on the unreeling roller 5, the telescopic rod 8 is lifted, the collar 9 is clamped with the unreeling roller 5 again, and the stability of the unreeling roller 5 and the reeling roller 43 is better.
Specifically, as shown in fig. 4, 5, 7, 8, 9 and 10, the spring 34 is in a stretched state when the clamping groove 33 is clamped with the latch disc 31, the connecting shaft 29 is a damping rotating shaft, the driving motor 23 is a servo motor, the third guide roller 38 and the fourth guide roller 39 are symmetrically arranged at two sides of the first roughening roller 36 and the second roughening roller 37, two ends of the supporting rod 20 are fixedly connected with the limiting frames 21 positioned at two sides of the roughening machine 35 respectively, the spacing between the two limiting frames 21 and the output end of the hydraulic cylinder 19 is the same, and after the electromagnet 30 is powered off, the disc 32 is separated from the latch disc 31 under the tension of the spring 34, so that the clutch mechanism is more stable.
Specifically, as shown in fig. 2 and 3, the dust collector 44 is fixedly connected to the protective cover 2, the air suction port 45 is arranged at the lower end of the dust collector 44, and the dust collector 44 is arranged to collect dust from the ground cloth, so that the rolling effect of the cloth after the grinding is better.
In summary, in the roughening process of the full shade curtain fabric provided in this embodiment, the moving seat 7 is moved to drive the collar 9 to disengage from the unwinding roller 5, the telescopic rod 8 is lowered, the fabric to be processed is placed on the unwinding roller 5, the telescopic rod 8 is lifted, the collar 9 is engaged with the unwinding roller 5 again, the fabric sequentially bypasses the first guide roller 11, the second guide roller 12, the regulating roller 17 between the first bottom table 3 and the roughening machine 35 and the third guide roller 38, passes through between the first roughening roller 36 and the second roughening roller 37 to perform roughening, sequentially bypasses the fourth guide roller 39, the fifth guide roller 40 and the regulating roller 17 between the roughening machine 35 and the second bottom table 41, finally winds up on the winding roller 43, starts the unwinding roller 4 and the winding machine 42, the fabric continuously passes through the first roughening roller 36 and the second roughening roller 37 to perform roughening, the cloth tension on two sides of the roughening machine 35 is detected by the pressure sensor on the regulating roller 17 between the first base table 3 and the roughening machine 35 and the pressure sensor on the regulating roller 17 between the roughening machine 35 and the second base table 41, when the pressure sensor detects that the tension is abnormal, the hydraulic cylinder 19, the driving motor 23 and the electromagnet 30 are respectively controlled by the PLC controller, so that the electromagnet 30 is powered off, under the action of the spring 34, the clamping groove 33 on the disc 32 is separated from the clamping tooth disc 31, and by starting the two driving motors 23, the moving blocks 25 on two sides of the roughening machine 35 are respectively driven to move corresponding distances according to the tension measured by the pressure sensor, so as to drive the swing arm 26 to rotate, so that the inclination angles of the swing arm 26 and the second sliding block 18 are changed, after the adjustment is finished, the electromagnet 30 is electrified, the clamping groove 33 on the disc 32 is re-clamped with the clamping tooth disc 31, and then the two limiting frames 21 are driven to move synchronously by the hydraulic cylinder 19, the second sliding blocks 18 on two sides of the roughening machine 35 slide in the swing arms 26, so that the regulating rollers 17 on two sides of the roughening machine 35 are driven to move to realize tension adjustment, as the cloth on two sides of the roughening machine 35 is subjected to different tensions, the driving motor 23 drives the moving blocks 25 to move at different distances, so that the inclination angles of the swing arms 26 and the second sliding blocks 18 are different, the limiting frame 21 moves at the same distance, and the regulating rollers 17 on two sides of the roughening machine 35 move at different distances, so that the cloth tensions on two sides of the roughening machine 35 are respectively regulated, the cloth on two sides of the roughening machine 35 is subjected to the same tension and is always in a reasonable interval, and the roughened cloth is wound on the winding rollers 43.
The previous description of the embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The utility model provides a full shading curtain cloth's frosting processing technology, its characterized in that, the device that processing technology adopted includes base (1), base (1) up end fixedly connected with protection casing (2), base (1) up end has set gradually first base (3), sanding machine (35) and second base (41), all be equipped with regulation portion between first base (3) and sanding machine (35) and between sanding machine (35) and second base (41), be equipped with pneumatic cylinder (19) on base (1), the output fixedly connected with bracing piece (20) of pneumatic cylinder (19);
The adjusting part comprises a frame (13) fixedly connected with the upper end face of the base (1), a second sliding groove (14) is formed in the side wall of the frame (13), a first sliding block (16) is fixedly connected to the outer side wall of the second sliding groove (14), a supporting shaft (15) is rotatably connected to the first sliding block (16), an adjusting roller (17) which is coaxially arranged is fixedly connected to the supporting shaft (15), one end of the supporting shaft (15) extends to the outer side of the frame (13) and is rotatably connected with a second sliding block (18), a limiting frame (21) is arranged below the second sliding block (18), a supporting table (22) is fixedly connected to the lower end of the limiting frame (21) and one end of a supporting rod (20), a driving motor (23) is arranged on the supporting table (22), the output end of the driving motor (23) extends to the inner side of the limiting frame (21) and is fixedly connected with a threaded rod (24) which is coaxially arranged, a moving block (25) is connected to the threaded rod (24), the moving block (25) is connected with the second sliding block (26) through a sliding mechanism (26) and the second sliding block (26), the pressure sensor is arranged on the regulating roller (17);
The clutch mechanism comprises a first shaft sleeve (27) fixedly connected with the moving block (25) and a second shaft sleeve (28) fixedly connected with the swing arm (26), the second shaft sleeve (28) is rotationally connected with the first shaft sleeve (27) through a connecting shaft (29), an electromagnet (30) is fixedly connected inside the first shaft sleeve (27), a latch disc (31) is fixedly connected to the electromagnet (30), a disc (32) is slidingly connected to the connecting shaft (29), a clamping groove (33) matched with the latch disc (31) is formed in one end, close to the latch disc (31), of the disc (32), a spring (34) is sleeved on the connecting shaft (29), and two ends of the spring (34) are respectively fixedly connected with the disc (32) and the second shaft sleeve (28);
the automatic feeding and unwinding device is characterized in that an unwinding machine (4) is arranged on the first base table (3), the output end of the unwinding machine (4) is fixedly connected with an unwinding roller (5), a winding machine (42) is arranged on the second base table (41), the output end of the winding machine (42) is fixedly connected with a winding roller (43), supporting mechanisms are respectively arranged on the first base table (3) and the second base table (41) to respectively support the unwinding roller (5) and the winding roller (43), a vertical plate (10) is fixedly connected to the first base table (3), a first guide roller (11) and a second guide roller (12) are arranged on the vertical plate (10), the output end of the roughening machine (35) is connected with a first roughening roller (36) and a second roughening roller (37) which are symmetrically arranged from top to bottom, a third guide roller (38) and a fourth guide roller (39) are respectively arranged on two sides of the first roughening roller (36) and the second base table (37), a fifth guide roller (13) is arranged on the frame (41) between the roughening machine (35) and the second base table, and an electric force sensor (19) is electrically connected to the fifth guide roller (23) and a driving cylinder (19) respectively;
The supporting mechanism comprises a first sliding groove (6), a movable seat (7), a telescopic rod (8) and a lantern ring (9), wherein the first sliding groove (6) is formed in each of the first base table (3) and the second base table (41), the movable seat (7) is connected in a sliding manner in the first sliding groove (6), the telescopic rod (8) is fixedly connected to the movable seat (7), and the lantern ring (9) matched with the unreeling roller (5) and the reeling roller (43) is fixedly connected to the upper end of the telescopic rod (8);
the processing technology comprises the following steps:
s1: discharging: firstly, placing cloth to be processed on an unreeling roller (5), sequentially bypassing a first guide roller (11), a second guide roller (12), a regulating roller (17) between a first base table (3) and a roughening machine (35) and a third guide roller (38), penetrating between the first roughening roller (36) and a second roughening roller (37) for roughening, sequentially bypassing a fourth guide roller (39), a fifth guide roller (40) and the regulating roller (17) between the roughening machine (35) and a second base table (41), and finally reeling on a reeling roller (43);
s2: tension detection: starting an unreeling machine (4) and a reeling machine (42), continuously roughening cloth through a first roughening roller (36) and a second roughening roller (37), and detecting cloth tension on two sides of the roughening machine (35) through pressure sensors on an adjusting roller (17) between the first base table (3) and the roughening machine (35) and pressure sensors on an adjusting roller (17) between the roughening machine (35) and the second base table (41);
S3: and (3) adjusting: when the pressure sensor detects that the tension is abnormal, the hydraulic cylinder (19), the driving motor (23) and the electromagnet (30) are respectively controlled by the PLC, and the cloth tension on two sides of the sanding machine (35) is respectively regulated by the regulating parts on two sides of the sanding machine (35), so that the tension is always in a reasonable interval;
S4: and (3) material collection: and rolling the ground cloth onto a rolling roller (43).
2. The roughening process of the full shade curtain fabric according to claim 1, wherein the spring (34) is in a stretched state when the clamping groove (33) is clamped with the clamping tooth disc (31), and the connecting shaft (29) is a damping rotating shaft.
3. The roughening process of the full shade fabric according to claim 1, wherein the driving motor (23) is a servo motor.
4. The roughening process of the full shade curtain fabric according to claim 1, wherein the third guide roller (38) and the fourth guide roller (39) are symmetrically arranged at two sides of the first roughening roller (36) and the second roughening roller (37).
5. The roughening processing technology of the full-shading curtain fabric according to claim 1, wherein two ends of the supporting rod (20) are fixedly connected with limiting frames (21) positioned on two sides of a roughening machine (35), and the distance between the two limiting frames (21) and the output end of the hydraulic cylinder (19) is the same.
6. The roughening process of a full shade curtain fabric according to any one of claims 1-5, wherein a dust collector (44) is fixedly connected to the protective cover (2), and a suction port (45) is arranged at the lower end of the dust collector (44).
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| CN202210029013.6A CN114263007B (en) | 2022-01-11 | 2022-01-11 | Roughening processing technology of full-shading curtain cloth |
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| CN202210029013.6A CN114263007B (en) | 2022-01-11 | 2022-01-11 | Roughening processing technology of full-shading curtain cloth |
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| CN114875616B (en) * | 2022-06-09 | 2023-07-21 | 江苏华一机械有限公司 | Sanding machine with heating mechanism |
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