CN114262856A - Production method of zinc-aluminum alloy suitable for hot-dip galvanized steel pipe - Google Patents
Production method of zinc-aluminum alloy suitable for hot-dip galvanized steel pipe Download PDFInfo
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 38
- 239000000956 alloy Substances 0.000 title claims abstract description 38
- 229910000611 Zinc aluminium Inorganic materials 0.000 title claims abstract description 31
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229910001335 Galvanized steel Inorganic materials 0.000 title claims abstract description 10
- 239000008397 galvanized steel Substances 0.000 title claims abstract description 10
- 239000011701 zinc Substances 0.000 claims abstract description 60
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 56
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 34
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000002844 melting Methods 0.000 claims abstract description 12
- 230000008018 melting Effects 0.000 claims abstract description 12
- 238000003723 Smelting Methods 0.000 claims abstract description 11
- 238000005204 segregation Methods 0.000 claims abstract description 9
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 210000000078 claw Anatomy 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000005245 sintering Methods 0.000 claims description 10
- 239000002893 slag Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000007670 refining Methods 0.000 claims description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 4
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 239000011449 brick Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000010309 melting process Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000005553 drilling Methods 0.000 abstract description 2
- 238000003466 welding Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 17
- 238000000576 coating method Methods 0.000 description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000005246 galvanizing Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 229910001297 Zn alloy Inorganic materials 0.000 description 3
- 238000003618 dip coating Methods 0.000 description 3
- 239000002932 luster Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
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- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
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- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- QNDQILQPPKQROV-UHFFFAOYSA-N dizinc Chemical compound [Zn]=[Zn] QNDQILQPPKQROV-UHFFFAOYSA-N 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
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- 229910001338 liquidmetal Inorganic materials 0.000 description 1
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- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a zinc-aluminum alloy production method suitable for hot-dip galvanized steel pipes, which comprises the following operation steps: the zinc-aluminum alloy comprises the following chemical components in percentage by mass: 0.3 to 0.4 percent of Al, and the percentage content of impurities is less than: pb <0.005, Fe <0.005, Cd <0.002, Sn <0.002, Cu <0.002, and the balance of Zn; realizing zinc melting production by using intermediate frequency furnace smelting equipment; adopting the modified rapping flat hammer, drilling 4-5 round holes with phi 10mm on the flat hammer plate head, welding 4 knotting claws on the working surface of the rapping flat hammer, and determining the temperature curve of the oven: 0-220 ℃, and the time for heating is 0.5 hour; then the temperature is kept at 220 ℃ for 2 hours; 220 ℃ and 440 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 440 ℃ for 2 hours; 440 ℃ and 660 ℃, the temperature rise time is 0.5 hour, and the temperature is kept at 660 ℃ for 2 hours; 660 ℃ and 880 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 880 ℃ for 2 hours; the aluminum segregation problem can be solved by further raising the temperature of the aluminum liquid to 1050 ℃.
Description
Technical Field
The invention relates to a zinc-aluminum alloy production method suitable for hot-dip galvanized steel pipes.
Background
The hot-dip coating is a process technology for obtaining a coating by immersing metals such as steel, stainless steel, cast iron and the like into molten liquid metal or alloy, a hot-dip coating pure zinc product has excellent corrosion resistance and relatively low cost, and a hot-dip coating product plays an inestimable and irreplaceable role in corrosion reduction, service life extension, energy saving and material saving of steel. Because zinc has good corrosion resistance in an atmosphere exposure environment and the standard electrode potential of zinc is negative to iron, the zinc coating has the function of protecting steel base by a sacrificial anode in water and humid air, thereby greatly prolonging the service life of steel.
Any zinc alloy specially used for hot dip galvanizing should have the following functions: 1. the method can obtain a more smooth and uniform zinc coating than the conventional hot-dip galvanizing, and simultaneously keep the luster of the zinc coating, eliminate the gray color and eliminate the color difference, so that the surface of the steel workpiece is bright, smooth and uniform in color. 2. The thickness of the galvanized layer can be reasonably controlled, the galvanized layer can be thinned, the influence of silicon contained in steel on the galvanized layer can be inhibited, and the aim of controlling the thickness of the galvanized layer according to requirements is fulfilled. 3. The adhesive capacity of the zinc coating can be improved, and the requirements of standards such as GB/T13592, GB2694 and the like are met. The zinc alloy has the function of inhibiting silicon contained in steel, so that the galvanized layer has tighter structure, better adhesion and more attractive appearance, and the quality of the galvanized layer can be better improved. 4. The addition of the alloy inhibits the oxidation of zinc and the reaction of Zn-Fe, prolongs the mirror surface time, keeps the brightness of the zinc layer lasting, and improves the corrosion resistance of the zinc coating, thereby prolonging the darkening time of the zinc coating in the storage process. 5. The alloy can improve the fluidity of the zinc liquid, is easy to produce and operate and improves the quality of hot-dip galvanizing. 6. The oxidation of zinc can be reduced, the reaction is controlled, and the growth and falling of a floating layer are reduced, so that the generation of zinc ash and slag is greatly reduced, and the zinc consumption is greatly reduced. 7. Can better prevent the zinc liquid from corroding the zinc pot, thereby prolonging the service life of the zinc pot. 8. The added alloy has the function of reducing the temperature of the zinc liquid to a certain extent, thereby saving a large amount of energy, reducing the evaporation of zinc and the generation of harmful gas and dust, improving the operating environment of workers and reducing the labor intensity of the workers. 9. The wetting quality of the zinc liquid to the plated work can be effectively improved, and the plating leakage is reduced.
File retrieval: (1) shanghai machine tool, Zinc-aluminum alloy Property and application 1994-01-01; (2) shanghai nonferrous metals (research progress and application of casting zinc-aluminum alloy) 2004-01-01; (3) a zinc-aluminum alloy preparation process, CN 98124025.9), etc., it is known from the above search literature that the zinc-aluminum alloy technology is mainly studied in terms of component design and application.
Disclosure of Invention
The invention aims to provide a zinc-aluminum alloy production method suitable for hot-dip galvanized steel pipes, which can solve the problems of smelting and refining of zinc-aluminum alloy, component segregation during casting and forming, improvement of production efficiency and other aspects of work, thereby achieving industrialization, reducing user cost and replacing similar alloy products. Meanwhile, the invention is beneficial to solving the problems of dark color of the surface coating of the galvanized steel pipe, uneven thickness of the surface coating of the galvanized steel pipe and the like.
The technical scheme adopted by the invention is as follows: a zinc-aluminum alloy production method suitable for hot dip galvanized steel pipes comprises the following operation steps: 1. the zinc-aluminum alloy comprises the following chemical components in percentage by mass: 0.3 to 0.4 percent of Al, and the percentage content of impurities is less than: pb <0.005, Fe <0.005, Cd <0.002, Sn <0.002, Cu <0.002, and the balance of Zn; the zinc melting process flow comprises the following steps: preparing raw materials, melting zinc and aluminum in an intermediate frequency furnace, refining, deslagging, discharging, casting, demoulding, polishing and packaging; 2. smelting equipment, namely smelting equipment of an intermediate frequency furnace to realize molten zinc production; 3. the furnace lining material and the furnace lining sintering process adopt the modified rapping flat hammer, the flat hammer plate head is drilled with 4-5 round holes with the diameter of 10mm, and 4 knotting claws are welded on the working surface of the rapping flat hammer: all made of round steel with the diameter of 10mm and the length of 40 mm; 4. optimizing a baking furnace sintering process, and determining a baking furnace temperature curve: 0-220 ℃, and the time for heating is 0.5 hour; then the temperature is kept at 220 ℃ for 2 hours; 220 ℃ and 440 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 440 ℃ for 2 hours; 440 ℃ and 660 ℃, the temperature rise time is 0.5 hour, and the temperature is kept at 660 ℃ for 2 hours; 660 ℃ and 880 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 880 ℃ for 2 hours; 5. and (3) zinc-aluminum alloy production refining operation: the bottom of the intermediate frequency furnace is provided with the air brick, so that the slag removal operation can be realized by blowing argon or nitrogen at the later stage of zinc-aluminum alloy smelting; 6. treatment of aluminum segregation problem: the segregation problem can be solved by uniformly mixing zinc and aluminum by strong electromagnetic stirring action of the intermediate frequency furnace, pouring a zinc-aluminum alloy ingot, and further raising the temperature of aluminum liquid to 1050 ℃.
The invention mainly researches how to determine the zinc-zinc alloy components used for steel pipe galvanizing on the premise of ensuring the galvanizing quality. In the determination of the composition, less or no more expensive alloy is added. By looking up data, the surface of the coating can be brighter than that of a pure zinc layer by adding a small amount of aluminum into the zinc liquid. The Al in the zinc liquid is selectively oxidized to form a continuous Al layer on the surface2O3The surface of the film and the zinc liquid is not easy to oxidize and is smoother than a pure zinc bath, so that a brighter coating is obtained. Meanwhile, because the coating also contains aluminum, a layer of Al is formed on the surface of the coating2O3The protective film provides a physical barrier to the zinc layer to prevent the zinc from being oxidized by air, which is beneficial to maintaining the metallic luster of the zinc. After the aluminum content in the zinc liquid exceeds 0.005 percent, the brightness of the coating is steadily improved along with the increase of the aluminum content, and the aluminum content in the zinc bath is about 0.02 percent and reaches the highest value, but the brightness of the coating is not improved any more and even is slowly reduced after the aluminum content exceeds 0.02 percent. When the zinc plating is carried out at 465 ℃, only bottom slag with the aluminum content lower than 0.134 percent is obtained, and the bottom slag with the aluminum content higher than 0.134 percent is gradually converted into surface slag, thereby being beneficial to slag removal operation. Therefore, the aluminum content in the zinc liquid reaches more than 0.134 percent, which not only can keep the luster of the zinc metal coating, but also is beneficial to removing various zinc residues generated in the galvanizing process. Particularly, as the content of aluminum in the zinc metal liquid is increased, the fluidity of the zinc liquid is obviously improved, a thin and uniform coating is easy to obtain, and the reduction of the factory cost is facilitated. The method is suitable for zinc-aluminum alloy enterprises of the same type, and the zinc-aluminum alloy is an alloy formed by adding other elements such as aluminum and the like on the basis of zinc. The zinc-aluminum alloy has the advantages of low melting point, good fluidity, excellent corrosion resistance, beautiful appearance, favorable subsequent processing, relatively low cost and the like, and can be widely applied to the industrial and civil fields.
Drawings
Fig. 1 is a schematic perspective view of a rapping flat hammer used in the present invention.
Detailed Description
A zinc-aluminum alloy production method suitable for hot dip galvanized steel pipes comprises the following operation steps:
1. the zinc-aluminum alloy comprises the following chemical components in percentage by mass: 0.3 to 0.4 percent of Al, and the percentage content of impurities is less than: pb <0.005, Fe <0.005, Cd <0.002, Sn <0.002, Cu <0.002, and the balance of Zn; the zinc melting process flow comprises the following steps: preparing raw materials, melting zinc and aluminum in an intermediate frequency furnace, refining, deslagging, discharging, casting, demoulding, polishing and packaging;
2. smelting equipment, realize the production of melting zinc with intermediate frequency furnace smelting equipment, the intermediate frequency furnace is a power supply unit who changes power frequency 50Hz alternating current into intermediate frequency (more than 300Hz to 1000 Hz), three-phase power frequency alternating current becomes the direct current after the rectification, change the direct current into adjustable intermediate frequency alternating current again, supply by the intermediate frequency alternating current that flows in electric capacity and induction coil, produce the magnetic line of force of high density in the induction coil, and cut the metal material that holds in the induction coil, produce very big vortex in the metal material, utilize the electromagnetic induction principle to heat metal, make metal melt into liquid.
3. The furnace lining material and the furnace lining sintering process are analyzed by selecting the type of the furnace lining material of aluminum melting which is mature in enterprises, the sintering temperature of the sintering layer of the furnace lining material of the aluminum melting is about 1000 ℃, the specific gravity of zinc liquid is high, and the furnace lining material with the same type as the furnace lining material of the aluminum melting is selected as the preferred test scheme when the zinc melting is planned. The invention is easy to produce the equipment accident of "penetrating the furnace" while melting zinc, the invention shakes and shakes the flat hammer to improve, as shown in fig. 1, shake and shake the flat hammer plate head 3 after improving and transforming and bore 4-5 phi 10mm round holes 1, shake and shake the working face of the flat hammer and weld 4 and knot the claw 2: the refractory furnace lining is made of round steel with the diameter of 10mm and the length of 40mm, the condition of refractory furnace charge particle segregation is obviously improved in the knotting process of the furnace lining, microcracks of the furnace lining after sintering are reduced by more than 70%, the furnace shutdown equipment accident that an induction coil is broken down due to zinc liquid crack drilling caused by the microcracks of the furnace lining is avoided, and the average service life of the furnace lining is prolonged from 140 furnaces to 1050 furnaces in 2020.
4. Optimizing a furnace baking and sintering process: after the furnace lining is knotted, the furnace baking sintering process finally determines the service life of the furnace lining, and the invention determines the furnace baking temperature curve through industrial experiments: 0-220 ℃, and the time for heating is 0.5 hour; then the temperature is kept at 220 ℃ for 2 hours; 220 ℃ and 440 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 440 ℃ for 2 hours; 440 ℃ and 660 ℃, the temperature rise time is 0.5 hour, and the temperature is kept at 660 ℃ for 2 hours; 660 ℃ and 880 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 880 ℃ for 2 hours.
5. And (3) zinc-aluminum alloy production refining operation: because the hot-dip galvanized layer is thin, the thinnest can reach 5 g/square meter, the requirement on the content of impurities in the zinc-aluminum alloy is strict, and each harmful element such as Fe is usually required to be less than or equal to 0.005 percent. In order to remove the slag phase and purify the zinc liquid, the zinc liquid must be refined to remove harmful impurities. And blowing argon or nitrogen to remove slag at the later stage of smelting the zinc-aluminum alloy. Under the normal condition of refining and blowing inert gas for deslagging, equipment such as air bricks and the like are arranged at the bottom of the intermediate frequency furnace, so that inert gas can be blown into the intermediate frequency furnace;
6. treatment of aluminum segregation problem: and uniformly mixing zinc and aluminum by using the strong electromagnetic stirring effect of the intermediate frequency furnace, and pouring a zinc-aluminum alloy ingot. Because the melting point of aluminum is 660 ℃, the content of the aluminum in the zinc-aluminum alloy is less than 0.5 percent, the temperature of the aluminum liquid is further raised to 1050 ℃, and the segregation problem can be solved. See table below:
Claims (1)
1. a zinc-aluminum alloy production method suitable for hot dip galvanized steel pipes is characterized by comprising the following operation steps: 1. the zinc-aluminum alloy comprises the following chemical components in percentage by mass: 0.3 to 0.4 percent of Al, and the percentage content of impurities is less than: pb <0.005, Fe <0.005, Cd <0.002, Sn <0.002, Cu <0.002, and the balance of Zn; the zinc melting process flow comprises the following steps: preparing raw materials, melting zinc and aluminum in an intermediate frequency furnace, refining, deslagging, discharging, casting, demoulding, polishing and packaging; 2. smelting equipment, namely smelting equipment of an intermediate frequency furnace to realize molten zinc production; 3. the furnace lining material and the furnace lining sintering process adopt the modified rapping flat hammer, the flat hammer plate head is drilled with 4-5 round holes with the diameter of 10mm, and 4 knotting claws are welded on the working surface of the rapping flat hammer: all made of round steel with the diameter of 10mm and the length of 40 mm; 4. optimizing a baking furnace sintering process, and determining a baking furnace temperature curve: 0-220 ℃, and the time for heating is 0.5 hour; then the temperature is kept at 220 ℃ for 2 hours; 220 ℃ and 440 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 440 ℃ for 2 hours; 440 ℃ and 660 ℃, the temperature rise time is 0.5 hour, and the temperature is kept at 660 ℃ for 2 hours; 660 ℃ and 880 ℃, the temperature rise time is 0.5 hour, and then the temperature is kept at 880 ℃ for 2 hours; 5. and (3) zinc-aluminum alloy production refining operation: the bottom of the intermediate frequency furnace is provided with the air brick, so that the slag removal operation can be realized by blowing argon or nitrogen at the later stage of zinc-aluminum alloy smelting; 6. treatment of aluminum segregation problem: the segregation problem can be solved by uniformly mixing zinc and aluminum by strong electromagnetic stirring action of the intermediate frequency furnace, pouring a zinc-aluminum alloy ingot, and further raising the temperature of aluminum liquid to 1050 ℃.
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CN105803371A (en) * | 2016-05-25 | 2016-07-27 | 广西民族大学 | Hot galvanizing furnace hearth composite alloy and implementation process |
CN106480337A (en) * | 2015-08-31 | 2017-03-08 | 鞍钢股份有限公司 | A kind of hot dip zinc-aluminium magnesium alloy and its manufacture method |
CN112048694A (en) * | 2020-08-14 | 2020-12-08 | 包头钢铁(集团)有限责任公司 | La-Zn thin coating hot-dip galvanized steel strip and preparation method thereof |
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- 2021-12-23 CN CN202111591415.7A patent/CN114262856A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106480337A (en) * | 2015-08-31 | 2017-03-08 | 鞍钢股份有限公司 | A kind of hot dip zinc-aluminium magnesium alloy and its manufacture method |
CN105803371A (en) * | 2016-05-25 | 2016-07-27 | 广西民族大学 | Hot galvanizing furnace hearth composite alloy and implementation process |
CN112048694A (en) * | 2020-08-14 | 2020-12-08 | 包头钢铁(集团)有限责任公司 | La-Zn thin coating hot-dip galvanized steel strip and preparation method thereof |
Non-Patent Citations (1)
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