CN114262496B - Preparation method of carbon fiber resin matrix composite material for umbrella ribs - Google Patents

Preparation method of carbon fiber resin matrix composite material for umbrella ribs Download PDF

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CN114262496B
CN114262496B CN202210043235.3A CN202210043235A CN114262496B CN 114262496 B CN114262496 B CN 114262496B CN 202210043235 A CN202210043235 A CN 202210043235A CN 114262496 B CN114262496 B CN 114262496B
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polyacrylonitrile
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CN114262496A (en
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周迎迎
王翔鹏
丁海波
黄学良
丁敬堂
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Fujian Youanna Umbrella Technology Co ltd
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Abstract

The application relates to the technical field of composite materials, and provides a preparation method of a carbon fiber resin-based composite material for umbrella ribs, which comprises the following steps: s1, preparing a polyacrylonitrile-based copolymer; s2, preparing polyacrylonitrile-based precursor; s3, immersing the polyacrylonitrile-based precursor in an ethanol solution of phthalic acid for 30-60 min; s4, pre-oxidation treatment; s5, carbonizing treatment; s6, acidizing for 3-5 hours; s7, modifying the surface of the carbon fiber; s8, compression molding. The application realizes the application of the carbon fiber resin matrix composite material on the umbrella ribs, and solves the problems that the existing carbon fiber and resin interface has weak adhesion and the preparation of products with excellent mechanical properties is difficult.

Description

Preparation method of carbon fiber resin matrix composite material for umbrella ribs
Technical Field
The application belongs to the technical field of composite materials, and particularly relates to a preparation method of a carbon fiber resin-based composite material for umbrella ribs.
Background
With the development of technology, the umbrella is also continuously updated, and the umbrella is changed from old-time oil paper umbrellas to current umbrellas with various types and kinds. The umbrella rib is an important component structure of the umbrella and can be divided into resin ribs, aluminum alloy ribs, iron ribs, glass fiber ribs and the like according to materials. The iron bones are hard and not easy to break, have good windproof performance, but have long time and are easy to rust; the aluminum alloy bone and the resin bone are relatively light and portable, but are easy to bend and break under strong wind or other external forces. The glass fiber rib has the advantages of good insulation, strong heat resistance, good corrosion resistance, high tensile strength and light weight, but the structural strength is poor, so that the glass fiber rib cannot bear larger stress, and particularly in the structural configuration of the umbrella, the ribs at different positions must bear different forces, for example, the ribs must bear the tension of umbrella cloth, and the supporting ribs must provide proper axial pushing force. In addition, the preparation of the glass fiber has the problems of glass crystallization, high density of raw silk threads, high cost and the like.
The carbon fiber is an inorganic fiber material with carbon content of more than 90%, and has excellent performances such as high specific strength, high specific modulus, low density, high temperature resistance, corrosion resistance and the like. As a high-performance fiber material, the carbon fiber has the inherent properties of the carbon material and the softness and the processability of the fiber material, is known as a novel material with the most vitality in the 21 st century, and is widely applied to various fields such as sports equipment, medical equipment, transportation, aerospace and the like. Although carbon fibers have the various advantages, the carbon fibers are often difficult to use singly, and the defects of each component part are overcome by preparing a composite material, so that the performance of each part is improved. The carbon fiber composite material takes carbon fibers as a reinforcement, and the matrix comprises: resin, metal, ceramic, carbon, or the like. Chinese patent application No.: 201910626968.8A preparation method of carbon fiber composite umbrella ribs comprises the following raw materials: the application uses carbon fiber to match with aluminum and adds other metals to match, wherein, aluminum and other metal simple substances mainly play a role of strengthening, the oxidation resistance and ductility of umbrella ribs are enhanced by adding yttrium, the tensile strength of the umbrella ribs is increased, and the strength of the umbrella ribs is enhanced by adding germanium, tin and cobalt, so that the umbrella ribs made of carbon fiber composite materials have higher tensile strength, specific elastic modulus and fatigue strength.
Carbon fiber resin based composites have many excellent properties, but there are few reports of their application to the manufacture of umbrella ribs. In addition, the carbon fiber has low surface energy and lacks chemical active groups, so that the interfacial adhesion between the carbon fiber and the resin matrix is weak, and the load is difficult to effectively transfer. Therefore, the excellent characteristics of the carbon fiber cannot be exerted, the overall performance of the composite material is improved, and the mechanical property of the composite material is greatly weakened.
Disclosure of Invention
Therefore, in view of the above, the application provides a preparation method of a carbon fiber resin matrix composite material for umbrella ribs, which solves the problems that the existing carbon fiber and resin interface has weak adhesion and is difficult to prepare the umbrella ribs with excellent mechanical properties.
In order to achieve the above purpose, the application is realized by the following technical scheme:
the preparation method of the carbon fiber resin matrix composite material for the umbrella ribs comprises the following steps:
s1, adding deionized water, acrylonitrile, a monomer A and a monomer B into a reaction device, stirring and mixing uniformly, adding a reducing agent and an oxidizing agent, performing polymerization reaction under a nitrogen atmosphere, pouring the obtained product into the deionized water after the reaction is finished to terminate the polymerization reaction, performing vacuum filtration, washing for a plurality of times, and drying after filtration to obtain a polyacrylonitrile-based copolymer;
s2, adding the polyacrylonitrile-based copolymer into a dimethyl sulfoxide solvent, stirring and dissolving for 1-3 hours at the temperature of 60-80 ℃, then feeding into a vacuum drying oven, standing and defoaming for 6-8 hours to obtain a spinning solution with the solid content of 12-18%, and obtaining the polyacrylonitrile-based precursor through a wet spinning process;
s3, immersing the polyacrylonitrile-based precursor into an ethanol solution of which the concentration is 10-20% of phthalic acid, immersing for 30-60 min, and taking out and drying;
s4, heating the dried polyacrylonitrile-based precursor in nitrogen atmosphere for 10-30 min at 160-180 ℃, then sequentially passing through No. 1-4 temperature areas under the air condition, and performing pre-oxidation treatment to obtain pre-oxidized filaments, wherein the temperature of each temperature area is 205-215 ℃, 235-245 ℃, 255-265 ℃ and 270-280 ℃, and the pre-oxidation time of each temperature area is 18-25 min, 12-18 min and 8-16 min;
s5, carbonizing the pre-oxidized fiber under the protection of inert atmosphere to obtain carbon fiber;
s6, mixing the carbon fiber with concentrated nitric acid, acidizing for 3-5 hours at 65-75 ℃, and then drying in an oven;
s7, putting the dried carbon fibers into the finishing liquid, stirring for 2-4 hours at 70-80 ℃ to enable the finishing agent to be attached to the surfaces of the carbon fibers, and taking out and drying;
s8, carrying out compression molding on the surface modified carbon fiber, resin and curing agent to obtain the carbon fiber resin matrix composite.
The further improvement is that: the monomer A is any one of methyl acrylate, ethyl acrylate, methyl methacrylate or ethyl methacrylate; the monomer B is any one of methacrylic acid, acrylic acid or itaconic acid.
The further improvement is that: the oxidant is persulfate, and the reducing agent is sodium ascorbate or 1, 3-propylene diamine.
The further improvement is that: the acrylonitrile-based polyurethane foam is characterized in that the acrylonitrile-based polyurethane foam comprises, by mass, 100 parts of acrylonitrile, 2.5-4.5 parts of monomer A, 0.8-1.2 parts of monomer B, 300-400 parts of deionized water, 0.2-0.4 part of reducing agent and 0.2-0.6 part of oxidant.
The further improvement is that: the polymerization reaction temperature in S1 is 56-60 ℃ and the reaction time is 4-6 h.
The further improvement is that: the wet spinning process comprises the following steps: multistage solidification molding, boiling water drafting, water washing, oiling, drying densification, vapor drafting and heat setting.
The further improvement is that: the diameter of the polyacrylonitrile-based precursor is 9-15 mu m.
The further improvement is that: the carbonization treatment in S5 comprises low-temperature carbonization and high-temperature carbonization, wherein the total time of the low-temperature carbonization is 120-150S, 4 temperature areas are arranged in the low-temperature carbonization stage, the temperature of each temperature area is 450 ℃, 600 ℃, 700 ℃ and 780 ℃, the total time of the high-temperature carbonization is 100-120S, 4 temperature areas are arranged in the high-temperature carbonization stage, and the temperature of each temperature area is 850 ℃, 1090 ℃, 1300 ℃ and 1500 ℃.
The further improvement is that: the finishing liquid in S7 is prepared by the following method:
adding 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of ethyl acrylate, stirring at the temperature of 30-40 ℃ for reaction for 20-30 h, and performing reduced pressure distillation after the reaction is finished to obtain an intermediate product A, wherein the mass ratio of the 3-dimethylaminopropylamine to the ethyl acrylate is 1:6-8;
adding a certain amount of 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dripping an ethanol solution of an intermediate product A, stirring at 38-42 ℃ for reaction for 20-30 hours, performing reduced pressure distillation after the reaction is finished, and purifying to obtain a high molecular compound B with a branched structure, wherein the mass ratio of the 3-dimethylaminopropylamine to the intermediate product A is 4-6:1;
and dissolving the high molecular compound B in an organic solvent, adding gamma- (methacryloyloxy) propyl trimethoxy silane accounting for 3-6% of the mass of the high molecular compound B, and stirring and uniformly mixing to obtain the finishing liquid.
The further improvement is that: the resin is epoxy resin.
By adopting the technical scheme, the application has the beneficial effects that:
the carbon fiber resin-based composite material is applied to preparing the rib material, fully utilizes the characteristics of high performance of carbon fibers and low cost of the resin material, and realizes the portability, corrosion resistance, wind resistance and durability of the umbrella.
The quality of the precursor is one of key factors influencing the quality of the carbon fiber, and the copolymerization composition, compactness, fineness, crystallization, orientation degree, structural uniformity and other structural characteristics and various defects of the precursor determine the performance of the final carbon fiber to a great extent. The raw material components and the process parameters of the polyacrylonitrile-based precursor are optimized, so that the precursor with high orientation, high strength, good thermal stability, uniform fineness, less impurities and less defects is prepared.
The excellent mechanical properties of the polyacrylonitrile-based carbon fiber are determined by the structure of the polyacrylonitrile-based carbon fiber, and the existence of the sheath-core structure seriously affects the mechanical properties of the carbon fiber. The sheath-core structure is formed gradually in the pre-oxidation process, and the precursor with the diameter of 9-15 mu m is prepared by optimizing the process parameters of wet spinning, so that the sheath-core structure in the pre-oxidation process can be eliminated to a certain extent, the carbonization is promoted, and the fiber structure is converted into a disordered graphite structure. The thermal movement of the molecular chain in the preoxidation process is severe, and the chain segment or chain link is seriously de-oriented, so that more conformations appear and the molecular chain is in a thermodynamically stable state. The molecular chain decomposition orientation can directly influence the skin-core structure, for the application, the ethanol solution of phthalic acid is soaked before the polyacrylonitrile-based precursor is pre-oxidized, phthalic anhydride can be formed in the pre-oxidation process of the phthalic acid, the dipole effect among cyano groups is reduced, the orientation degree is improved, and the skin-core structure is eliminated. Meanwhile, the existence of phthalic anhydride can also enhance the mechanical properties of the carbon fiber. The skin-core structure of the fiber in the pre-oxidation process can be improved by carrying out nitrogen pre-treatment before pre-oxidation.
The carbon fiber is subjected to surface modification, grafted with a long-chain high polymer compound, and a large number of active groups are introduced into the surface to generate chemical bonding action with the resin matrix, so that the interfacial adhesion between the carbon fiber and the resin is improved, and the mechanical property of the composite material is improved. The polymer compound B prepared by the application has a branched structure, can be diffused into a resin molecular chain, forms a physical and chemical entanglement effect of entanglement, and enhances the interface strength between carbon fibers and resin. The gamma- (methacryloyloxy) propyl trimethoxy silane which can react with the resin is added in a proper amount in the finishing liquid, so that the crosslinking between the carbon fiber and the resin is promoted, and the interfacial bonding strength of the carbon fiber and the resin is further enhanced.
Detailed Description
The following describes embodiments of the present application in detail with reference to specific examples, so as to solve the technical problem by applying the technical means to the present application, and the implementation process for achieving the technical effect can be fully understood and implemented accordingly.
Unless otherwise indicated, the technical means employed in the examples are conventional means well known to those skilled in the art, and the reagents and products employed are also commercially available. The sources of the reagents used, the trade names and the members of the list of constituents which are necessary are all indicated at the first occurrence.
Example 1
The preparation method of the carbon fiber resin matrix composite material for the umbrella ribs comprises the following steps:
s1, adding deionized water, acrylonitrile, methyl acrylate and methacrylic acid into a reaction device, stirring and mixing uniformly, adding sodium ascorbate and ammonium persulfate, performing polymerization reaction under a nitrogen atmosphere at the reaction temperature of 56 ℃ for 6 hours, pouring the obtained product into the deionized water after the reaction is finished to terminate the polymerization reaction, performing vacuum suction filtration, washing for a plurality of times, and drying after filtration to obtain the polyacrylonitrile-based copolymer;
based on 100 parts by mass of acrylonitrile, the dosage of methyl acrylate is 2.5 parts, the dosage of methacrylic acid is 1 part, the dosage of deionized water is 300 parts, the dosage of sodium ascorbate is 0.2 part, and the dosage of ammonium persulfate is 0.2 part;
s2, adding a polyacrylonitrile-based copolymer into a dimethyl sulfoxide solvent, stirring and dissolving for 1h at 60 ℃, then feeding into a vacuum drying oven, standing and defoaming for 6h to obtain a spinning solution with the solid content of 12%, spraying the spinning solution through a spinneret orifice, and entering a first coagulation bath, wherein the temperature of the first coagulation bath is 40 ℃, the first coagulation bath adopts a zinc chloride aqueous solution with the concentration of 60%, the coagulation time is 2min, and the coagulation drafting rate is 2.0; then the mixture enters a second coagulating bath, the temperature of the second coagulating bath is 30 ℃, the second coagulating bath adopts a zinc chloride aqueous solution with the concentration of 40 percent, the coagulating time is 1.5min, the coagulating draft ratio is 1.0, then the mixture enters a third coagulating bath, the temperature of the third coagulating bath is 25 ℃, the second coagulating bath adopts a zinc chloride aqueous solution with the concentration of 20 percent, the coagulating time is 1min, and the coagulating draft ratio is 1.0; drawing the solidified fiber in boiling water at 100 ℃, wherein the drawing multiplying power is 6.0, washing the drawn fiber by hot water, washing the drawn fiber by water, wherein the drawing multiplying power is 0.99, adding silicone oil, drying and densification by a hot roller, wherein the densification temperature is 120 ℃, the densification drawing multiplying power is 0.98, carrying out secondary drawing on the dried and densified fiber in an overheated steam environment at 145 ℃, the drawing multiplying power is 2.5, and finally carrying out heat setting at 155 ℃ to obtain a polyacrylonitrile-based precursor with the diameter of 9 mu m;
s3, immersing the polyacrylonitrile-based precursor into an ethanol solution of which the concentration is 10% of phthalic acid, immersing for 60min, and taking out and drying;
s4, heating the dried polyacrylonitrile-based precursor in nitrogen atmosphere for 10min at 180 ℃, then sequentially passing through No. 1-4 temperature areas under the air condition, and performing pre-oxidation treatment to obtain pre-oxidized filaments, wherein the temperature of each temperature area is 205 ℃, 235 ℃, 255 ℃ and 270 ℃, and the pre-oxidation time of each temperature area is 18min, 12min and 8min;
s5, carbonizing the pre-oxidized fiber under the protection of inert atmosphere to obtain carbon fiber;
the carbonization treatment comprises low-temperature carbonization and high-temperature carbonization, wherein the total time of the low-temperature carbonization is 120s, the low-temperature carbonization stage is provided with 4 temperature areas, the temperature of each temperature area is 450 ℃, 600 ℃, 700 ℃, 780 ℃, the total time of the high-temperature carbonization is 100s, the high-temperature carbonization stage is provided with 4 temperature areas, and the temperature of each temperature area is 850 ℃, 1090 ℃, 1300 ℃ and 1500 ℃;
s6, mixing the carbon fiber with concentrated nitric acid, acidizing for 3 hours at 65 ℃, and then drying in an oven;
s7, putting the dried carbon fibers into the finishing liquid, stirring for 4 hours at 70 ℃ to enable the surfaces of the carbon fibers to be attached with the finishing agent, and taking out and drying;
the finishing liquid is prepared by the following steps:
adding 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of ethyl acrylate, stirring at 30 ℃ for reaction for 20 hours, and performing reduced pressure distillation after the reaction is finished to obtain an intermediate product A, wherein the mass ratio of the 3-dimethylaminopropylamine to the ethyl acrylate is 1:6;
adding a certain amount of 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of an intermediate product A, stirring at 38 ℃ for reaction for 20 hours, performing reduced pressure distillation after the reaction is finished, and purifying to obtain a high molecular compound B with a branched structure, wherein the mass ratio of the 3-dimethylaminopropylamine to the intermediate product A is 4:1;
the high molecular compound B is dissolved in an organic solvent, and gamma- (methacryloyloxy) propyl trimethoxy silane accounting for 3% of the mass of the high molecular compound B is added, and the mixture is stirred and mixed uniformly to obtain finishing liquid;
s8, preparing epoxy resin and a curing agent into prepreg resin according to a mass ratio of 2:1, uniformly coating the prepreg resin on release paper on a pre-dipping machine to prepare a resin film, stretching the surface-modified carbon fiber by a stretching device of the pre-dipping machine, and superposing the surface-modified carbon fiber and the prepreg resin under the pressure of a hot press roll to prepare the prepreg; cutting the obtained prepreg into a proper size, paving the prepreg in a forming die, forming and curing the prepreg under a molding press, setting the heating temperature of the die to 180 ℃, setting the pressure to 5MPa, and demolding and cutting the molded prepreg into the carbon fiber resin-based composite material for the umbrella rib.
The carbon fiber resin matrix composite material prepared in this example was tested for flexural strength, flexural modulus and interfacial shear strength. The bending strength and the bending modulus are tested according to GB/T1449-2005, and the result shows that the bending strength of the carbon fiber resin matrix composite material prepared by the embodiment is 1.75GPa, and the bending modulus is 162GPa. The interfacial shear strength was measured at a loading rate of 0.5 μm/s using a universal tester (Instron 5667, instron Co., USA), and the result showed that the interfacial shear strength of the carbon fiber resin matrix composite material prepared in this example was 58.1MPa.
Example 2
The preparation method of the carbon fiber resin matrix composite material for the umbrella ribs comprises the following steps:
s1, adding deionized water, acrylonitrile, ethyl acrylate and acrylic acid into a reaction device, stirring and mixing uniformly, then adding 1, 3-propylene diamine and ammonium persulfate, carrying out polymerization reaction under a nitrogen atmosphere at the reaction temperature of 58 ℃ for 5 hours, pouring the obtained product into the deionized water after the reaction is finished to terminate the polymerization reaction, carrying out reduced pressure suction filtration, washing for a plurality of times, and drying after filtration to obtain the polyacrylonitrile-based copolymer;
the method comprises the following steps of (1) taking 100 parts by mass of acrylonitrile, 3.5 parts of ethyl acrylate, 0.8 part of acrylic acid, 350 parts of deionized water, 0.3 part of 1, 3-propylene diamine and 0.4 part of ammonium persulfate;
s2, adding a polyacrylonitrile-based copolymer into a dimethyl sulfoxide solvent, stirring and dissolving for 2 hours at 70 ℃, then feeding the mixture into a vacuum drying oven, standing and defoaming for 7 hours to obtain a spinning solution with the solid content of 15%, spraying the spinning solution through a spinneret orifice, and entering a first coagulation bath, wherein the temperature of the first coagulation bath is 40 ℃, the first coagulation bath adopts a zinc chloride aqueous solution with the concentration of 60%, the coagulation time is 2 minutes, and the coagulation drafting rate is 2.0; then the mixture enters a second coagulating bath, the temperature of the second coagulating bath is 30 ℃, the second coagulating bath adopts a zinc chloride aqueous solution with the concentration of 40 percent, the coagulating time is 1.5min, the coagulating draft ratio is 1.0, then the mixture enters a third coagulating bath, the temperature of the third coagulating bath is 25 ℃, the second coagulating bath adopts a zinc chloride aqueous solution with the concentration of 20 percent, the coagulating time is 1min, and the coagulating draft ratio is 1.0; drawing the solidified fiber in boiling water at 100 ℃ with a drawing multiplying power of 5.0, washing the drawn fiber with hot water, washing the drawn fiber with water with a drawing multiplying power of 0.99, adding silicone oil, drying and densifying the drawn fiber by a hot roller at a densification temperature of 120 ℃, and carrying out secondary drawing on the dried and densified fiber in an overheated steam environment at 145 ℃, wherein the drawing multiplying power is 2.0, and finally carrying out heat setting at 155 ℃ to obtain a polyacrylonitrile-based precursor with a diameter of 15 mu m;
s3, immersing the polyacrylonitrile-based precursor into an ethanol solution of which the concentration is 15 percent of phthalic acid, taking out and drying after 45 minutes of immersion,
s4, heating the dried polyacrylonitrile-based precursor in nitrogen atmosphere for 20min at 170 ℃, then sequentially passing through No. 1-4 temperature areas under the air condition, and performing pre-oxidation treatment to obtain pre-oxidized filaments, wherein the temperature of each temperature area is 210 ℃, 240 ℃, 260 ℃ and 275 ℃, and the pre-oxidation time of each temperature area is 22min, 15min, 16min and 12min;
s5, carbonizing the pre-oxidized fiber under the protection of inert atmosphere to obtain carbon fiber;
the carbonization treatment comprises low-temperature carbonization and high-temperature carbonization, wherein the total time of the low-temperature carbonization is 135s, 4 temperature areas are arranged in the low-temperature carbonization stage, the temperature of each temperature area is 450 ℃, 600 ℃, 700 ℃, 780 ℃, the total time of the high-temperature carbonization is 110s, 4 temperature areas are arranged in the high-temperature carbonization stage, and the temperature of each temperature area is 850 ℃, 1090 ℃, 1300 ℃ and 1500 ℃;
s6, mixing the carbon fiber with concentrated nitric acid, acidizing for 4 hours at 70 ℃, and then drying in an oven;
s7, putting the dried carbon fibers into the finishing liquid, stirring for 3 hours at 75 ℃ to enable the surfaces of the carbon fibers to be attached with the finishing agent, and taking out and drying;
the finishing liquid is prepared by the following steps:
adding 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of ethyl acrylate, stirring at 35 ℃ for reaction for 25 hours, and performing reduced pressure distillation after the reaction is finished to obtain an intermediate product A, wherein the mass ratio of the 3-dimethylaminopropylamine to the ethyl acrylate is 1:7;
adding a certain amount of 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of an intermediate product A, stirring at 40 ℃ for reaction for 25 hours, performing reduced pressure distillation after the reaction is finished, and purifying to obtain a high molecular compound B with a branched structure, wherein the mass ratio of the 3-dimethylaminopropylamine to the intermediate product A is 5:1;
the high molecular compound B is dissolved in an organic solvent, and gamma- (methacryloyloxy) propyl trimethoxy silane accounting for 5% of the mass of the high molecular compound B is added, and the mixture is stirred and mixed uniformly to obtain finishing liquid;
s8, carrying out compression molding on the surface modified carbon fiber, epoxy resin and curing agent to obtain the carbon fiber resin matrix composite.
The bending strength of the carbon fiber resin matrix composite prepared by the embodiment is 1.79GPa, the bending modulus is 164GPa, and the interfacial shear strength is 61.5MPa.
Example 3
The preparation method of the carbon fiber resin matrix composite material for the umbrella ribs comprises the following steps:
s1, adding deionized water, acrylonitrile, methyl methacrylate and itaconic acid into a reaction device, stirring and mixing uniformly, then adding 1, 3-propylene diamine and potassium persulfate, carrying out polymerization reaction under nitrogen atmosphere at the reaction temperature of 60 ℃ for 4 hours, pouring the obtained product into deionized water to terminate the polymerization reaction after the reaction is finished, carrying out vacuum suction filtration, washing for a plurality of times, and drying after filtration to obtain a polyacrylonitrile-based copolymer;
based on 100 parts by mass of acrylonitrile, the dosage of methyl methacrylate is 4.5 parts, the dosage of itaconic acid is 1.2 parts, the dosage of deionized water is 400 parts, the dosage of 1, 3-propylene diamine is 0.4 part, and the dosage of potassium persulfate is 0.6 part;
s2, adding a polyacrylonitrile-based copolymer into a dimethyl sulfoxide solvent, stirring and dissolving for 3 hours at 80 ℃, then feeding the mixture into a vacuum drying oven, standing and defoaming for 8 hours to obtain a spinning solution with 18% of solid content, spraying the spinning solution through a spinneret orifice, and entering a first coagulation bath, wherein the temperature of the first coagulation bath is 40 ℃, the first coagulation bath adopts a zinc chloride aqueous solution with the concentration of 60%, the coagulation time is 2 minutes, and the coagulation drafting rate is 2.0; then the mixture enters a second coagulating bath, the temperature of the second coagulating bath is 30 ℃, the second coagulating bath adopts a zinc chloride aqueous solution with the concentration of 40 percent, the coagulating time is 1.5min, the coagulating draft ratio is 1.0, then the mixture enters a third coagulating bath, the temperature of the third coagulating bath is 25 ℃, the second coagulating bath adopts a zinc chloride aqueous solution with the concentration of 20 percent, the coagulating time is 1min, and the coagulating draft ratio is 1.0; drawing the solidified fiber in boiling water at 100 ℃ with a drawing multiplying power of 4.0, washing the drawn fiber with hot water, washing the drawn fiber with water with a drawing multiplying power of 0.99, adding silicone oil, drying and densifying the drawn fiber by a hot roller at a densification temperature of 120 ℃, and carrying out secondary drawing on the dried and densified fiber in an overheated steam environment at 145 ℃, wherein the drawing multiplying power is 3.0, and finally carrying out heat setting at 155 ℃ to obtain a polyacrylonitrile-based precursor with a diameter of 12 mu m;
s3, immersing the polyacrylonitrile-based precursor into an ethanol solution of which the concentration is 20 percent of phthalic acid, taking out and drying after immersing for 30 minutes,
s4, heating the dried polyacrylonitrile-based precursor in nitrogen atmosphere for 30min at 160 ℃, then sequentially passing through No. 1-4 temperature areas under the air condition, and performing pre-oxidation treatment to obtain pre-oxidized filaments, wherein the temperature of each temperature area is 215 ℃, 245 ℃, 265 ℃, 280 ℃ and the pre-oxidation time of each temperature area is 25min, 18min and 16min respectively;
s5, carbonizing the pre-oxidized fiber under the protection of inert atmosphere to obtain carbon fiber;
the carbonization treatment comprises low-temperature carbonization and high-temperature carbonization, wherein the total time of the low-temperature carbonization is 150s, 4 temperature areas are arranged in the low-temperature carbonization stage, the temperature of each temperature area is 450 ℃, 600 ℃, 700 ℃, 780 ℃, the total time of the high-temperature carbonization is 120s, 4 temperature areas are arranged in the high-temperature carbonization stage, and the temperature of each temperature area is 850 ℃, 1090 ℃, 1300 ℃ and 1500 ℃;
s6, mixing the carbon fiber with concentrated nitric acid, acidizing for 5 hours at 75 ℃, and then drying in an oven;
s7, putting the dried carbon fibers into the finishing liquid, stirring for 2 hours at 80 ℃ to enable the surfaces of the carbon fibers to be attached with the finishing agent, and taking out and drying;
the finishing liquid is prepared by the following steps:
adding 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of ethyl acrylate, stirring at 40 ℃ for reaction for 30 hours, and performing reduced pressure distillation after the reaction is finished to obtain an intermediate product A, wherein the mass ratio of the 3-dimethylaminopropylamine to the ethyl acrylate is 1:8;
adding a certain amount of 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of an intermediate product A, stirring at 42 ℃ for reaction for 30 hours, performing reduced pressure distillation after the reaction is finished, and purifying to obtain a high molecular compound B with a branched structure, wherein the mass ratio of the 3-dimethylaminopropylamine to the intermediate product A is 6:1;
the high molecular compound B is dissolved in an organic solvent, and gamma- (methacryloyloxy) propyl trimethoxy silane accounting for 6% of the mass of the high molecular compound B is added, and the mixture is stirred and mixed uniformly to obtain finishing liquid;
s8, carrying out compression molding on the surface modified carbon fiber, epoxy resin and curing agent to obtain the carbon fiber resin matrix composite.
The bending strength of the carbon fiber resin matrix composite prepared by the embodiment is 1.76GPa, the bending modulus is 161GPa, and the interfacial shear strength is 60.6MPa.
In addition to the epoxy resins described above, the resins used in the present application may also be phenolic resins, polyethersulfones, polyphenylene sulfides, polyetheretherketones, polyetherimides, and polyimides.
Comparative example 1
The difference from example 1 is that: step S3 is omitted, and the other steps are the same as in embodiment 1.
The bending strength of the prepared carbon fiber resin matrix composite is 1.56GPa, the bending modulus is 147GPa, and the interfacial shear strength is 55.4MPa.
Comparative example 2
The difference from example 1 is that: steps S6 and S7 are omitted, and the other steps are the same as in example 1.
The bending strength of the prepared carbon fiber resin matrix composite is 1.32GPa, the bending modulus is 125GPa, and the interfacial shear strength is 51.9MPa.
The above description is illustrative of the embodiments using the present teachings, and is not intended to limit the scope of the present teachings to any particular modification or variation of the present teachings by those skilled in the art.

Claims (4)

1. A preparation method of a carbon fiber resin matrix composite material for umbrella ribs is characterized by comprising the following steps: the method comprises the following steps:
s1, adding deionized water, acrylonitrile, a monomer A and a monomer B into a reaction device, stirring and mixing uniformly, adding a reducing agent and an oxidizing agent, carrying out polymerization reaction under a nitrogen atmosphere at the temperature of 56-60 ℃ for 4-6 hours, pouring the obtained product into the deionized water after the reaction is finished to terminate the polymerization reaction, carrying out reduced pressure suction filtration, washing for multiple times, and drying after filtration to obtain the polyacrylonitrile-based copolymer;
s2, adding the polyacrylonitrile-based copolymer into a dimethyl sulfoxide solvent, stirring and dissolving for 1-3 hours at the temperature of 60-80 ℃, then feeding into a vacuum drying oven, standing and defoaming for 6-8 hours to obtain a spinning solution with the solid content of 12-18%, and carrying out a wet spinning process on the spinning solution to obtain the polyacrylonitrile-based precursor, wherein the wet spinning process comprises the following steps: multistage solidification molding, boiling water drawing, water washing, oiling, drying densification, vapor drawing and heat setting, wherein the diameter of the polyacrylonitrile-based precursor is 9-15 mu m;
s3, immersing the polyacrylonitrile-based precursor into an ethanol solution of which the concentration is 10-20% of phthalic acid, immersing for 30-60 min, and taking out and drying;
s4, heating the dried polyacrylonitrile-based precursor in nitrogen atmosphere for 10-30 min at 160-180 ℃, then sequentially passing through No. 1-4 temperature areas under the air condition, and performing pre-oxidation treatment to obtain pre-oxidized filaments, wherein the temperature of each temperature area is 205-215 ℃, 235-245 ℃, 255-265 ℃ and 270-280 ℃, and the pre-oxidation time of each temperature area is 18-25 min, 12-18 min and 8-16 min;
s5, carbonizing the pre-oxidized fiber under the protection of inert atmosphere to obtain carbon fiber;
the carbonization treatment comprises low-temperature carbonization and high-temperature carbonization, wherein the total time of the low-temperature carbonization is 120-150 s, 4 temperature areas are arranged in the low-temperature carbonization stage, the temperature of each temperature area is 450 ℃, 600 ℃, 700 ℃, 780 ℃, the total time of the high-temperature carbonization is 100-120 s, 4 temperature areas are arranged in the high-temperature carbonization stage, and the temperature of each temperature area is 850 ℃, 1090 ℃, 1300 ℃ and 1500 ℃;
s6, mixing the carbon fiber with concentrated nitric acid, acidizing for 3-5 hours at 65-75 ℃, and then drying in an oven;
s7, putting the dried carbon fibers into the finishing liquid, stirring for 2-4 hours at 70-80 ℃ to enable the finishing agent to be attached to the surfaces of the carbon fibers, and taking out and drying;
the finishing liquid is prepared by the following steps:
adding 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dropwise adding an ethanol solution of ethyl acrylate, stirring at the temperature of 30-40 ℃ for reaction for 20-30 h, and performing reduced pressure distillation after the reaction is finished to obtain an intermediate product A, wherein the mass ratio of the 3-dimethylaminopropylamine to the ethyl acrylate is 1:6-8;
adding a certain amount of 3-dimethylaminopropylamine into a reaction kettle, introducing nitrogen to remove air in the kettle, slowly dripping an ethanol solution of an intermediate product A, stirring at 38-42 ℃ for reaction for 20-30 hours, performing reduced pressure distillation after the reaction is finished, and purifying to obtain a compound B with a branched structure, wherein the mass ratio of the 3-dimethylaminopropylamine to the intermediate product A is 4-6:1;
the compound B is dissolved in an organic solvent, gamma- (methacryloyloxy) propyl trimethoxy silane accounting for 3-6% of the mass of the compound B is added, and the mixture is stirred and mixed uniformly to obtain finishing liquid;
s8, carrying out compression molding on the surface modified carbon fiber, resin and curing agent to obtain a carbon fiber resin matrix composite;
the acrylonitrile-based polyurethane foam is characterized in that the acrylonitrile-based polyurethane foam comprises, by mass, 100 parts of acrylonitrile, 2.5-4.5 parts of monomer A, 0.8-1.2 parts of monomer B, 300-400 parts of deionized water, 0.2-0.4 part of reducing agent and 0.2-0.6 part of oxidant.
2. The method for preparing the carbon fiber resin matrix composite for umbrella ribs according to claim 1, wherein the method comprises the following steps: the monomer A is any one of methyl acrylate, ethyl acrylate, methyl methacrylate or ethyl methacrylate; the monomer B is any one of methacrylic acid, acrylic acid or itaconic acid.
3. The method for preparing the carbon fiber resin matrix composite for umbrella ribs according to claim 1, wherein the method comprises the following steps: the oxidant is persulfate, and the reducing agent is sodium ascorbate or 1, 3-propylene diamine.
4. The method for preparing the carbon fiber resin matrix composite for umbrella ribs according to claim 1, wherein the method comprises the following steps: the resin is epoxy resin.
CN202210043235.3A 2022-01-14 2022-01-14 Preparation method of carbon fiber resin matrix composite material for umbrella ribs Active CN114262496B (en)

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