CN114261583A - Hot pot seasoning filling machine - Google Patents
Hot pot seasoning filling machine Download PDFInfo
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- CN114261583A CN114261583A CN202210101189.8A CN202210101189A CN114261583A CN 114261583 A CN114261583 A CN 114261583A CN 202210101189 A CN202210101189 A CN 202210101189A CN 114261583 A CN114261583 A CN 114261583A
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Abstract
The invention discloses a hot pot seasoning filling machine which comprises an equipment frame and a conveying unit penetrating through the equipment frame; the equipment frame is provided with a stirring unit, the discharge end of the stirring unit is connected with a quantitative unit, and the quantitative unit is arranged on the equipment frame and positioned above the conveying unit. The invention replaces manual filling, on one hand, the sanitary quality is effectively improved; on the other hand, the labor cost and the labor intensity of operators are reduced, and meanwhile, the filling efficiency and the filling precision are improved; on the other hand, the bottom materials falling off in the filling process are prevented from polluting the surrounding environment. Meanwhile, the filling machine has the beneficial effects of easiness in operation, convenience in cleaning and maintenance, avoidance of filling blockage, difficulty in damage and the like.
Description
Technical Field
The invention relates to a filling machine, in particular to a hot pot seasoning filling machine.
Background
The chafing dish is prepared as liking of traditional diet by people, can use the chafing dish seasoning when eating the chafing dish, and the chafing dish seasoning can carry out the filling operation when producing the packing, and current filling method all adopts artifical filling, though artifical filling also can reach the filling purpose, still has following defect through the manual work:
1) filling personnel directly hold containers such as filling boxes or filling bottles by hands to fill the containers, so that sanitation is affected, and meanwhile, filling quantities in the containers such as the filling boxes or the filling bottles are different, so that a large filling error is caused;
2) a plurality of filling personnel are required for filling, so that the labor cost is increased, the labor intensity of the operating personnel is higher, and the filling efficiency is lower and lower along with the prolonging of the filling time;
3) part hot pot seasoning can drop at the in-process of filling, has not only increaseed the cost, and is not convenient for clear up it.
The skilled person therefore endeavors to provide a hotpot condiment filling machine that effectively solves the above mentioned technical problems.
Disclosure of Invention
In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a hot pot seasoning filling machine which can effectively solve the above-mentioned technical problems.
In order to achieve the purpose, the invention provides a hot pot seasoning filling machine, which comprises an equipment frame and a conveying unit penetrating through the equipment frame;
the equipment frame is provided with a stirring unit, the discharge end of the stirring unit is connected with a quantitative unit, and the quantitative unit is arranged on the equipment frame and positioned above the conveying unit.
Further, the conveying unit comprises two strip-shaped positioning plates connected with the equipment frame, a conveying plate is arranged between the strip-shaped positioning plates, the lower end of the conveying plate is supported by a plurality of supporting columns, two ends of each supporting column are detachably connected with each strip-shaped positioning plate through positioning blocks respectively, and a plurality of conveying tracks are formed in the upper end of the conveying plate;
two rotating rods are arranged between each long strip-shaped positioning plate, two ends of each rotating rod are respectively connected with each long strip-shaped positioning plate in a rotating mode through first bearing seats, at least one end of each rotating rod is connected with the output end of a first servo motor arranged on the outer side of each long strip-shaped positioning plate, two chain discs are sleeved on each rotating rod, each chain disc is connected through a chain, and each chain is connected through a plurality of conveying push rods.
The auxiliary unit comprises a rack, the rear half section of the rack is respectively connected with the upper ends of the front half sections of the strip-shaped positioning plates through a plurality of stand columns, the lower end of the rack is provided with a pushing cylinder, a piston rod of the pushing cylinder is connected with the upper half section of the connecting plate, and the lower half section of the connecting plate is provided with a push plate; guide seats are arranged on two sides of the push plate, each guide seat is sleeved on each guide rod in a sliding manner, and two ends of each guide rod are connected with the rack through each T-shaped support;
an extension plate is arranged below the rack and connected with the upper end of each elongated positioning plate, the front end of each extension plate is connected with a chain frame through a fixing plate, chain plates are arranged on the chain frames, and a power source for driving the chain plates is arranged on the chain frames; the rear ends of the strip-shaped positioning plates are connected through a guide piece, and the conveying plate is positioned between the guide piece and the chain frame.
Further, the equipment frame comprises a pneumatic control placing box and a storage box, and a channel for penetrating the conveying unit is formed in the length direction of the upper half parts of the pneumatic control placing box and the storage box; brake wheels are arranged at the bottoms of the pneumatic control placing box and the storage box;
the pneumatic control storage box and the upper end of the storage box are connected through a stirring unit support frame at the same time, two stirring units with the same structure are arranged on the stirring unit support frame, stirring unit protection plates are arranged on two sides of the stirring unit support frame, and quantitative units matched with the stirring units for use are arranged at the upper ends of the pneumatic control storage box and the storage box;
the front end of the stirring unit supporting frame is provided with an electric box, and a power indicator, a touch screen and a triangular lock for closing and opening the electric box door are arranged on the electric box.
Further, the stirring unit includes U type silo, the surface of U type silo is provided with the silo hot plate, the upper end of U type silo is provided with feed inlet and apron, U type silo with the stirring unit support frame is connected, the rotatable axis of rotation that is provided with in the U type silo, the one end of axis of rotation with the rotation of U type silo is connected, the rotatable passing of the other end of axis of rotation U type silo is connected with agitator motor, agitator motor pass through the motor fixed plate with U type silo is connected to the setting is in the agitator motor protection casing, the agitator motor protection casing with the rear end of stirring unit support frame is connected, be provided with the stirring piece in the axis of rotation.
Furthermore, the stirring piece comprises four stirring pieces, each stirring piece is arranged in a circular array around the central line of the rotating shaft, each stirring piece is provided with a plurality of openings, and the outer sides of the stirring pieces are connected through a plurality of circular rings.
Further, a mechanical material level switch and an induction material level switch are arranged on the U-shaped trough.
Furthermore, the quantitative unit comprises a fixed bottom plate connected with the equipment frame, a plurality of quantitative mechanisms are arranged on the fixed bottom plate, and the quantitative mechanisms are respectively positioned on the conveying tracks to be matched for use;
the quantitative mechanism comprises a power output unit, the output end of the power output unit is connected with a piston through a universal coupling, the piston is movably positioned in a measuring cylinder, a measuring cylinder heating plate is arranged on the outer surface of the measuring cylinder, the measuring cylinder is connected with the fixed bottom plate through a measuring cylinder fixing seat, the rear end of the measuring cylinder is connected with the front end of the discharge pipe through a rotary valve, the bottom of the U-shaped trough is connected with the rotary valve through a connecting pipe, and the rear end of the discharge pipe is provided with a discharge nozzle; the rotary valve is connected with a valve opening cylinder through a swing arm and a fisheye bearing, and the valve opening cylinder is arranged on the fixed bottom plate through a valve opening cylinder fixed seat.
Furthermore, the measuring cylinder is connected with the rotary valve through an eccentric reducer pipe, and the cross section of the eccentric reducer pipe from front to back is gradually reduced.
Furthermore, an oil receiving groove is arranged between the pneumatic control placing box and the storage box, a plurality of oil leakage holes are formed in the conveying plate and are located right above the oil receiving groove, and a liquid discharge pipe is formed in the oil receiving groove;
pneumatic control places the case with the storage box upper end has all seted up the mounting groove, PMKD detachable sets up in the mounting groove, each the mounting groove inboard is seted up jaggedly, each be provided with on the mounting groove a plurality of link up respectively in pneumatic control places the case with the threading pipe of storage box, follow the length direction of delivery board is provided with the water receiving tank, the water receiving tank is located the delivery board with connect between the oil groove, and with rectangular shape locating plate is connected, the water receiving tank with connect the oil groove to link up.
The invention has the beneficial effects that: the invention replaces manual filling, on one hand, the sanitary quality is effectively improved; on the other hand, the labor cost and the labor intensity of operators are reduced, and meanwhile, the filling efficiency and the filling precision (the product quality is ensured and the material loss cost is reduced) are improved; on the other hand, the bottom materials falling off in the filling process are prevented from polluting the surrounding environment. Meanwhile, the filling machine has the beneficial effects of easiness in operation, convenience in cleaning and maintenance, avoidance of filling blockage, difficulty in damage and the like.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of a part a of fig. 1.
Fig. 3 is a schematic structural view of parts such as a conveying unit and an auxiliary unit.
Fig. 4 is a schematic view of the connection structure of parts such as chain plate, chain and conveying plate.
FIG. 5 is a schematic view of the structure of the stirring unit in the present invention.
FIG. 6 is a schematic view of the structure of the stirring member of the present invention.
FIG. 7 is a schematic view showing the structure of a quantifying unit in the present invention.
Fig. 8 is a schematic view of a connection structure of parts such as a chassis according to the present invention.
Fig. 9 is a schematic structural view of the apparatus frame in the present invention.
FIG. 10 is a schematic view of a part of the structure of the oil leakage hole formed in the conveying plate according to the present invention.
Fig. 11 is a schematic structural diagram of parts for installing a water receiving tank, a measuring cylinder heating plate, a trough heating plate and the like in the invention.
Fig. 12 is a partially enlarged view of a structure at E in fig. 11.
Fig. 13 is a schematic view of a connection structure of parts such as a pneumatic control storage box and a storage box.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
in the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 13, a hot pot seasoning filling machine includes an apparatus frame 1 and a conveying unit 2 penetrating the apparatus frame 1; the equipment frame 1 is provided with a stirring unit 3, the discharge end of the stirring unit 3 is connected with a quantitative unit 5, and the quantitative unit 5 is arranged on the equipment frame 1 and positioned above the conveying unit 2. The conveying unit 2 comprises two strip-shaped positioning plates 6 connected with the equipment frame 1, a conveying plate 7 is arranged between the strip-shaped positioning plates 6, the lower end of the conveying plate 7 is supported by a plurality of supporting columns 8, two ends of each supporting column 8 are detachably connected with each strip-shaped positioning plate 6 through positioning blocks 9 respectively, and a plurality of conveying rails 10 are arranged at the upper end of the conveying plate 7; the conveying plate 7 of the invention is made of 304 medical food grade stainless steel materials.
Two rotating rods 11 are arranged between the elongated positioning plates 6, two ends of each rotating rod 11 are respectively connected with the elongated positioning plates 6 through first bearing seats 12 in a rotating mode, at least one end of each rotating rod is connected with an output end of a first servo motor 13 arranged on the outer side of the elongated positioning plates 6, two chain discs 15 are sleeved on each rotating rod 11, each chain disc 15 is connected through a chain 16, and each chain 16 is connected through a plurality of conveying push rods 17.
The auxiliary unit 18 is characterized by further comprising an auxiliary unit 18, wherein the auxiliary unit 18 comprises a rack 19, the rear half section of the rack 19 is respectively connected with the upper ends of the front half sections of the strip-shaped positioning plates 6 through a plurality of stand columns 20, a pushing cylinder 21 is arranged at the lower end of the rack 19, a piston rod of the pushing cylinder 21 is connected with the upper half section of a connecting plate 22, and a push plate 23 is arranged at the lower half section of the connecting plate 22; guide seats 26 are arranged on two sides of the push plate 23, each guide seat 26 is sleeved on each guide rod 27 in a sliding manner, and two ends of each guide rod 27 are connected with the rack 19 through each T-shaped support 28;
an extension plate 29 is arranged below the frame 19, the extension plate 29 is connected with the upper end of each elongated positioning plate 6, the front end of the extension plate 29 is connected with a chain frame 30 through a fixing plate, a chain plate 31 is arranged on the chain frame 30, and a power source for driving the chain plate 31 is arranged on the chain frame 30; the rear ends of the elongated positioning plates 6 are connected through a guide 32, the guide 32 is arranged to facilitate the transportation of the boxes containing the hotpot condiment, and the transportation plate 7 is positioned between the guide 32 and the chain frame 30. Preferably, the chain frame 30 may further include a detection unit (any structure capable of achieving the detection function) near the push plate 23, the detection unit may detect whether the empty box is located at the push plate 23, and when the detection unit detects that the empty box is located at the push plate 23, the push cylinder 21 drives the push plate 23 to push the empty box into the conveying track 10. The number of the conveying tracks 10 provided on the conveying plate 7 is four, but the protection scope of the present invention is not limited to four, and the specific number can be increased or decreased according to the actual situation.
The equipment frame 1 comprises a pneumatic control placing box 33 and a storage box 35, and a channel 36 for penetrating the conveying unit 2 is formed along the length direction of the upper half parts of the pneumatic control placing box 33 and the storage box 35; the bottom parts of the pneumatic control placing box 33 and the storage box 35 are provided with brake wheels 37; the brake wheel 37 is arranged to facilitate moving and fixing of the whole device.
The upper ends of the pneumatic control placing box 33 and the storage box 35 are connected through a stirring unit support frame 38, two stirring units 3 with the same structure are arranged on the stirring unit support frame 38, stirring unit protection plates 39 are arranged on two sides of the stirring unit support frame 38, and quantitative units 5 matched with the stirring units 3 are arranged at the upper ends of the pneumatic control placing box 33 and the storage box 35;
an electric box 50 is arranged at the front end of the stirring unit supporting frame 38, and a power indicator 51, a touch screen 52 and a triangular lock 53 for closing and opening the electric box door are arranged on the electric box 50.
The stirring unit 3 comprises a U-shaped trough 55, a trough heating plate 150 is arranged on the outer surface of the U-shaped trough 55, the U-shaped trough 55 in the invention is a temporary storage tank for hotpot condiment, a feed inlet 56 and a cover plate 57 are arranged at the upper end of the U-shaped trough 55, the U-shaped trough 55 is connected with the stirring unit support frame 38, a rotating shaft 115 is rotatably arranged in the U-shaped trough 55, one end of the rotating shaft 115 is rotatably connected with the U-shaped trough 55, the other end of the rotating shaft 115 rotatably penetrates through the U-shaped trough 55 and is connected with a stirring motor 60, the stirring motor 60 is connected with the U-shaped trough 55 through a motor fixing plate 61 and is arranged in a stirring motor protective cover 62, and the stirring motor protective cover 62 mainly protects the stirring motor 60. The stirring motor protective cover 62 is connected with the rear end of the stirring unit support frame 38, and a stirring piece 63 is arranged on the rotating shaft 115. In the invention, the transparent double door 161 is arranged at the front end of the stirring unit support frame 38, so that the protection is improved, and meanwhile, the operator can conveniently observe the internal condition.
The stirring member 63 includes four stirring pieces 67, each stirring piece 67 is arranged in a circular array around the center line of the rotating shaft 115, each stirring piece 67 is provided with a plurality of openings 68, and the outer sides of the stirring pieces 67 are connected by a plurality of circular rings 69.
And a mechanical material level switch 70 and an induction material level switch 71 are arranged on the U-shaped material groove 55. In the invention, preferably, a mechanical material level switch 70 and a sensing material level switch 71 are arranged, the material level of the hotpot condiment entering the U-shaped material groove 55 is controlled by the mechanical material level switch 70 and the sensing material level switch 71, the feeding is stopped when the hotpot condiment is full, the material level is lower than the material level for automatic feeding, the mechanical material level switch 70 adopts a 304 medical food grade stainless steel hollow floating ball, and through the physical principle, when the material level of the hotpot condiment in the U-shaped material groove 55 is higher and contacts the stainless steel hollow floating ball, the floating ball 99 floats upwards, the swing rod 100 for fixing the floating ball 99 automatically senses the contact switch and stops feeding automatically, and when the material level of the hotpot condiment is gradually lowered, the floating ball 99 floats downwards to be separated from the contact switch, and the hotpot condiment is fed automatically. Response material level switch 71 belongs to second floor material level protection switch, and this response material level switch 71 mainly detects the material level of hot pot seasoning through the mode of response, and response material level switch 71 detects the material level through examining the side bar, and different materials need adjust sensitivity to prevent that hot pot seasoning can overflow out. Need start agitator motor 60 when the chafing dish gets into U type silo 55 automatically, drive stirring 63 rotation through agitator motor 6, overturn the hot pot seasoning about going on in U type silo 55, make its hot pot seasoning homogeneous mixing to guarantee that the hot pot seasoning oil that the filling came out is more even.
The quantifying unit 5 comprises a fixed bottom plate 72 connected with the equipment frame 1, and a plurality of quantifying mechanisms 73 are arranged on the fixed bottom plate 72, in the invention, the quantifying unit comprises two quantifying units 5 in total, each quantifying unit 5 comprises four quantifying mechanisms 73, but in actual use, the number of the quantifying mechanisms 73 is not limited to eight, and can be correspondingly increased or decreased according to actual requirements, and each quantifying mechanism 73 is respectively positioned on each conveying track 10 for matching use; the quantifying mechanism 73 comprises a power output unit, the output end of the power output unit is connected with the piston 80 through a universal coupling 79, preferably, in the invention, the power output unit comprises an electric cylinder 76 driven by a second servo motor 75, the second servo motor 75 and the electric cylinder 76 are respectively connected with the fixed bottom plate 72 through an electric cylinder fixing seat 77 and a second servo motor fixing seat 78, and the output end of the electric cylinder 76 is connected with the piston 80 through the universal coupling 79. However, the power output unit according to the present invention is not limited to the above preferred embodiments, and includes a servo motor and a screw, a servo motor and an iron plate or a steel plate, a cylinder, and any device capable of achieving the above power output.
The universal coupling 79 and the piston 80 mainly connect the cylinder with the measuring cylinder. Piston 80 is mobilizable to be located graduated flask 81, the surface of graduated flask 81 is provided with graduated flask hot plate 151, graduated flask hot plate 151 heats graduated flask 81 and U type silo 55 with silo hot plate 150 respectively, has effectually solved through this setting that the chafing dish bed charge that is located graduated flask 81 and U type silo 55 can't the filling problem because the temperature step-down.
The measuring cylinder 81 is connected with the fixed bottom plate 72 through a measuring cylinder fixing seat 82, the rear end of the measuring cylinder 81 is connected with the front end of a discharge pipe 85 through a rotary valve 83, the bottom of the U-shaped trough 55 is connected with the rotary valve 83 through a connecting pipe 86, a discharge nozzle 87 is arranged at the rear end of the discharge pipe 85, and a valve for opening and closing the discharge nozzle 87 is arranged on the discharge nozzle 87; the rotary valve 83 is connected to a valve-opening cylinder 90 through a swing arm 88 and a fisheye bearing 89, and the valve-opening cylinder 90 is provided on the fixed base plate 72 through a valve-opening cylinder fixing seat 91. The valve-opening cylinder 90 is mainly installed on the fixed bottom plate 72 through a valve-opening cylinder fixing seat 91, and the other end of the valve-opening cylinder is connected to the upper surface of the rotary valve 83 through a fisheye bearing 89 and a swinging wall 88, so that the rotary valve mainly completes feeding and discharging.
The measuring cylinder 81 and the rotary valve 83 are connected through an eccentric reducer 92, and the cross section of the eccentric reducer 92 is gradually reduced from front to back. An oil receiving groove 93 is formed between the pneumatic control placing box 33 and the storage box 35, a plurality of oil leakage holes are formed in the conveying plate 7 and are located right above the oil receiving groove 93, and a liquid discharge pipe 95 is formed in the oil receiving groove 93. The conveying plate 7 is convenient to clean by arranging the oil leakage holes on the conveying plate 7.
In addition, according to the present invention, preferably, mounting grooves 162 are formed at the upper ends of the pneumatic control storage box 33 and the storage box 35, the fixing base plate 72 is detachably disposed in the mounting grooves 162, notches 163 are formed at the inner sides of the mounting grooves 162, a plurality of threading pipes 160 penetrating the pneumatic control storage box 33 and the storage box 35 are disposed on the mounting grooves 162, a water receiving tank 130 is disposed along the length direction of the conveying plate 7, the water receiving tank 130 is disposed between the conveying plate 7 and the oil receiving tank 93 and connected to the elongated positioning plate 6, the water receiving tank 130 is detachably connected to the elongated positioning plate 6 through a water receiving tank fixing frame 153, so as to facilitate maintenance and cleaning of the butt water receiving tank 130, and the water receiving tank 130 is penetrated through the oil receiving tank 93. Above setting up, be convenient for wash whole equipment frame, wash the position and place parts such as case 33 upper end (F1 department), storage box 35 upper end (F2 department) and delivery board 7 including pneumatic control, the effectual maintainability that has improved whole device, service life has been prolonged, use cost is reduced, wash liquid through breach 163 department drop on delivery board 7 after, in proper order through water receiving tank 130 and oil receiving tank 93 enter into oil receiving tank 93, discharge through fluid-discharge tube 95. The invention avoids directly opening the drainage holes at the upper end of the pneumatic control placing box 33 and the upper end of the storage box 35, but collects the drainage towards the middle direction through the gap 163, effectively shortens the drainage range and avoids the sputtering of the cleaning water.
The working principle of the invention is as follows:
the hot pot seasoning is poured into the U-shaped material groove 55 through the feeding hole 56, the stirring piece 63 is driven by the stirring motor 6 to rotate so as to mix the hot pot seasoning more uniformly, an empty box (the empty box is a box for containing the hot pot seasoning, the empty box can be any existing container for containing the hot pot seasoning, is not limited by the material and the shape of the container for filling the hot pot seasoning, and is not shown in the figure) is manually placed on the chain plate 31, the push plate 23 is driven to move by the push cylinder 21, and the empty box falls into the conveying track 10 after being pushed by the push plate 23 to pass through the extension plate 29, preferably, the length of the chain plate 31 can be prolonged, the chain plate 31 is driven by the power source to move, so that the empty boxes placed on the chain plate 31 stop moving to the push plate 23, the boxes are pushed into the conveying track 10 by the push plate 23, the arrangement conveys the empty boxes through the chain plates 31, so that the efficiency is improved, and the labor intensity of operators is reduced; each empty box falling into the conveying track 10 is respectively positioned between two adjacent conveying push rods 17, the chain 16 is driven to rotate by the first servo motor 13, the empty box is driven to move towards the quantifying unit 5 by the push rods 17, the empty box stops after moving to the position under the discharging nozzle 87, the second servo motor 75 is started, the valve opening cylinder 90 and the discharging nozzle 87 are opened, meanwhile, the electric cylinder 76 drives the piston 80 to drive the measuring cylinder 81 through the universal coupling 79, the second servo motor 75 rotates forwards, the valve opening cylinder 90 is opened, the discharging nozzle 87 discharges materials, the valve opening cylinder 90 is closed, the discharging nozzle 87 is closed, the second servo motor 75 rotates backwards, and the measuring cylinder 81 starts feeding materials. After the feeding is completed, the first servo motor 13 drives the conveying push rod 17 to move the box filled with the bed material to the guide 32.
The invention conveys the empty boxes into the conveying track 10 through the auxiliary unit 18, the equipment frame 1 is used as a main platform of the equipment, and the stirring unit 3 and the quantitative unit 5 are arranged on the equipment frame 1 for automatic feeding and quantitative filling. The pneumatic control housing box 33 is provided therein with a pneumatic control box 103, an air tank 105, and a control system for an air passage. The automatic filling machine has the advantages of being easy to operate, reducing labor intensity of operators, facilitating cleaning and maintenance, improving filling efficiency, avoiding filling blockage and the like.
In addition, the invention also has the following characteristics:
1) the invention adopts a one-to-one structure, and the concrete mode is as follows: a second servo motor 75 connects one set of electric jar 76, drives 1 graduated flask 81 and carries out automatic quantitative filling, if at the filling in-process, when one of them ejection of compact mouth 87 broke down, need not shut down the maintenance, can directly close the ejection of compact mouth that damages and continue to put into production, waits to produce the task and accomplishes and maintain again, effectual assurance filling efficiency.
2) Through many years of research, the position of 10 centimeters is reserved particularly when the electric cylinder is customized, the sealing ring is replaced between the measuring cylinder 81 and the electric cylinder 76, any part is not required to be detached when the sealing ring is replaced, the electric cylinder is only required to be pulled out under the control of the operation screen, and the electric cylinder can be replaced by pushing the electric cylinder into the measuring cylinder after the sealing ring is replaced. The whole replacement process does not exceed 10 minutes. If the structure is not adopted, the time is quite long when the piston sealing ring needs to be replaced, and the related parts at the joint of the measuring cylinder and the piston need to be removed or pulled out before replacement, so that the replacement is completed once, and the time is at least more than 2 hours.
3) The eccentric reducer 92 is arranged between the measuring cylinder 81 and the rotary valve 83, and is a unique design, and the existing market has two modes, namely the rotary valve and the measuring cylinder are integrated, and the mode meets the materials with poor fluidity and is easy to block materials. The second is that a reducing is arranged between the rotary valve and the measuring cylinder, but the reducing is the standard concentric reducer, and the material is easy to block if the material with serious sinking bottom is met. The unique design can solve the two materials which are difficult to fill. Further avoiding the situation of filling blockage.
The device structure is as follows:
the quantitative mechanism is mainly composed of a fixed base plate 72, a servo motor 75 and an electric cylinder 76, and is installed on the fixed base plate 72 through an electric cylinder fixing seat 77 and a servo motor fixing seat 78 to serve as power of the whole quantitative mechanism. The measuring cylinder 81 is connected with the eccentric reducer 92 and the rotary valve 83, and is arranged on the fixed bottom plate 72 through the measuring cylinder fixed seat 82, so that the quantification of the hotpot condiment is mainly completed. The tapping pipe 85 and the tap 87 are mainly installed above the rotary valve 83.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. A hot pot seasoning liquid filling machine is characterized in that: comprises an equipment frame (1) and a conveying unit (2) penetrating through the equipment frame (1);
the equipment frame (1) is provided with a stirring unit (3), the discharge end of the stirring unit (3) is connected with a quantitative unit (5), and the quantitative unit (5) is arranged on the equipment frame (1) and is positioned above the conveying unit (2).
2. The hotpot condiment filling machine as claimed in claim 1, characterized in that: the conveying unit (2) comprises two strip-shaped positioning plates (6) connected with the equipment frame (1), a conveying plate (7) is arranged between the strip-shaped positioning plates (6), the lower end of the conveying plate (7) is supported by a plurality of supporting columns (8), two ends of each supporting column (8) are detachably connected with each strip-shaped positioning plate (6) through positioning blocks (9), and a plurality of conveying rails (10) are arranged at the upper end of each conveying plate (7);
each be provided with two dwang (11) between rectangular shape locating plate (6), each the both ends of dwang (11) respectively through each first bearing frame (12) with each rectangular shape locating plate (6) rotate to be connected, and at least one end is in with the setting the output of the first servo motor (13) in the rectangular shape locating plate (6) outside is connected, each all the cover is equipped with two chain dish (15) on dwang (11), each chain dish (15) are connected through chain (16), each chain (16) are connected through a plurality of transport push rod (17).
3. The hotpot condiment filling machine as claimed in claim 2, characterized in that: the device is characterized by further comprising an auxiliary unit (18), wherein the auxiliary unit (18) comprises a rack (19), the rear half section of the rack (19) is respectively connected with the upper ends of the front half sections of the strip-shaped positioning plates (6) through a plurality of stand columns (20), a pushing cylinder (21) is arranged at the lower end of the rack (19), a piston rod of the pushing cylinder (21) is connected with the upper half section of a connecting plate (22), and a push plate (23) is arranged at the lower half section of the connecting plate (22); guide seats (26) are arranged on two sides of the push plate (23), each guide seat (26) is sleeved on each guide rod (27) in a sliding mode, and two ends of each guide rod (27) are connected with the rack (19) through T-shaped supports (28) respectively;
an extension plate (29) is arranged below the rack (19), the extension plate (29) is connected with the upper end of each strip-shaped positioning plate (6), the front end of the extension plate (29) is connected with a chain rack (30) through a fixing plate, a chain plate (31) is arranged on the chain rack (30), and a power source for driving the chain plate (31) is arranged on the chain rack (30); the rear ends of the strip-shaped positioning plates (6) are connected through a guide piece (32), and the conveying plate (7) is positioned between the guide piece (32) and the chain frame (30).
4. The hotpot condiment filling machine as claimed in claim 2, characterized in that: the equipment frame (1) comprises a pneumatic control placing box (33) and a storage box (35), and a channel (36) for penetrating the conveying unit (2) is formed in the length direction of the upper half parts of the pneumatic control placing box (33) and the storage box (35); the bottom parts of the pneumatic control placing box (33) and the storage box (35) are respectively provided with a brake wheel (37);
the upper ends of the pneumatic control placing box (33) and the storage box (35) are connected through a stirring unit support frame (38), two stirring units (3) with the same structure are arranged on the stirring unit support frame (38), stirring unit protection plates (39) are arranged on two sides of the stirring unit support frame (38), and quantitative units (5) matched with the stirring units (3) for use are arranged at the upper ends of the pneumatic control placing box (33) and the storage box (35);
an electric box (50) is arranged at the front end of the stirring unit supporting frame (38), and a power indicator lamp (51), a touch screen (52) and a triangular lock (53) for closing and opening the electric box door are arranged on the electric box (50).
5. The hotpot condiment filling machine as claimed in claim 4, characterized in that: the stirring unit (3) comprises a U-shaped trough (55), a trough heating plate (150) is arranged on the outer surface of the U-shaped trough (55), a feeding hole (56) and a cover plate (57) are arranged at the upper end of the U-shaped trough (55), the U-shaped trough (55) is connected with the stirring unit support frame (38), a rotating shaft (115) is rotatably arranged in the U-shaped trough (55), one end of the rotating shaft (115) is connected with the U-shaped trough (55) in a rotating manner, the other end of the rotating shaft (115) rotatably penetrates through the U-shaped trough (55) and is connected with a stirring motor (60), the stirring motor (60) is connected with the U-shaped trough (55) through a motor fixing plate (61) and is arranged in a stirring motor protective cover (62), and the stirring motor protective cover (62) is connected with the rear end of the stirring unit support frame (38), and a stirring piece (63) is arranged on the rotating shaft (115).
6. The hotpot condiment filling machine as claimed in claim 5, characterized in that: the stirring piece (63) comprises four stirring sheets (67), each stirring sheet (67) is arranged around the center line of the rotating shaft (115) in a circular array, a plurality of openings (68) are formed in each stirring sheet (67), and the outer sides of the stirring sheets (67) are connected through a plurality of circular rings (69).
7. The hotpot condiment filling machine as claimed in claim 5, characterized in that: and a mechanical material level switch (70) and an induction material level switch (71) are arranged on the U-shaped trough (55).
8. The hotpot condiment filling machine as claimed in claim 5, characterized in that: the quantitative unit (5) comprises a fixed bottom plate (72) connected with the equipment frame (1), a plurality of quantitative mechanisms (73) are arranged on the fixed bottom plate (72), and each quantitative mechanism (73) is respectively positioned on each conveying track (10) to be used in a matched mode;
the quantitative mechanism (73) comprises a power output unit, the output end of the power output unit is connected with a piston (80) through a universal coupling (79), the piston (80) is movably located in a measuring cylinder (81), a measuring cylinder heating plate (151) is arranged on the outer surface of the measuring cylinder (81), the measuring cylinder (81) is connected with the fixed bottom plate (72) through a measuring cylinder fixing seat (82), the rear end of the measuring cylinder (81) is connected with the front end of a discharge pipe (85) through a rotary valve (83), the bottom of the U-shaped trough (55) is connected with the rotary valve (83) through a connecting pipe (86), and a discharge nozzle (87) is arranged at the rear end of the discharge pipe (85); the rotary valve (83) is connected with a valve opening cylinder (90) through a swing arm (88) and a fisheye bearing (89), and the valve opening cylinder (90) is arranged on the fixed bottom plate (72) through a valve opening cylinder fixing seat (91).
9. The hotpot condiment filling machine as claimed in claim 8, wherein: the measuring cylinder (81) is connected with the rotary valve (83) through an eccentric reducer (92), and the cross section of the eccentric reducer (92) from front to back is gradually reduced.
10. The hotpot condiment filling machine as claimed in claim 4, characterized in that: an oil receiving groove (93) is formed between the pneumatic control placing box (33) and the storage box (35), a plurality of oil leakage holes (108) are formed in the conveying plate (7), each oil leakage hole (108) is located right above the oil receiving groove (93), and a liquid discharge pipe (95) is formed in the oil receiving groove (93);
pneumatic control places case (33) with mounting groove (162) have all been seted up to storage box (35) upper end, PMKD (72) detachable sets up in mounting groove (162), each mounting groove (162) inboard is seted up jaggedly (163), each be provided with on mounting groove (162) a plurality of link up respectively in pneumatic control places case (33) and threading pipe (160) of storage box (35), be provided with water receiving tank (130) along the length direction of delivery board (7), water receiving tank (130) are located delivery board (7) with connect between the oil groove (93), and with rectangular shape locating plate (6) are connected, water receiving tank (130) with connect oil groove (93) to link up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210101189.8A CN114261583A (en) | 2022-01-27 | 2022-01-27 | Hot pot seasoning filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210101189.8A CN114261583A (en) | 2022-01-27 | 2022-01-27 | Hot pot seasoning filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114261583A true CN114261583A (en) | 2022-04-01 |
Family
ID=80833321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210101189.8A Pending CN114261583A (en) | 2022-01-27 | 2022-01-27 | Hot pot seasoning filling machine |
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| Country | Link |
|---|---|
| CN (1) | CN114261583A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114537773A (en) * | 2022-04-07 | 2022-05-27 | 广州西利实业有限公司 | Full-automatic high-stability triangular bag packaging machine |
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| CN214877912U (en) * | 2021-03-17 | 2021-11-26 | 上海星派自动化股份有限公司 | Telescopic material receiving and steering belt line |
| CN214875751U (en) * | 2021-05-19 | 2021-11-26 | 青岛可颂食品有限公司 | Full-automatic filling machine for cream production |
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|---|---|---|---|---|
| GB938872A (en) * | 1958-11-29 | 1963-10-09 | Wilhelm Pechmann | Method and apparatus for filling and sealing containers and conveying devices for use in such apparatus |
| WO2006117539A2 (en) * | 2005-05-02 | 2006-11-09 | Elopak Systems Ag | Apparatus and method for handling partially formed containers |
| CN204822137U (en) * | 2015-07-26 | 2015-12-02 | 安徽永迪油脂科技有限公司 | Full -automatic numerical control liquid filling machine |
| CN106428677A (en) * | 2016-08-22 | 2017-02-22 | 付淑珍 | Cosmetic box filling and conveying mechanism |
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| CN214875751U (en) * | 2021-05-19 | 2021-11-26 | 青岛可颂食品有限公司 | Full-automatic filling machine for cream production |
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| CN114537773A (en) * | 2022-04-07 | 2022-05-27 | 广州西利实业有限公司 | Full-automatic high-stability triangular bag packaging machine |
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