Intelligent automatic crack filling device for highway maintenance
Technical Field
The invention relates to the technical field of highway maintenance, in particular to an intelligent automatic crack filling device for highway maintenance.
Background
As is known, roads are national important infrastructures, the investment is large, the local economic development can be effectively driven, cracks are one of the main forms of early road diseases, and linear cracks such as transverse cracks, longitudinal cracks and the like are the most common cracks.
The existing technical scheme is that a crack pouring machine is generally used for filling cracks, the operation control of the whole machine is mainly completed by manually controlled components such as a switch, a relay and the like, and only the basic requirements of the operation of the whole machine can be met.
However, before the crack pouring machine is used for filling, pavement cracks generally need to be cleaned, the operation steps of workers are additionally increased, the crack pouring machine is also in a stop-use state, labor and tools are wasted, and the use efficiency of the whole device is reduced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an intelligent automatic crack filling device for highway maintenance.
In order to achieve the purpose, the invention adopts the following technical scheme:
a crack filling device for intelligent automatic highway maintenance comprises a main box body and a push frame fixedly connected to the upper end of the right side face of the main box body, wherein a first vertical rod is fixedly connected to the center of the right end of the outer bottom face of the main box body, one end, far away from the outer bottom face of the main box body, of the first vertical rod is rotatably connected with a first roller wheel, second vertical rods are fixedly connected to the edges of the two sides of the left end of the outer bottom face of the main box body, and one end, far away from the outer bottom face of the main box body, of each second vertical rod is rotatably connected with a second roller wheel;
the left end of the inner bottom surface of the main box body is fixedly connected with a cushion block, the upper surface of the cushion block is fixedly connected with a water storage box body, the top surface of the water storage box body is provided with a water feeding port, the right end of the inner bottom surface of the main box body is fixedly connected with a storage box, the upper part of the side surface of the storage box is provided with a feeding port, and the upper end of the right outer side surface of the storage box is fixedly connected with a gas spraying cavity;
the interior bottom surface of the main tank body is located and has main compression leg in sliding connection between water storage tank body and the storage tank, the inside department of main compression leg position in the main tank body has cup jointed the spacing ring, the department has cup jointed first spring between interior bottom surface and the spacing ring that main compression leg is located the main tank body, the one end fixedly connected with that the main compression leg kept away from the main tank body supports the clamp plate, the water storage tank body is connected with the automatic mechanism that cleans, the storage tank is connected with automatic filler mechanism.
Preferably, the automatic cleaning mechanism comprises a vent pipe fixedly connected with the central area of the inner bottom surface of the water storage tank body, the vent pipe penetrates through the bottom surface of the water storage tank body, the inner bottom surface of the main tank body is fixedly connected with a pressure cavity body below the vent pipe, the vent pipe penetrates through the top surface of the pressure cavity body, a leakage-proof ring groove is formed in the lower bottom surface of the vent pipe, a rubber ring gasket is sleeved on the leakage-proof ring groove, the lower end of the inner wall of the vent pipe is connected with a column blocking block in a sliding manner, the lower surface of the column blocking block is fixedly connected with a sliding disc, the sliding disc comprises a short connecting column fixedly connected with the lower surface of the sliding disc, the short connecting column penetrates through the bottom surface of the main tank body, the outer bottom surface of the main tank body is fixedly connected with a spring groove column below the sliding disc, a third vertical rod is fixedly connected with the center of the bottom surface of the sliding disc, and penetrates through the bottom surface of the spring groove column, the pull disc is connected with the side face of the spring groove column in a sliding mode, a second spring is sleeved at a position, located between the pull disc and the inner bottom face of the spring groove column, of the third vertical rod, a first short shaft is connected to the lower end of the third vertical rod in a rotating mode, and first cleaning shaft wheels are sleeved at two ends of the first short shaft.
Preferably, the automatic cleaning mechanism further comprises a first hidden notch formed in the side face of the first cleaning shaft wheel, a third spring is fixedly connected to the inner bottom face of the first hidden notch, and one end, far away from the inner bottom face of the first hidden notch, of the third spring is fixedly connected with a cleaning ball.
Preferably, the automatic cleaning mechanism further comprises a second short shaft rotatably connected to the first short shaft, the two ends of the second short shaft are connected to the impeller in a sleeved mode near the first cleaning shaft, the bottom surface of the water storage box body is located right above the impeller and fixedly connected with a water spray pipe, the water spray pipe penetrates through the bottom surface of the main box body, the edges of the two ends of the second short shaft are connected to the second cleaning shaft, a second hidden notch is formed in the side surface of the second cleaning shaft, a first magnetic block is fixedly connected to the inner bottom surface of the second hidden notch, a limiting block is fixedly connected to the inner side surface of the second hidden notch near the side surface of the second cleaning shaft, a cleaning brush block is slidably connected to the inner side of the second hidden notch, and one end of the cleaning brush block, which is close to the first magnetic block, is fixedly connected to the second magnetic block.
Preferably, automatic mechanism of packing includes the embedded chamber that triggers at storage case upper surface, the bottom surface center department that triggers the chamber has seted up the air vent, the interior bottom surface both ends fixedly connected with third magnetic path that triggers the chamber, the medial surface sliding connection that triggers the chamber has the smooth magnetic path, the first elasticity rope of last fixed surface of smooth magnetic path, the right flank upper end of the main tank body is located and pushes away frame top department and has seted up the control mouth, the right flank upper end fixedly connected with first horizontal pole of water storage box, first horizontal pole rotates and is connected with first folding rod, first horizontal pole and first folding rod all pass the control mouth, the side that first horizontal pole is close to directly over first folding rod right-hand member is equipped with the spring kicking block, the bottom surface fixedly connected with fourth spring of spring kicking block.
Preferably, the end, away from the spring ejector block, of the fourth spring is fixedly connected with the top face of the right end of the first folding rod, the end, away from the sliding block, of the first elastic rope is fixedly connected with the right end of the first folding rod, and the top of the main compression leg is slidably connected with the first folding rod.
Preferably, the bottom surface fixedly connected with conveying pipeline of storage case, the one end threaded connection that the storage case was kept away from to the conveying pipeline has the material end of spouting, spout the material end embedded in propping the clamp plate.
Preferably, the air compressing cavity is connected with the air injection cavity through a first air pipe, and the side surface of the trigger cavity is located above the third magnetic block and connected with the air injection cavity through a second air pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. automatic clean setting of mechanism, through the breather pipe, the sliding tray, the common cooperation of drawing dish etc., the gravitational potential energy and the kinetic energy of the internal water of storage water tank have been utilized, successfully realized when first cleaning arbor wheel is located road surface gap department and hangs empty, first cleaning arbor wheel begins to rotate the clearance to the gap inside with the second cleaning arbor wheel, very big improvement to the clear accurate nature of crack, the waste of water resource has effectively been avoided, very big improvement the automation level of this device, thereby the holistic filling efficiency of device has been improved.
2. Through cleaning the pompon, cleaning brush piece, setting and the common cooperation of first minor axis etc, utilized the elasticity of third spring and the magnetism of first magnetic path, successfully realized cleaning arbor wheel and second and clean arbor wheel pivoted in-process at first, clean the pompon and stretch out with cleaning the brush piece, very big improvement to the area of contact in road surface gap to showing and improving clean efficiency, making the holistic efficiency of construction of this device increase, thereby time and cost of labor have been practiced thrift.
3. Through setting up and the cooperation jointly of triggering chamber, smooth magnetic path, first elasticity rope etc. it is opposite with smooth magnetic path magnetic pole to have utilized the third magnetic path, and inter attraction has successfully realized when not pulling first elasticity rope, spouts in the gas chamber can't get into the storage case through the air vent that triggers the chamber bottom surface, and structural design is succinct, high-efficient, very big improvement the intelligence and the automation level of this device.
4. Automatic filler's setting through the common cooperation of first horizontal pole, first book pole, fourth spring etc. has utilized when first book pole takes place to rotate on first horizontal pole, main compression leg downstream, and first elasticity rope is upwards stimulateed, has successfully realized the accurate packing to road surface crack department, very big improvement the degree of accuracy and the packing efficiency of packing, structural design is exquisite, practical, and easily operation is suitable for using widely.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent automatic crack filling device for highway maintenance according to the present invention;
fig. 2 is a schematic connection diagram of a first vertical rod and a first roller in the intelligent automatic crack filling device for highway maintenance provided by the invention;
FIG. 3 is a schematic structural diagram of an automatic cleaning mechanism and an automatic filling mechanism in the intelligent automatic crack filling device for highway maintenance provided by the invention;
fig. 4 is a schematic connection diagram of a column block and a vent pipe in the intelligent automatic crack filling device for highway maintenance provided by the invention;
fig. 5 is a schematic connection diagram of an impeller and a second short shaft in the intelligent automatic crack filling device for highway maintenance provided by the invention;
fig. 6 is a schematic structural diagram of a first cleaning arbor wheel and a second cleaning arbor wheel in the crack filling device for intelligent automatic highway maintenance provided by the invention;
fig. 7 is an enlarged schematic view of a portion a of fig. 3.
In the figure: 1. a main box body; 101. a water storage tank body; 102. a first cross bar; 103. a first folding bar; 104. a fourth spring; 105. a main compression leg; 106. pressing the plate; 107. a first spring; 108. a material storage box; 109. spraying an air cavity; 110. spraying a material end; 111. a delivery pipe; 112. a first upright rod; 113. a second upright stanchion; 114. a second roller; 115. a first roller; 116. pushing the frame; 2. a first cleaning shaft wheel; 201. a third upright stanchion; 202. a spring slot post; 203. a second spring; 204. pulling the disc; 205. a sliding disk; 206. plugging a column block; 207. a rubber ring pad; 208. a breather pipe; 3. a second minor axis; 301. an impeller; 302. a second sweeping sheave; 4. a first minor axis; 401. a first hidden notch; 402. cleaning the hair bulb; 5. a first magnetic block; 501. cleaning the brush block; 502. a limiting block; 6. a water spray pipe; 7. a trigger chamber; 701. a third magnetic block; 702. a slider block; 703. a first elastic cord.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 and 2, the crack filling device for intelligent automatic highway maintenance comprises a main box body 1 and a push frame 116 fixedly connected to the upper end of the right side of the main box body 1, wherein a first vertical rod 112 is fixedly connected to the center of the right end of the outer bottom surface of the main box body 1, one end of the first vertical rod 112, which is far away from the outer bottom surface of the main box body 1, is rotatably connected with a first roller 115, the edges of two sides of the left end of the outer bottom surface of the main box body 1 are fixedly connected with second vertical rods 113, and one end of the second vertical rod 113, which is far away from the outer bottom surface of the main box body 1, is rotatably connected with a second roller 114;
referring to fig. 3-7, a cushion block is fixedly connected to the left end of the inner bottom surface of the main tank 1, a water storage tank 101 is fixedly connected to the upper surface of the cushion block, a water filling opening is formed in the top surface of the water storage tank 101, a material storage tank 108 is fixedly connected to the right end of the inner bottom surface of the main tank 1, a material filling opening is formed in the upper portion of the side surface of the material storage tank 108, and a gas spraying chamber 109 is fixedly connected to the upper end of the right outer side surface of the material storage tank 108;
a main pressure column 105 is slidably connected to the inner bottom surface of the main tank body 1 between the water storage tank body 101 and the material storage tank 108, a limiting ring is sleeved on the main pressure column 105 positioned inside the main tank body 1, a first spring 107 is sleeved on the main pressure column 105 positioned between the inner bottom surface of the main tank body 1 and the limiting ring, and a pressing plate 106 is fixedly connected to one end, far away from the main tank body 1, of the main pressure column 105;
the water storage tank 101 is connected with an automatic cleaning mechanism, and the material storage tank 108 is connected with an automatic filling mechanism.
The automatic cleaning mechanism comprises a vent pipe 208 fixedly connected with the central area of the inner bottom surface of the water storage tank body 101, the vent pipe 208 penetrates through the bottom surface of the water storage tank body 101, a pressure air cavity is fixedly connected at the position, below the vent pipe 208, of the inner bottom surface of the main tank body 1, the vent pipe 208 penetrates through the top surface of the pressure air cavity, a leakage-proof ring groove is formed in the lower bottom surface of the vent pipe 208, a rubber ring gasket 207 is sleeved on the leakage-proof ring groove, the lower end of the inner wall of the vent pipe 208 is connected with a column blocking block 206 in a sliding mode, the lower surface of the column blocking block 206 is fixedly connected with a sliding disc 205, the sliding disc 205 comprises a short connecting column fixedly connected with the lower surface of the sliding disc, a pull disc 204 is fixedly connected with the bottom surface of the main tank body 1 after the short connecting column penetrates through the bottom surface of the main tank body 1, a spring groove column 202 is fixedly connected with the position, a third upright 201 is fixedly connected with the center of the pull disc 204, the bottom surface of the spring groove column 202 passes through the bottom surface of the third upright 201, the pull disc 204 is connected with the side surface of the spring groove column 202 in a sliding manner, the third vertical rod 201 is positioned between the inner bottom surfaces of the pull disc 204 and the spring groove column 202 and is sleeved with a second spring 203, the lower end of the third vertical rod 201 is rotatably connected with a first short shaft 4, and two ends of the first short shaft 4 are sleeved with first cleaning shaft wheels 2.
Automatic clean setting of mechanism, through breather pipe 208, sliding plate 205, the common cooperation of drawing dish 204 etc., the gravitational potential energy and the kinetic energy of the inside water of storage water tank body 101 have been utilized, it is when first cleaning arbor wheel 2 is located the suspension of road surface gap department to have successfully been realized, first cleaning arbor wheel 2 begins to rotate the clearance to the gap inside with second cleaning arbor wheel 302, very big improvement to the clear accurate nature of crack, the waste of water resource has effectively been avoided, very big improvement the automation level of this device, thereby the holistic filling efficiency of device has been improved.
The automatic cleaning mechanism further comprises a first hidden notch 401 formed in the side face of the first cleaning shaft wheel 2, a third spring is fixedly connected to the inner bottom face of the first hidden notch 401, and one end, far away from the inner bottom face of the first hidden notch 401, of the third spring is fixedly connected with a cleaning bristle 402.
The automatic cleaning mechanism further comprises a second short shaft 3 fixedly connected to the first short shaft 4, the two ends of the second short shaft 3 close to the first cleaning shaft wheel 2 are respectively sleeved with an impeller 301, the bottom surface of the water storage tank body 101 is located right above the impeller 301 and is fixedly connected with a water spray pipe 6, the water spray pipe 6 penetrates through the bottom surface of the main tank body 1, the two end edges of the second short shaft 3 are respectively sleeved with a second cleaning shaft wheel 302, a second hidden notch is formed in the side surface of the second cleaning shaft wheel 302, a first magnetic block 5 is fixedly connected to the inner bottom surface of the second hidden notch, a limiting block 502 is fixedly connected to the inner side surface of the second hidden notch close to the side surface of the second cleaning shaft wheel 302, a cleaning brush block 501 is slidably connected to the inner side of the second hidden notch, a second magnetic block is fixedly connected to one end, close to the first magnetic block 5, of the cleaning brush block 501 needs to be supplemented, the first magnetic block 5 and the second magnetic block are opposite in magnetism and mutually attracted.
Through cleaning the pompon 402, clean brush block 501, the setting and the common cooperation of first minor axis 4 etc, the elasticity of third spring and the magnetism of first magnetic path 5 have been utilized, successfully realized cleaning arbor wheel 2 and second and clean arbor wheel 302 pivoted in-process, clean pompon 402 and clean brush block 501 and stretch out, very big improvement to the area of contact in road surface gap, thereby showing and improving clean efficiency, make the holistic efficiency of construction of this device increase, thereby time and cost of labor have been practiced thrift.
The automatic filling mechanism comprises a trigger cavity 7 embedded in the upper surface of a storage box 108, wherein a vent hole is formed in the center of the bottom surface of the trigger cavity 7 and used for communicating the storage box 108 with the trigger cavity 7, third magnetic blocks 701 are fixedly connected to two ends of the inner bottom surface of the trigger cavity 7, a slider 702 is slidably connected to the inner side surface of the trigger cavity 7, the third magnetic blocks 701 and the slider 702 are opposite in magnetic pole and mutually attracted, the trigger cavity 7 does not have a top surface, a first elastic rope 703 is fixedly connected to the upper surface of the slider 702, a control opening is formed in the upper end of the right side surface of a main box body 1 above a push frame 116, a first cross rod 102 is fixedly connected to the upper end of the right side surface of a water storage box body 101, the first cross rod 102 is rotatably connected with a first folding rod 103, the first cross rod 102 and the first folding rod 103 both pass through the control opening, a spring top block is arranged on the side surface of the first cross rod 102, which is close to the right end of the first folding rod 103, the bottom surface of the spring top block is fixedly connected with a fourth spring 104.
Through the setting and the cooperation jointly of triggering chamber 7, smooth magnetic path 702, first elasticity rope 703 etc. have utilized third magnetic path 701 opposite with smooth magnetic path 702 magnetic pole, attract each other, have successfully realized when not pulling first elasticity rope 703, and gas in the jet-propelled chamber 109 can't get into in the storage case 108 through the air vent that triggers the chamber 7 bottom surface, and structural design is succinct, high-efficient, very big improvement the intelligence and the automation level of this device.
Automatic filler's setting, through the common cooperation of first horizontal pole 102, first book pole 103, fourth spring 104 etc., utilized when first book pole 103 takes place to rotate on first horizontal pole 102, main compression leg 105 downstream, first elasticity rope 703 is upwards stimulateed, the accurate packing to road surface crack department has successfully been realized, very big improvement the degree of accuracy and the packing efficiency of packing, structural design is exquisite, practical, easily operation, be suitable for using widely.
It should be added to explain, one end of the fourth spring 104 far away from the spring top block is fixedly connected with the top surface of the right end of the first folding rod 103, one end of the first elastic rope 703 far away from the sliding magnetic block 702 is fixedly connected with the right end of the first folding rod 103, the top of the main compression leg 105 is slidably connected with the first folding rod 103, the bottom surface of the storage box 108 is fixedly connected with the material conveying pipe 111, one end of the material conveying pipe 111 far away from the storage box 108 is in threaded connection with the material spraying end head 110, the material spraying end head 110 is embedded in the pressing plate 106, the air compression cavity is connected with the air injection cavity 109 through a first air pipe, the side surface of the trigger cavity 7 is located above the third magnetic block 701 and is connected with the air injection cavity 109 through a second air pipe.
In the present invention, the functional principle can be illustrated by the following operation modes:
when the device is used, the lower ends of the spray pipe 6 and the conveying pipe 111 are clamped by a clamp in the prior art, water in the water storage tank body 101 and filler in the material storage tank 108 are added to proper positions through the water filling port and the feed inlet, and it is noted that the water level in the water storage tank body 101 cannot be higher than the vent pipe 208, the material level in the material storage tank 108 is not higher than the lower edge of the feed inlet, then the water filling port and the feed inlet are closed, and the clamp is loosened.
The pressing plate 106 is held by hand to push the device to move forward towards the pavement to be filled, when the first cleaning shaft wheel 2 enters a pavement crack, the pulling disc 204 moves downwards under the action of the second spring 203 to drive the sliding disc 205 to move downwards, so that the blocking column block 206 is separated from the vent pipe 208, air in the air compression cavity enters the water storage tank body 101 through the vent pipe 208, water in the water storage tank body 101 starts to flow downwards through the water spraying pipe 6, the impeller 301 is impacted under the action of gravity to start to rotate, so that the second short shaft 3 is driven to start to rotate, the second cleaning shaft wheel 302 is driven to start to rotate, the first short shaft 4 starts to rotate due to the fixed connection of the second short shaft 3 and the first short shaft 4, so that the first cleaning shaft wheel 2 is driven to start to rotate, the first cleaning shaft wheel 2 and the second cleaning shaft wheel 302 rotate, and the cleaning bristle 402 extends out of the notch of the first hidden shaft wheel 401, so that the cleaning brush 501 extends out of the second hidden slot, at this time, the air spraying cavity 109 is started, so that the air entering the water storage tank 101 is faster, the water flow speed of the water storage tank 101 flowing out through the water spraying pipe 6 is faster, and the first cleaning arbor wheel 2 and the second cleaning arbor wheel 302 are faster to rotate.
After the air spraying cavity 109 is started, the cleanness degree of a road surface crack is observed, after the cleanness degree reaches the requirement, the first folding rod 103 is pulled upwards, the first folding rod 103 rotates on the first cross rod 102, the main compression leg 105 moves downwards, the pressing plate 106 is tightly attached to the ground, the first elastic rope 703 is pulled upwards, the sliding magnet block 702 slides upwards, the gas in the air spraying cavity 109 enters the material storage box 108 through the trigger cavity 7, and the filler in the material storage box 108 is extruded to the ground crack through the material conveying pipe 111 and the material spraying end head 110.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.