CN114249933A - Cable and optical cable packaging chloroprene rubber and preparation method thereof - Google Patents

Cable and optical cable packaging chloroprene rubber and preparation method thereof Download PDF

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CN114249933A
CN114249933A CN202010998277.3A CN202010998277A CN114249933A CN 114249933 A CN114249933 A CN 114249933A CN 202010998277 A CN202010998277 A CN 202010998277A CN 114249933 A CN114249933 A CN 114249933A
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cable
parts
chloroprene rubber
rubber
mixing
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CN114249933B (en
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吴力佳
苗志军
袁建安
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Tianjin Rubber Industry Institute Co ltd
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Tianjin Rubber Industry Institute Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00Compositions of homopolymers or copolymers of chloroprene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2234Oxides; Hydroxides of metals of lead
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The cable and optical cable packaging chloroprene rubber comprises 70-75 parts of chloroprene rubber, 5-10 parts of natural rubber, 15-20 parts of butadiene rubber, 30-60 parts of hollow glass microspheres, 10-15 parts of white carbon black, 0-40 parts of kaolin, 0-5 parts of carbon black, 2-10 parts of paraffin oil, 2-5 parts of a protective agent, 0.5-1 part of stearic acid, 18-26 parts of a vulcanizing agent, 2-8 parts of an accelerator and 2-4 parts of a silicon-69 coupling agent, and is prepared by plasticating, mixing and feeding thin sheets to obtain the cable and optical cable packaging chloroprene rubber. The three rubbers are used together, so that the technical problem of pure chloroprene rubber is solved, the bonding effect of the packaging interface is good, the processing performance is excellent, the preparation process is simple, the manufacturability is good, the cost is low, the energy is saved, the environment is protected, and the rubber can be used in water or under burning sun.

Description

Cable and optical cable packaging chloroprene rubber and preparation method thereof
Technical Field
The invention belongs to the field of rubber, and relates to cable and optical cable packaging chloroprene rubber and a preparation method thereof.
Background
The cable mainly comprises one or more mutually insulated wires, an insulating protective layer and an outer layer sealing sheath, and the optical cable mainly comprises optical fibers, a plastic protective sleeve and an outer layer sheath. The outer sheath of cable, optical cable's effect is avoided the internals to receive external impurity's interference, and is effectual to keep apart internals and external, nevertheless need encapsulate alone at joint or corner, and the encapsulation material not only requires that electrical insulation can be good, and mechanical strength is good, and to service environment, encapsulation interface bonding effect and encapsulation process temperature have higher requirement moreover, and service environment's change is the challenge of outer protective sheath and packaging material more. Among many materials, rubber can meet the requirements, but a single rubber formula is difficult to meet all the requirements, and the use environment has limitations.
At present, most of cables and optical cables are packaged by filling a large amount of filler with pure chloroprene rubber, the chloroprene rubber is polar, has poor electrical insulation performance, is filled with a large amount of filler with high density and poor water resistance, has greatly reduced electrical insulation performance in water, and has the problems of high heat generation speed, high heat generation, easy scorching, roller sticking during processing and the like. In the international Japanese electrochemistry, various new pure chloroprene rubber varieties are developed through advanced synthesis technology, which can meet partial application, but the price is high, and the purchasing of the Japanese rubber is greatly influenced by international relations.
Disclosure of Invention
The invention aims to solve the technical problems of high density, poor electrical insulation performance, poor water resistance, fast heat generation, more heat generation, easy scorching and roller sticking in the chloroprene rubber processing process in the prior art, and provides the chloroprene rubber for the cable and the optical cable packaging and the preparation method thereof.
The invention provides cable and optical cable packaging chloroprene rubber which is characterized by comprising the following components: the components are as follows in parts by weight:
Figure BDA0002693359600000011
Figure BDA0002693359600000021
the chloroprene rubber is non-sulfur regulation type chloroprene rubber.
The protective agent is one or more of an anti-aging agent A, an anti-aging agent 4010NA, an anti-aging agent 4020 and an anti-aging agent RD.
The vulcanizing agent is two or more of lead oxide, zinc oxide and sulfur.
The promoter is one or more of promoter CA, promoter TMTD, promoter TMTM, promoter DM and promoter PX.
The lead oxide is 15-20 parts by weight, the zinc oxide is 3-5 parts by weight, and the sulfur is 0-1 part by weight.
The mass parts of the accelerant CA are 2-4 parts, and the mass parts of the accelerant TMTD, TMTM, DM and PX are 0-1 part respectively.
The sum of the mass parts of the sulfur, the promoter TMTD and the promoter TMTM is 1-2 parts.
The preparation method of the cable and optical cable packaging chloroprene rubber is characterized by comprising the following steps:
(1) plasticating: plasticating chloroprene rubber to be thin and smoothing, plasticating natural rubber to be thin and smoothing;
(2) mixing: mixing the plasticated chloroprene rubber, natural rubber and un-plasticated butadiene rubber, adding a protective agent, hollow glass beads, white carbon black, kaolin, carbon black, paraffin oil, stearic acid and a silicon-69 coupling agent, and mixing;
(3) open mixing: adding a vulcanizing agent and an accelerant, and thinly passing through the lower sheet to obtain the cable and optical cable packaging chloroprene rubber.
The plasticated chloroprene rubber is thinned for 3-4 times, the plasticated natural rubber is thinned for 10-12 times, the roller temperature is controlled to be 50-80 ℃, and the Mooney viscosity ML (1+4)100 is 30-50; the mixing and rubber combining process is carried out for 1-2 minutes, and the temperature of an internal mixing chamber is controlled to be 60 +/-3 ℃; adding a protective agent, hollow glass beads, white carbon black, kaolin, carbon black, paraffin oil, stearic acid and a silicon-69 coupling agent, mixing for 2-3 minutes, and controlling the temperature of a mixing chamber to be 80 +/-3 ℃; and the roll temperature of the open mill is controlled to be 50-60 ℃.
The invention has the advantages and beneficial effects that:
1. the invention adopts the combination of non-sulfur modified chloroprene rubber, natural rubber and butadiene rubber, has low vulcanization temperature, and the obtained rubber material has the advantages of good physical and mechanical properties, weather aging resistance, chemical corrosion resistance, ozone resistance, good bonding effect of packaging interfaces and the like of the chloroprene rubber, and also has good processing properties and excellent electrical insulation properties of the natural rubber and the butadiene rubber, and the combination of the three rubbers makes up for the shortages, thereby overcoming the technical problems of poor electrical insulation properties, fast heat generation, much heat generation, easy scorching, roller sticking and the like in the processing process due to the adoption of the pure chloroprene rubber.
2. According to the invention, the white carbon black is used as a reinforcing agent, and the physical and mechanical properties and the electrical insulation property of the sizing material are considered; the hollow glass beads are used as the filler, so that the density of the rubber material can be effectively reduced.
3. According to the invention, lead oxide and zinc oxide are adopted as vulcanizing agents, are insoluble in water and do not absorb moisture, meanwhile, cis-butadiene rubber is low in water absorption, the obtained sizing material is good in water resistance, can be used in water and under burning sun, CA (chemical name is diphenyl thiourea) is adopted as an accelerating agent, the temperature in the packaging process can be effectively reduced, and the effects of energy conservation and environmental protection are achieved.
4. The rubber material disclosed by the invention is simple in preparation process, good in manufacturability, low in cost, energy-saving, environment-friendly and wide in application range.
5. The chloroprene rubber prepared by the invention has high market application value.
Drawings
FIG. 1 is a graph of the rheometer at 120 ℃ for 60 minutes for a rubber composition prepared by mixing the raw materials according to the formulation of example 1.
Detailed Description
Example 1:
the cable and optical cable packaging chloroprene rubber comprises the following raw materials in parts by mass:
Figure BDA0002693359600000031
Figure BDA0002693359600000041
plasticating the chloroprene rubber by using an open mill for 3-4 times, plasticating the natural rubber for 10-12 times, controlling the roller temperature at 50-80 ℃ and the Mooney viscosity ML (1+4)100 at 30-50; mixing the plasticated chloroprene rubber, natural rubber and non-plasticated butadiene rubber by an internal mixer for 1-2 minutes, controlling the temperature of an internal mixing chamber to be 60 +/-3 ℃, adding an anti-aging agent 4010NA, an anti-aging agent RD, hollow glass beads, carbon black, white carbon black, kaolin, carbon black, paraffin oil, stearic acid and a silicon-69 coupling agent, mixing for 2-3 minutes, and controlling the temperature of the internal mixing chamber to be 80 +/-3 ℃; adding lead oxide serving as a vulcanizing agent, zinc oxide, sulfur, a promoter CA and a promoter TMTD into an open mill, and thinly passing through a lower sheet, wherein the roll temperature is controlled to be 50-60 ℃, so as to obtain the cable and optical cable packaging chloroprene rubber.
Example 2:
the cable and optical cable packaging chloroprene rubber comprises the following raw materials in parts by mass:
Figure BDA0002693359600000042
Figure BDA0002693359600000051
plasticating the chloroprene rubber by using an open mill for 3-4 times, plasticating the natural rubber for 10-12 times, controlling the roller temperature at 50-80 ℃ and the Mooney viscosity ML (1+4)100 at 30-50; mixing the plasticated chloroprene rubber, natural rubber and non-plasticated butadiene rubber by an internal mixer for 1-2 minutes, controlling the temperature of an internal mixing chamber to be 60 +/-3 ℃, adding an anti-aging agent A, an anti-aging agent RD, carbon black, white carbon black, hollow glass beads, paraffin oil, stearic acid and a coupling agent silicon-69, mixing for 2-3 minutes, and controlling the temperature of the internal mixing chamber to be 80 +/-3 ℃; adding lead oxide serving as a vulcanizing agent, zinc oxide, sulfur, a promoter CA and a promoter PX into an open mill, and thinly passing through a lower sheet, wherein the roller temperature is controlled at 50-60 ℃, so as to obtain the cable and optical cable packaging chloroprene rubber.
Example 3:
the cable and optical cable packaging chloroprene rubber comprises the following raw materials in parts by mass:
Figure BDA0002693359600000052
Figure BDA0002693359600000061
plasticating the chloroprene rubber by using an open mill for 3-4 times, plasticating the natural rubber for 10-12 times, controlling the roller temperature at 50-80 ℃ and the Mooney viscosity ML (1+4)100 at 30-50; mixing the plasticated chloroprene rubber, natural rubber and non-plasticated butadiene rubber by an internal mixer for 1-2 minutes, controlling the temperature of an internal mixing chamber to be 60 +/-3 ℃, adding an anti-aging agent 4020, an anti-aging agent RD, carbon black, white carbon black, kaolin, hollow glass beads, paraffin oil, stearic acid and a coupling agent silicon-69, mixing for 2-3 minutes, and controlling the temperature of the internal mixing chamber to be 80 +/-3 ℃; adding lead oxide serving as a vulcanizing agent, zinc oxide, an accelerant CA, an accelerant TMTD, an accelerant TMTM and an accelerant DM into an open mill, thinly passing through a lower sheet, and controlling the roll temperature to be 50-60 ℃ to obtain the cable and optical cable packaging chloroprene rubber.
Comparative example 1:
the cable and optical cable packaging chloroprene rubber comprises the following raw materials in parts by mass:
Figure BDA0002693359600000062
plasticating the chloroprene rubber by using an open mill for 3-4 times, controlling the roll temperature at 50-80 ℃ and the Mooney viscosity ML (1+4)100 at 30-50; putting plasticated chloroprene rubber into an internal mixer, adding an anti-aging agent 4020, an anti-aging agent RD, reinforcing fillers of carbon black, kaolin, a softener of paraffin oil, stearic acid and a coupling agent of silicon-69, mixing for 2-3 minutes, and controlling the temperature of an internal mixing chamber to be 95 +/-5 ℃; adding magnesium oxide serving as a vulcanizing agent, zinc oxide, a promoter TMTM and a promoter DM into an open mill, adjusting the roll distance to 4-5mm, uniformly mixing, feeding, and controlling the roll temperature to be 50-60 ℃ to obtain the cable and optical cable packaging chloroprene rubber.
TABLE 1 Properties of cable and optical cable encapsulated chloroprene rubber prepared according to the invention
Figure BDA0002693359600000071
The processing procedures of the examples and the comparative examples show that the internal mixer has less heat generation in the mixing process, and the open mill vulcanizing agent adding process is thinner, and the test data in the table 1 show that the vulcanizing characteristics, the density, the water resistance, the electric insulation performance, the tensile strength and the tear strength of the internal mixer are better than those of the comparative examples.
Finally, it should be noted that: the above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention; thus, although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted; all such modifications and variations are intended to be included herein within the scope of this disclosure and the appended claims.

Claims (10)

1. The cable and optical cable packaging chloroprene rubber is characterized by comprising the following components: the components are as follows in parts by weight:
Figure FDA0002693359590000011
2. the cable, cable or cable encapsulating neoprene according to claim 1, wherein said neoprene is non-sulfur modified neoprene.
3. The cable, cable-encapsulating chloroprene rubber according to claim 1, wherein the protective agent is one or more of antioxidant A, antioxidant 4010NA, antioxidant 4020 and antioxidant RD.
4. The cable, cable encapsulated neoprene according to claim 1, wherein said vulcanizing agent is at least one of lead oxide, zinc oxide, and sulfur.
5. The cable, cable encapsulating neoprene according to claim 1, wherein said promoter is one or more of promoter CA, promoter TMTD, promoter TMTM, promoter DM, and promoter PX.
6. The cable and optical cable packaging chloroprene rubber according to claim 4, wherein the mass parts of lead oxide are 15-20 parts, the mass parts of zinc oxide are 3-5 parts, and the mass parts of sulfur are 0-1 part.
7. The cable and optical cable packaging chloroprene rubber according to claim 5, wherein the mass fraction of the accelerator CA is 2-4 parts, and the mass fractions of the accelerators TMTD, TMTM, DM and PX are 0-1 part respectively.
8. The cable and optical cable sealing chloroprene rubber according to claims 6 and 7, wherein the sum of the mass parts of the sulfur, the accelerator TMTD and the accelerator TMTM is 1-2 parts.
9. A method for preparing the cable, optical cable encapsulated chloroprene rubber according to claim 1, which comprises the following steps:
(1) plasticating: plasticating chloroprene rubber to be thin and smoothing, plasticating natural rubber to be thin and smoothing;
(2) mixing: mixing the plasticated chloroprene rubber, natural rubber and un-plasticated butadiene rubber, adding a protective agent, hollow glass beads, white carbon black, kaolin, carbon black, paraffin oil, stearic acid and a silicon-69 coupling agent, and mixing;
(3) open mixing: adding a vulcanizing agent and an accelerant, and thinly passing through the lower sheet to obtain the cable and optical cable packaging chloroprene rubber.
10. The preparation method of the cable and optical cable encapsulated chloroprene rubber according to claim 9, wherein the plasticated chloroprene rubber is passed through for 3-4 times, the plasticated natural rubber is passed through for 10-12 times, the roll temperature is controlled to be 50-80 ℃, and the mooney viscosity ML (1+4)100 is controlled to be 30-50; the mixing and rubber combining process is carried out for 1-2 minutes, and the temperature of an internal mixing chamber is controlled to be 60 +/-3 ℃; adding a protective agent, hollow glass beads, white carbon black, kaolin, carbon black, paraffin oil, stearic acid and a silicon-69 coupling agent, mixing for 2-3 minutes, and controlling the temperature of a mixing chamber to be 80 +/-3 ℃; and the roll temperature of the open mill is controlled to be 50-60 ℃.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114249933B (en) * 2020-09-21 2023-10-27 天津市橡胶工业研究所有限公司 Cable and optical cable packaging chloroprene rubber and preparation method thereof

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CN101531781A (en) * 2009-03-30 2009-09-16 开开电缆科技有限公司 Sheath rubber for wind electric power generation cable
CN103214705A (en) * 2012-11-14 2013-07-24 际华三五一五皮革皮鞋有限公司 Anti-roller-sticking chloroprene rubber and preparation method thereof
CN103497383A (en) * 2013-10-25 2014-01-08 上海驰程化工工贸有限公司 High-strength, tear-resisting and antiflaming sheath rubber for cable and preparation method thereof
JP2014084381A (en) * 2012-10-22 2014-05-12 Hitachi Metals Ltd Chloroprene rubber composition, and insulated wire and cable using the same
EP2736049A1 (en) * 2012-11-23 2014-05-28 Nexans Storage-stable crosslinkable polymer mixture based on chlorinated polymer
CN104194106A (en) * 2014-08-26 2014-12-10 安徽蓝德集团股份有限公司 Rubber material for wind power generation cable sheath
CN110655700A (en) * 2019-09-29 2020-01-07 江苏中煤电缆有限公司 Low-voltage vulcanized chloroprene rubber for optical fiber composite cable and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN114249933B (en) * 2020-09-21 2023-10-27 天津市橡胶工业研究所有限公司 Cable and optical cable packaging chloroprene rubber and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN101531781A (en) * 2009-03-30 2009-09-16 开开电缆科技有限公司 Sheath rubber for wind electric power generation cable
JP2014084381A (en) * 2012-10-22 2014-05-12 Hitachi Metals Ltd Chloroprene rubber composition, and insulated wire and cable using the same
CN103214705A (en) * 2012-11-14 2013-07-24 际华三五一五皮革皮鞋有限公司 Anti-roller-sticking chloroprene rubber and preparation method thereof
EP2736049A1 (en) * 2012-11-23 2014-05-28 Nexans Storage-stable crosslinkable polymer mixture based on chlorinated polymer
CN103497383A (en) * 2013-10-25 2014-01-08 上海驰程化工工贸有限公司 High-strength, tear-resisting and antiflaming sheath rubber for cable and preparation method thereof
CN104194106A (en) * 2014-08-26 2014-12-10 安徽蓝德集团股份有限公司 Rubber material for wind power generation cable sheath
CN110655700A (en) * 2019-09-29 2020-01-07 江苏中煤电缆有限公司 Low-voltage vulcanized chloroprene rubber for optical fiber composite cable and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114249933B (en) * 2020-09-21 2023-10-27 天津市橡胶工业研究所有限公司 Cable and optical cable packaging chloroprene rubber and preparation method thereof

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