CN114231744A - Method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries - Google Patents

Method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries Download PDF

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Publication number
CN114231744A
CN114231744A CN202111386492.9A CN202111386492A CN114231744A CN 114231744 A CN114231744 A CN 114231744A CN 202111386492 A CN202111386492 A CN 202111386492A CN 114231744 A CN114231744 A CN 114231744A
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nickel
manganese
lithium
cobalt
roasting
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CN114231744B (en
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刘维燥
金熙
滕柳梅
梁娅
杨臣
杨祖光
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Chongqing University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/04Obtaining nickel or cobalt by wet processes
    • C22B23/0407Leaching processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/10Obtaining alkali metals
    • C22B26/12Obtaining lithium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B47/00Obtaining manganese
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries, which comprises the following steps: (1) discharging and disassembling the waste lithium battery to obtain a positive electrode material; (2) uniformly mixing the positive electrode material obtained in the first step with ferric sulfate according to a certain mass ratio, and roasting at a certain temperature for a certain time to obtain roasted slag; (3) leaching the roasting slag obtained in the second step by using deionized water, and then carrying out suction filtration to separate solid from liquid to obtain leachate containing lithium, cobalt, nickel and manganese and rich Fe2O3The leached residue. According to the invention, the valuable metals of lithium, cobalt, nickel and manganese are efficiently recovered by mixing and roasting the waste lithium battery anode material and ferric sulfate salt and performing hydrothermal leaching, wherein the recovery rate of lithium is up to more than 97% at most, and the recovery rates of nickel, cobalt and manganese exceed 90%. Meanwhile, no waste liquid is generated, the operation is simple, the cost is low, the separation is easy, the method is safe and environment-friendly, and the method is a green and environment-friendly recovery method.

Description

Method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries
Technical Field
The invention belongs to the field of resource recycling and hydrometallurgy, and mainly relates to a method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries.
Background
With the rapid development of new energy automobiles, the demand and the capacity of lithium ion batteries are remarkably improved. The lithium ion battery is expected to have a machine loading capacity of 406GWh in 2025, wherein the machine loading capacity of the ternary battery reaches 247.5GWh, and the machine loading capacity of the lithium iron phosphate battery reaches 158.5 GWh. The service life of the lithium ion battery is generally 3 years, and after the service life of the lithium ion battery is finished, a large amount of waste lithium ion batteries can be generated, so that serious environmental pollution and resource waste can be caused.
In the field of electric automobiles, the loading capacity of ternary lithium ion batteries is huge, and the ternary waste lithium ion batteries contain metal resources such as lithium, nickel, cobalt, manganese, copper and the like. However, the nickel and cobalt resources are scarce in China and mainly depend on foreign import. In addition, although the lithium resources in China are rich and mainly distributed in plateau areas and salt lake areas, the exploitation difficulty is high, and the extraction cost is high. Therefore, under the condition of increasing shortage of production resources, the recovery treatment and resource utilization of valuable metals in the waste ternary lithium ion battery have very wide application prospects and economic values.
At present, the recovery method of waste ternary lithium ion batteries is mainly wet recovery, namely, the waste batteries are subjected to the working procedures of discharging, disassembling, crushing, sorting and the like, the screened anode powder is dissolved by using an inorganic compound reducing agent (for example, patent CN111261967), and then lithium, nickel, cobalt and manganese valuable metals in the solution are recovered by adopting the modes of a chemical precipitation method, a solvent extraction method, an ion exchange method, an electrochemical method and the like, however, the use of inorganic acid and the reducing agent causes the acid concentration of a leaching solution to be too high, which is not beneficial to subsequent recovery, and the price of the reducing agent is high, and the process is not very economic. Patent CN106785167A proposes a method for recovering lithium in waste ternary lithium batteries by further water leaching through mechanical activation, the recovery rate of lithium is more than 75%, however, the extraction rate of lithium in the process is low, and the extraction rate of other valuable metals such as nickel, cobalt and manganese is low; in patent CN106505270A, an ammonium sulfate roasting process is adopted to roast the waste lithium battery positive plate and ammonium sulfate at 550-650 ℃, so that lithium and cobalt in the waste lithium battery positive plate are extracted, the recovery rate reaches over 90%, the process can obtain a high extraction rate, but the existence of ammonium ions in the leachate causes certain difficulty in subsequent metal classification and recovery, and the recycling of the ammonium sulfate causes high energy consumption; patent CN107586960A adopts the process of sodium salt roasting and further acid leaching to extract valuable metals in waste lithium batteries, mainly adopts sodium chloride to roast with anode materials at 650-850 ℃, further adopts hydrochloric acid leaching, the extraction rate of each valuable metal element reaches more than 95%, the process can also obtain higher extraction rate, but chlorine gas can be generated in the sodium salt roasting process to pollute the environment, and the corrosion resistance requirements of equipment for the sodium salt roasting or the hydrochloric acid leaching are higher, and the acid concentration and the sodium ion concentration in the leachate are unfavorable for the recovery of the subsequent valuable metals. In summary, the existing recovery technology of waste ternary lithium batteries still has the problems of complex process and difficult treatment of leachate and the like for recovering valuable metals of lithium, nickel, cobalt and manganese. Therefore, it is urgently needed to develop a method for simply and efficiently recovering lithium, cobalt, nickel and manganese from waste lithium batteries to realize efficient recovery and resource utilization of valuable metals in the waste lithium batteries.
Disclosure of Invention
The invention provides a method for simply and efficiently recovering lithium, cobalt, nickel and manganese from waste lithium batteries, aiming at the problem of recycling valuable metals of the waste lithium batteries.
The invention discloses a method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries, which takes the waste lithium batteries as raw materials and ferric sulfate as an auxiliary agent, and comprises the following process steps in sequence:
1. pretreatment of waste lithium battery
Putting the waste lithium battery into a saturated sodium chloride solution for 24 hours, fully discharging, drying in an oven at 80 ℃ for 12 hours, and disassembling to obtain a positive electrode material;
2. baking of positive electrode material
Uniformly mixing the positive electrode material with ferric sulfate, and controlling the mass ratio of the positive electrode material to the ferric sulfate to be 1: 1-8; roasting the mixed material at 500-800 ℃ for 30-240 min to obtain roasting slag;
3. leaching of roasting slag
Leaching the roasting slag obtained in the step 2 with deionized water at 25-100 ℃, wherein the leaching time is 30-180 min, the liquid-solid mass ratio is 1-8: 1, and performing solid-liquid separation on the leaching slurry to obtain leaching solution containing lithium, cobalt, nickel and manganese and filter residue (the main component is Fe)2O3);
Compared with the prior art, the invention has the following advantages: (1) the process adopts the waste lithium battery as the raw material, reduces the environmental pollution and saves the production cost; (2) the process efficiently realizes the comprehensive recovery of the valuable metals lithium, cobalt, nickel and manganese; the process adopts ferric sulfate salt as an auxiliary agent, and iron ions enter leaching residues in the form of ferric oxide after roasting, so that the iron ions can be efficiently separated from valuable metal elements in the leaching solution, and the subsequent treatment of the leaching solution is facilitated; (4) the invention has simple process, convenient operation, low production cost, safety and stability.
Drawings
FIG. 1 is an abstract attached drawing and is a process flow chart of the invention
Detailed Description
The present invention will be described in detail with reference to the following examples, but the scope of the present invention is not limited to the following examples.
Example one
(1) Putting the waste lithium battery into a saturated sodium chloride solution for 24 hours, fully discharging, drying in an oven at 80 ℃ for 12 hours, and disassembling to obtain a positive electrode material;
(2) uniformly mixing the positive electrode material with ferric sulfate salt, wherein the mass ratio of the positive electrode material to the ferric sulfate salt is 1: 1; roasting the mixed material at 800 ℃ for 30min to obtain roasted slag;
(3) leaching the roasting residue obtained in the step 2 with deionized water at 25 ℃ for 180min, wherein the liquid-solid mass ratio is 8:1, and performing solid-liquid separation to obtain leaching solution containing lithium, nickel, cobalt and manganese and filter residue; wherein the extraction rates of lithium, nickel, cobalt and manganese are respectively 96.2%, 94.1%, 93.4% and 93.1%.
Example two
(1) Putting the waste lithium battery into a saturated sodium chloride solution for 24 hours, fully discharging, drying in an oven at 80 ℃ for 12 hours, and disassembling to obtain a positive electrode material;
(2) uniformly mixing the positive electrode material with ferric sulfate salt, wherein the mass ratio of the positive electrode material to the ferric sulfate salt is 1: 3; roasting the mixed material at 750 ℃ for 100min to obtain roasted slag;
(3) leaching the roasting residue obtained in the step 2 with deionized water at 50 ℃ for 135min, wherein the liquid-solid mass ratio is 5:1, and performing solid-liquid separation to obtain leaching solution containing lithium, nickel, cobalt and manganese and filter residue; wherein the extraction rates of the lithium, nickel, cobalt and manganese are respectively 97.4%, 94.3%, 92.4% and 92.4%.
EXAMPLE III
(1) Putting the waste lithium battery into a saturated sodium chloride solution for 24 hours, fully discharging, drying in an oven at 80 ℃ for 12 hours, and disassembling to obtain a positive electrode material;
(2) uniformly mixing the positive electrode material with ferric sulfate salt, wherein the mass ratio of the positive electrode material to the ferric sulfate salt is 1: 5; roasting the mixed material at 600 ℃ for 170min to obtain roasted slag;
(3) leaching the roasting residue obtained in the step 2 with deionized water at 75 ℃ for 90min, wherein the liquid-solid mass ratio is 3:1, and performing solid-liquid separation to obtain leaching solution containing lithium, nickel, cobalt and manganese and filter residue; wherein the extraction rates of the lithium, nickel, cobalt and manganese are respectively 97.6%, 94.6%, 94.2% and 94.1%.
Example four
(1) Putting the waste lithium battery into a saturated sodium chloride solution for 24 hours, fully discharging, drying in an oven at 80 ℃ for 12 hours, and disassembling to obtain a positive electrode material;
(2) uniformly mixing the positive electrode material with ferric sulfate salt, wherein the mass ratio of the positive electrode material to the ferric sulfate salt is 1: 8; roasting the mixed material at 500 ℃ for 240min to obtain roasted slag;
(3) leaching the roasting residue obtained in the step 2 with deionized water at 100 ℃, wherein the leaching time is 30min, and the liquid-solid mass ratio is 1:1, and performing solid-liquid separation to obtain leaching solution containing lithium, nickel, cobalt and manganese and filter residue; wherein the extraction rates of lithium, nickel, cobalt and manganese are respectively 95.2%, 93.1%, 93.4% and 91.8%.

Claims (5)

1. A method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries is characterized by comprising the following steps:
step 1: putting the waste lithium battery into a saturated sodium chloride solution for 24 hours, fully discharging, drying in an oven at 80 ℃ for 12 hours, and disassembling to obtain a positive electrode material;
step 2: uniformly mixing the positive electrode material and ferric sulfate salt according to a certain mass ratio, and roasting at a certain temperature to obtain roasting slag;
and step 3: and (3) magnetically stirring the roasting slag obtained in the step (2) with deionized water at a certain temperature for a certain time, and performing suction filtration on the leachate to realize solid-liquid separation to obtain leachate containing lithium, cobalt, nickel and manganese and iron-containing filter residue.
2. The method for recovering lithium nickel cobalt manganese from waste lithium batteries according to claim 1, wherein the iron sulfate salt in step 2 comprises one or more of ferric sulfate and ferrous sulfate.
3. The method for recovering lithium, nickel, and manganese from waste lithium batteries according to claim 1, wherein the mass ratio of the positive electrode material in the step 2 to the ferric sulfate salt is 1: 1-8.
4. The method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries according to claim 1, wherein the roasting temperature of the material mixing and roasting in the step 2 is 500-800 ℃, and the roasting time is 30-240 min.
5. The method for recovering lithium, cobalt, nickel and manganese from waste lithium batteries according to claim 1, wherein the solid product in the step 3 is leached at a water immersion temperature of 25-100 ℃ for 30-180 min, and the liquid-solid mass ratio is 1-8: 1.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115725866A (en) * 2022-11-21 2023-03-03 北京工业大学 Method for preferentially recovering manganese from waste lithium-rich manganese-based positive electrode material
US12119464B2 (en) 2022-11-21 2024-10-15 Beijing University Of Technology Method for preferentially recovering manganese from waste lithium-rich manganese-based cathode material

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115725866A (en) * 2022-11-21 2023-03-03 北京工业大学 Method for preferentially recovering manganese from waste lithium-rich manganese-based positive electrode material
CN115725866B (en) * 2022-11-21 2023-12-22 北京工业大学 Method for preferentially recycling manganese from waste lithium-rich manganese-based positive electrode material
US12119464B2 (en) 2022-11-21 2024-10-15 Beijing University Of Technology Method for preferentially recovering manganese from waste lithium-rich manganese-based cathode material

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